In the anticorrosive coating line of a welded tube plant, the current status and existing problems of the medium-frequency induction heating equipment were discussed.Partial renovations of the power control cabinet ha...In the anticorrosive coating line of a welded tube plant, the current status and existing problems of the medium-frequency induction heating equipment were discussed.Partial renovations of the power control cabinet have been conducted.Parameters such as the DC current, DC voltage, intermediate frequency power, heating temperature, and the positioning signal at the pipe end were collected.A data acquisition and processing system, which can process data according to user needs and provide convenient data processing functions, has been developed using LabVIEW software.This system has been successfully applied in the coating line for the automatic control of high-power induction heating equipment, production management, and digital steel tube and/or digital delivery.展开更多
ENN He Long-2(EHL-2)is the next-generation large mega-Ampere(MA)spherical torus(ST)proposed and funded by the ENN company.The design parameters are:Ti0>30 keV,n_(e0)~1×10^(20)m^(-3),Ip~3 MA,Bt~3 T.One of the b...ENN He Long-2(EHL-2)is the next-generation large mega-Ampere(MA)spherical torus(ST)proposed and funded by the ENN company.The design parameters are:Ti0>30 keV,n_(e0)~1×10^(20)m^(-3),Ip~3 MA,Bt~3 T.One of the biggest challenges of EHL-2 is how to achieve several MA current flat-tops with limited voltage-seconds(Vs)of the center solenoid(CS)coils.In order to minimize the consumption of Vs,a fully non-inductive start-up by electron cyclotron resonance heating(ECRH)will be applied in EHL-2.The ramp-up phase will be accomplished with the synergetic mode between the CS and non-inductive methods.The strategy of non-inductive start-up and ramp-up with synergetic mode has been verified on EXL-50U’s experiments.Based on this strategy,numerical simulations indicate the feasibility of EHL-2 achieving 3 MA plasma current.A high-performance steady-state scenario with Ip~1.5 MA is also designed.In this scenario,the bootstrap current fraction fBS>70%,the safety factor q at the magnetic axis q0>2,the minimum safety factor qmin>1,the poloidal betaβp>3 and normalized betaβN>2.3.Each design iteration integrates the validation of physical models with the constraints of engineering implementation,gradually optimizing the performance of the heating and current drive(H&CD)systems.Numerical simulation results for general auxiliary H&CD systems such as neutral beam injection(NBI),electron cyclotron(EC)wave,ion cyclotron wave(ICW),and lower hybrid wave(LHW)are presented.These simulation results ensure that the 31 MW H&CD systems comprehensively cover all scenarios while maintaining engineering feasibility.展开更多
Micropores are decisive to mechanical properties and thermal deformation capabilities of powder met-allurgy(P/M)Ti alloys sintered compacts.As a result,achieving express densification is of prime im-portance and has a...Micropores are decisive to mechanical properties and thermal deformation capabilities of powder met-allurgy(P/M)Ti alloys sintered compacts.As a result,achieving express densification is of prime im-portance and has attracted increasing attention recently.Induction heating owns the merits of high effi-ciency,short process,and low cost,and thus has huge potential to be used as a sintering approach for the fabrication of P/M Ti alloys.Nevertheless,the facilitated densification behavior associated with induction heating sintering remains unclear so far.To address it,powder metallurgy Ti6Al4V is manufactured via induction heating sintering with which the underlying sintering mechanism is investigated in-depth.It is found that induction heating could generate a fully densified compact in a remarkably shortened time,demonstrating its superior sintering efficiency as compared with conventional resistance furnace heat-ing.COMSOL finite element analysis reveals that the maximum current density during induction heating can reach 10^(6)A m^(–2)though the magnetic field strength is solely 0.02 T,leading to a slight tempera-ture difference of approximately 30℃between the interior and exterior of the billet.Furthermore,the rapid heating essentially starts at sharp corners of particles due to the potent current concentration ef-fect,which facilitates the cracking of the particle surface oxide film and thus enhances the direct contact between them.Moreover,the electromigration effect caused by induction current promotes the diffusion capability of elements,giving rise to expedited densification,alloying,and chemical homogenization.This work provides not only critical insight into the sintering mechanism of induction heating sintering but also significant guidance for low-cost powder metallurgy materials preparation.展开更多
Electromagnetic induction heating technology,characterized by its non-contact thermal heat transfer,diminished thermal inertia,and facile temperature management,is applied in this study to enhance catalytic methanol s...Electromagnetic induction heating technology,characterized by its non-contact thermal heat transfer,diminished thermal inertia,and facile temperature management,is applied in this study to enhance catalytic methanol steam reforming(MSR)reaction process.A two-dimensional reactor model was developed integrating electromagnetic field coupling with MSR reactions,fluid dynamics and heat transfer.In the reactor,heat is induced instantaneously on the magnetic material through an electromagnetic induction process,which generated by renewable electricity.Results showed that the Internal-Double Row Cylinder(IN-DRC,cylinder means that the shape of induction heating element is cylindrical.)highest heating efficiency is 38.3%,which is limited by the kinetics of MSR reaction.Here,thermal efficiency reaches its maximum with the reaction channel outlet temperature reaching about 580 K.Internal-Double Row Cylinder(IN-DRC)and Internal-Double Row Ball(IN-DRB,ball means that the shape of induction heating element is spherical)methanol conversions are virtually identical,with a maximum value close to 100%.Furthermore,the findings that the adoption of internal induced heating,in contrast to external heating,across the four reactor designs can effectively mitigate temperature gradient within the reactors.This reduction in thermal disparity significantly amplifies methanol conversion within the reactor,thereby markedly enhancing its overall performance in hydrogen production.Therefore,non-contact internal induction heating method has the potential for substantially hydrogen production processes.展开更多
Travelling wave induction heating (TWIH) suffers from severe interference between the coils, which significantly reduces its efficiency. A strategy for decoupling the currents in TWIH is presented, based on the anti-s...Travelling wave induction heating (TWIH) suffers from severe interference between the coils, which significantly reduces its efficiency. A strategy for decoupling the currents in TWIH is presented, based on the anti-series or anti-parallel connection of several inductors. The study investigates the coupling effect in terms of amplitude and phase shift as functions of current and frequency, respectively, including resonance behavior. In addition, the effects of deviations of the inductor properties are analyzed. Measurements indicate that the strategy produces very good results, almost eliminating the coupling effect, increasing the efficiency, and simplifying control. Simulated and measured results of the heating pattern are compared and efficiency values and power densities are presented.展开更多
A set of 2D steady state finite element numerical simulations of electromagnetic fields and heating distribution for an oxide Czochralski crystal growth system was carried out for different input current shapes (sine,...A set of 2D steady state finite element numerical simulations of electromagnetic fields and heating distribution for an oxide Czochralski crystal growth system was carried out for different input current shapes (sine, square, triangle and sawtooth waveforms) of the induction coil. Comparison between the results presented here demonstrates the importance of input current shape on the electromagnetic field distribution, coil efficiency, and intensity and structure of generated power in the growth setup.展开更多
Electric current heat treatment is an innovative technique to improve microstructures and mechanical properties of metallic materials.The microstructures and mechanical properties of a powder metallurgy high-speed ste...Electric current heat treatment is an innovative technique to improve microstructures and mechanical properties of metallic materials.The microstructures and mechanical properties of a powder metallurgy high-speed steel(PM-HSS)treated by electric current heat treatment and traditional heat treatment are comparatively investigated.Results showed that after austenitizing at 1130°C,the structure of PM-HSS sample composed of ferrite matrix,M6C,M23C6,and MC carbides,transformed into a martensite matrix accompanied by M6C and MC carbides.Compared to the traditional austenitizing at 1130℃ for 30 min,the electric current austenitizing at 1130℃ for 5 min dissolved more carbides,resulting in a greater solid solution of alloying elements in the matrix.Further traditional triple tempering led to carbide coarsening,whereas electric current triple tempering promoted the carbide dissolution.Notably,the dissolution of more carbides resulted in a higher C content in the martensite matrix of HSS treated by electric current,significantly promoting the formation of nanotwins(5-20 nm in width).The electric current triple tempering sample exhibited a yield strength of 3097 MPa,compressive strength of 5016 MPa,and a fracture strain of 30.0%,outperforming the traditional triple tempering sample by nearly 600 MPa in yield strength.Analysis revealed that this significant strengthening was primarily attributed to nanotwin formation and solid solution strengthening caused by carbide dissolution.展开更多
The significant decrease in battery performance at low temperatures is one of the critical challenges that electric vehicles(EVs)face,thereby affecting the penetration rate in cold regions.Alternating current(AC)heati...The significant decrease in battery performance at low temperatures is one of the critical challenges that electric vehicles(EVs)face,thereby affecting the penetration rate in cold regions.Alternating current(AC)heating has attracted widespread attention due to its low energy consumption and uniform heating advantages.This paper introduces the recent advances in AC heating from the perspective of practical EV applications.First,the performance degradation of EVs in low-temperature environments is introduced briefly.The concept of AC heating and its research methods are provided.Then,the effects of various AC heating methods on battery heating performance are reviewed.Based on existing studies,the main factors that affect AC heating performance are analyzed.Moreover,various heating circuits based on EVs are categorized,and their cost,size,complexity,efficiency,reliability,and heating rate are elaborated and compared.The evolution of AC heaters is presented,and the heaters used in brand vehicles are sorted out.Finally,the perspectives and challenges of AC heating are discussed.This paper can guide the selection of heater implementation methods and the optimization of heating effects for future EV applications.展开更多
A coupled mathematical model was developed to describe the flow field,temperature distribution of molten steel in the tundish with the channel type induction heating.The molten steel motion was dominated under the com...A coupled mathematical model was developed to describe the flow field,temperature distribution of molten steel in the tundish with the channel type induction heating.The molten steel motion was dominated under the combined effect of the thermal buoyancy and the electro-magnetic forces(EMFs)due to the channel type induction heating.The results indicate that the thermal loss of molten steel in the tundish can be compensated effectively by the channel type induction heating.In addition,the molten steel would flow upward under the thermal buoyancy which can reduce the erosion of refractory.Moreover,the upward flow would increase the residence time of the molten steel in the tundish which provide more opportunities for the inclusion to reach the top surface of the tundish.展开更多
In order to overcome the pollution of the tratitional nozzle sand into the molten steel in tundish,a new method is proposed in this paper.In this method,the nozzle sand is substituted with iron-carbon alloy particles ...In order to overcome the pollution of the tratitional nozzle sand into the molten steel in tundish,a new method is proposed in this paper.In this method,the nozzle sand is substituted with iron-carbon alloy particles which have the same or similar compositions as the liquid steel.During casting processes,iron-carbon alloy forms solidification shell and the sintered layer in the upper nozzle to block the molten steel.When the slide gate is opened,the eletromagnetic induction heating is used to melt them so as to achieve 100%smoothly steel teeming.The electromagnetic induction heating effects were analyzed theoretically in the new slide gate system.Then the new method has been experimentally tested by using self-designed experimental device.The results show that the electromagnetic induction heating can complete the steel teeming within the required time.Furthermore,this steel-teeming technology can further improve the cleanliness of liquid steel.展开更多
The purpose of this paper is to investigate the feasibility of high-frequency induction heat for the line heating process through a series of experimental studies and numerical calculations. The results show that the ...The purpose of this paper is to investigate the feasibility of high-frequency induction heat for the line heating process through a series of experimental studies and numerical calculations. The results show that the heating temperature of induction heating meets the demands of steel plate bending, and the deformation of a steel plate heated by induction heating can achieve the same effect as flame heating. Meanwhile, the finite element model of moving induction heating of the plate is developed, and the comparison of the residual strain fields and transverse shrinkage between these two kinds of heating shows that great similarity has been achieved.展开更多
This paper deals with finite element study of the scanning induction heating of the magnetic steel sheets in transversal flux devices,taking into account the magnetic nonlinearity and the dependence on temperature of ...This paper deals with finite element study of the scanning induction heating of the magnetic steel sheets in transversal flux devices,taking into account the magnetic nonlinearity and the dependence on temperature of steel properties.The decrease of the non-uniformity of the transversal profile of sheet heating as effect of the magnetic or electromagnetic screening of the sheet lateral sides was proved.展开更多
An experimental and numerical study on the temperature field induced in the ultra-high frequency induction heating is carried out.With an aim of predicting the thermal history of the workpiece,the influence factors of...An experimental and numerical study on the temperature field induced in the ultra-high frequency induction heating is carried out.With an aim of predicting the thermal history of the workpiece,the influence factors of temperature field,such as the induction frequency,the dimension of coil and the gap between coil and workpiece,are investigated considering temperature-dependent material properties by using FLUX 2Dsoftware.The temperature field characteristic in ultra-high induction heating is obtained and discussed.The numerical values are compared with the experimental results.A good agreement between them is observed with 7.9% errors.展开更多
The key to acquire good metallurgical effects with induction heating tundish is to understand the flow field,temperature field and the movement of inclusions in the tundish with different induction heating power curve...The key to acquire good metallurgical effects with induction heating tundish is to understand the flow field,temperature field and the movement of inclusions in the tundish with different induction heating power curves.Based on the production of a factory,this work established a multi-field coupling mathematical model to find out the link between the heating power curve and the metallurgical effects of the tundish.The results indicated that the heating efficiency of an induction heating tundish not only was affected by the heating power,but also related to the flow and temperature field in the tundish.When the induction heater was used intermittently and the induction heater was turned on,the molten steel was controlled by electromagnetic force,and the flow field basically remained stable.However,when the induction heater was turned off,the velocity of molten steel got small,and the thermal buoyancy could greatly change the flow,forming short-circuit flow;besides,large number of inclusions suddenly escaped from the outlet of the tundish.When the molten steel was heated continuously,the flow field,temperature field and inclusions behavior remained basically unchanged.Considering both energy saving and maintaining good metallurgical effects,continuous heating(the power increasing stepwise over time)should be selected.展开更多
Continuous steel strip casting lines in rolling miles are under active development.Due to high thermal losses the thin strip is cooling down very fast and therefore a sufficient heating system is necessary before fina...Continuous steel strip casting lines in rolling miles are under active development.Due to high thermal losses the thin strip is cooling down very fast and therefore a sufficient heating system is necessary before final rolling.Only induction heaters can realize the necessary fast heating of the strip and a good energy efEciency of heating.Because of induction heating lines for rolling mills are of extremely high power,all even small improvements in their design and operating modes have significant technical and economical effects.However,the heating lines need an optimal design of the complex induction systems and only numerical simulation is a way to solve the problem.Both two- and threedimensional numerical simulation approaches developed and applied for investigation and design of longitudinal induction heaters are described in the paper.The numerical models have been successfully used for development of modified coils allowing high efficient heating of thinner strip using the same operating frequency.Additionally electrical impedance of the modified coils has been provided on the level necessary for using the existing power supplies and matching equipment.Beside high electrical efficiency,the modified coils improve the temperature distribution over the strip width by increased heating of the strip edges.The optimized and modifies induction coils have been successfully tested in industrial line.展开更多
In order to investigate Joule heating power,a three-dimensional finite element model(FEM) was developed to predict Joule heating power in the channels of double-loop inductor. The simulated results were compared with ...In order to investigate Joule heating power,a three-dimensional finite element model(FEM) was developed to predict Joule heating power in the channels of double-loop inductor. The simulated results were compared with experimental data from low load trials for a 400 kW inductor. The results,such as power factor and Joule heating power,show reasonable correlation with experimental data,and Joule heating rate reaches the maximum at the corners and the minimum at the centre of the cross-section area. With increasing relative permeability of iron core,length of coils,current frequency and resistivity of metal melt,the power factor and Joule heating power change. It is concluded that current frequency,the resistivity and length of the coil play a critical role in determining the power factor and Joule heating power,whereas relative permeability of the magnetic core shows no significant influence on them.展开更多
In the production of hot extrusion pipes, the billet will be heated in an induction furnace, before piercing or extrusion,to a certain temperature. The induction heating temperature field profile in the billet will ex...In the production of hot extrusion pipes, the billet will be heated in an induction furnace, before piercing or extrusion,to a certain temperature. The induction heating temperature field profile in the billet will exert an influence on the deformation processes. The study has developed an data conversion program to convert the temperature data from induction heating by ANSYS to deformation simulation software DEFORM; therefore, not only the relatively accurate temperature field can be made available, compared with the usually assumed uniform temperature field, but also the connection between induction heating and deformation can be established, which is essential to evaluate the processing parameters. Numerical simulation of the piercing processes of different temperature fields by induction heating was carded out, and the results have shown that the different initial temperature fields in the billet can lead to different deformation curves, which indicates that the conversion program is necessary to study the production process of hot extrusion pipes.展开更多
Residual stresses produced in polycrystalline CBN abrasive grits during a high-frequency induction brazing process are calculated by using ?nite element analysis, with a consideration of the nonuniform temperature dis...Residual stresses produced in polycrystalline CBN abrasive grits during a high-frequency induction brazing process are calculated by using ?nite element analysis, with a consideration of the nonuniform temperature distribution in the induction brazing model. The in?uences of induction brazing parameters on the residual stresses of polycrystalline CBN abrasive grits have been analyzed, including the embedding depth, grit side length, etc. Results obtained show that the tensile stress with a 40% embedding depth is 292 MPa, which is the minimum on the bonding interface compared with other embedding depths. Meanwhile, the maximum tensile stress is 575 MPa, with an increase of 59% compared with that of a grit side length of 50 mm. Finally, the simulation results of the brazing residual stress of polycrystalline CBN abrasive grits have been con?rmed valid based on the residual stress measurement of the brazed monocrystalline CBN grit.展开更多
A magnetic and temperature field-coupled mathematical model is proposed to calculate the induction heating process of a discard substitution block for billet hot extrusion process. The mathematical model is validated ...A magnetic and temperature field-coupled mathematical model is proposed to calculate the induction heating process of a discard substitution block for billet hot extrusion process. The mathematical model is validated by comparing simulation results with temperature measurements recorded during physical modeling. Based on systematical analysis of calculation results, a quantitative sawtooth induction power curve was proposed to realize the aim of achieving the best distributed temperature field in the block within the shortest induction time.展开更多
This study describes thermal behavior of magnetic lubricant oil under electromagnetic induction. Experimental set up include oil pump, oil tank, induction heating unit, and heat exchanger. It is a closed loop system w...This study describes thermal behavior of magnetic lubricant oil under electromagnetic induction. Experimental set up include oil pump, oil tank, induction heating unit, and heat exchanger. It is a closed loop system where the oil pump circulates oil through oil tank to the system, at the same time induction heating unit heats up to the heat exchanger where the lubricant oil thermal behavior is examined. The unit has been largely studied and tested both magnetic and regular motor oil in a laboratory environment and promising results have been obtained for an actual indoor floor to space heating system design.展开更多
文摘In the anticorrosive coating line of a welded tube plant, the current status and existing problems of the medium-frequency induction heating equipment were discussed.Partial renovations of the power control cabinet have been conducted.Parameters such as the DC current, DC voltage, intermediate frequency power, heating temperature, and the positioning signal at the pipe end were collected.A data acquisition and processing system, which can process data according to user needs and provide convenient data processing functions, has been developed using LabVIEW software.This system has been successfully applied in the coating line for the automatic control of high-power induction heating equipment, production management, and digital steel tube and/or digital delivery.
基金supported by ENN Group and ENN Energy Research Institute.The authors would like to express their gratitude for the contributions of the ENN fusion team and collaborators,such as Tiantian Sun,Haojie Ma,and Yong Guo,in supporting these endeavours.The authors also acknowledge the support of the National SuperComputer Center in Tianjin and Beijing PARATERA Tech Corp.,Ltd.,for providing HPC resources that have contributed to the research results reported in this paper.This work was partly supported by National Natural Science Fundation of China(Nos.12375215 and 12475210).
文摘ENN He Long-2(EHL-2)is the next-generation large mega-Ampere(MA)spherical torus(ST)proposed and funded by the ENN company.The design parameters are:Ti0>30 keV,n_(e0)~1×10^(20)m^(-3),Ip~3 MA,Bt~3 T.One of the biggest challenges of EHL-2 is how to achieve several MA current flat-tops with limited voltage-seconds(Vs)of the center solenoid(CS)coils.In order to minimize the consumption of Vs,a fully non-inductive start-up by electron cyclotron resonance heating(ECRH)will be applied in EHL-2.The ramp-up phase will be accomplished with the synergetic mode between the CS and non-inductive methods.The strategy of non-inductive start-up and ramp-up with synergetic mode has been verified on EXL-50U’s experiments.Based on this strategy,numerical simulations indicate the feasibility of EHL-2 achieving 3 MA plasma current.A high-performance steady-state scenario with Ip~1.5 MA is also designed.In this scenario,the bootstrap current fraction fBS>70%,the safety factor q at the magnetic axis q0>2,the minimum safety factor qmin>1,the poloidal betaβp>3 and normalized betaβN>2.3.Each design iteration integrates the validation of physical models with the constraints of engineering implementation,gradually optimizing the performance of the heating and current drive(H&CD)systems.Numerical simulation results for general auxiliary H&CD systems such as neutral beam injection(NBI),electron cyclotron(EC)wave,ion cyclotron wave(ICW),and lower hybrid wave(LHW)are presented.These simulation results ensure that the 31 MW H&CD systems comprehensively cover all scenarios while maintaining engineering feasibility.
基金supported by the National Key Research and Development Program of China(No.2020YFB2008300)the National Natural Science Foundation of China(Nos.51971097 and 52301147)+2 种基金the Young Elite Scientist Sponsorship Program by China Association for Science and Technology(No.YESS20210054)the Hubei Province Natural Science Foundation(No.ZRMS2022000863)the Fundamental Research Funds for the Central Universities of Huazhong University of Science and Technology(No.2172021XXJS010)and the project supported by State Key Laboratory of Powder Metallurgy,Central South University,Changsha,China.
文摘Micropores are decisive to mechanical properties and thermal deformation capabilities of powder met-allurgy(P/M)Ti alloys sintered compacts.As a result,achieving express densification is of prime im-portance and has attracted increasing attention recently.Induction heating owns the merits of high effi-ciency,short process,and low cost,and thus has huge potential to be used as a sintering approach for the fabrication of P/M Ti alloys.Nevertheless,the facilitated densification behavior associated with induction heating sintering remains unclear so far.To address it,powder metallurgy Ti6Al4V is manufactured via induction heating sintering with which the underlying sintering mechanism is investigated in-depth.It is found that induction heating could generate a fully densified compact in a remarkably shortened time,demonstrating its superior sintering efficiency as compared with conventional resistance furnace heat-ing.COMSOL finite element analysis reveals that the maximum current density during induction heating can reach 10^(6)A m^(–2)though the magnetic field strength is solely 0.02 T,leading to a slight tempera-ture difference of approximately 30℃between the interior and exterior of the billet.Furthermore,the rapid heating essentially starts at sharp corners of particles due to the potent current concentration ef-fect,which facilitates the cracking of the particle surface oxide film and thus enhances the direct contact between them.Moreover,the electromigration effect caused by induction current promotes the diffusion capability of elements,giving rise to expedited densification,alloying,and chemical homogenization.This work provides not only critical insight into the sintering mechanism of induction heating sintering but also significant guidance for low-cost powder metallurgy materials preparation.
基金supported by Chongqing technology innovation and application demonstration project(CSTB2022TIAD-DEX0015)National Natural Science Foundation of China(50906104)Performance Incentive Guidance Project of Chongqing Scientific Research Institutions(cstc2022jxjl20016).
文摘Electromagnetic induction heating technology,characterized by its non-contact thermal heat transfer,diminished thermal inertia,and facile temperature management,is applied in this study to enhance catalytic methanol steam reforming(MSR)reaction process.A two-dimensional reactor model was developed integrating electromagnetic field coupling with MSR reactions,fluid dynamics and heat transfer.In the reactor,heat is induced instantaneously on the magnetic material through an electromagnetic induction process,which generated by renewable electricity.Results showed that the Internal-Double Row Cylinder(IN-DRC,cylinder means that the shape of induction heating element is cylindrical.)highest heating efficiency is 38.3%,which is limited by the kinetics of MSR reaction.Here,thermal efficiency reaches its maximum with the reaction channel outlet temperature reaching about 580 K.Internal-Double Row Cylinder(IN-DRC)and Internal-Double Row Ball(IN-DRB,ball means that the shape of induction heating element is spherical)methanol conversions are virtually identical,with a maximum value close to 100%.Furthermore,the findings that the adoption of internal induced heating,in contrast to external heating,across the four reactor designs can effectively mitigate temperature gradient within the reactors.This reduction in thermal disparity significantly amplifies methanol conversion within the reactor,thereby markedly enhancing its overall performance in hydrogen production.Therefore,non-contact internal induction heating method has the potential for substantially hydrogen production processes.
文摘Travelling wave induction heating (TWIH) suffers from severe interference between the coils, which significantly reduces its efficiency. A strategy for decoupling the currents in TWIH is presented, based on the anti-series or anti-parallel connection of several inductors. The study investigates the coupling effect in terms of amplitude and phase shift as functions of current and frequency, respectively, including resonance behavior. In addition, the effects of deviations of the inductor properties are analyzed. Measurements indicate that the strategy produces very good results, almost eliminating the coupling effect, increasing the efficiency, and simplifying control. Simulated and measured results of the heating pattern are compared and efficiency values and power densities are presented.
文摘A set of 2D steady state finite element numerical simulations of electromagnetic fields and heating distribution for an oxide Czochralski crystal growth system was carried out for different input current shapes (sine, square, triangle and sawtooth waveforms) of the induction coil. Comparison between the results presented here demonstrates the importance of input current shape on the electromagnetic field distribution, coil efficiency, and intensity and structure of generated power in the growth setup.
基金financially supported by the National Natural Science Foundation of China(Nos.52271034,52301058 and 52471042)China Postdoctoral Science Foundation(No.2023M732183)Postdoctoral Fellowship Program of CPSF(No.GZB20230399).
文摘Electric current heat treatment is an innovative technique to improve microstructures and mechanical properties of metallic materials.The microstructures and mechanical properties of a powder metallurgy high-speed steel(PM-HSS)treated by electric current heat treatment and traditional heat treatment are comparatively investigated.Results showed that after austenitizing at 1130°C,the structure of PM-HSS sample composed of ferrite matrix,M6C,M23C6,and MC carbides,transformed into a martensite matrix accompanied by M6C and MC carbides.Compared to the traditional austenitizing at 1130℃ for 30 min,the electric current austenitizing at 1130℃ for 5 min dissolved more carbides,resulting in a greater solid solution of alloying elements in the matrix.Further traditional triple tempering led to carbide coarsening,whereas electric current triple tempering promoted the carbide dissolution.Notably,the dissolution of more carbides resulted in a higher C content in the martensite matrix of HSS treated by electric current,significantly promoting the formation of nanotwins(5-20 nm in width).The electric current triple tempering sample exhibited a yield strength of 3097 MPa,compressive strength of 5016 MPa,and a fracture strain of 30.0%,outperforming the traditional triple tempering sample by nearly 600 MPa in yield strength.Analysis revealed that this significant strengthening was primarily attributed to nanotwin formation and solid solution strengthening caused by carbide dissolution.
基金supported in part by the National Key Research and Development Program of China under Grant 2021YFB1600200in part by the Shaanxi Province Postdoctoral Research Project under grant 2023BSHEDZZ223+3 种基金in part by the Fundamental Research Funds for the Central Universities,CHD,under grant 300102383101in part by the Shaanxi Province Qinchuangyuan High-Level Innovation and Entrepreneurship Talent Project under grant QCYRCXM-2023-112the Key Research and Development Program of Shaanxi Province under grant 2024GX-YBXM-442in part by the National Natural Science Foundation of China under grand 62373224.
文摘The significant decrease in battery performance at low temperatures is one of the critical challenges that electric vehicles(EVs)face,thereby affecting the penetration rate in cold regions.Alternating current(AC)heating has attracted widespread attention due to its low energy consumption and uniform heating advantages.This paper introduces the recent advances in AC heating from the perspective of practical EV applications.First,the performance degradation of EVs in low-temperature environments is introduced briefly.The concept of AC heating and its research methods are provided.Then,the effects of various AC heating methods on battery heating performance are reviewed.Based on existing studies,the main factors that affect AC heating performance are analyzed.Moreover,various heating circuits based on EVs are categorized,and their cost,size,complexity,efficiency,reliability,and heating rate are elaborated and compared.The evolution of AC heaters is presented,and the heaters used in brand vehicles are sorted out.Finally,the perspectives and challenges of AC heating are discussed.This paper can guide the selection of heater implementation methods and the optimization of heating effects for future EV applications.
基金Item Sponsored by National Natural Science Foundation of China[No.50934008]National Natural Science Foundation of China[NO.50904014]
文摘A coupled mathematical model was developed to describe the flow field,temperature distribution of molten steel in the tundish with the channel type induction heating.The molten steel motion was dominated under the combined effect of the thermal buoyancy and the electro-magnetic forces(EMFs)due to the channel type induction heating.The results indicate that the thermal loss of molten steel in the tundish can be compensated effectively by the channel type induction heating.In addition,the molten steel would flow upward under the thermal buoyancy which can reduce the erosion of refractory.Moreover,the upward flow would increase the residence time of the molten steel in the tundish which provide more opportunities for the inclusion to reach the top surface of the tundish.
基金Item Sponsored by the Science and Technology Program of Liaoning Province(Grant No.2011221009)the 111 project(Grant No.B07015)
文摘In order to overcome the pollution of the tratitional nozzle sand into the molten steel in tundish,a new method is proposed in this paper.In this method,the nozzle sand is substituted with iron-carbon alloy particles which have the same or similar compositions as the liquid steel.During casting processes,iron-carbon alloy forms solidification shell and the sintered layer in the upper nozzle to block the molten steel.When the slide gate is opened,the eletromagnetic induction heating is used to melt them so as to achieve 100%smoothly steel teeming.The electromagnetic induction heating effects were analyzed theoretically in the new slide gate system.Then the new method has been experimentally tested by using self-designed experimental device.The results show that the electromagnetic induction heating can complete the steel teeming within the required time.Furthermore,this steel-teeming technology can further improve the cleanliness of liquid steel.
基金Supported by the National Natural Science Foundation of China (50805016)
文摘The purpose of this paper is to investigate the feasibility of high-frequency induction heat for the line heating process through a series of experimental studies and numerical calculations. The results show that the heating temperature of induction heating meets the demands of steel plate bending, and the deformation of a steel plate heated by induction heating can achieve the same effect as flame heating. Meanwhile, the finite element model of moving induction heating of the plate is developed, and the comparison of the residual strain fields and transverse shrinkage between these two kinds of heating shows that great similarity has been achieved.
文摘This paper deals with finite element study of the scanning induction heating of the magnetic steel sheets in transversal flux devices,taking into account the magnetic nonlinearity and the dependence on temperature of steel properties.The decrease of the non-uniformity of the transversal profile of sheet heating as effect of the magnetic or electromagnetic screening of the sheet lateral sides was proved.
基金Supported by the National Science and Technology Major Project of China(2012ZX04003081)
文摘An experimental and numerical study on the temperature field induced in the ultra-high frequency induction heating is carried out.With an aim of predicting the thermal history of the workpiece,the influence factors of temperature field,such as the induction frequency,the dimension of coil and the gap between coil and workpiece,are investigated considering temperature-dependent material properties by using FLUX 2Dsoftware.The temperature field characteristic in ultra-high induction heating is obtained and discussed.The numerical values are compared with the experimental results.A good agreement between them is observed with 7.9% errors.
基金supported by National Natural Science Foundation of China(51474065 and 51574083)the 111 Project(2.0)of China(No.BP0719037).
文摘The key to acquire good metallurgical effects with induction heating tundish is to understand the flow field,temperature field and the movement of inclusions in the tundish with different induction heating power curves.Based on the production of a factory,this work established a multi-field coupling mathematical model to find out the link between the heating power curve and the metallurgical effects of the tundish.The results indicated that the heating efficiency of an induction heating tundish not only was affected by the heating power,but also related to the flow and temperature field in the tundish.When the induction heater was used intermittently and the induction heater was turned on,the molten steel was controlled by electromagnetic force,and the flow field basically remained stable.However,when the induction heater was turned off,the velocity of molten steel got small,and the thermal buoyancy could greatly change the flow,forming short-circuit flow;besides,large number of inclusions suddenly escaped from the outlet of the tundish.When the molten steel was heated continuously,the flow field,temperature field and inclusions behavior remained basically unchanged.Considering both energy saving and maintaining good metallurgical effects,continuous heating(the power increasing stepwise over time)should be selected.
文摘Continuous steel strip casting lines in rolling miles are under active development.Due to high thermal losses the thin strip is cooling down very fast and therefore a sufficient heating system is necessary before final rolling.Only induction heaters can realize the necessary fast heating of the strip and a good energy efEciency of heating.Because of induction heating lines for rolling mills are of extremely high power,all even small improvements in their design and operating modes have significant technical and economical effects.However,the heating lines need an optimal design of the complex induction systems and only numerical simulation is a way to solve the problem.Both two- and threedimensional numerical simulation approaches developed and applied for investigation and design of longitudinal induction heaters are described in the paper.The numerical models have been successfully used for development of modified coils allowing high efficient heating of thinner strip using the same operating frequency.Additionally electrical impedance of the modified coils has been provided on the level necessary for using the existing power supplies and matching equipment.Beside high electrical efficiency,the modified coils improve the temperature distribution over the strip width by increased heating of the strip edges.The optimized and modifies induction coils have been successfully tested in industrial line.
基金Project(50876116) supported by the National Natural Science Foundation of ChinaProject(2007CK3077) supported by Innovative Program of Hunan Science and Technology AgencyProject(1343-77225) supported by the Graduate School of Central South University
文摘In order to investigate Joule heating power,a three-dimensional finite element model(FEM) was developed to predict Joule heating power in the channels of double-loop inductor. The simulated results were compared with experimental data from low load trials for a 400 kW inductor. The results,such as power factor and Joule heating power,show reasonable correlation with experimental data,and Joule heating rate reaches the maximum at the corners and the minimum at the centre of the cross-section area. With increasing relative permeability of iron core,length of coils,current frequency and resistivity of metal melt,the power factor and Joule heating power change. It is concluded that current frequency,the resistivity and length of the coil play a critical role in determining the power factor and Joule heating power,whereas relative permeability of the magnetic core shows no significant influence on them.
文摘In the production of hot extrusion pipes, the billet will be heated in an induction furnace, before piercing or extrusion,to a certain temperature. The induction heating temperature field profile in the billet will exert an influence on the deformation processes. The study has developed an data conversion program to convert the temperature data from induction heating by ANSYS to deformation simulation software DEFORM; therefore, not only the relatively accurate temperature field can be made available, compared with the usually assumed uniform temperature field, but also the connection between induction heating and deformation can be established, which is essential to evaluate the processing parameters. Numerical simulation of the piercing processes of different temperature fields by induction heating was carded out, and the results have shown that the different initial temperature fields in the billet can lead to different deformation curves, which indicates that the conversion program is necessary to study the production process of hot extrusion pipes.
基金supported by the National Natural Science Foundation of China(No.51775275)the Fundamental Research Funds for the Central Universities(No.NE2014103 and No.NZ2016107)
文摘Residual stresses produced in polycrystalline CBN abrasive grits during a high-frequency induction brazing process are calculated by using ?nite element analysis, with a consideration of the nonuniform temperature distribution in the induction brazing model. The in?uences of induction brazing parameters on the residual stresses of polycrystalline CBN abrasive grits have been analyzed, including the embedding depth, grit side length, etc. Results obtained show that the tensile stress with a 40% embedding depth is 292 MPa, which is the minimum on the bonding interface compared with other embedding depths. Meanwhile, the maximum tensile stress is 575 MPa, with an increase of 59% compared with that of a grit side length of 50 mm. Finally, the simulation results of the brazing residual stress of polycrystalline CBN abrasive grits have been con?rmed valid based on the residual stress measurement of the brazed monocrystalline CBN grit.
基金financially supported by National Science Foundation of China ( NO. 51274137 and NO. 11372174)
文摘A magnetic and temperature field-coupled mathematical model is proposed to calculate the induction heating process of a discard substitution block for billet hot extrusion process. The mathematical model is validated by comparing simulation results with temperature measurements recorded during physical modeling. Based on systematical analysis of calculation results, a quantitative sawtooth induction power curve was proposed to realize the aim of achieving the best distributed temperature field in the block within the shortest induction time.
文摘This study describes thermal behavior of magnetic lubricant oil under electromagnetic induction. Experimental set up include oil pump, oil tank, induction heating unit, and heat exchanger. It is a closed loop system where the oil pump circulates oil through oil tank to the system, at the same time induction heating unit heats up to the heat exchanger where the lubricant oil thermal behavior is examined. The unit has been largely studied and tested both magnetic and regular motor oil in a laboratory environment and promising results have been obtained for an actual indoor floor to space heating system design.
