The consolidation process of SiC<sub>f</sub>/Ti-6Al-4V composites by matrix-coated fiber (MCF) method via hot pressing was investigated using finite element modeling (FEM). By analyzing the elastic–plasti...The consolidation process of SiC<sub>f</sub>/Ti-6Al-4V composites by matrix-coated fiber (MCF) method via hot pressing was investigated using finite element modeling (FEM). By analyzing the elastic–plastic contact deformation of the representative aligned coated fibers, the consolidation maps delineating the time–temperature–pressure relationship for full densification were constructed. Both the flow coefficient and the contact area coefficient used to describe the contact deformation were calculated according to the model. In addition, the effect of fiber content on matrix stress distribution was analyzed. The results show that fiber content is a significant factor that influences the densification process. Higher fiber content will lower the consolidation rate.展开更多
Fiber-metal laminates (FMLs) possess huge potential in mass-reduction strategy of automotive industry. In order to understand behavior of FMLs as they undergo stamp forming processes, finite element analyses of surfac...Fiber-metal laminates (FMLs) possess huge potential in mass-reduction strategy of automotive industry. In order to understand behavior of FMLs as they undergo stamp forming processes, finite element analyses of surface strain evolutions have been carried out. The simulations provide strains at locations within the layers of an FML, allowing better understanding of forming behavior of the composite layer and its influence on the metal layers. Finite element analyses were conducted on two aluminum-based FMLs with different fiber-reinforced composites and benchmarked against monolithic aluminum alloy. The simulation results indicated that high stiffness of the reinforcement constrains flow of the matrix in the composite layer, which can be attributed to the distinguishing behavior of the FMLs compared to the monolithic aluminum alloy.展开更多
This paper investigated stamp forming performance of two aluminum-based Fiber-metal laminates (FMLs) with different fiber-reinforced composites using finite element analysis. Given the inherent thermal-dependent prope...This paper investigated stamp forming performance of two aluminum-based Fiber-metal laminates (FMLs) with different fiber-reinforced composites using finite element analysis. Given the inherent thermal-dependent properties of fiber-reinforced polypropylene, the effect of elevated temperature on its forming behavior is worthy of concern. Furthermore, the elevation in temperature also influences the bonding within the constituent lamina. Both factors were integrated in the modelling. By investigating the through-thickness strain evolution throughout the stamping process, the forming mode of each layer, as well as their interactions, were better understood. Results suggested that the flow of matrix and the rotation at the intersections of fiber strands can be promoted at elevated temperature, which transforms the forming performance of FMLs close to that of monolithic aluminum. These results propose means to improve the forming performance of FMLs.展开更多
The aim of the paper is to discover the general creep mechanisms for the short fiber reinforcement matrix composites (MMCs) under uniaxial stress states and to build a relationship between the macroscopic steady creep...The aim of the paper is to discover the general creep mechanisms for the short fiber reinforcement matrix composites (MMCs) under uniaxial stress states and to build a relationship between the macroscopic steady creep behavior and the material micro geometric parameters. The unit cell models were used to calculate the macroscopic creep behavior with different micro geometric parameters of fibers on different loading directions. The influence of the geometric parameters of the fibers and loading directions on the macroscopic creep behavior had been obtained, and described quantitatively. The matrix/fiber interface had been considered by a third layer, matrix/fiber interlayer, in the unit cells with different creep properties and thickness. Based on the numerical results of the unit cell models, a statistic model had been presented for the plane randomly-distributed-fiber MMCs. The fiber breakage had been taken into account in the statistic model for it starts experimentally early in the creep life. With the distribution of the geometric parameters of the fibers, the results of the statistic model agree well with the experiments. With the statistic model, the influence of the geometric parameters and the breakage of the fibers as well as the properties and thickness of, the interlayer on the macroscopic steady creep rate have been discussed.展开更多
The longitudinal tensile properties of SiCf/Ti-6Al-4V composites with different fiber volume fractions were simulated by the Monte Carlo 2-D finite element model. The random distribution of fiber strength was expresse...The longitudinal tensile properties of SiCf/Ti-6Al-4V composites with different fiber volume fractions were simulated by the Monte Carlo 2-D finite element model. The random distribution of fiber strength was expressed by the two-parameter Weibull function. Meanwhile, contact elements and birth-death elements were used to describe the interfacial sliding process after debonding and fiber breakage（or matrix cracking） respectively, which was realized by subroutine complied in ANSYS-APDL（ANSYS Parametric Design Language）. The experimental results show that the yield stress and ultimate tensile strength of SiCf/Ti-6Al-4V composites increase with increasing fiber volume fraction, while the corresponding strain of them is just on the contrary. In addition, almost the same failure mode is obtained in SiCf/Ti-6Al-4V composites with various fiber volume fractions when the interfacial shear strength is fixed. Finally, the tensile strength predicted by finite element analysis is compared with that predicted by Global load-sharing model, Local load-sharing model and conventional rule of mixtures, thus drawing the conclusion that Local load-sharing model is very perfect for the prediction of the ultimate tensile strength.展开更多
A two-dimensional axisymmetric finite element model based on an improved cohesive element method was developed to simulate interfacial debonding, sliding friction, and residual thermal stresses in SiC composites durin...A two-dimensional axisymmetric finite element model based on an improved cohesive element method was developed to simulate interfacial debonding, sliding friction, and residual thermal stresses in SiC composites during single-fiber push-out tests to extract the interfacial bond strength and frictional stress. The numerical load–displacement curves agree well with experimental curves,indicating that this cohesive element method can be used for calculating the interfacial properties of SiC composites.The simulation results show that cracks are most likely to occur at the ends of the experimental sample, where the maximum shear stress is observed and that the interfacial shear strength and constant sliding friction stress decrease with an increase in temperature. Moreover, the load required to cause complete interfacial failure increases with the increase in critical shear strength, and the composite materials with higher fiber volume fractions have higher bearing capacities. In addition, the initial failure load increases with an increase in interphase thickness.展开更多
Probability of detection(POD)graphics allow for a change from qualitative to quantitative assessment for every damage detection system,and as such it is a main request for conventional non-destructive testing(NDT)tech...Probability of detection(POD)graphics allow for a change from qualitative to quantitative assessment for every damage detection system,and as such it is a main request for conventional non-destructive testing(NDT)techniques.Its availability can greatly help towards the industrialization of the corresponding Structural health monitoring(SHM)system.But having in mind that for SHM systems the sensors are at fixed positions,and the location of a potential damage would change its detectability.Consequently robust simulation tools are required to obtain the model assisted probability of detection(MAPOD)which is needed to validate the SHM system.This tool may also help for the optimization of the sensor distribution,and finally will allow a probabilistic risk management.INDEUS,simulation of ultrasonic waves SHM system,was a main milestone in this direction.This article deals with the simulation tools for a strain based SHM system,using fiber optic sensors(FOS).FOS are essentially strain/temperature sensors,either with multi-point or with distributed sensing.The simulation tool includes the finite element model(FEM)for the original and damaged structure,and algorithms to compare the strain data at the pre-established sensors locations,and from this comparison to extract information about damage occurrence and location.The study has been applied to the structure of an all-composite unmanned aircraft vehicle(UAV)now under construction,designed at Universidad Politecnica de Madrid for the inspection of electrical utilities networks.Distributed sensing optical fibers were internally bonded at the fuselage and wing.Routine inspection is planned to be done with the aircraft at the test bench by imposing known loads.From the acquired strain data,damage occurrence may be calculated as slight deviations from the baselines.This is a fast inspection procedure without requiring trained specialists,and it would allow for detection of hidden damages.Simulation indicates that stringer partial debondings are detected before they become critical,while small delaminations as those produced by barely visible impact damages would require a prohibited number of sensing lines.These simulation tools may easily be applied to any other complex structure,just by changing the FEM models.From these results it is shown how a fiber optic based SHM system may be used as a reliable damage detection procedure.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.51071122 and51271147)
文摘The consolidation process of SiC<sub>f</sub>/Ti-6Al-4V composites by matrix-coated fiber (MCF) method via hot pressing was investigated using finite element modeling (FEM). By analyzing the elastic–plastic contact deformation of the representative aligned coated fibers, the consolidation maps delineating the time–temperature–pressure relationship for full densification were constructed. Both the flow coefficient and the contact area coefficient used to describe the contact deformation were calculated according to the model. In addition, the effect of fiber content on matrix stress distribution was analyzed. The results show that fiber content is a significant factor that influences the densification process. Higher fiber content will lower the consolidation rate.
文摘Fiber-metal laminates (FMLs) possess huge potential in mass-reduction strategy of automotive industry. In order to understand behavior of FMLs as they undergo stamp forming processes, finite element analyses of surface strain evolutions have been carried out. The simulations provide strains at locations within the layers of an FML, allowing better understanding of forming behavior of the composite layer and its influence on the metal layers. Finite element analyses were conducted on two aluminum-based FMLs with different fiber-reinforced composites and benchmarked against monolithic aluminum alloy. The simulation results indicated that high stiffness of the reinforcement constrains flow of the matrix in the composite layer, which can be attributed to the distinguishing behavior of the FMLs compared to the monolithic aluminum alloy.
文摘This paper investigated stamp forming performance of two aluminum-based Fiber-metal laminates (FMLs) with different fiber-reinforced composites using finite element analysis. Given the inherent thermal-dependent properties of fiber-reinforced polypropylene, the effect of elevated temperature on its forming behavior is worthy of concern. Furthermore, the elevation in temperature also influences the bonding within the constituent lamina. Both factors were integrated in the modelling. By investigating the through-thickness strain evolution throughout the stamping process, the forming mode of each layer, as well as their interactions, were better understood. Results suggested that the flow of matrix and the rotation at the intersections of fiber strands can be promoted at elevated temperature, which transforms the forming performance of FMLs close to that of monolithic aluminum. These results propose means to improve the forming performance of FMLs.
文摘The aim of the paper is to discover the general creep mechanisms for the short fiber reinforcement matrix composites (MMCs) under uniaxial stress states and to build a relationship between the macroscopic steady creep behavior and the material micro geometric parameters. The unit cell models were used to calculate the macroscopic creep behavior with different micro geometric parameters of fibers on different loading directions. The influence of the geometric parameters of the fibers and loading directions on the macroscopic creep behavior had been obtained, and described quantitatively. The matrix/fiber interface had been considered by a third layer, matrix/fiber interlayer, in the unit cells with different creep properties and thickness. Based on the numerical results of the unit cell models, a statistic model had been presented for the plane randomly-distributed-fiber MMCs. The fiber breakage had been taken into account in the statistic model for it starts experimentally early in the creep life. With the distribution of the geometric parameters of the fibers, the results of the statistic model agree well with the experiments. With the statistic model, the influence of the geometric parameters and the breakage of the fibers as well as the properties and thickness of, the interlayer on the macroscopic steady creep rate have been discussed.
基金Funded by the National Natural Science Foundation of China(51271147)
文摘The longitudinal tensile properties of SiCf/Ti-6Al-4V composites with different fiber volume fractions were simulated by the Monte Carlo 2-D finite element model. The random distribution of fiber strength was expressed by the two-parameter Weibull function. Meanwhile, contact elements and birth-death elements were used to describe the interfacial sliding process after debonding and fiber breakage（or matrix cracking） respectively, which was realized by subroutine complied in ANSYS-APDL（ANSYS Parametric Design Language）. The experimental results show that the yield stress and ultimate tensile strength of SiCf/Ti-6Al-4V composites increase with increasing fiber volume fraction, while the corresponding strain of them is just on the contrary. In addition, almost the same failure mode is obtained in SiCf/Ti-6Al-4V composites with various fiber volume fractions when the interfacial shear strength is fixed. Finally, the tensile strength predicted by finite element analysis is compared with that predicted by Global load-sharing model, Local load-sharing model and conventional rule of mixtures, thus drawing the conclusion that Local load-sharing model is very perfect for the prediction of the ultimate tensile strength.
基金supported by the National Natural Science Foundation of China(No.11405124)Science Challenge Project(No.TZ2018004)+1 种基金Natural Science Basic Research Plan in Shaanxi Province of China(No.2015JQ1030)the Shaanxi Province Postdoctoral Science Foundation(2014)
文摘A two-dimensional axisymmetric finite element model based on an improved cohesive element method was developed to simulate interfacial debonding, sliding friction, and residual thermal stresses in SiC composites during single-fiber push-out tests to extract the interfacial bond strength and frictional stress. The numerical load–displacement curves agree well with experimental curves,indicating that this cohesive element method can be used for calculating the interfacial properties of SiC composites.The simulation results show that cracks are most likely to occur at the ends of the experimental sample, where the maximum shear stress is observed and that the interfacial shear strength and constant sliding friction stress decrease with an increase in temperature. Moreover, the load required to cause complete interfacial failure increases with the increase in critical shear strength, and the composite materials with higher fiber volume fractions have higher bearing capacities. In addition, the initial failure load increases with an increase in interphase thickness.
基金supported by the project TRA2014-58263-C2-2-Rfunded by the National Research program of Spain
文摘Probability of detection(POD)graphics allow for a change from qualitative to quantitative assessment for every damage detection system,and as such it is a main request for conventional non-destructive testing(NDT)techniques.Its availability can greatly help towards the industrialization of the corresponding Structural health monitoring(SHM)system.But having in mind that for SHM systems the sensors are at fixed positions,and the location of a potential damage would change its detectability.Consequently robust simulation tools are required to obtain the model assisted probability of detection(MAPOD)which is needed to validate the SHM system.This tool may also help for the optimization of the sensor distribution,and finally will allow a probabilistic risk management.INDEUS,simulation of ultrasonic waves SHM system,was a main milestone in this direction.This article deals with the simulation tools for a strain based SHM system,using fiber optic sensors(FOS).FOS are essentially strain/temperature sensors,either with multi-point or with distributed sensing.The simulation tool includes the finite element model(FEM)for the original and damaged structure,and algorithms to compare the strain data at the pre-established sensors locations,and from this comparison to extract information about damage occurrence and location.The study has been applied to the structure of an all-composite unmanned aircraft vehicle(UAV)now under construction,designed at Universidad Politecnica de Madrid for the inspection of electrical utilities networks.Distributed sensing optical fibers were internally bonded at the fuselage and wing.Routine inspection is planned to be done with the aircraft at the test bench by imposing known loads.From the acquired strain data,damage occurrence may be calculated as slight deviations from the baselines.This is a fast inspection procedure without requiring trained specialists,and it would allow for detection of hidden damages.Simulation indicates that stringer partial debondings are detected before they become critical,while small delaminations as those produced by barely visible impact damages would require a prohibited number of sensing lines.These simulation tools may easily be applied to any other complex structure,just by changing the FEM models.From these results it is shown how a fiber optic based SHM system may be used as a reliable damage detection procedure.
