In two-scale topology optimization,enhancing the connectivity between adjacent microstructures is crucial for achieving the collaborative optimization of micro-scale performance and macro-scale manufacturability.This ...In two-scale topology optimization,enhancing the connectivity between adjacent microstructures is crucial for achieving the collaborative optimization of micro-scale performance and macro-scale manufacturability.This paper proposes a two-scale concurrent topology optimization strategy aimed at improving the interface connection strength.This method employs a parametric approach to explicitly divide the micro-design domain into a“boundary connection region”and a“free design domain”at the initial stage of optimization.The boundary connection region is used to generate a connection layer that enhances the interface strength,while the free design domain is not constrained by this layer,thus fully exploiting the design potential of the material layout.During the optimization process,the solid isotropic material with penalization(SIMP)method is first used to optimize the material distribution in the free design domain,and filtering and projection techniques are employed to alleviate numerical instability and obtain a clear topological structure.Subsequently,the effective performance of the microstructure is calculated through homogenization and transferred to the macro-scale for global response analysis.Throughout the iterative process,the geometry of the connection layer remains unchanged,and only the free design domain is optimized,thereby achieving a balance between high performance and good manufacturability.The effectiveness of the proposed method is verified through numerical examples.展开更多
Tree knots are generally considered defects in wood,but how the surrounding structures of the defects affects strength of wood has not been studied.Here the mechanical properties of static compression and hole bearing...Tree knots are generally considered defects in wood,but how the surrounding structures of the defects affects strength of wood has not been studied.Here the mechanical properties of static compression and hole bearing tests were designed for encased knots and intergrown knots,and the strengthening mechanism of streamline tissue and connecting interface was analyzed by finite element modeling.And the two reinforced structures were applied to composite structural holes and connecting holes,which significantly improved open hole compressive strength and hole bearing strength.And the finite element models for two kinds of composite hole were created to analyze how the stress field around the reinforced structure strengthens the composite.Both the experimental results and the finite analysis results show that the streamline structure could effectively improve the compressive properties of composite structural holes,and the connecting interface provided a stable constraint for giving full play to the hole bearing properties of stronger materials.These two structures will provide reference for the structural design of lightweight composites.展开更多
Intermetallic compounds produced in laser additive manufacturing are the main factors restricting the joint performance of dissimilar metals.To solve this problem,a dual molten pool interface interlocking mechanism wa...Intermetallic compounds produced in laser additive manufacturing are the main factors restricting the joint performance of dissimilar metals.To solve this problem,a dual molten pool interface interlocking mechanism was proposed in this study.Based on a dual molten pool interface interlocking mechanism,the dissimilar metals,aluminum alloy and stainless steel,were produced as single-layer and multilayer samples,using the wire-feed laser additive manufacturing directed energy deposition technology.The preferred parameters for the dual molten pool interface interlocking mechanism process of the dissimilar metals,aluminum alloy and stainless steel,were obtained.The matching relationship between the interface connection of dissimilar metals and the process parameters was established.The results demonstrated excellent mechanical occlusion at the connection interface and no apparent intermetallic compound layer.Good feature size and high microhardness were observed under a laser power of 660 W,a wire feeding speed of 55 mm/s,and a platform moving speed of 10 mm/s.Molecular dynamics simulations demonstrated a faster rate of aluminum diffusion in the aluminum alloy substrate to stainless steel under the action of the initial contact force than without the initial contact force.Thus,the dual molten pool interface interlocking mechanism can effectively reduce the intermetallic compound layer when dissimilar metals are connected in the aerospace field.展开更多
Segmental tunnel lining strengthened with steel plates is widely used worldwide to provide a permanent strengthening method.Most existing studies assume an ideal steel-concrete interface,ignoring discontinuous deforma...Segmental tunnel lining strengthened with steel plates is widely used worldwide to provide a permanent strengthening method.Most existing studies assume an ideal steel-concrete interface,ignoring discontinuous deformation characteristics,making it difficult to accurately analyze the strengthened structure’s failure mechanism.In this study,interfacial fracture mechanics of composite material was applied to the segmental tunnel lining strengthened with steel plates,and a numerical three-dimensional solid nonlinear model of the lining structure was established,combining the extended finite element method with a cohesive-zone model to account for the discontinuous deformation characteristics of the interface.The results accurately describe the crack propagation process,and are verified by full-scale testing.Next,dynamic simulations based on the calibrated model were conducted to analyze the sliding failure and cracking of the steel-concrete interface.Lastly,detailed location of the interface bonding failure are further verified by model test.The results show that,the cracking failure and bond failure of the interface are the decisive factors determining the instability and failure of the strengthened structure.The proposed numerical analysis is a major step forward in revealing the interface failure mechanism of strengthened composite material structures.展开更多
基金supported by the Science and Technology Research Project of Henan Province(242102241055)the Industry-University-Research Collaborative Innovation Base on Automobile Lightweight of“Science and Technology Innovation in Central Plains”(2024KCZY315)the Opening Fund of State Key Laboratory of Structural Analysis,Optimization and CAE Software for Industrial Equipment(GZ2024A03-ZZU).
文摘In two-scale topology optimization,enhancing the connectivity between adjacent microstructures is crucial for achieving the collaborative optimization of micro-scale performance and macro-scale manufacturability.This paper proposes a two-scale concurrent topology optimization strategy aimed at improving the interface connection strength.This method employs a parametric approach to explicitly divide the micro-design domain into a“boundary connection region”and a“free design domain”at the initial stage of optimization.The boundary connection region is used to generate a connection layer that enhances the interface strength,while the free design domain is not constrained by this layer,thus fully exploiting the design potential of the material layout.During the optimization process,the solid isotropic material with penalization(SIMP)method is first used to optimize the material distribution in the free design domain,and filtering and projection techniques are employed to alleviate numerical instability and obtain a clear topological structure.Subsequently,the effective performance of the microstructure is calculated through homogenization and transferred to the macro-scale for global response analysis.Throughout the iterative process,the geometry of the connection layer remains unchanged,and only the free design domain is optimized,thereby achieving a balance between high performance and good manufacturability.The effectiveness of the proposed method is verified through numerical examples.
文摘Tree knots are generally considered defects in wood,but how the surrounding structures of the defects affects strength of wood has not been studied.Here the mechanical properties of static compression and hole bearing tests were designed for encased knots and intergrown knots,and the strengthening mechanism of streamline tissue and connecting interface was analyzed by finite element modeling.And the two reinforced structures were applied to composite structural holes and connecting holes,which significantly improved open hole compressive strength and hole bearing strength.And the finite element models for two kinds of composite hole were created to analyze how the stress field around the reinforced structure strengthens the composite.Both the experimental results and the finite analysis results show that the streamline structure could effectively improve the compressive properties of composite structural holes,and the connecting interface provided a stable constraint for giving full play to the hole bearing properties of stronger materials.These two structures will provide reference for the structural design of lightweight composites.
基金supported by the National Natural Science Foundation of China(Grant No.51901162)the support of the National Talent Program of China。
文摘Intermetallic compounds produced in laser additive manufacturing are the main factors restricting the joint performance of dissimilar metals.To solve this problem,a dual molten pool interface interlocking mechanism was proposed in this study.Based on a dual molten pool interface interlocking mechanism,the dissimilar metals,aluminum alloy and stainless steel,were produced as single-layer and multilayer samples,using the wire-feed laser additive manufacturing directed energy deposition technology.The preferred parameters for the dual molten pool interface interlocking mechanism process of the dissimilar metals,aluminum alloy and stainless steel,were obtained.The matching relationship between the interface connection of dissimilar metals and the process parameters was established.The results demonstrated excellent mechanical occlusion at the connection interface and no apparent intermetallic compound layer.Good feature size and high microhardness were observed under a laser power of 660 W,a wire feeding speed of 55 mm/s,and a platform moving speed of 10 mm/s.Molecular dynamics simulations demonstrated a faster rate of aluminum diffusion in the aluminum alloy substrate to stainless steel under the action of the initial contact force than without the initial contact force.Thus,the dual molten pool interface interlocking mechanism can effectively reduce the intermetallic compound layer when dissimilar metals are connected in the aerospace field.
基金the financial support provided by the National Key Basic Research Program of China(No.2015CB057801)the Projects of the Construction Department of Zhejiang Province(Nos.2022K073 and 2022K169).
文摘Segmental tunnel lining strengthened with steel plates is widely used worldwide to provide a permanent strengthening method.Most existing studies assume an ideal steel-concrete interface,ignoring discontinuous deformation characteristics,making it difficult to accurately analyze the strengthened structure’s failure mechanism.In this study,interfacial fracture mechanics of composite material was applied to the segmental tunnel lining strengthened with steel plates,and a numerical three-dimensional solid nonlinear model of the lining structure was established,combining the extended finite element method with a cohesive-zone model to account for the discontinuous deformation characteristics of the interface.The results accurately describe the crack propagation process,and are verified by full-scale testing.Next,dynamic simulations based on the calibrated model were conducted to analyze the sliding failure and cracking of the steel-concrete interface.Lastly,detailed location of the interface bonding failure are further verified by model test.The results show that,the cracking failure and bond failure of the interface are the decisive factors determining the instability and failure of the strengthened structure.The proposed numerical analysis is a major step forward in revealing the interface failure mechanism of strengthened composite material structures.
