Noise is inevitable in electrical capacitance tomography(ECT)measurements.This paper describes the influence of noise on ECT performance for measuring gas-solids fluidized bed characteristics.The noise distribution is...Noise is inevitable in electrical capacitance tomography(ECT)measurements.This paper describes the influence of noise on ECT performance for measuring gas-solids fluidized bed characteristics.The noise distribution is approximated by the Gaussian distribution and added to experimental capacitance data with various intensities.The equivalent signal strength(Ф)that equals the signal-to-noise ratio of packed beds is used to evaluate noise levels.Results show that the Pearson correlation coefficient,which indicates the similarity of solids fraction distributions over pixels,increases with Ф,and reconstructed images are more deteriorated at lower Ф.Nevertheless,relative errors for average solids fraction and bubble size in each frame are less sensitive to noise,attributed to noise compromise caused by the process of pixel values.These findings provide useful guidance for assessing the accuracy of ECT measurements of multiphase flows.展开更多
With the intelligent transformation of process manufacturing,accurate and comprehensive perception information is fundamental for application of artificial intelligence methods.In zinc smelting,the fluidized bed roast...With the intelligent transformation of process manufacturing,accurate and comprehensive perception information is fundamental for application of artificial intelligence methods.In zinc smelting,the fluidized bed roaster is a key piece of large-scale equipment and plays a critical role in the manufacturing industry;its internal temperature field directly determines the quality of zinc calcine and other related products.However,due to its vast spatial dimensions,the limited observation methods,and the complex multiphase,multifield coupled reaction atmosphere inside it,accurately and timely perceiving its temperature field remains a significant challenge.To address these challenges,a spatial-temporal reduced-order model(STROM)is proposed,which can realize fast and accurate temperature field perception based on sparse observation data.Specifically,to address the difficulty in matching the initial physical field with the sparse observation data,an initial field construction based on data assimilation(IFCDA)method is proposed to ensure that the initial conditions of the model can be matched with the actual operation state,which provides a basis for constructing a high-precision computational fluid dynamics(CFD)model.Then,to address the high simulation cost of high-precision CFD models under full working conditions,a high uniformity(HU)-orthogonal test design(OTD)method with the centered L2 deviation is innovatively proposed to ensure high information coverage of the temperature field dataset under typical working conditions in terms of multiple factors and levels of the component,feed,and blast parameters.Finally,to address the difficulty in real-time and accurate temperature field prediction,considering the spatial correlation between the observed temperature and the temperature field,as well as the dynamic correlation of the observed temperature in the time dimension,a spatial-temporal predictive model(STPM)is established,which realizes rapid prediction of the temperature field through sparse observa-tion data.To verify the accuracy and validity of the proposed method,CFD model validation and reduced-order model prediction experiments are designed,and the results show that the proposed method can realize high-precision and fast prediction of the roaster temperature field under different working conditions through sparse observation data.Compared with the CFD model,the prediction root-mean-square error(RMSE)of STROM is less than 0.038,and the computational efficiency is improved by 3.4184×10^(4)times.In particular,STROM also has a good prediction ability for unmodeled conditions,with a prediction RMSE of less than 0.1089.展开更多
This study presents a detailed experimental evaluation of a newly developed mechanistic scale-up methodology for gas-solid fluidized beds.Traditional scale-up approaches typically rely on matching global dimensionless...This study presents a detailed experimental evaluation of a newly developed mechanistic scale-up methodology for gas-solid fluidized beds.Traditional scale-up approaches typically rely on matching global dimensionless groups,which often fail to ensure local hydrodynamic similarity.In contrast,the new mechanistic method aims to achieve scale-up by matching the radial profiles of gas holdup between geometrically similar beds at corresponding dimensionless axial positions(z/Dc).This approach is based on the premise that when gas holdup profiles align,other key hydrodynamic parameters—such as solids holdup and particle velocity—also become similar.To validate this methodology,experiments were conducted in two fluidized beds with inner diameters of 14 cm and 44 cm.Optical probes and gamma ray densitometry(GRD)were used to measure local gas holdup,solids holdup,and particle velocity at multiple axial and radial positions.The results show that matched gas holdup profiles led to mean absolute deviations(MAD)below 3%in solids holdup and particle velocity,confirming hydrodynamic similarity.In contrast,unmatched profiles resulted in significant deviations across all parameters.展开更多
From the perspective of facilitating the design of fluidized hydrogen reduction reactors for iron ore powder and maintaining stable operation,the operational conditions and bubble behavior in stable state fluidization...From the perspective of facilitating the design of fluidized hydrogen reduction reactors for iron ore powder and maintaining stable operation,the operational conditions and bubble behavior in stable state fluidization of multi-particle size systems were investigated through cold-state experiments.To facilitate the identification of bubble behavior,a two-dimensional bubbling bed cold-state experiment was carried out using iron ore powder with a narrow particle size distribution and glass beads.Initially,the multi-stage fluidization characteristics of iron ore powder were examined.Then,using Geldart B-type glass beads to simulate a multi-particle size composition system,the particle size range and superficial gas velocity range for stable operation of the multi-particle composition system were explored.When the mass percentage of 150-μm glass beads was 15%,the stable fluidization operational gas velocity range was found to be(1.05-1.21)umf,where umf is the minimum fluidization velocity;when the content was 20%,the stable fluidized superficial gas velocity range was(1.09-1.26)umf.Under stable fluidization operating conditions,the dynamic behavior of bubbles(average equivalent diameter,rising velocity,and lateral migration velocity)was studied,and the quantitative relationship between the average equivalent diameter of bubbles and bed height in multi-particle size systems under stable fluidization conditions was also corrected.Additionally,the correlation between bubble rising velocity and bubble average equivalent diameter was established.展开更多
The dynamics of vapor−liquid−solid(V−L−S)flow boiling in fluidized bed evaporators exhibit inherent complexity and chaotic behavior,hindering accurate prediction of pressure drop signals.To address this challenge,this...The dynamics of vapor−liquid−solid(V−L−S)flow boiling in fluidized bed evaporators exhibit inherent complexity and chaotic behavior,hindering accurate prediction of pressure drop signals.To address this challenge,this study proposes an innovative hybrid approach that integrates wavelet neural network(WNN)with chaos analysis.By leveraging the Cross-Correlation(C−C)method,the minimum embedding dimension for phase space reconstruction is systematically calculated and then adopted as the input node configuration for the WNN.Simulation results demonstrate the remarkable effectiveness of this integrated method in predicting pressure drop signals,advancing our understanding of the intricate dynamic phenomena occurring with V−L−S fluidized bed evaporators.Moreover,this study offers a novel perspective on applying advanced data-driven techniques to handle the complexities of multi-phase flow systems and highlights the potential for improved operational prediction and control in industrial settings.展开更多
Fluidized solidified soil(FSS)is an innovative backfill material that offers benefits such as easy pumping and straightforward construction.This study examined how varying the water-soil ratio and the curing agent dos...Fluidized solidified soil(FSS)is an innovative backfill material that offers benefits such as easy pumping and straightforward construction.This study examined how varying the water-soil ratio and the curing agent dosage affect the properties and microstructure of FSS.The strength development mechanism was investigated when composite solidification agents were used.The findings show that both the water-solid ratio and the curing agent dosage can affect the microstructure of FSS,thereby affecting its performance.When the water-solid ratio increases from 0.52 to 0.56,the unconfined compressive strength(UCS)and flexural strength of the FSS decrease by 34.1% and 39.3% after 28 d.Conversely,the curing agent dosage increasing from 10% to 30% will increase both UCS and flexural strength by 11.2 times and 11.1 times.As the curing age increases,the number of cracks at failure point in the FSS will increase and lead to a more complete failure.Numerous needle-like AFt,C-S-H gel,and C-(A)-S-H gel create a three-dimensional network by adhering to soil particles.展开更多
Pressurized oxy-fuel combustion is a next-generation and low-cost carbon capture technology with industrial application potential.This work presents an innovative research exploration-coupling coal pressurized fluidiz...Pressurized oxy-fuel combustion is a next-generation and low-cost carbon capture technology with industrial application potential.This work presents an innovative research exploration-coupling coal pressurized fluidized bed oxy-fuel combustion technology with energy utilization of poultry manure as a renewable and carbon-neutral fuel,in order to capture CO_(2)and solve the problem of poultry manure treatment simultaneously.In this study,a stable co-combustion of coal and chicken manure in a laboratory-scale pressurized fluidized bed under typical oxy-fuel condition(30%O_(2)/70%CO_(2),i.e.,Oxy-30)is achieved.The key parameters including the combustion pressure(0.1-0.5 MPa)and chicken-manure proportion(0%to 100%)and their impacts on fundamental combustion efficiency,carbon conversion,nitrogen and sulfur pollutant emissions,and residue ash characteristics have been investigated.The result show that pressurization favors an increase in the CO_(2)enrichment concentration and fluidized bed combustion efficiency.During co-combustion under 0.1 and 0.3 MPa,the CO_(2)concentration in the flue gas is the highest when the chicken manure blending ratio(M_(pm))is 25%.Although the NO emissions fluctuate and even increase as Mpm increases,the co-combustion of coal and chicken manure exhibits a synergistic effect in reducing NO conversion rate(XNO).The effect of pressurization on reducing NO emission is significant,XNO at M_(pm)=25%decreasing from 15%to 5%as the pressure(P)increases from 0.1 to 0.5 MPa.As P increases from 0.1 to 0.5 MPa and Mpm increases from 0%to 50%,the SO_(2) emissions and conversion rates decrease.The self-desulfurization process plays an important role in the reduction of SO_(2) emissions during pressurized oxy-fuel co-combustion.The aim of this work is to advance the development and application of pressurized fluidized bed oxy-fuel co-combustion technology and promote a circular bioeconomy and carbon-free waste management for biomass derived from livestock manure.展开更多
For the treatment of the mixed flue gas desulfurization wastewater with high salinity by the biological fluidized bed process,the optimum temperature was 25-35℃,and the optimum hydraulic retention time was 10 h.When ...For the treatment of the mixed flue gas desulfurization wastewater with high salinity by the biological fluidized bed process,the optimum temperature was 25-35℃,and the optimum hydraulic retention time was 10 h.When the influent quality was stable,the average concentration of COD,NH_(4)^(+)-N and TN in the inlet water was 210,11 and 16.3 mg/L,respectively,and their average concentration in the effluent was 54,0.32 and 4.09 mg/L,respectively.The treatment effect was good.When the incoming water quality of flue gas desulfurization wastewater fluctuated greatly,the effluent quality was still relatively stable after being treated by the biological fluidized bed,indicating that the biological fluidized bed process had a good ability to resist the impact of water quality in the treatment of high-salinity flue gas desulfurization wastewater.At the same time,the biological fluidized bed process provides a reference for high-salinity wastewater that is difficult to be biologically treated.展开更多
To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic r...To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio （molar ratio of Na2O to Al2O3 in the sodium aluminate solution） of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio （A/S） of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.展开更多
Natural rutile and gaseous chlorine with carbon as reductant were used to prepare titanium tetrachloride. Thermodynamics and kinetics of chlorination of Kenya natural rutile particles in a batch-type fluidized bed wer...Natural rutile and gaseous chlorine with carbon as reductant were used to prepare titanium tetrachloride. Thermodynamics and kinetics of chlorination of Kenya natural rutile particles in a batch-type fluidized bed were studied at 1173-1273 K. Thermodynamic analysis of this system revealed that the equation of producing CO was dominant at high temperatures. Based on the gas-solid multi-phase reaction theory and a two-phase model for the fluidized bed, the mathematical description for the chlorination reaction of rutile was proposed. The reaction parameters and the average concentration of gaseous chlorine in the emulsion phase were estimated. The average concentration of emulsion phase in the range of fluidized bed was calculated as 0.3 mol/m^3. The results showed that the chlorination of natural rutile proceeded principally in the emulsion phase, and the reaction rate was mainly controlled by the surface reaction.展开更多
The pressurized combustion experiments of bituminous coal and lignite under air and O2/CO2 atmospheres were conducted to study the influences of pressure and atmosphere on combustion and the CO, NO, SO2 release proces...The pressurized combustion experiments of bituminous coal and lignite under air and O2/CO2 atmospheres were conducted to study the influences of pressure and atmosphere on combustion and the CO, NO, SO2 release process. Two indices, the maximum concentration and the total emission, were applied to quantitatively evaluate the influence of several different operating parameters such as pressure, atmosphere and temperature on the formation of NO and SO2 during coal combustion in the fluidized bed. The experimental results show that the releasing profiles of CO, NO and SO2 during coal combustion under a pressurized oxy- fuel atmosphere are similar to those under a pressurized air atmosphere, and the curves of measured gas components are all unimodal. Under the oxy-fuel condition, pressure increasing from 0.1 to 0.7 MPa can cause the inhibition of NO and SO2 emission. The elevation of temperature can lead to an increase in the maximum concentration and the total production of NO and SO2, and the increase under atmospheric pressure is higher than that under high pressure.展开更多
In order to solve the agglomeration problem in TiCl4 preparation,a new test in a multistage series combined fluidized bed was studied on a pilot scale.The pilot plant can make full use of titanium slag with a high con...In order to solve the agglomeration problem in TiCl4 preparation,a new test in a multistage series combined fluidized bed was studied on a pilot scale.The pilot plant can make full use of titanium slag with a high content of MgO and CaO as the feedstock.Several experimental parameters such as chlorine flow and reaction temperature were discussed and the morphology and components of reaction product were analyzed.According to the results,the conversion rate of TiO2 is up to 90%.It is found that the combined fluidized bed has good anti-agglomeration ability because the accumulation of MgCl2 and CaCl2 on the surface of unreacted slag was carried out of the reactor.展开更多
Combustion and sulfur retention experiments of mixed fuel of petroleum cokeand coal were conducted on a pilot-scale circulating fluidized bed (CFB) combustor with the thermalinput of 0. 6 MW. The effects of several pa...Combustion and sulfur retention experiments of mixed fuel of petroleum cokeand coal were conducted on a pilot-scale circulating fluidized bed (CFB) combustor with the thermalinput of 0. 6 MW. The effects of several parameters, such as the primary air percentage, excess aircoefficient, bed temperature, Ca/S molar ratio and mass ratio of petroleum coke to coal on SO_2emission were verified. Experimental results show that when the ratio of petroleum coke to coal inthe mixed fuel increases, the SO_2emission increases. The maximum SO_2 emission appears when purecoke burns. The SO_2 concentration in flue gas reduces with the increase in the primary airpercentage, excess air coefficient and Ca/S molar ratio for all kinds of fuel mixtures. Therangebetween 830 t and 850 t is the optimal temperature for sulfur retention during co-firing ofpetroleum coke and coal with the mass ratio R of 1 and 3 in CFB.展开更多
A three-dimensional numerical model verified by previous experimental data is developed to simulate the fluidized bed gasification of refuse derived fuel （RDF）. The CaO dechlorination model obtained by the thermal g...A three-dimensional numerical model verified by previous experimental data is developed to simulate the fluidized bed gasification of refuse derived fuel （RDF）. The CaO dechlorination model obtained by the thermal gravity analysis （TGA） is coupled to investigate the process of CaO dechlorination. An Eulerian-Eulerian method is adopted to simulate the gas-solid flow and self-developed chemical reaction modules are used to simulate chemical reactions. Flow patterns, gasification results and dechlorination efficiency are obtained by numerical simulation. Meanwhile, simulations are performed to evaluate the effects of Ca/Cl molar ratio and temperature on dechlorination efficiency. The simulation results show that the presence of bubbles in the gasifier lowers the CaO dechlorination efficiency. Increasing the Ca/Cl molar ratio can enhance the dechlorination efficiency. However, with the temperature increasing, the dechlorination efficiency increases initially and then decreases. The optimal Ca/Cl molar ratio is in the range of 3. 0 to 3. 5 and the optimal temperature is 923K.展开更多
Numerical simulation study is conducted for a pressurized spouted fluidized bed coal carbonizer, in which hydrodynamics of pressurized spouted fluidized bed, chemical reactions and energy balance are taken into accoun...Numerical simulation study is conducted for a pressurized spouted fluidized bed coal carbonizer, in which hydrodynamics of pressurized spouted fluidized bed, chemical reactions and energy balance are taken into account. The effect of operating conditions such as bed pressure, air and steam mass flow ratio, temperature on product compositions in the bed is investigated. According to the calculated results, bed pressure and bed temperature have the key effects on coal semi gasification.展开更多
To determine and calculate the stable fluidization zone in a magnetically fluidized bed, the fluidization characteristics of magnetic particles are investigated. Four kinds of magnetic particles with different average...To determine and calculate the stable fluidization zone in a magnetically fluidized bed, the fluidization characteristics of magnetic particles are investigated. Four kinds of magnetic particles with different average diameters, ranging from 231 to 512 μm, are fluidized in the presence of magnetic fields with specified values of the intensity in the range of zero to 7330 A/m, and the particle fluidization curves are plotted. For marking the stable fluidization zone in the curves, the minimum bubbling velocities of particles are measured by the pressure-drop fluctuation. Based on the fluidization curves, the influences of the average particle diameter and magnetic field intensity on the zone are analyzed and discussed. A correlation to determine the stable fluidization zone is derived from the experimental data, using three dimensionless numbers, i. e., the ratio of magnetic potential to gravity potential, the Reynolds number and the Archimedes number. Compared with available data reported, it is shown that the correlation is more simplified to predict relative parameters for the bed operating in the state of stable fluidization under reasonable conditions.展开更多
Nickel laterite ore is an important nickel-bearing mineral.Research on pre-heating and hydrogen pre-reduction in the pyrometallurgical process of nickel laterite ore is very limited,especially when using fluidized bed...Nickel laterite ore is an important nickel-bearing mineral.Research on pre-heating and hydrogen pre-reduction in the pyrometallurgical process of nickel laterite ore is very limited,especially when using fluidized bed roasting.This study systematically explores the mechanisms of fluidized bed pre-heating treatment and hydrogen pre-reduction in the roasting process of saprolitic nickel laterite ore.According to single-factor experiment results,the appropriate pre-heating and pre-reduction conditions were a pre-heating temperature of 700℃,a pre-heating time of 30 min,a pre-reduction temperature of 700℃,a pre-reduction time of 30 min,and a hydrogen concentration of 80%.Then,the nickel metallization rate and iron metallization rate reached 90.56%and 41.31%,respectively.Various analytical and testing methods were employed to study the changes in phase composition,magnetism,surface element valence states,and microstructure of nickel laterite ore during fluidized pre-heating and pre-reduction.The study shows that hydrogen can achieve nickel reduction at relatively low temperatures.It was also found that pre-heating treatment of nickel laterite ore is beneficial.Pre-heating opens up the mineral structures of serpentine and limonite,allowing the reducing gas and nickel to interact quickly during the reduction process,enhancing the pre-reduction process.展开更多
Normally,a transparent inert film is coated on the surface of TiO_(2) particles to enhance the weatherability of the pigment.Liquid-phase coating process is mainly used in industry,which difficult to get really unifor...Normally,a transparent inert film is coated on the surface of TiO_(2) particles to enhance the weatherability of the pigment.Liquid-phase coating process is mainly used in industry,which difficult to get really uniform films.This work combining nanoparticle fluidization technology with atomic layer deposition(ALD) technology to achieve precise surface modification of a large number of micro-nano particles.First,we explored the fluidization characteristics of TiO_(2) nanoparticles in a home-made atmospheric fluidized bed ALD reactor(FB-ALD) to ensure the uniform fluidization of a large number of nanoparticles.Then TiCl_(4) and H_(2)O were used as precursors to deposit amorphous TiO_(2) films on the surface of TiO_(2) nanoparticles at 80℃ under atmospheric pressure,and the growth per cycle was about 0.109 nm per cycle.After 30 ALD cycles,the film thickness was about 3.1 nm,which could almost fully suppress the photocatalytic activity of TiO_(2).Compared with other traditional coating materials,amorphous TiO_(2) has higher light refractive index,and realizes the suppression of the photocatalytic activity of TiO_(2) without introducing other substances,demonstrating greater application potential in TiO_(2) pigment coating field.The process is a gas-phase coating method,which is efficient,no waste water,and easy to scale up.This work shown the excellent property of interface engineering in improving pigment weatherability and can also provide guidance for the nanoparticle surface modification.展开更多
The reaction behavior of oil sand from Inner Mongolia（China） were studied in a fluidizedbed pyrolysis process,and a comparative study was conducted on the properties of the liquid products obtained through fluidized...The reaction behavior of oil sand from Inner Mongolia（China） were studied in a fluidizedbed pyrolysis process,and a comparative study was conducted on the properties of the liquid products obtained through fluidized-bed pyrolysis of oil sand and the native bitumen obtained by solvent extraction.The results indicated that the fluidized-bed pyrolysis,a feasible carbon rejection process,can be used to upgrade oil sand.The reaction temperature and time were found to be the key operating parameters affecting the product distribution and yields in fluidized-bed pyrolysis of oil sand.The optimal temperature was 490℃ and the most suitable reaction time was 5 min.Under these operation conditions,the maximum yield of liquid product was 80wt%.In addition,the pyrolysis kinetics of oil sand at different heating rates of 5,10,20 and 30℃/min was investigated using a thermogravimetric analyzer（TGA）.展开更多
This paper presents the technical parameters and features of 1 MWth test facilities for circulating fluidized bed combustion (CFBC) at Thermal Power Research Institute (TPRI) of State Power Corporation (SP), introduce...This paper presents the technical parameters and features of 1 MWth test facilities for circulating fluidized bed combustion (CFBC) at Thermal Power Research Institute (TPRI) of State Power Corporation (SP), introduces the test items that can be proceeded and trial combustion projects completed. The development status of CFBC technologies abroad and the level of China in this field are also introduced in the paper.展开更多
基金National Key Research and Development Program of China(2021YFA1501302)the National Natural Science Foundation of China(22121004,22122808)+1 种基金the Haihe Laboratory of Sustainable Chemical Transformations and the Program of Introducing Talents of Discipline to Universities(BP0618007)for financial supportsupported by the XPLORER PRIZE.
文摘Noise is inevitable in electrical capacitance tomography(ECT)measurements.This paper describes the influence of noise on ECT performance for measuring gas-solids fluidized bed characteristics.The noise distribution is approximated by the Gaussian distribution and added to experimental capacitance data with various intensities.The equivalent signal strength(Ф)that equals the signal-to-noise ratio of packed beds is used to evaluate noise levels.Results show that the Pearson correlation coefficient,which indicates the similarity of solids fraction distributions over pixels,increases with Ф,and reconstructed images are more deteriorated at lower Ф.Nevertheless,relative errors for average solids fraction and bubble size in each frame are less sensitive to noise,attributed to noise compromise caused by the process of pixel values.These findings provide useful guidance for assessing the accuracy of ECT measurements of multiphase flows.
基金supported in part by the National Key Research and Development Program of China(2022YFB3304900)in part by the National Natural Science Foundation of China(62394340 and 62073340)in part by the Science and Technology Innovation Program of Hunan Province(2022JJ10083).
文摘With the intelligent transformation of process manufacturing,accurate and comprehensive perception information is fundamental for application of artificial intelligence methods.In zinc smelting,the fluidized bed roaster is a key piece of large-scale equipment and plays a critical role in the manufacturing industry;its internal temperature field directly determines the quality of zinc calcine and other related products.However,due to its vast spatial dimensions,the limited observation methods,and the complex multiphase,multifield coupled reaction atmosphere inside it,accurately and timely perceiving its temperature field remains a significant challenge.To address these challenges,a spatial-temporal reduced-order model(STROM)is proposed,which can realize fast and accurate temperature field perception based on sparse observation data.Specifically,to address the difficulty in matching the initial physical field with the sparse observation data,an initial field construction based on data assimilation(IFCDA)method is proposed to ensure that the initial conditions of the model can be matched with the actual operation state,which provides a basis for constructing a high-precision computational fluid dynamics(CFD)model.Then,to address the high simulation cost of high-precision CFD models under full working conditions,a high uniformity(HU)-orthogonal test design(OTD)method with the centered L2 deviation is innovatively proposed to ensure high information coverage of the temperature field dataset under typical working conditions in terms of multiple factors and levels of the component,feed,and blast parameters.Finally,to address the difficulty in real-time and accurate temperature field prediction,considering the spatial correlation between the observed temperature and the temperature field,as well as the dynamic correlation of the observed temperature in the time dimension,a spatial-temporal predictive model(STPM)is established,which realizes rapid prediction of the temperature field through sparse observa-tion data.To verify the accuracy and validity of the proposed method,CFD model validation and reduced-order model prediction experiments are designed,and the results show that the proposed method can realize high-precision and fast prediction of the roaster temperature field under different working conditions through sparse observation data.Compared with the CFD model,the prediction root-mean-square error(RMSE)of STROM is less than 0.038,and the computational efficiency is improved by 3.4184×10^(4)times.In particular,STROM also has a good prediction ability for unmodeled conditions,with a prediction RMSE of less than 0.1089.
文摘This study presents a detailed experimental evaluation of a newly developed mechanistic scale-up methodology for gas-solid fluidized beds.Traditional scale-up approaches typically rely on matching global dimensionless groups,which often fail to ensure local hydrodynamic similarity.In contrast,the new mechanistic method aims to achieve scale-up by matching the radial profiles of gas holdup between geometrically similar beds at corresponding dimensionless axial positions(z/Dc).This approach is based on the premise that when gas holdup profiles align,other key hydrodynamic parameters—such as solids holdup and particle velocity—also become similar.To validate this methodology,experiments were conducted in two fluidized beds with inner diameters of 14 cm and 44 cm.Optical probes and gamma ray densitometry(GRD)were used to measure local gas holdup,solids holdup,and particle velocity at multiple axial and radial positions.The results show that matched gas holdup profiles led to mean absolute deviations(MAD)below 3%in solids holdup and particle velocity,confirming hydrodynamic similarity.In contrast,unmatched profiles resulted in significant deviations across all parameters.
基金supported by the China Baowu Low Carbon Metallurgy Innovation Foundation(No.202114)National Natural Science Foundation of China(No.51874056)Sichuan Science and Technology Program(2025ZNSFSC0378).
文摘From the perspective of facilitating the design of fluidized hydrogen reduction reactors for iron ore powder and maintaining stable operation,the operational conditions and bubble behavior in stable state fluidization of multi-particle size systems were investigated through cold-state experiments.To facilitate the identification of bubble behavior,a two-dimensional bubbling bed cold-state experiment was carried out using iron ore powder with a narrow particle size distribution and glass beads.Initially,the multi-stage fluidization characteristics of iron ore powder were examined.Then,using Geldart B-type glass beads to simulate a multi-particle size composition system,the particle size range and superficial gas velocity range for stable operation of the multi-particle composition system were explored.When the mass percentage of 150-μm glass beads was 15%,the stable fluidization operational gas velocity range was found to be(1.05-1.21)umf,where umf is the minimum fluidization velocity;when the content was 20%,the stable fluidized superficial gas velocity range was(1.09-1.26)umf.Under stable fluidization operating conditions,the dynamic behavior of bubbles(average equivalent diameter,rising velocity,and lateral migration velocity)was studied,and the quantitative relationship between the average equivalent diameter of bubbles and bed height in multi-particle size systems under stable fluidization conditions was also corrected.Additionally,the correlation between bubble rising velocity and bubble average equivalent diameter was established.
基金supported by the open foundation of State Key Laboratory of Chemical Engineering(SKL-ChE-22B01)the Natural Science Foundation of China(22008169).
文摘The dynamics of vapor−liquid−solid(V−L−S)flow boiling in fluidized bed evaporators exhibit inherent complexity and chaotic behavior,hindering accurate prediction of pressure drop signals.To address this challenge,this study proposes an innovative hybrid approach that integrates wavelet neural network(WNN)with chaos analysis.By leveraging the Cross-Correlation(C−C)method,the minimum embedding dimension for phase space reconstruction is systematically calculated and then adopted as the input node configuration for the WNN.Simulation results demonstrate the remarkable effectiveness of this integrated method in predicting pressure drop signals,advancing our understanding of the intricate dynamic phenomena occurring with V−L−S fluidized bed evaporators.Moreover,this study offers a novel perspective on applying advanced data-driven techniques to handle the complexities of multi-phase flow systems and highlights the potential for improved operational prediction and control in industrial settings.
基金Funded by the China Construction Shares Technology Research and Development Project(No.CSCEC-2023-Z-07)CSCEC Strait Major Scientific and Technological Project(No.ZJHX2023C001)+1 种基金Engineering Research Center of Prevention and Control of Geological Disasters in the Mountainous Areas of Northern Fujian,Fujian Province University,China(No.WYERC2024-3)Science s of Fujian Province(No.2023J01476)。
文摘Fluidized solidified soil(FSS)is an innovative backfill material that offers benefits such as easy pumping and straightforward construction.This study examined how varying the water-soil ratio and the curing agent dosage affect the properties and microstructure of FSS.The strength development mechanism was investigated when composite solidification agents were used.The findings show that both the water-solid ratio and the curing agent dosage can affect the microstructure of FSS,thereby affecting its performance.When the water-solid ratio increases from 0.52 to 0.56,the unconfined compressive strength(UCS)and flexural strength of the FSS decrease by 34.1% and 39.3% after 28 d.Conversely,the curing agent dosage increasing from 10% to 30% will increase both UCS and flexural strength by 11.2 times and 11.1 times.As the curing age increases,the number of cracks at failure point in the FSS will increase and lead to a more complete failure.Numerous needle-like AFt,C-S-H gel,and C-(A)-S-H gel create a three-dimensional network by adhering to soil particles.
基金supported by the National Natural Science Foundation of China(52306131)the Natural Science Foundation of Jiangsu Province(BK20230847)+1 种基金the Key Project of the National Natural Science Foundation of China(52336005)the Open Project Program of State Key Laboratory of Low-carbon Smart Coalfired Power Generation and Ultra-clean Emission(D2024FK156).
文摘Pressurized oxy-fuel combustion is a next-generation and low-cost carbon capture technology with industrial application potential.This work presents an innovative research exploration-coupling coal pressurized fluidized bed oxy-fuel combustion technology with energy utilization of poultry manure as a renewable and carbon-neutral fuel,in order to capture CO_(2)and solve the problem of poultry manure treatment simultaneously.In this study,a stable co-combustion of coal and chicken manure in a laboratory-scale pressurized fluidized bed under typical oxy-fuel condition(30%O_(2)/70%CO_(2),i.e.,Oxy-30)is achieved.The key parameters including the combustion pressure(0.1-0.5 MPa)and chicken-manure proportion(0%to 100%)and their impacts on fundamental combustion efficiency,carbon conversion,nitrogen and sulfur pollutant emissions,and residue ash characteristics have been investigated.The result show that pressurization favors an increase in the CO_(2)enrichment concentration and fluidized bed combustion efficiency.During co-combustion under 0.1 and 0.3 MPa,the CO_(2)concentration in the flue gas is the highest when the chicken manure blending ratio(M_(pm))is 25%.Although the NO emissions fluctuate and even increase as Mpm increases,the co-combustion of coal and chicken manure exhibits a synergistic effect in reducing NO conversion rate(XNO).The effect of pressurization on reducing NO emission is significant,XNO at M_(pm)=25%decreasing from 15%to 5%as the pressure(P)increases from 0.1 to 0.5 MPa.As P increases from 0.1 to 0.5 MPa and Mpm increases from 0%to 50%,the SO_(2) emissions and conversion rates decrease.The self-desulfurization process plays an important role in the reduction of SO_(2) emissions during pressurized oxy-fuel co-combustion.The aim of this work is to advance the development and application of pressurized fluidized bed oxy-fuel co-combustion technology and promote a circular bioeconomy and carbon-free waste management for biomass derived from livestock manure.
文摘For the treatment of the mixed flue gas desulfurization wastewater with high salinity by the biological fluidized bed process,the optimum temperature was 25-35℃,and the optimum hydraulic retention time was 10 h.When the influent quality was stable,the average concentration of COD,NH_(4)^(+)-N and TN in the inlet water was 210,11 and 16.3 mg/L,respectively,and their average concentration in the effluent was 54,0.32 and 4.09 mg/L,respectively.The treatment effect was good.When the incoming water quality of flue gas desulfurization wastewater fluctuated greatly,the effluent quality was still relatively stable after being treated by the biological fluidized bed,indicating that the biological fluidized bed process had a good ability to resist the impact of water quality in the treatment of high-salinity flue gas desulfurization wastewater.At the same time,the biological fluidized bed process provides a reference for high-salinity wastewater that is difficult to be biologically treated.
基金Project (2012BAF03B01) supported by the National Science and Technology Support Program of ChinaProject (2011AA060701) supported by the Hi-tech Research and Development Program of China
文摘To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio （molar ratio of Na2O to Al2O3 in the sodium aluminate solution） of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio （A/S） of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.
基金Projects(51374064,51004033,51074044)supported by the National Natural Science Foundation of ChinaProject(2012AA062303)supported by High-tech Research and Development Program of China
文摘Natural rutile and gaseous chlorine with carbon as reductant were used to prepare titanium tetrachloride. Thermodynamics and kinetics of chlorination of Kenya natural rutile particles in a batch-type fluidized bed were studied at 1173-1273 K. Thermodynamic analysis of this system revealed that the equation of producing CO was dominant at high temperatures. Based on the gas-solid multi-phase reaction theory and a two-phase model for the fluidized bed, the mathematical description for the chlorination reaction of rutile was proposed. The reaction parameters and the average concentration of gaseous chlorine in the emulsion phase were estimated. The average concentration of emulsion phase in the range of fluidized bed was calculated as 0.3 mol/m^3. The results showed that the chlorination of natural rutile proceeded principally in the emulsion phase, and the reaction rate was mainly controlled by the surface reaction.
基金The National Natural Science Foundation of China(No.51206023)the National Key Basic Research Program of China(973 Program)(No.2011CB707301-3)the Fundamental Research Funds for the Central Universities
文摘The pressurized combustion experiments of bituminous coal and lignite under air and O2/CO2 atmospheres were conducted to study the influences of pressure and atmosphere on combustion and the CO, NO, SO2 release process. Two indices, the maximum concentration and the total emission, were applied to quantitatively evaluate the influence of several different operating parameters such as pressure, atmosphere and temperature on the formation of NO and SO2 during coal combustion in the fluidized bed. The experimental results show that the releasing profiles of CO, NO and SO2 during coal combustion under a pressurized oxy- fuel atmosphere are similar to those under a pressurized air atmosphere, and the curves of measured gas components are all unimodal. Under the oxy-fuel condition, pressure increasing from 0.1 to 0.7 MPa can cause the inhibition of NO and SO2 emission. The elevation of temperature can lead to an increase in the maximum concentration and the total production of NO and SO2, and the increase under atmospheric pressure is higher than that under high pressure.
基金Project(2008AA06Z1071) supported by the National High-Tech Research and Development Program of ChinaProject(20306030) supported by the National Natural Science Foundation of China
文摘In order to solve the agglomeration problem in TiCl4 preparation,a new test in a multistage series combined fluidized bed was studied on a pilot scale.The pilot plant can make full use of titanium slag with a high content of MgO and CaO as the feedstock.Several experimental parameters such as chlorine flow and reaction temperature were discussed and the morphology and components of reaction product were analyzed.According to the results,the conversion rate of TiO2 is up to 90%.It is found that the combined fluidized bed has good anti-agglomeration ability because the accumulation of MgCl2 and CaCl2 on the surface of unreacted slag was carried out of the reactor.
文摘Combustion and sulfur retention experiments of mixed fuel of petroleum cokeand coal were conducted on a pilot-scale circulating fluidized bed (CFB) combustor with the thermalinput of 0. 6 MW. The effects of several parameters, such as the primary air percentage, excess aircoefficient, bed temperature, Ca/S molar ratio and mass ratio of petroleum coke to coal on SO_2emission were verified. Experimental results show that when the ratio of petroleum coke to coal inthe mixed fuel increases, the SO_2emission increases. The maximum SO_2 emission appears when purecoke burns. The SO_2 concentration in flue gas reduces with the increase in the primary airpercentage, excess air coefficient and Ca/S molar ratio for all kinds of fuel mixtures. Therangebetween 830 t and 850 t is the optimal temperature for sulfur retention during co-firing ofpetroleum coke and coal with the mass ratio R of 1 and 3 in CFB.
基金The National Natural Science Foundation of China(No.51476032)
文摘A three-dimensional numerical model verified by previous experimental data is developed to simulate the fluidized bed gasification of refuse derived fuel （RDF）. The CaO dechlorination model obtained by the thermal gravity analysis （TGA） is coupled to investigate the process of CaO dechlorination. An Eulerian-Eulerian method is adopted to simulate the gas-solid flow and self-developed chemical reaction modules are used to simulate chemical reactions. Flow patterns, gasification results and dechlorination efficiency are obtained by numerical simulation. Meanwhile, simulations are performed to evaluate the effects of Ca/Cl molar ratio and temperature on dechlorination efficiency. The simulation results show that the presence of bubbles in the gasifier lowers the CaO dechlorination efficiency. Increasing the Ca/Cl molar ratio can enhance the dechlorination efficiency. However, with the temperature increasing, the dechlorination efficiency increases initially and then decreases. The optimal Ca/Cl molar ratio is in the range of 3. 0 to 3. 5 and the optimal temperature is 923K.
文摘Numerical simulation study is conducted for a pressurized spouted fluidized bed coal carbonizer, in which hydrodynamics of pressurized spouted fluidized bed, chemical reactions and energy balance are taken into account. The effect of operating conditions such as bed pressure, air and steam mass flow ratio, temperature on product compositions in the bed is investigated. According to the calculated results, bed pressure and bed temperature have the key effects on coal semi gasification.
基金The National Natural Science Foundation of China(No50576013)
文摘To determine and calculate the stable fluidization zone in a magnetically fluidized bed, the fluidization characteristics of magnetic particles are investigated. Four kinds of magnetic particles with different average diameters, ranging from 231 to 512 μm, are fluidized in the presence of magnetic fields with specified values of the intensity in the range of zero to 7330 A/m, and the particle fluidization curves are plotted. For marking the stable fluidization zone in the curves, the minimum bubbling velocities of particles are measured by the pressure-drop fluctuation. Based on the fluidization curves, the influences of the average particle diameter and magnetic field intensity on the zone are analyzed and discussed. A correlation to determine the stable fluidization zone is derived from the experimental data, using three dimensionless numbers, i. e., the ratio of magnetic potential to gravity potential, the Reynolds number and the Archimedes number. Compared with available data reported, it is shown that the correlation is more simplified to predict relative parameters for the bed operating in the state of stable fluidization under reasonable conditions.
基金Project(2023JH3/10200010)supported by the Excellent Youth Natural Science Foundation of Liaoning Province,ChinaProject(XLYC2203167)supported by the Liaoning Revitalization Talents Program,China+2 种基金Project(RC231175)supported by the Mid-career and Young Scientific and Technological Talents Program of Shenyang,ChinaProject(2023A03003-2)supported by the Key Special Program of Xinjiang,ChinaProject(N2301026)supported by the Fundamental Research Funds for the Central Universities,China。
文摘Nickel laterite ore is an important nickel-bearing mineral.Research on pre-heating and hydrogen pre-reduction in the pyrometallurgical process of nickel laterite ore is very limited,especially when using fluidized bed roasting.This study systematically explores the mechanisms of fluidized bed pre-heating treatment and hydrogen pre-reduction in the roasting process of saprolitic nickel laterite ore.According to single-factor experiment results,the appropriate pre-heating and pre-reduction conditions were a pre-heating temperature of 700℃,a pre-heating time of 30 min,a pre-reduction temperature of 700℃,a pre-reduction time of 30 min,and a hydrogen concentration of 80%.Then,the nickel metallization rate and iron metallization rate reached 90.56%and 41.31%,respectively.Various analytical and testing methods were employed to study the changes in phase composition,magnetism,surface element valence states,and microstructure of nickel laterite ore during fluidized pre-heating and pre-reduction.The study shows that hydrogen can achieve nickel reduction at relatively low temperatures.It was also found that pre-heating treatment of nickel laterite ore is beneficial.Pre-heating opens up the mineral structures of serpentine and limonite,allowing the reducing gas and nickel to interact quickly during the reduction process,enhancing the pre-reduction process.
基金supported by the National Natural Science Foundation of China(21808214)Research Project Supported by Shanxi Scholarship Council of China(2023-126)Fund Program for the Scientific Activities of Selected Returned Overseas Professionals in Shanxi Province(20220013)。
文摘Normally,a transparent inert film is coated on the surface of TiO_(2) particles to enhance the weatherability of the pigment.Liquid-phase coating process is mainly used in industry,which difficult to get really uniform films.This work combining nanoparticle fluidization technology with atomic layer deposition(ALD) technology to achieve precise surface modification of a large number of micro-nano particles.First,we explored the fluidization characteristics of TiO_(2) nanoparticles in a home-made atmospheric fluidized bed ALD reactor(FB-ALD) to ensure the uniform fluidization of a large number of nanoparticles.Then TiCl_(4) and H_(2)O were used as precursors to deposit amorphous TiO_(2) films on the surface of TiO_(2) nanoparticles at 80℃ under atmospheric pressure,and the growth per cycle was about 0.109 nm per cycle.After 30 ALD cycles,the film thickness was about 3.1 nm,which could almost fully suppress the photocatalytic activity of TiO_(2).Compared with other traditional coating materials,amorphous TiO_(2) has higher light refractive index,and realizes the suppression of the photocatalytic activity of TiO_(2) without introducing other substances,demonstrating greater application potential in TiO_(2) pigment coating field.The process is a gas-phase coating method,which is efficient,no waste water,and easy to scale up.This work shown the excellent property of interface engineering in improving pigment weatherability and can also provide guidance for the nanoparticle surface modification.
基金the financial support provided by the National Science Foundation of China (21176252)the China National Petroleum Science Research Program (2011B-2404-01)
文摘The reaction behavior of oil sand from Inner Mongolia（China） were studied in a fluidizedbed pyrolysis process,and a comparative study was conducted on the properties of the liquid products obtained through fluidized-bed pyrolysis of oil sand and the native bitumen obtained by solvent extraction.The results indicated that the fluidized-bed pyrolysis,a feasible carbon rejection process,can be used to upgrade oil sand.The reaction temperature and time were found to be the key operating parameters affecting the product distribution and yields in fluidized-bed pyrolysis of oil sand.The optimal temperature was 490℃ and the most suitable reaction time was 5 min.Under these operation conditions,the maximum yield of liquid product was 80wt%.In addition,the pyrolysis kinetics of oil sand at different heating rates of 5,10,20 and 30℃/min was investigated using a thermogravimetric analyzer（TGA）.
基金This paper is an introduction of a key laboratory of SP.
文摘This paper presents the technical parameters and features of 1 MWth test facilities for circulating fluidized bed combustion (CFBC) at Thermal Power Research Institute (TPRI) of State Power Corporation (SP), introduces the test items that can be proceeded and trial combustion projects completed. The development status of CFBC technologies abroad and the level of China in this field are also introduced in the paper.
