Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer ...Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.展开更多
The present study is aimed to compare the microstructure characteristics and mechanical properties of AA6082 in T6 condition of tubular joints fabricated by tungsten inert gas welding （TIG） and metal inert gas weldi...The present study is aimed to compare the microstructure characteristics and mechanical properties of AA6082 in T6 condition of tubular joints fabricated by tungsten inert gas welding （TIG） and metal inert gas welding （MIG） processes. The effect of welding processes was analysed based on optical microscopy image, tensile testing, and Vickers micro-hardness measurements. The results showed that the tensile strengths of the TIG-welded joints were better than those of the MIG-welded joints, due to the contribution of fine equiaxed grains formation with narrower spacing arms. In terms of joint efficiency, the TIG process produced more reliable strength, which was about 25% higher compared to the MIG-joint. A significant decay of hardness was recorded in the adjacent of the weld bead zone, shown in both joints, related to phase transformation, induced by high temperatures experienced by material. A very low hardness, which was about 1.08 GPa, was recorded in the MIG-weldcd specimens. The extent of the heat-affected-zone （HAZ） in the MIG-welded joints was slightly wider than those of the TIG-welded specimens, which corresponded with a higher heat input per unit length.展开更多
The preparation and microstructure analysis of high strength cementitious materials containing metakaolin (MK) was studied in this paper. The MK was prepared firstly,and then was mixed with fly ash,ground blast furnac...The preparation and microstructure analysis of high strength cementitious materials containing metakaolin (MK) was studied in this paper. The MK was prepared firstly,and then was mixed with fly ash,ground blast furnace slag,quartz powder and cement with different percentage to produce high strength cementitious materials. After cured under different environment,the compressive strength of such materials was tested. Techniques of X-ray diffraction (XRD) and scanning electron microscopy (SEM) were further employed to identify the composition and microstructure. The results obtained reveal that the compressive strength of such materials mainly effected by component of raw materials,the water binder ratio (W/B) and the curing regime. When the three factors above are optimized,the compressive strength of such materials can get to 156 MPa in maximum. The X-ray diffraction analysis and the scanning electron microscopic images indicated that under optimal curing condition,more raw materials can take chemical reaction and the microstructure is dense to yield good mechanical properties.展开更多
The waterproof performance,mechanical properties,chemical composition,microstructure,and pore structure of hydrophobically-modified geopolymer concrete are investigated before and after dry-wet cycles,to determine the...The waterproof performance,mechanical properties,chemical composition,microstructure,and pore structure of hydrophobically-modified geopolymer concrete are investigated before and after dry-wet cycles,to determine the long-term feasibility of using hydrophobically-modified geopolymer concrete in wet environments.We use two types of organic modifying agents:polydimethylsiloxane(PDMS)and sodium methyl siliconate(SMS).The experimental results show that incorporating 2%–6%PDMS or 5%–15%SMS can make the concrete hydrophobic,with water absorption and chloride transport rates decreasing by up to 94.3%.We also analyze the bonding modes of organic molecules and geopolymer gels,as well as their evolution mechanisms during dry-wet cycles.PDMS-modified geopolymer concrete is found to exhibit long-term waterproof performance that is not weakened by dry-wet cycles.This is attributed to the robust combination of organic components and the geopolymer gel skeleton formed through phase cross-linking.Meanwhile,PDMS-modified geopolymer concrete’s hydrophobicity,strength,and microstructure are essentially unaffected.In contrast,SMS-modified geopolymer concrete shows higher water sensitivity,although it does maintain efficient waterproof performance.Due to relatively low binding energy,the dry-wet cycles may lead to the detachment of some SMS molecules from the gel network,which results in a decrease of 18.6%in compressive strength and an increase of 37.6%in total porosity.This work confirms the utility of hydrophobically-modified geopolymer concrete as a building material for long-term service in wet environments,for instance,areas with frequent precipitation,or splash and tidal zones.展开更多
PULSED-co-electrodeposition （PCD） is a new and promising technique for producing alloymaterials of nanometer grain size. In this letter, Co-Ni alloys were produced by PCD, and theeffect of CO<sup>+2</sup>...PULSED-co-electrodeposition （PCD） is a new and promising technique for producing alloymaterials of nanometer grain size. In this letter, Co-Ni alloys were produced by PCD, and theeffect of CO<sup>+2</sup> ion concentration in the depositing baths on the Co content and the microstruc-ture in the corresponding deposit was studied by the position sensitive atom probe （PoSAP）,TEM and X-ray diffraction. The Co-Ni phase diagram shows that, at room temperature,there are two phases in Co-Ni alloys, one is εCo with hcp lattice, the other is αCo of fcc lat-tice. A Co-Ni alloy with a Ni content below 27% consists of single εCo, beyond 36% consistsof single αCo, in between consists of εCo + αCo. The examination results of TEM, SEM andX-ray diffraction indicated that the Co-Ni deposits with average grain size of 70 nm and thick-展开更多
Isothermal compression tests were carried out to investigate the hot deformation behavior of a multi-alloyed high-Mn austenitic steel,110Mn12Cr2NY,at temperatures ranging from 800 to 1200℃ and strain rates ranging fr...Isothermal compression tests were carried out to investigate the hot deformation behavior of a multi-alloyed high-Mn austenitic steel,110Mn12Cr2NY,at temperatures ranging from 800 to 1200℃ and strain rates ranging from 0.01 to 1 s^(−1).The results revealed that the critical strain for dynamic recrystallization(DRX)lowered with increasing deformation temperature and decreasing strain rate.The analysis of microstructure pointed to discontinuous dynamic recrystallization(DDRX)as the dominant DRX mechanism,characterized byΣ3 twin boundaries and necklace-like structure during deformation at relatively low temperature and high strain rate.The decrease in strain rate facilitated continuous dynamic recrystallization(CDRX)as an auxiliary nucleation mechanism,leading to a significant decrease in the softening rate in the flow stress curves.When deformed at high temperatures and low strain rates,the preferential growth of<001>oriented grains resulted in the formation of a strong<001>//CD texture,and CDRX associated with<001>grains emerged as the predominant DRX mechanism.Significant DRX occurring at high temperatures and high strain rates yielded fine,defect-free equiaxed grains.Consequently,this region could be employed as the optimal hot working window for 110Mn12Cr2NY steel,with a temperature range of 950–1200℃and a strain rate range of 0.4^(–)1 s^(−1).展开更多
Friction stir welding （FSW） and stationary shoulder friction stir welding （SSFSW） were carried out for the butt joining of dissimilar AA2024-T3 and AA7050-T7651 aluminium alloys with thicknesses of 2 mm. A compari...Friction stir welding （FSW） and stationary shoulder friction stir welding （SSFSW） were carried out for the butt joining of dissimilar AA2024-T3 and AA7050-T7651 aluminium alloys with thicknesses of 2 mm. A comparison between the two processes was performed by varying the welding speed while keeping the rotational speed constant, Through the analysis of the force and torque produced during welding and a simple analytical model, it was possible to show that in SSFSW there is more effective coupling with the tool and the heat produced is more efficiently distributed. This process decreases both the welding area and the diffusion at the interface of the two alloys compared with FSW. The minimum microhardness occurred at the advancing side （AS） at the interface between the thermo-mechanically affected zone （TMAZ） and the stir zone （SZ） in both processes, although the decrease was more gradual in SSFSW. This interface is also where all specimens failed for both welding technologies. An increase in tensile strength was measured in SSFSW compared with standard FSW. Furthermore, it was possible to establish the mechanical performance of the material in the fracture zone using digital image correlation.展开更多
Analysis ofZ phase precipitation in 2205 duplex stainless steel aged at 700 and 750 ~C has been investigated systematically. The experimental results showed that X phase forms prior to the precipitation of δ phase an...Analysis ofZ phase precipitation in 2205 duplex stainless steel aged at 700 and 750 ~C has been investigated systematically. The experimental results showed that X phase forms prior to the precipitation of δ phase and disappears once tr phase starts to precipitate. This phenomenon indicates that a phase nucleated and consumed the Z phase. The δ phase nucleated mairdy at ferrite/austenite interface and grew inwards into the ferrite phase. The morphology of a phase reveals a coral-like structure at the temperature of 700 ℃ for 120 min followed by quenching in water. The decomposition of ferrite occurs via the following eutectoid reaction： F---＊o＇＋y2. The selected area diffraction pattern of zone axes is[3 1 3-][3 1 3], indicating a characteristic orientation relationship between X phase and δ-ferrite.展开更多
A promising solid-state coating mechanism based on the cold spray technique provides highly advantageous conditions on thermal-sensitive magnesium alloys.To study the effect of heat balance in cold spray coating on mi...A promising solid-state coating mechanism based on the cold spray technique provides highly advantageous conditions on thermal-sensitive magnesium alloys.To study the effect of heat balance in cold spray coating on microstructure,experiments were designed to successfully coat AA7075 on AZ31B with two different heat balance conditions to yield a coated sample with tensile residual stress and a sample with compressive residual stress in both coating and substrate.The effects of coating temperature on the microstructure of magnesium alloy and the interfaces of coated samples were then analyzed by SEM,EBSD,TEM in high-and low-heat input coating conditions.The interface of the AA7075 coating and magnesium alloy substrate under both conditions consists of a narrow-band layer with very fine grains,followed by columnar grains of magnesium that have grown perpendicular to the interface.At higher temperatures,this layer became wider.No intermetallic phase was detected at the interface under either condition.It is shown that the microstructure of the substrate was affected by coating temperature,leading to stress relief,dynamic recrystallization and even dynamic grain growth of magnesium under high temperature.Reducing the heat input and increasing the heat transfer decreased microstructural changes in the substrate.展开更多
Selective laser melting is an additive manufacturing method based on local melting of a metal powder bed by a high power laser beam. Fast laser scans are responsible for severe thermal gradients and high cooling rates...Selective laser melting is an additive manufacturing method based on local melting of a metal powder bed by a high power laser beam. Fast laser scans are responsible for severe thermal gradients and high cooling rates which produce complex hydrodynamic fluid flow. These phenomena affect crystal growth and orientation and are believed to be the cause of material spattering and microstructural defects, e.g. pores and incompletely melted particles. In this work, the microstructure and texture of 316L bars built along two different orientations and the effect of different distribution of defects on their mechanical response and failure mechanisms were investigated. Partially molten powder particles are believed to be responsible for the scattering in elongation to failure, reduced strength, and premature failure of vertical samples.展开更多
The presence of nonmetallic inclusion particles which appear during steelmaking process is harmful to the properties of steels, which is mainly as a function of some aspects such as size, volume fraction, shape, and d...The presence of nonmetallic inclusion particles which appear during steelmaking process is harmful to the properties of steels, which is mainly as a function of some aspects such as size, volume fraction, shape, and distribution of these particles. The automatic image analysis technique is one of the most important tools for the quantitative determination of these parameters. The classical Student approach and the Extreme Values Method （EVM） were used for the inclusion size and shape determination and the evaluation of distance between the inclusion particles. The results thus obtained indicated that there were significant differences in the characteristics of the inclusion particles in the analyzed products. Both methods achieved results with some differences, indicating that EVM could be used as a faster and more reliable statistical methodology.展开更多
Polyether ether ketone(PEEK)has good mechanical properties.However,its high viscosity when molten limits its use because it is hard to process.PEEK nanocomposites containing both carbon nanotubes(CNTs)and polyether im...Polyether ether ketone(PEEK)has good mechanical properties.However,its high viscosity when molten limits its use because it is hard to process.PEEK nanocomposites containing both carbon nanotubes(CNTs)and polyether imide(PEI)were pre-pared by a direct wet powder blending method using a vertical injection molding machine.The addition of an optimum amount of PEI lowered the viscosity of the molten PEEK by approximately 50%while producing an increase in the toughness of the nanocom-posites,whose strain to failure increased by 129%,and fracture energy increased by 97%.The uniformly dispersed CNT/PEI powder reduced the processing difficulty of PEEK nanocomposites without affecting the thermal resistance.This improvement of the strength and viscosity of PEEK facilitate its use in the preparation of thermoplastic composites.展开更多
The main focus of this work is to study the effect of the ionic radius of different rare earth dopant cations RE^(3+)(RE=La,Sm,Dy,and Ho) on structural and various physical properties of sodium bismuth titanate(Na_(0....The main focus of this work is to study the effect of the ionic radius of different rare earth dopant cations RE^(3+)(RE=La,Sm,Dy,and Ho) on structural and various physical properties of sodium bismuth titanate(Na_(0.5)B_(0.5)TiO_(3),NBT) based perovskite nanomaterials.The X-ray diffraction data indicate the successful formation of the rhombohedral phase(space group R3c) of NBT nano perovskite incorporated with various rare earth ions in Bi-site.The lattice parameters were found to increase linearly with the ionic radius of the dopant cation.The ionic radii and atomic mass of rare earth dopants appear to be essential factors in the grain growth of the prepared compositions.The grain growth results in better crystallinity of the sample by reducing the microstrain with the increase of dopant ionic radius.Field emission scanning electron microscopy and energy-dispersive X-ray spectra confirm the prepared compositions' phase purity and stoichiometry.The UV-Vis spectra reveal that La-doped NBT composition exhibits the lowest optical band gap,which unfolds the application of NBT-based perovskite as photoactive material.The ac conductivity and complex impedance spectra unveil that the composition with the largest ionic radius,i.e.,La-doped NBT compound,exhibits the highest dc and bulk conductivity with the lowest activation energy.The frequency-dependent dielectric data follows Havriliak-Negami(HN) formalism and non-Debye type relaxation phenomena.Results also indicate that La-doped NBT composition exhibits the highest dielectric strength value.Thus,this study first elaborates that the increasing ionic radius of the rare earth dopant cation in the Bi-site of NBT perovskite improves its microstructural,optical,and electrical properties.展开更多
This study investigates the long-term performance of laboratory dam concrete in different curing environments over ten years and the microstructure of 17-year-old laboratory concrete and actual concrete cores drilled ...This study investigates the long-term performance of laboratory dam concrete in different curing environments over ten years and the microstructure of 17-year-old laboratory concrete and actual concrete cores drilled from the Three Gorges Dam.The mechanical properties of the laboratory dam concrete,whether cured in natural or standard environments,continued to improve over time.Furthermore,the laboratory dam concrete exhibited good resistance to diffusion and a refined microstructure after 17 years.However,curing and long-term exposure to the local natural environment reduced the frost resistance.Microstructural analyses of the laboratory concrete samples demonstrated that moderate-heat cement and fine fly ash(FA)particles were almost fully hydrated to form compact micro structures consisting of large quantities of homogeneous calcium(alumino)silicate hydrate(C-(A)-S-H)gels and a few crystals.No obvious interfacial transition zones were observed in the microstructure owing to the longterm pozzolanic reaction.This dense and homogenous microstructure was the crucial reason for the excellent long-term performance of the dam concrete.A high FA volume also played a significant role in the microstructural densification and performance growth of dam concrete at a later age.The concrete drilled from the dam surface exhibited a loose microstructure with higher microporosity,indicating that concrete directly exposed to the actual service environment suffered degradation caused by water and wind attacks.In this study,both macro-performance and microstructural analyses revealed that the application of moderate-heat cement and FA resulted in a dense and homogenous microstructure,which ensured the excellent long-term performance of concrete from the Three Gorges Dam after 17 years.Long-term exposure to an actual service environment may lead to microstructural degradation of the concrete surface.Therefore,the retained long-term dam concrete samples need to be further researched to better understand its microstructural evolution and development of its properties.展开更多
Both experimental and simulation approaches were employed to investigate the laser ablation mechanism and performances of Glass Fiber Reinforced Phenolic Composites(GFRP).During the ablation process,the difference in ...Both experimental and simulation approaches were employed to investigate the laser ablation mechanism and performances of Glass Fiber Reinforced Phenolic Composites(GFRP).During the ablation process,the difference in thermal conductivities of the glass fibers and the resin matrix as well as their discrepant physical and chemical reactions form a conical ablation morphology.The formation of a residual carbon layer effectively mitigates the ablation rate in the thickness direction.A higher power density results in a faster ablation rate,while a longer irradiation time leads to a larger ablation pit diameter.To account for the variation in thermal conductivity between the fiber and resin,a macro-mesoscale model was developed to differentiate the matrix from the fiber components.Finite element analysis revealed that laser irradiation leads to phenolic decomposition,glass fiber melting vaporization,and residual carbon skeleton evaporation.The dual-scale model exhibits precise prediction capabilities concerning the laser ablation process of GFRP,and its accuracy is confirmed through the comparison of simulation and experimental results for the GFRP laser ablation process.This model provides a feasible method for performance evaluation and lifetime prediction of GFRP subjected to continuous wave laser irradiation.展开更多
Highly efficient electromagnetic shielding materials have become an increasing requirement for high-power electronic equipment.Nevertheless,there still remains a challenge in achieving excellent elec-tromagnetic inter...Highly efficient electromagnetic shielding materials have become an increasing requirement for high-power electronic equipment.Nevertheless,there still remains a challenge in achieving excellent elec-tromagnetic interference(EMI)shielding performance with low reflection.Herein,a gradient distri-bution of segregated conductive network consisting of edge-selectively carboxylated graphene(ECG)nanosheets and carboxylated multi-walled carbon nanotubes(cMWCNTs)in poly(vinylidene fluoride)(PVDF)nanocomposites was first designed to achieve outstanding low reflective electromagnetic shielding performance.The sheets of PVDF nanocomposites with different contents of hybrid ECG-cMWCNTs were stacked and further hot-pressed to fabricate the layered PVDF nanocomposites.The overall EMI shielding effectiveness(EMI SE)performance could be further improved by increasing the overall thickness and the layer number.With a fixed thickness of 2.0 mm,the PVDF@7.5wt%ECG_(1)-cMWCNTs 3 six-layered nanocom-posites exhibit excellent EMI SE reaching 79.87 dB with an absorption effectiveness(SE A)of 79.62 dB.The excellent EMI SE performance was ascribed to the multiple interface reflection of the segregated conduc-tive network.Meanwhile,the gradient distribution of ECG-cMWCNTs endows the nanocomposites with a strong absorption ability.This work provides a novel strategy for fabricating EMI shielding composites with low reflection for application in portable electronic devices.展开更多
The effects of Cu and Zr additions, on the microstructure formation, precipitation and ingot cracking, in commercial 3003 Al alloys have been studied. The investigation was carried out by characterizing the grain stru...The effects of Cu and Zr additions, on the microstructure formation, precipitation and ingot cracking, in commercial 3003 Al alloys have been studied. The investigation was carried out by characterizing the grain structure in DC-cast rolling ingots, and studying the solidification microstructure of Bridgman directionally solidified samples. To better understand the influence of the different Cu and Zr contents on the phase precipitations, differential thermal analysis （DTA） experiments were performed. Results from the ingot microstructure analysis show that in commercial alloys with relatively high contents of Cu and Zr, no significant differences in measured grain sizes compared to conventional 3003 Al alloys could be found. However, only Zr containing alloys exhibited significantly larger grain sizes. Increased grain refiner and/or titanium additions could compensate for the negative effects on nucleation normally following Zr alloying. Different types of precipitates were observed. Based on DTA experiments, increased Cu and Zr contents resulted in the formation of Al2Cu phase, and increased solidification range. It was also found that increased Mn content favors an early precipitation of Al6（Mn,Fe） giving relatively coarse precipitates. It was concluded that the Cu alloying has a detrimental effect on hot tearing.展开更多
In view of the mechanics characteristic of cemented tailings backfill(CTB)at early age,the separation Hopkinson pressure bar test device was used to explore the effects of curing age and impact energy.A total of 48 CT...In view of the mechanics characteristic of cemented tailings backfill(CTB)at early age,the separation Hopkinson pressure bar test device was used to explore the effects of curing age and impact energy.A total of 48 CTB samples with diameter of 50 mm and length of 25 mm were prepared with curing ages of 3,5,7 and 9 d.Impact tests under different impact energy(10,20,30 and 40 J)were carried out.The microstructure of CTB at different ages was analyzed by scanning electron microscopy(SEM).The results show that,the curing age mainly affects the mechanical properties and internal structure of early-age CTB.With increasing curing age,the mechanical properties of early-age CTB change from viscoelasticity to brittleness.The impact energy mainly affects the response of dynamic peak compressive strength to strain rate.Under low strain rate,the structure of CTB is broken,but still has bearing capacity,affecting the formation of later strength.It is concluded that the structural loses completely under the action of high strain rate.Therefore,the control of impact energy and the protection of curing age should be fully considered in actual production process.展开更多
This paper presents a study of the standard post-weld heat treatment （PWHT） behaviour of autogenous laser welded γ＇ age-hardenable precipitation strengthened nickel based superalloy Haynes 282 （HY 282）. The stud...This paper presents a study of the standard post-weld heat treatment （PWHT） behaviour of autogenous laser welded γ＇ age-hardenable precipitation strengthened nickel based superalloy Haynes 282 （HY 282）. The study involves a careful and detailed microstructural characterisation as well as an analysis of the weld cracking susceptibility during welding and Gleeble thermo-mechanical physical simulation. Various factors that could influence post-weld cracking in superalloys weld were experimentally examined. Our microstructural exami- nation of the as-solution heat treated （SHTed） material and the thermo-mechanically refined grain material shows that intergranular heat affected zone （HAZ） cracking is observable in only the as-welded SHTed material. There was no indication of post-weld heat treatment cracking in all welded materials. Our conclusion, in this study, is that the chemistry of superalloy HY 282 which aids the preclusion/formation of deleterious so- lidification microconstituents during welding as well as its relatively slow aging kinetics enhances its resistance to PWHT cracking.展开更多
Olivine sand is a natural mineral,which,when added to soil,can improve the soil’s mechanical properties while also sequester carbon dioxide(CO2)from the surrounding environment.The originality of this paper stems fro...Olivine sand is a natural mineral,which,when added to soil,can improve the soil’s mechanical properties while also sequester carbon dioxide(CO2)from the surrounding environment.The originality of this paper stems from the novel two-stage approach.In the first stage,natural carbonation of olivine and carbonation of olivine treated soil under different CO2pressures and times were investigated.In this stage,the unconfined compression test was used as a tool to evaluate the strength performance.In the second stage,details of the installation and performance of carbonated olivine columns using a laboratory-scale model were investigated.In this respect,olivine was mixed with the natural soil using the auger and the columns were then carbonated with gaseous CO2.The unconfined compressive strengths of soil in the first stage increased by up to 120% compared to those of the natural untreated soil.The strength development was found to be proportional to the CO2pressure and carbonation period.Microstructural analyses indicated the presence of magnesite on the surface of carbonated olivinetreated soil,demonstrating that modified physical properties provided a stronger and stiffer matrix.The performance of the carbonated olivine-soil columns,in terms of ultimate bearing capacity,showed that the carbonation procedure occurred rapidly and yielded a bearing capacity value of 120 k Pa.Results of this study are of significance to the construction industry as the feasibility of carbonated olivine for strengthening and stabilizing soil is validated.Its applicability lies in a range of different geotechnical applications whilst also mitigates the global warming through the sequestration of CO2.展开更多
基金Opening Foundation of Key Laboratory of Explosive Energy Utilization and Control,Anhui Province(BP20240104)Graduate Innovation Program of China University of Mining and Technology(2024WLJCRCZL049)Postgraduate Research&Practice Innovation Program of Jiangsu Province(KYCX24_2701)。
文摘Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.
基金University Science Malaysia (USM) and Malaysia Ministry of Education (MoE) for their technical and financial support
文摘The present study is aimed to compare the microstructure characteristics and mechanical properties of AA6082 in T6 condition of tubular joints fabricated by tungsten inert gas welding （TIG） and metal inert gas welding （MIG） processes. The effect of welding processes was analysed based on optical microscopy image, tensile testing, and Vickers micro-hardness measurements. The results showed that the tensile strengths of the TIG-welded joints were better than those of the MIG-welded joints, due to the contribution of fine equiaxed grains formation with narrower spacing arms. In terms of joint efficiency, the TIG process produced more reliable strength, which was about 25% higher compared to the MIG-joint. A significant decay of hardness was recorded in the adjacent of the weld bead zone, shown in both joints, related to phase transformation, induced by high temperatures experienced by material. A very low hardness, which was about 1.08 GPa, was recorded in the MIG-weldcd specimens. The extent of the heat-affected-zone （HAZ） in the MIG-welded joints was slightly wider than those of the TIG-welded specimens, which corresponded with a higher heat input per unit length.
基金supported by 973 national fundamental scientific research project (PR China),relevant to"Basic research in Environmentally Friendly Concrete (2009CB623202)"the National Natural Science Foundation of China (Project 50802067)
文摘The preparation and microstructure analysis of high strength cementitious materials containing metakaolin (MK) was studied in this paper. The MK was prepared firstly,and then was mixed with fly ash,ground blast furnace slag,quartz powder and cement with different percentage to produce high strength cementitious materials. After cured under different environment,the compressive strength of such materials was tested. Techniques of X-ray diffraction (XRD) and scanning electron microscopy (SEM) were further employed to identify the composition and microstructure. The results obtained reveal that the compressive strength of such materials mainly effected by component of raw materials,the water binder ratio (W/B) and the curing regime. When the three factors above are optimized,the compressive strength of such materials can get to 156 MPa in maximum. The X-ray diffraction analysis and the scanning electron microscopic images indicated that under optimal curing condition,more raw materials can take chemical reaction and the microstructure is dense to yield good mechanical properties.
基金supported by the National Natural Science Foundation of China(Nos.52101328 and 52171277)the National Key Research and Development Program of China(No.2022YFE0109200)+1 种基金the Foundation of the Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering(No.2022SZ-TD006)the Postdoctoral Fellowship Program of China Postdoctoral Science Foundation(CPSF)(No.GZB20230653)。
文摘The waterproof performance,mechanical properties,chemical composition,microstructure,and pore structure of hydrophobically-modified geopolymer concrete are investigated before and after dry-wet cycles,to determine the long-term feasibility of using hydrophobically-modified geopolymer concrete in wet environments.We use two types of organic modifying agents:polydimethylsiloxane(PDMS)and sodium methyl siliconate(SMS).The experimental results show that incorporating 2%–6%PDMS or 5%–15%SMS can make the concrete hydrophobic,with water absorption and chloride transport rates decreasing by up to 94.3%.We also analyze the bonding modes of organic molecules and geopolymer gels,as well as their evolution mechanisms during dry-wet cycles.PDMS-modified geopolymer concrete is found to exhibit long-term waterproof performance that is not weakened by dry-wet cycles.This is attributed to the robust combination of organic components and the geopolymer gel skeleton formed through phase cross-linking.Meanwhile,PDMS-modified geopolymer concrete’s hydrophobicity,strength,and microstructure are essentially unaffected.In contrast,SMS-modified geopolymer concrete shows higher water sensitivity,although it does maintain efficient waterproof performance.Due to relatively low binding energy,the dry-wet cycles may lead to the detachment of some SMS molecules from the gel network,which results in a decrease of 18.6%in compressive strength and an increase of 37.6%in total porosity.This work confirms the utility of hydrophobically-modified geopolymer concrete as a building material for long-term service in wet environments,for instance,areas with frequent precipitation,or splash and tidal zones.
文摘PULSED-co-electrodeposition （PCD） is a new and promising technique for producing alloymaterials of nanometer grain size. In this letter, Co-Ni alloys were produced by PCD, and theeffect of CO<sup>+2</sup> ion concentration in the depositing baths on the Co content and the microstruc-ture in the corresponding deposit was studied by the position sensitive atom probe （PoSAP）,TEM and X-ray diffraction. The Co-Ni phase diagram shows that, at room temperature,there are two phases in Co-Ni alloys, one is εCo with hcp lattice, the other is αCo of fcc lat-tice. A Co-Ni alloy with a Ni content below 27% consists of single εCo, beyond 36% consistsof single αCo, in between consists of εCo + αCo. The examination results of TEM, SEM andX-ray diffraction indicated that the Co-Ni deposits with average grain size of 70 nm and thick-
基金the National Natural Science Foundation of China(Nos.52474427,52201143,and 52171049)the Science and Technology Project of Hebei Education Department(No.BJK2023033)the Hebei Province Innovation Ability Promotion Project(No.22567609H).
文摘Isothermal compression tests were carried out to investigate the hot deformation behavior of a multi-alloyed high-Mn austenitic steel,110Mn12Cr2NY,at temperatures ranging from 800 to 1200℃ and strain rates ranging from 0.01 to 1 s^(−1).The results revealed that the critical strain for dynamic recrystallization(DRX)lowered with increasing deformation temperature and decreasing strain rate.The analysis of microstructure pointed to discontinuous dynamic recrystallization(DDRX)as the dominant DRX mechanism,characterized byΣ3 twin boundaries and necklace-like structure during deformation at relatively low temperature and high strain rate.The decrease in strain rate facilitated continuous dynamic recrystallization(CDRX)as an auxiliary nucleation mechanism,leading to a significant decrease in the softening rate in the flow stress curves.When deformed at high temperatures and low strain rates,the preferential growth of<001>oriented grains resulted in the formation of a strong<001>//CD texture,and CDRX associated with<001>grains emerged as the predominant DRX mechanism.Significant DRX occurring at high temperatures and high strain rates yielded fine,defect-free equiaxed grains.Consequently,this region could be employed as the optimal hot working window for 110Mn12Cr2NY steel,with a temperature range of 950–1200℃and a strain rate range of 0.4^(–)1 s^(−1).
文摘Friction stir welding （FSW） and stationary shoulder friction stir welding （SSFSW） were carried out for the butt joining of dissimilar AA2024-T3 and AA7050-T7651 aluminium alloys with thicknesses of 2 mm. A comparison between the two processes was performed by varying the welding speed while keeping the rotational speed constant, Through the analysis of the force and torque produced during welding and a simple analytical model, it was possible to show that in SSFSW there is more effective coupling with the tool and the heat produced is more efficiently distributed. This process decreases both the welding area and the diffusion at the interface of the two alloys compared with FSW. The minimum microhardness occurred at the advancing side （AS） at the interface between the thermo-mechanically affected zone （TMAZ） and the stir zone （SZ） in both processes, although the decrease was more gradual in SSFSW. This interface is also where all specimens failed for both welding technologies. An increase in tensile strength was measured in SSFSW compared with standard FSW. Furthermore, it was possible to establish the mechanical performance of the material in the fracture zone using digital image correlation.
基金Funded by the School Foundation of North University of China,the Science and Technology Projects of Jiancaoping District of Taiyuan Citythe Natural Science Foundation of Shanxi Province,China(Nos.2013011014-1,2015011036,2014011024-1)the National Natural Science Foundation of China(No.51201154)
文摘Analysis ofZ phase precipitation in 2205 duplex stainless steel aged at 700 and 750 ~C has been investigated systematically. The experimental results showed that X phase forms prior to the precipitation of δ phase and disappears once tr phase starts to precipitate. This phenomenon indicates that a phase nucleated and consumed the Z phase. The δ phase nucleated mairdy at ferrite/austenite interface and grew inwards into the ferrite phase. The morphology of a phase reveals a coral-like structure at the temperature of 700 ℃ for 120 min followed by quenching in water. The decomposition of ferrite occurs via the following eutectoid reaction： F---＊o＇＋y2. The selected area diffraction pattern of zone axes is[3 1 3-][3 1 3], indicating a characteristic orientation relationship between X phase and δ-ferrite.
基金The financial support of the Natural Sciences and Engineering Research Council of Canada(NSERC)through the Automotive Partnership Canada(APC)under APCPJ 459269-13 grant with contributions from Multimatic Technical centre,Ford Motor CompanyCenterline Windsor are acknowledged.Funds from NSERC-RTI program under EQPEQ458441-2014 grant also supported this research.
文摘A promising solid-state coating mechanism based on the cold spray technique provides highly advantageous conditions on thermal-sensitive magnesium alloys.To study the effect of heat balance in cold spray coating on microstructure,experiments were designed to successfully coat AA7075 on AZ31B with two different heat balance conditions to yield a coated sample with tensile residual stress and a sample with compressive residual stress in both coating and substrate.The effects of coating temperature on the microstructure of magnesium alloy and the interfaces of coated samples were then analyzed by SEM,EBSD,TEM in high-and low-heat input coating conditions.The interface of the AA7075 coating and magnesium alloy substrate under both conditions consists of a narrow-band layer with very fine grains,followed by columnar grains of magnesium that have grown perpendicular to the interface.At higher temperatures,this layer became wider.No intermetallic phase was detected at the interface under either condition.It is shown that the microstructure of the substrate was affected by coating temperature,leading to stress relief,dynamic recrystallization and even dynamic grain growth of magnesium under high temperature.Reducing the heat input and increasing the heat transfer decreased microstructural changes in the substrate.
文摘Selective laser melting is an additive manufacturing method based on local melting of a metal powder bed by a high power laser beam. Fast laser scans are responsible for severe thermal gradients and high cooling rates which produce complex hydrodynamic fluid flow. These phenomena affect crystal growth and orientation and are believed to be the cause of material spattering and microstructural defects, e.g. pores and incompletely melted particles. In this work, the microstructure and texture of 316L bars built along two different orientations and the effect of different distribution of defects on their mechanical response and failure mechanisms were investigated. Partially molten powder particles are believed to be responsible for the scattering in elongation to failure, reduced strength, and premature failure of vertical samples.
文摘The presence of nonmetallic inclusion particles which appear during steelmaking process is harmful to the properties of steels, which is mainly as a function of some aspects such as size, volume fraction, shape, and distribution of these particles. The automatic image analysis technique is one of the most important tools for the quantitative determination of these parameters. The classical Student approach and the Extreme Values Method （EVM） were used for the inclusion size and shape determination and the evaluation of distance between the inclusion particles. The results thus obtained indicated that there were significant differences in the characteristics of the inclusion particles in the analyzed products. Both methods achieved results with some differences, indicating that EVM could be used as a faster and more reliable statistical methodology.
文摘Polyether ether ketone(PEEK)has good mechanical properties.However,its high viscosity when molten limits its use because it is hard to process.PEEK nanocomposites containing both carbon nanotubes(CNTs)and polyether imide(PEI)were pre-pared by a direct wet powder blending method using a vertical injection molding machine.The addition of an optimum amount of PEI lowered the viscosity of the molten PEEK by approximately 50%while producing an increase in the toughness of the nanocom-posites,whose strain to failure increased by 129%,and fracture energy increased by 97%.The uniformly dispersed CNT/PEI powder reduced the processing difficulty of PEEK nanocomposites without affecting the thermal resistance.This improvement of the strength and viscosity of PEEK facilitate its use in the preparation of thermoplastic composites.
基金Project supported by the Science and Engineering Research Board(SERB)(Govt.of India)(EMR/2017/000325)。
文摘The main focus of this work is to study the effect of the ionic radius of different rare earth dopant cations RE^(3+)(RE=La,Sm,Dy,and Ho) on structural and various physical properties of sodium bismuth titanate(Na_(0.5)B_(0.5)TiO_(3),NBT) based perovskite nanomaterials.The X-ray diffraction data indicate the successful formation of the rhombohedral phase(space group R3c) of NBT nano perovskite incorporated with various rare earth ions in Bi-site.The lattice parameters were found to increase linearly with the ionic radius of the dopant cation.The ionic radii and atomic mass of rare earth dopants appear to be essential factors in the grain growth of the prepared compositions.The grain growth results in better crystallinity of the sample by reducing the microstrain with the increase of dopant ionic radius.Field emission scanning electron microscopy and energy-dispersive X-ray spectra confirm the prepared compositions' phase purity and stoichiometry.The UV-Vis spectra reveal that La-doped NBT composition exhibits the lowest optical band gap,which unfolds the application of NBT-based perovskite as photoactive material.The ac conductivity and complex impedance spectra unveil that the composition with the largest ionic radius,i.e.,La-doped NBT compound,exhibits the highest dc and bulk conductivity with the lowest activation energy.The frequency-dependent dielectric data follows Havriliak-Negami(HN) formalism and non-Debye type relaxation phenomena.Results also indicate that La-doped NBT composition exhibits the highest dielectric strength value.Thus,this study first elaborates that the increasing ionic radius of the rare earth dopant cation in the Bi-site of NBT perovskite improves its microstructural,optical,and electrical properties.
基金the financial supports provided by the National Natural Science Foundation of China(U2040222,52293431,and 52278259)。
文摘This study investigates the long-term performance of laboratory dam concrete in different curing environments over ten years and the microstructure of 17-year-old laboratory concrete and actual concrete cores drilled from the Three Gorges Dam.The mechanical properties of the laboratory dam concrete,whether cured in natural or standard environments,continued to improve over time.Furthermore,the laboratory dam concrete exhibited good resistance to diffusion and a refined microstructure after 17 years.However,curing and long-term exposure to the local natural environment reduced the frost resistance.Microstructural analyses of the laboratory concrete samples demonstrated that moderate-heat cement and fine fly ash(FA)particles were almost fully hydrated to form compact micro structures consisting of large quantities of homogeneous calcium(alumino)silicate hydrate(C-(A)-S-H)gels and a few crystals.No obvious interfacial transition zones were observed in the microstructure owing to the longterm pozzolanic reaction.This dense and homogenous microstructure was the crucial reason for the excellent long-term performance of the dam concrete.A high FA volume also played a significant role in the microstructural densification and performance growth of dam concrete at a later age.The concrete drilled from the dam surface exhibited a loose microstructure with higher microporosity,indicating that concrete directly exposed to the actual service environment suffered degradation caused by water and wind attacks.In this study,both macro-performance and microstructural analyses revealed that the application of moderate-heat cement and FA resulted in a dense and homogenous microstructure,which ensured the excellent long-term performance of concrete from the Three Gorges Dam after 17 years.Long-term exposure to an actual service environment may lead to microstructural degradation of the concrete surface.Therefore,the retained long-term dam concrete samples need to be further researched to better understand its microstructural evolution and development of its properties.
基金supported by the Fundamental Research Funds for the Central Universities,China(No.2232022D-28)the Young Elite Scientists Sponsorship Program by the China Association for Science and Technology(No.2016QNRC001).
文摘Both experimental and simulation approaches were employed to investigate the laser ablation mechanism and performances of Glass Fiber Reinforced Phenolic Composites(GFRP).During the ablation process,the difference in thermal conductivities of the glass fibers and the resin matrix as well as their discrepant physical and chemical reactions form a conical ablation morphology.The formation of a residual carbon layer effectively mitigates the ablation rate in the thickness direction.A higher power density results in a faster ablation rate,while a longer irradiation time leads to a larger ablation pit diameter.To account for the variation in thermal conductivity between the fiber and resin,a macro-mesoscale model was developed to differentiate the matrix from the fiber components.Finite element analysis revealed that laser irradiation leads to phenolic decomposition,glass fiber melting vaporization,and residual carbon skeleton evaporation.The dual-scale model exhibits precise prediction capabilities concerning the laser ablation process of GFRP,and its accuracy is confirmed through the comparison of simulation and experimental results for the GFRP laser ablation process.This model provides a feasible method for performance evaluation and lifetime prediction of GFRP subjected to continuous wave laser irradiation.
基金support from the Sichuan Science and Technology Program(2022YFH0090)and the Fundamental Research Funds for the Central Universities.
文摘Highly efficient electromagnetic shielding materials have become an increasing requirement for high-power electronic equipment.Nevertheless,there still remains a challenge in achieving excellent elec-tromagnetic interference(EMI)shielding performance with low reflection.Herein,a gradient distri-bution of segregated conductive network consisting of edge-selectively carboxylated graphene(ECG)nanosheets and carboxylated multi-walled carbon nanotubes(cMWCNTs)in poly(vinylidene fluoride)(PVDF)nanocomposites was first designed to achieve outstanding low reflective electromagnetic shielding performance.The sheets of PVDF nanocomposites with different contents of hybrid ECG-cMWCNTs were stacked and further hot-pressed to fabricate the layered PVDF nanocomposites.The overall EMI shielding effectiveness(EMI SE)performance could be further improved by increasing the overall thickness and the layer number.With a fixed thickness of 2.0 mm,the PVDF@7.5wt%ECG_(1)-cMWCNTs 3 six-layered nanocom-posites exhibit excellent EMI SE reaching 79.87 dB with an absorption effectiveness(SE A)of 79.62 dB.The excellent EMI SE performance was ascribed to the multiple interface reflection of the segregated conduc-tive network.Meanwhile,the gradient distribution of ECG-cMWCNTs endows the nanocomposites with a strong absorption ability.This work provides a novel strategy for fabricating EMI shielding composites with low reflection for application in portable electronic devices.
基金The Swedish KK-foundation, and the European Regional Development Fund supported this research financially
文摘The effects of Cu and Zr additions, on the microstructure formation, precipitation and ingot cracking, in commercial 3003 Al alloys have been studied. The investigation was carried out by characterizing the grain structure in DC-cast rolling ingots, and studying the solidification microstructure of Bridgman directionally solidified samples. To better understand the influence of the different Cu and Zr contents on the phase precipitations, differential thermal analysis （DTA） experiments were performed. Results from the ingot microstructure analysis show that in commercial alloys with relatively high contents of Cu and Zr, no significant differences in measured grain sizes compared to conventional 3003 Al alloys could be found. However, only Zr containing alloys exhibited significantly larger grain sizes. Increased grain refiner and/or titanium additions could compensate for the negative effects on nucleation normally following Zr alloying. Different types of precipitates were observed. Based on DTA experiments, increased Cu and Zr contents resulted in the formation of Al2Cu phase, and increased solidification range. It was also found that increased Mn content favors an early precipitation of Al6（Mn,Fe） giving relatively coarse precipitates. It was concluded that the Cu alloying has a detrimental effect on hot tearing.
基金Project(CXZZBS2019126)supported by the Innovative Support Program for Doctoral Students in Hebei Province,ChinaProject(QN2019078)supported by the Science and Technology Research Project of Colleges and University in Hebei Province,ChinaProject(51774137)supported by the National Natural Science Foundation of China。
文摘In view of the mechanics characteristic of cemented tailings backfill(CTB)at early age,the separation Hopkinson pressure bar test device was used to explore the effects of curing age and impact energy.A total of 48 CTB samples with diameter of 50 mm and length of 25 mm were prepared with curing ages of 3,5,7 and 9 d.Impact tests under different impact energy(10,20,30 and 40 J)were carried out.The microstructure of CTB at different ages was analyzed by scanning electron microscopy(SEM).The results show that,the curing age mainly affects the mechanical properties and internal structure of early-age CTB.With increasing curing age,the mechanical properties of early-age CTB change from viscoelasticity to brittleness.The impact energy mainly affects the response of dynamic peak compressive strength to strain rate.Under low strain rate,the structure of CTB is broken,but still has bearing capacity,affecting the formation of later strength.It is concluded that the structural loses completely under the action of high strain rate.Therefore,the control of impact energy and the protection of curing age should be fully considered in actual production process.
文摘This paper presents a study of the standard post-weld heat treatment （PWHT） behaviour of autogenous laser welded γ＇ age-hardenable precipitation strengthened nickel based superalloy Haynes 282 （HY 282）. The study involves a careful and detailed microstructural characterisation as well as an analysis of the weld cracking susceptibility during welding and Gleeble thermo-mechanical physical simulation. Various factors that could influence post-weld cracking in superalloys weld were experimentally examined. Our microstructural exami- nation of the as-solution heat treated （SHTed） material and the thermo-mechanically refined grain material shows that intergranular heat affected zone （HAZ） cracking is observable in only the as-welded SHTed material. There was no indication of post-weld heat treatment cracking in all welded materials. Our conclusion, in this study, is that the chemistry of superalloy HY 282 which aids the preclusion/formation of deleterious so- lidification microconstituents during welding as well as its relatively slow aging kinetics enhances its resistance to PWHT cracking.
基金The financial support from Fundamental Research Grant Scheme(FRGS)entitled“sustainable soil stabilisation by olivineits mechanisms”funded by Ministry of Higher Education,Malaysia and Universiti Putra Malaysia(Project ID 93474-135837)
文摘Olivine sand is a natural mineral,which,when added to soil,can improve the soil’s mechanical properties while also sequester carbon dioxide(CO2)from the surrounding environment.The originality of this paper stems from the novel two-stage approach.In the first stage,natural carbonation of olivine and carbonation of olivine treated soil under different CO2pressures and times were investigated.In this stage,the unconfined compression test was used as a tool to evaluate the strength performance.In the second stage,details of the installation and performance of carbonated olivine columns using a laboratory-scale model were investigated.In this respect,olivine was mixed with the natural soil using the auger and the columns were then carbonated with gaseous CO2.The unconfined compressive strengths of soil in the first stage increased by up to 120% compared to those of the natural untreated soil.The strength development was found to be proportional to the CO2pressure and carbonation period.Microstructural analyses indicated the presence of magnesite on the surface of carbonated olivinetreated soil,demonstrating that modified physical properties provided a stronger and stiffer matrix.The performance of the carbonated olivine-soil columns,in terms of ultimate bearing capacity,showed that the carbonation procedure occurred rapidly and yielded a bearing capacity value of 120 k Pa.Results of this study are of significance to the construction industry as the feasibility of carbonated olivine for strengthening and stabilizing soil is validated.Its applicability lies in a range of different geotechnical applications whilst also mitigates the global warming through the sequestration of CO2.
