The significant effect of MgO in inhibiting the reduction swelling of iron ore pellets has been widely recognized.The swelling behaviors of pellets during the stepwise reduction by CO were assessed.The linear expansio...The significant effect of MgO in inhibiting the reduction swelling of iron ore pellets has been widely recognized.The swelling behaviors of pellets during the stepwise reduction by CO were assessed.The linear expansion of strip samples was measured using a linear dilatometer during the staged reduction process at a temperature of 900℃.The existence states of MgO in hematite,magnetite,and wüstite were investigated through thermodynamic calculations.The magnetite strip samples were subjected to oxidizing roasting at 1250℃ for 30 min to produce hematite strip samples.The strip samples with 0.49,1.49,2.49,and 3.49 wt.%MgO were analyzed for length change.It was observed that the sample with 2.49 wt.%MgO exhibited the least significant length change.The lengths of the samples with the initial length being 20 mm before reduction changed during the reduction stages of Fe_(2)O_(3)→Fe_(3)O_(4),Fe_(3)O_(4)→FeO,and FeO→Fe were 615,−25,and−378μm,respectively.The volume expansion of hematite to magnetite was primarily attributed to the crystal transformation.During the reduction stage from wüstite to metallic iron,a substantial contraction occurred,while the slag phase was able to retain its original basic shape.The enclosed areas,as indicated by the expansion change curves of the samples with 0.49,1.49,2.49,and 3.49 wt.%MgO,were measured at 3.76×10^(6),3.23×10^(6),3.05×10^(6),and 3.17×10^(6)μm s,respectively.展开更多
To explore the spontaneous magnetization of iron-bearing rare earth ores during suspension roasting,binary minerals containing hematite and bastnaesite were used to investigate the effects of the roasting temperature,...To explore the spontaneous magnetization of iron-bearing rare earth ores during suspension roasting,binary minerals containing hematite and bastnaesite were used to investigate the effects of the roasting temperature,roasting time,and bastnaesite-to-hematite mass ratio on in-situ reduction of hematite in a N_(2)atmosphere.Relevant analytical tests were used to explore the mineral phase evolution during roasting,the magnetism and microstructure of the roasted products,the phase composition,and the surface element valence of concentrate.It was found that magnetic separation of the iron concentrate afforded an iron grade of 68.87%and a recovery of 93.18%under the optimum roasting conditions.During roasting,bastnaesite decomposed to generate CO_(2)and CO,and the compact structure of hematite was gradually destroyed,resulting in microcracks.Subsequently,the CO entered the surface of the hematite through the microcracks and reacted to form a magnetite shell,and the magnetite-encapsulated hematite particles were recovered via low-intensity magnetic separation.展开更多
Regulating the interfacial charge transfer is pivotal for elucidating the kinetics of engineering the interface between the light-harvesting semiconductor and the substrate/catalyst for photoelectrocatalytic water spl...Regulating the interfacial charge transfer is pivotal for elucidating the kinetics of engineering the interface between the light-harvesting semiconductor and the substrate/catalyst for photoelectrocatalytic water splitting.In this study,we constructed a superior Ti-doped hematite photoanode(TiFeO)by employing SnOx as an electron transfer mediator,partially oxidized graphene(pGO)as a hole transfer mediator,and molecular Co cubane as a water oxidation catalyst.The Co/pGO/TiFeO/SnO_(x)integrated system achieves a photocurrent density of 2.52 mA cm^(-2) at 1.23 VRHE,which is 2.4 times higher than bare photoanode(1.04 mA cm^(-2)),with operational stability up to 100 h.Kinetic measurements indicate that pGO can promote charge transfer from TiFeO to the Co cubane catalyst.In contrast,SnOx reduces charge recombination at the interface between TiFeO and the fluorinated tin oxide substrate.In-situ infrared spectroscopy shows the formation of an O–O bonded intermediate during water oxidation.This study highlights the crucial role of incorporating dual charge-transfer mediators into photoelectrodes for efficient solar energy conversion.展开更多
With the depletion of high-quality iron ore resources,high-phosphorus oolitic hematite(HPOH)has attracted great attention due to its large reserve and relatively high iron content.However,HPOH is very difficult to be ...With the depletion of high-quality iron ore resources,high-phosphorus oolitic hematite(HPOH)has attracted great attention due to its large reserve and relatively high iron content.However,HPOH is very difficult to be used in ironmaking process due to its special structure.A two-step method of gas-based direct reduction and magnetic separation was thus proposed to recover iron and reduce phosphorus.The results showed that the powdery reduced iron produced contained 92.31%iron and 0.1%phosphorus,and the iron recovery was 92.65%under optimum reduction condition,which is suitable for following steelmaking.The apatite will be reduced under long reduction time and a large reducing gas flow rate,resulting in more phosphorus found in the metallic iron.Increasing the hydrogen–carbon ratio will inhibit the formation and growth of iron particles and prevent the breakage of oolitic structure.Careful adjustment of reduction temperature is recommended as it affects the oolitic structure and reduction.展开更多
Effects of stirring speed and time, pH and sodium oleate concentration on the shear hydrophobic flocculation of ultrafine Anshan hematite with sodium oleate as the surfactant were discussed. The results show that thes...Effects of stirring speed and time, pH and sodium oleate concentration on the shear hydrophobic flocculation of ultrafine Anshan hematite with sodium oleate as the surfactant were discussed. The results show that these parameters significantly affect the shear hydrophobic flocculation of ultrafine hematite. The optimum conditions for the flocculation are： stirring speed 1 400 r/min, flocculation time 20 min, pH 9 and sodium oleate concentration 3.94×10-4 mol/L; the flotation recovery of hematite flocs is remarkably high compared with non flocculated ultrafine hematite. According to the extended DLVO theory, the total interaction potential of Anshan ultrafine hematite was determined. The calculation results indicate that the hydrophobic flocculation state of the ultrafine hematite-sodium oleate system is mainly dominated by electric double layer repulsive interaction potential and hydrophobic interaction potential. A mechanical agitation is required to impart particles a kinetic energy to overcome potential barrier between them due to the existence of electric double layer repulsive interaction potential. Those particles further approach to form flocs due to the significant increase of the hydrophobic interaction potential.展开更多
High phosphorous oolitic hematite ore is one of typical intractable iron ores in China, and the conventional beneficiation methods are found to be impracticable to , remove phosphorus from the ore effectively. Better ...High phosphorous oolitic hematite ore is one of typical intractable iron ores in China, and the conventional beneficiation methods are found to be impracticable to , remove phosphorus from the ore effectively. Better beneficiation index were gotten by direct reduction roasting with dephosphorization agent followed by two stages of grinding and magnetic separation. P content decreases from 0.82% in the raw ore to 0.06% in the magnetic concentrate, and the total iron grade increases from 43.65% to 90.23%, the recovery of iron can reach 87%. Mechanisms of phosphorus removal in the beneficiation of high phosphorous oolitic hematite ore by direct reduction roasting with dephosphorization agent were studied using XRD, SEM and EPMA. The results showed that about 20% of the apatite in the raw ore transferred into phosphorus and volatilized with the gas in the process of reduction roasting, while the rest 80% apatite was not involved in the reaction of generation of phosphorus, and remained as apatite in the roasted products, which was removed to tailings by grinding and magnetic separation. A small amount of phosphorus existed in the magnetic concentrate as apatite. The oolitic texture of raw ore was partly changed during roasting, resulting in the formation of nepheline in the reaction between the dephosphorization agent, SiO2 and Al2O3 in the raw ore, which greatly improved the liberation degree of minerals in the roasted products, and it was beneficial to the subsequent grinding and magnetic separation.展开更多
The reverse flotation separation performance and mechanism of hematite and cellophane in the presence of RFP-138, a newly synthesized dephosphorization collector, were studied. Reverse flotation tests on monominerals ...The reverse flotation separation performance and mechanism of hematite and cellophane in the presence of RFP-138, a newly synthesized dephosphorization collector, were studied. Reverse flotation tests on monominerals and artificially mixed minerals of hematite and collophanite show that, this anionic collector performs excellently in reducing the phosphorus content in hematite. It can decrease the content of P in artificially mixed minerals from 1.05% to 0.12% and achieve the TFe recovery rate of 91.30%. The chemical behavior of solution and infrared spectra of RFP-138 were investigated to explore the selective collecting mechanism of RFP-138 to these two minerals.展开更多
The adsorption of sodium acetohydroxamate on the goethite or hematite surface was investi- gated by Fourier transform infrared spectroscopy （FT-IR）, X-ray photoemission spectroscopy and periodic plane-wave density f...The adsorption of sodium acetohydroxamate on the goethite or hematite surface was investi- gated by Fourier transform infrared spectroscopy （FT-IR）, X-ray photoemission spectroscopy and periodic plane-wave density functional theory （DFT） calculations. The core-level shifts and charge transfers of the adsorbed surface iron sites calculated by DFT with periodic in- terfacial structures were confronted to the X-ray photoemission experiments. FT-IR results reveal that the interracial structure of sodium acetohydroxamate adsorbed on the goethite or hematite surface may be assigned to a five-membered ring complex. In agreement with the adsorption energies determined by the DFT calculations, a five-membered ring complex is formed via bonding of one surface iron atom of goethite （101） or （100） to both oxygen atoms of hydroxamate group, and these two oxygen atoms of the hydroxamate group correspond- ingly attach to two neighboring iron atoms of the goethite surface. But a five-membered ring complex between two oxygen atoms of the hydroxamate group and one surface iron atom of hematite （001） is formed without any extra attachments. The calculated core-level shifts of Fe2p for the interracial structures are correspondingly in good agreement with the experimental observed one, which confirmed the reliability of the calculated results.展开更多
Given the gradual increase in the chlorite content of hematite ores, pulp properties seriously deteriorate during flotation. The traditional anion reverse flotation of hematite cannot effectively eliminate the effects...Given the gradual increase in the chlorite content of hematite ores, pulp properties seriously deteriorate during flotation. The traditional anion reverse flotation of hematite cannot effectively eliminate the effects of chlorite, leading to a significant decrease in the total Fe(TFe) grade of the concentrate. In this work, the effect of sodium alginate on the reverse flotation of hematite was systematically investigated. Flotation tests of artificially mixed ores were conducted, and the results showed that sodium alginate can significantly improve the removal rates of quartz and chlorite. The adsorption measurements, infrared spectroscopy, and contact angle tests demonstrated that sodium alginate adsorbs on the quartz surface by chelating with calcium ions, thereby weakening the steric hindrance of oleate ions and increasing the adsorption capacity of sodium oleate to ultimately improve the removal rate of quartz. Furthermore, owing to its lower density and fine particle size, chlorite is easily entrained into the foam layer. Sodium alginate dramatically increases the liquid-to-gas ratio of the foam layer by increasing pulp viscosity, thereby increasing the entrainment rate of chlorite and finally improving its removal rate. The core content of this thesis bears significance in improving the Fe grade in the reverse flotation of chlorite-containing hematite.展开更多
Magnetizing roasting of oolitic hematite ore from western Hubei Province was investigated.The mechanism for reduction roasting of oolitic hematite ore was discussed and analyzed.It is found that flash magnetizing roas...Magnetizing roasting of oolitic hematite ore from western Hubei Province was investigated.The mechanism for reduction roasting of oolitic hematite ore was discussed and analyzed.It is found that flash magnetizing roasting-magnetic separation process is a promising approach for the processing of oolitic hematite ore from western Hubei Province.展开更多
Composite briquettes containing high-phosphorus oolitic hematite and coal were produced with a twin-roller briquette machine using sodium carboxymethyl cellulose, molasses, starch, sodium silicate, and bentonite as bi...Composite briquettes containing high-phosphorus oolitic hematite and coal were produced with a twin-roller briquette machine using sodium carboxymethyl cellulose, molasses, starch, sodium silicate, and bentonite as binders. The effect of these binders on the strength of the composite briquettes, including cold strength and high-temperature strength, was investigated by drop testing and compression testing. It was found the addition of Ca（OH）2 and Na2CO3 not only improved the reduction of iron oxides and promoted dephosphorization during the reduction-separation process but also provided strength to the composite briquettes during the briquetting process; a compressive strength of 152.8 N per briquette was obtained when no binders were used. On this basis, the addition of molasses, sodium silicate, starch, and ben- tonite improved the cold strength of the composite briquettes, and a maximum compressive strength of 404.6 N per briquette was obtained by using starch. When subjected to a thermal treatment at 1200~C, all of the composite briquettes suffered from a sharp decrease in compressive strength during the initial reduction process. This decrease in strength was related to an increase in porosity of the composite briquettes. X-ray diffraction （XRD） and scanning electron microscopy （SEM） analyses showed that the decrease in strength of the composite briquettes could be caused by four factors： decomposition of bonding materials, gasification of coal, transportation of byproduct gases in the composite briquettes, and thermal stress.展开更多
To identify and establish beneficiation techniques for banded hematite quartzite （BHQ） iron ore, a comprehensive research on BHQ ore treatment was carried out. The BHQ ore was assayed as 38.9wt% Fe, 42.5wt% SiO2, an...To identify and establish beneficiation techniques for banded hematite quartzite （BHQ） iron ore, a comprehensive research on BHQ ore treatment was carried out. The BHQ ore was assayed as 38.9wt% Fe, 42.5wt% SiO2, and 1.0wt% Al2O3. In this ore, hematite and quartz are present as the major mineral phases where goethite, martite, and magnetite are present in small amounts. The liberation of hematite particles can be enhanced to about 82% by reducing the particle size to below 63 μm. The rejection of silica particles can be obtained by magnetic and flotation separation techniques. Overall, the BHQ ore can be enriched to 65.3wt% Fe at 61.9% iron recovery. A flowsheet has been suggested for the commercial exploitation of the BHQ ore.展开更多
Increased demand for iron ore necessitates the utilization of low-grade iron ore fines, slimes, and existing tailings. Selective flocculation can be an alternative physico-chemical process for utilizing these low-grad...Increased demand for iron ore necessitates the utilization of low-grade iron ore fines, slimes, and existing tailings. Selective flocculation can be an alternative physico-chemical process for utilizing these low-grade fines, slimes, and tailings. In selective fiocculation, the most critical objective is the selection of proper reagents that will make fioc of desired minerals. In present study, selective flocculation was applied to ultra-fine synthetic mixtures of hematite and kaolinite, and the Fe value was upgraded up to 65.78% with the reduction of Al2O3 and SiO2 values to 2.65% and 3.6670, respectively. Here, degraded wheat starch was used as a flocculant.In this process, separation occurs on the basis of the selectivity of the flocculant. The selectivity of the fiocculant can be quantified in terms of separation efficiency. Here, an attempt was also made to develop a correlation between separation efficiency and major operating parameters such as flocculent dose, pH value, and solid concentration to predict the separation performance.展开更多
Suspension roasting followed by magnetic separation is a promising method to upgrade oolitic hematite ore.An oolitic hematite ore was roasted using suspension roasting technology at different temperatures.The phase tr...Suspension roasting followed by magnetic separation is a promising method to upgrade oolitic hematite ore.An oolitic hematite ore was roasted using suspension roasting technology at different temperatures.The phase transformation for iron minerals was investigated by XRD and Mossbauer spectrum,and the characteristics of roasted product were analyzed by VSM and SEM-EDS.Results indicate that the magnetic concentrate is of 58.73% Fe with iron recovery of 83.96% at 650 °C.The hematite is rapidly transformed into magnetite during the roasting with transformation ratio of 92.75% at 650 °C.Roasting temperature has a significant influence on the phase transformation of hematite to magnetite.The transformation ratio increases with increased temperature.After roasting,the magnetic susceptibility is significantly improved,while iron ore microstructure is not altered significantly.展开更多
The technology for beneficiation of banded iron ores containing low iron value is a challenging task due to increasing demand of quality iron ore in India. A flotation process has been developed to treat one such ore,...The technology for beneficiation of banded iron ores containing low iron value is a challenging task due to increasing demand of quality iron ore in India. A flotation process has been developed to treat one such ore, namely banded hematite quartzite （BHQ） containing 41.8wt% Fe and 41.5wt% SiO2,by using oleic acid, methyl isobutyl carbinol （MIBC）, and sodium silicate as the collector, frother, and dispersant, respectively. The relative effects of these variables have been evaluated in half-normal plots and Pareto charts using central composite rotatable design. A quadratic response model has been developed for both Fe grade and recovery and optimized within the experimental range. The optimum reagent dosages are found to be as follows： collector concentration of 243.58 g/t, dispersant concentration of 195.67 g/t, pH 8.69, and conditioning time of 4.8 min to achieve the maximum Fe grade of 64.25% with 67.33% recovery. The predictions of the model with regard to iron grade and recovery are in good agreement with the experimental results.展开更多
Direct reduction of high-phosphorus oolitic hematite ore based on biomass pyrolysis gases （CO, H2, and CH4 ）, tar, and char was conducted to investigate the effects of reduction temperature, iron ore-biomass mass ra...Direct reduction of high-phosphorus oolitic hematite ore based on biomass pyrolysis gases （CO, H2, and CH4 ）, tar, and char was conducted to investigate the effects of reduction temperature, iron ore-biomass mass ratio, and reduction time on the metallization rate. In addition, the effect of particle size on the dephosphorization and iron recovery rate was studied by magnetic separation. It was determined that the metallization rate of the hematite ore could reach 99.35 % at iron ore-biomass mass ratio of 1 ： 0.6, reduction temperature of 1100℃, and reduction time of 55 min. The metallization rate and the aggregation degree of iron particles increase with the increase of reduction temperature. The particle size of direct reduced iron （DRI） has a great influence on the quality of the iron concentrate during magnetic separation. The separation degree of slag and iron was improved by the addition of 15 mass% sodium carbonate. DRI with iron grade of 89.11%, iron recovery rate of 83.47%, and phosphorus content of 0.28% can be obtained when ore fines with particle size of -10μm account for 78.15%.展开更多
The present work extended the knowledge on the binding and complexation of humic substances(humic acid or fulvic acid) and hematite by Fourier transform infrared spectroscopy(FTIR). The FTIR data gained gave the consi...The present work extended the knowledge on the binding and complexation of humic substances(humic acid or fulvic acid) and hematite by Fourier transform infrared spectroscopy(FTIR). The FTIR data gained gave the consist evidences by two different sampling preparation methods that the interaction mechanism between humic substances and hematite was mainly conform to the ligand exchange involving carboxylic functional groups of humic substances and the surfaces sites of hematite. The present method, although associated with some uncertainties, provided an opportunity to increase the knowledge in this field.展开更多
The effects of siderite on reverse flotation of hematite were investigated using micro flotation, adsorption tests, and Fourier transform infrared spectroscopy. The flotation results show that interactions between sid...The effects of siderite on reverse flotation of hematite were investigated using micro flotation, adsorption tests, and Fourier transform infrared spectroscopy. The flotation results show that interactions between siderite and quartz are the main reasons that siderite significantly influences the floatability. The interactions are attributed to dissolved siderite species and fine siderite particles. The interaction due to the dissolved species is, however, dominant. Derjaguin-Landau-Verwey-Overbeek（DLVO） theoretical calculations reveal that adhesion on quartz increases when the siderite particle size decreases and that fine particles partly influence quartz floatability. Chemical solution calculations indicate that the dissolved species of siderite might convert the surface of active quartz to CaCO_3 precipitates that can be depressed by starch. The theoretical calculations are in good agreement with the results of adsorption tests and FTIR spectroscopy and explain the reasons why siderite significantly influences reverse flotation of hematite.展开更多
In this study, we characterized strain F9 and evaluated the interaction between strain F9 and hematite by scanning electron microscopy（SEM）, Fourier transform infrared spectrophotometry（FTIR）, zeta potential, flot...In this study, we characterized strain F9 and evaluated the interaction between strain F9 and hematite by scanning electron microscopy（SEM）, Fourier transform infrared spectrophotometry（FTIR）, zeta potential, flotation, and other methods. The results showed that strain F9 belongs to Serratia marcescens. This brevibacterium had CH2, CH3, and hydroxyl groups on its cell wall, which imparted a strong hydrophobic and negative charge. Adsorption of strain F9 reduced the zeta potential of the hematite surface and increased the hydrophobicity of the hematite surface, thereby generating hydrophobic hematite agglomerates. At least four groups on strain F9 interacted with the hematite surface, which contributed to chemical interactions of carboxylic groups and hydrophobic association among hydrophobic hematite particles. The possible use of strain F9 as a bio-collector for hematite flotation was proved.展开更多
The reductive Bayer digestion by using iron powder as reductant is proposed to convert hematite to magnetite and further to dissociate iron minerals from sodium aluminosilicate hydrate(desilication product,DSP)based o...The reductive Bayer digestion by using iron powder as reductant is proposed to convert hematite to magnetite and further to dissociate iron minerals from sodium aluminosilicate hydrate(desilication product,DSP)based on the differences of their surface properties.The results show that the differences of surface properties between magnetite and DSP in zeta potential,wettability and solvation trend facilitate magnetite to agglomerate,grow up and thus to dissociate from DSP.The increments of reductant amount and alkali concentration favor the transformation of hematite in digestion with the relative alumina recovery of98.91%.Processing the resultant red mud can obtain qualified iron concentrate with iron grade of approximate60%and recovery of about86%through magnetic separation,resulting in reduction of red mud emission higher than70%.The results are potential to develop a novel technology for processing high iron diasporic bauxite efficiently and provide references for comprehensive utilization of high iron red mud.展开更多
基金support from the 2023 Basic Research Foundation Project for Universities in the Inner Mongolia Autonomous Region(Grant No.2023RCTD006)the National Natural Science Foundation of China(Grant No.51864041,51664044).
文摘The significant effect of MgO in inhibiting the reduction swelling of iron ore pellets has been widely recognized.The swelling behaviors of pellets during the stepwise reduction by CO were assessed.The linear expansion of strip samples was measured using a linear dilatometer during the staged reduction process at a temperature of 900℃.The existence states of MgO in hematite,magnetite,and wüstite were investigated through thermodynamic calculations.The magnetite strip samples were subjected to oxidizing roasting at 1250℃ for 30 min to produce hematite strip samples.The strip samples with 0.49,1.49,2.49,and 3.49 wt.%MgO were analyzed for length change.It was observed that the sample with 2.49 wt.%MgO exhibited the least significant length change.The lengths of the samples with the initial length being 20 mm before reduction changed during the reduction stages of Fe_(2)O_(3)→Fe_(3)O_(4),Fe_(3)O_(4)→FeO,and FeO→Fe were 615,−25,and−378μm,respectively.The volume expansion of hematite to magnetite was primarily attributed to the crystal transformation.During the reduction stage from wüstite to metallic iron,a substantial contraction occurred,while the slag phase was able to retain its original basic shape.The enclosed areas,as indicated by the expansion change curves of the samples with 0.49,1.49,2.49,and 3.49 wt.%MgO,were measured at 3.76×10^(6),3.23×10^(6),3.05×10^(6),and 3.17×10^(6)μm s,respectively.
基金the financial support from the National Key R&D Program of China(No.2022YFC2905800)the National Natural Science Foundation of China(Nos.52174242,52130406)。
文摘To explore the spontaneous magnetization of iron-bearing rare earth ores during suspension roasting,binary minerals containing hematite and bastnaesite were used to investigate the effects of the roasting temperature,roasting time,and bastnaesite-to-hematite mass ratio on in-situ reduction of hematite in a N_(2)atmosphere.Relevant analytical tests were used to explore the mineral phase evolution during roasting,the magnetism and microstructure of the roasted products,the phase composition,and the surface element valence of concentrate.It was found that magnetic separation of the iron concentrate afforded an iron grade of 68.87%and a recovery of 93.18%under the optimum roasting conditions.During roasting,bastnaesite decomposed to generate CO_(2)and CO,and the compact structure of hematite was gradually destroyed,resulting in microcracks.Subsequently,the CO entered the surface of the hematite through the microcracks and reacted to form a magnetite shell,and the magnetite-encapsulated hematite particles were recovered via low-intensity magnetic separation.
文摘Regulating the interfacial charge transfer is pivotal for elucidating the kinetics of engineering the interface between the light-harvesting semiconductor and the substrate/catalyst for photoelectrocatalytic water splitting.In this study,we constructed a superior Ti-doped hematite photoanode(TiFeO)by employing SnOx as an electron transfer mediator,partially oxidized graphene(pGO)as a hole transfer mediator,and molecular Co cubane as a water oxidation catalyst.The Co/pGO/TiFeO/SnO_(x)integrated system achieves a photocurrent density of 2.52 mA cm^(-2) at 1.23 VRHE,which is 2.4 times higher than bare photoanode(1.04 mA cm^(-2)),with operational stability up to 100 h.Kinetic measurements indicate that pGO can promote charge transfer from TiFeO to the Co cubane catalyst.In contrast,SnOx reduces charge recombination at the interface between TiFeO and the fluorinated tin oxide substrate.In-situ infrared spectroscopy shows the formation of an O–O bonded intermediate during water oxidation.This study highlights the crucial role of incorporating dual charge-transfer mediators into photoelectrodes for efficient solar energy conversion.
基金supported by the National Key R&D Program of China(Grant Nos.2021YFC2902400 and 2021YFC2902404)Interdisciplinary Research Project for Young Teachers of USTB(Fundamental Research Funds for the Central Universities)(FRF-IDRY-21-027 and FRF-IDRY-22-018).
文摘With the depletion of high-quality iron ore resources,high-phosphorus oolitic hematite(HPOH)has attracted great attention due to its large reserve and relatively high iron content.However,HPOH is very difficult to be used in ironmaking process due to its special structure.A two-step method of gas-based direct reduction and magnetic separation was thus proposed to recover iron and reduce phosphorus.The results showed that the powdery reduced iron produced contained 92.31%iron and 0.1%phosphorus,and the iron recovery was 92.65%under optimum reduction condition,which is suitable for following steelmaking.The apatite will be reduced under long reduction time and a large reducing gas flow rate,resulting in more phosphorus found in the metallic iron.Increasing the hydrogen–carbon ratio will inhibit the formation and growth of iron particles and prevent the breakage of oolitic structure.Careful adjustment of reduction temperature is recommended as it affects the oolitic structure and reduction.
基金Project (20062026) supported by Natural Science Foundation of Liaoning Province, China
文摘Effects of stirring speed and time, pH and sodium oleate concentration on the shear hydrophobic flocculation of ultrafine Anshan hematite with sodium oleate as the surfactant were discussed. The results show that these parameters significantly affect the shear hydrophobic flocculation of ultrafine hematite. The optimum conditions for the flocculation are： stirring speed 1 400 r/min, flocculation time 20 min, pH 9 and sodium oleate concentration 3.94×10-4 mol/L; the flotation recovery of hematite flocs is remarkably high compared with non flocculated ultrafine hematite. According to the extended DLVO theory, the total interaction potential of Anshan ultrafine hematite was determined. The calculation results indicate that the hydrophobic flocculation state of the ultrafine hematite-sodium oleate system is mainly dominated by electric double layer repulsive interaction potential and hydrophobic interaction potential. A mechanical agitation is required to impart particles a kinetic energy to overcome potential barrier between them due to the existence of electric double layer repulsive interaction potential. Those particles further approach to form flocs due to the significant increase of the hydrophobic interaction potential.
基金Project (51074016) support by the National Natural Science Foundation of China
文摘High phosphorous oolitic hematite ore is one of typical intractable iron ores in China, and the conventional beneficiation methods are found to be impracticable to , remove phosphorus from the ore effectively. Better beneficiation index were gotten by direct reduction roasting with dephosphorization agent followed by two stages of grinding and magnetic separation. P content decreases from 0.82% in the raw ore to 0.06% in the magnetic concentrate, and the total iron grade increases from 43.65% to 90.23%, the recovery of iron can reach 87%. Mechanisms of phosphorus removal in the beneficiation of high phosphorous oolitic hematite ore by direct reduction roasting with dephosphorization agent were studied using XRD, SEM and EPMA. The results showed that about 20% of the apatite in the raw ore transferred into phosphorus and volatilized with the gas in the process of reduction roasting, while the rest 80% apatite was not involved in the reaction of generation of phosphorus, and remained as apatite in the roasted products, which was removed to tailings by grinding and magnetic separation. A small amount of phosphorus existed in the magnetic concentrate as apatite. The oolitic texture of raw ore was partly changed during roasting, resulting in the formation of nepheline in the reaction between the dephosphorization agent, SiO2 and Al2O3 in the raw ore, which greatly improved the liberation degree of minerals in the roasted products, and it was beneficial to the subsequent grinding and magnetic separation.
基金Project (2010FJ3069) supported by Science and Technology Project of Hunan Province, China
文摘The reverse flotation separation performance and mechanism of hematite and cellophane in the presence of RFP-138, a newly synthesized dephosphorization collector, were studied. Reverse flotation tests on monominerals and artificially mixed minerals of hematite and collophanite show that, this anionic collector performs excellently in reducing the phosphorus content in hematite. It can decrease the content of P in artificially mixed minerals from 1.05% to 0.12% and achieve the TFe recovery rate of 91.30%. The chemical behavior of solution and infrared spectra of RFP-138 were investigated to explore the selective collecting mechanism of RFP-138 to these two minerals.
文摘The adsorption of sodium acetohydroxamate on the goethite or hematite surface was investi- gated by Fourier transform infrared spectroscopy （FT-IR）, X-ray photoemission spectroscopy and periodic plane-wave density functional theory （DFT） calculations. The core-level shifts and charge transfers of the adsorbed surface iron sites calculated by DFT with periodic in- terfacial structures were confronted to the X-ray photoemission experiments. FT-IR results reveal that the interracial structure of sodium acetohydroxamate adsorbed on the goethite or hematite surface may be assigned to a five-membered ring complex. In agreement with the adsorption energies determined by the DFT calculations, a five-membered ring complex is formed via bonding of one surface iron atom of goethite （101） or （100） to both oxygen atoms of hydroxamate group, and these two oxygen atoms of the hydroxamate group correspond- ingly attach to two neighboring iron atoms of the goethite surface. But a five-membered ring complex between two oxygen atoms of the hydroxamate group and one surface iron atom of hematite （001） is formed without any extra attachments. The calculated core-level shifts of Fe2p for the interracial structures are correspondingly in good agreement with the experimental observed one, which confirmed the reliability of the calculated results.
基金financially supported by the National Natural Science Foundation of China(Nos.51504053 and 51374079)the Fundamental Research Funds for the Central Universities(No.N170107013)
文摘Given the gradual increase in the chlorite content of hematite ores, pulp properties seriously deteriorate during flotation. The traditional anion reverse flotation of hematite cannot effectively eliminate the effects of chlorite, leading to a significant decrease in the total Fe(TFe) grade of the concentrate. In this work, the effect of sodium alginate on the reverse flotation of hematite was systematically investigated. Flotation tests of artificially mixed ores were conducted, and the results showed that sodium alginate can significantly improve the removal rates of quartz and chlorite. The adsorption measurements, infrared spectroscopy, and contact angle tests demonstrated that sodium alginate adsorbs on the quartz surface by chelating with calcium ions, thereby weakening the steric hindrance of oleate ions and increasing the adsorption capacity of sodium oleate to ultimately improve the removal rate of quartz. Furthermore, owing to its lower density and fine particle size, chlorite is easily entrained into the foam layer. Sodium alginate dramatically increases the liquid-to-gas ratio of the foam layer by increasing pulp viscosity, thereby increasing the entrainment rate of chlorite and finally improving its removal rate. The core content of this thesis bears significance in improving the Fe grade in the reverse flotation of chlorite-containing hematite.
文摘Magnetizing roasting of oolitic hematite ore from western Hubei Province was investigated.The mechanism for reduction roasting of oolitic hematite ore was discussed and analyzed.It is found that flash magnetizing roasting-magnetic separation process is a promising approach for the processing of oolitic hematite ore from western Hubei Province.
基金financially supported by the National Natural Science Foundation of China(No.51134002)
文摘Composite briquettes containing high-phosphorus oolitic hematite and coal were produced with a twin-roller briquette machine using sodium carboxymethyl cellulose, molasses, starch, sodium silicate, and bentonite as binders. The effect of these binders on the strength of the composite briquettes, including cold strength and high-temperature strength, was investigated by drop testing and compression testing. It was found the addition of Ca（OH）2 and Na2CO3 not only improved the reduction of iron oxides and promoted dephosphorization during the reduction-separation process but also provided strength to the composite briquettes during the briquetting process; a compressive strength of 152.8 N per briquette was obtained when no binders were used. On this basis, the addition of molasses, sodium silicate, starch, and ben- tonite improved the cold strength of the composite briquettes, and a maximum compressive strength of 404.6 N per briquette was obtained by using starch. When subjected to a thermal treatment at 1200~C, all of the composite briquettes suffered from a sharp decrease in compressive strength during the initial reduction process. This decrease in strength was related to an increase in porosity of the composite briquettes. X-ray diffraction （XRD） and scanning electron microscopy （SEM） analyses showed that the decrease in strength of the composite briquettes could be caused by four factors： decomposition of bonding materials, gasification of coal, transportation of byproduct gases in the composite briquettes, and thermal stress.
文摘To identify and establish beneficiation techniques for banded hematite quartzite （BHQ） iron ore, a comprehensive research on BHQ ore treatment was carried out. The BHQ ore was assayed as 38.9wt% Fe, 42.5wt% SiO2, and 1.0wt% Al2O3. In this ore, hematite and quartz are present as the major mineral phases where goethite, martite, and magnetite are present in small amounts. The liberation of hematite particles can be enhanced to about 82% by reducing the particle size to below 63 μm. The rejection of silica particles can be obtained by magnetic and flotation separation techniques. Overall, the BHQ ore can be enriched to 65.3wt% Fe at 61.9% iron recovery. A flowsheet has been suggested for the commercial exploitation of the BHQ ore.
基金funding given by CSIR,India,through project NWP-31 for carrying out this work
文摘Increased demand for iron ore necessitates the utilization of low-grade iron ore fines, slimes, and existing tailings. Selective flocculation can be an alternative physico-chemical process for utilizing these low-grade fines, slimes, and tailings. In selective fiocculation, the most critical objective is the selection of proper reagents that will make fioc of desired minerals. In present study, selective flocculation was applied to ultra-fine synthetic mixtures of hematite and kaolinite, and the Fe value was upgraded up to 65.78% with the reduction of Al2O3 and SiO2 values to 2.65% and 3.6670, respectively. Here, degraded wheat starch was used as a flocculant.In this process, separation occurs on the basis of the selectivity of the flocculant. The selectivity of the fiocculant can be quantified in terms of separation efficiency. Here, an attempt was also made to develop a correlation between separation efficiency and major operating parameters such as flocculent dose, pH value, and solid concentration to predict the separation performance.
基金Project([2011]01-69-07)supported by the China Geological Survey Project
文摘Suspension roasting followed by magnetic separation is a promising method to upgrade oolitic hematite ore.An oolitic hematite ore was roasted using suspension roasting technology at different temperatures.The phase transformation for iron minerals was investigated by XRD and Mossbauer spectrum,and the characteristics of roasted product were analyzed by VSM and SEM-EDS.Results indicate that the magnetic concentrate is of 58.73% Fe with iron recovery of 83.96% at 650 °C.The hematite is rapidly transformed into magnetite during the roasting with transformation ratio of 92.75% at 650 °C.Roasting temperature has a significant influence on the phase transformation of hematite to magnetite.The transformation ratio increases with increased temperature.After roasting,the magnetic susceptibility is significantly improved,while iron ore microstructure is not altered significantly.
文摘The technology for beneficiation of banded iron ores containing low iron value is a challenging task due to increasing demand of quality iron ore in India. A flotation process has been developed to treat one such ore, namely banded hematite quartzite （BHQ） containing 41.8wt% Fe and 41.5wt% SiO2,by using oleic acid, methyl isobutyl carbinol （MIBC）, and sodium silicate as the collector, frother, and dispersant, respectively. The relative effects of these variables have been evaluated in half-normal plots and Pareto charts using central composite rotatable design. A quadratic response model has been developed for both Fe grade and recovery and optimized within the experimental range. The optimum reagent dosages are found to be as follows： collector concentration of 243.58 g/t, dispersant concentration of 195.67 g/t, pH 8.69, and conditioning time of 4.8 min to achieve the maximum Fe grade of 64.25% with 67.33% recovery. The predictions of the model with regard to iron grade and recovery are in good agreement with the experimental results.
基金Sponsored by National Natural Science Foundation of China(51574024,51274042)China Postdoctoral Science Foundation(2015M580987,2016T90034)
文摘Direct reduction of high-phosphorus oolitic hematite ore based on biomass pyrolysis gases （CO, H2, and CH4 ）, tar, and char was conducted to investigate the effects of reduction temperature, iron ore-biomass mass ratio, and reduction time on the metallization rate. In addition, the effect of particle size on the dephosphorization and iron recovery rate was studied by magnetic separation. It was determined that the metallization rate of the hematite ore could reach 99.35 % at iron ore-biomass mass ratio of 1 ： 0.6, reduction temperature of 1100℃, and reduction time of 55 min. The metallization rate and the aggregation degree of iron particles increase with the increase of reduction temperature. The particle size of direct reduced iron （DRI） has a great influence on the quality of the iron concentrate during magnetic separation. The separation degree of slag and iron was improved by the addition of 15 mass% sodium carbonate. DRI with iron grade of 89.11%, iron recovery rate of 83.47%, and phosphorus content of 0.28% can be obtained when ore fines with particle size of -10μm account for 78.15%.
文摘The present work extended the knowledge on the binding and complexation of humic substances(humic acid or fulvic acid) and hematite by Fourier transform infrared spectroscopy(FTIR). The FTIR data gained gave the consist evidences by two different sampling preparation methods that the interaction mechanism between humic substances and hematite was mainly conform to the ligand exchange involving carboxylic functional groups of humic substances and the surfaces sites of hematite. The present method, although associated with some uncertainties, provided an opportunity to increase the knowledge in this field.
基金financially supported by the National Natural Science Foundation of China (No. 51374079)the Hundred, Thousand and Ten Thousand Talent Project of Liaoning Province (No. 2014921014)the Postdoctoral Science Foundation of China (No. 2015M571324)
文摘The effects of siderite on reverse flotation of hematite were investigated using micro flotation, adsorption tests, and Fourier transform infrared spectroscopy. The flotation results show that interactions between siderite and quartz are the main reasons that siderite significantly influences the floatability. The interactions are attributed to dissolved siderite species and fine siderite particles. The interaction due to the dissolved species is, however, dominant. Derjaguin-Landau-Verwey-Overbeek（DLVO） theoretical calculations reveal that adhesion on quartz increases when the siderite particle size decreases and that fine particles partly influence quartz floatability. Chemical solution calculations indicate that the dissolved species of siderite might convert the surface of active quartz to CaCO_3 precipitates that can be depressed by starch. The theoretical calculations are in good agreement with the results of adsorption tests and FTIR spectroscopy and explain the reasons why siderite significantly influences reverse flotation of hematite.
基金financially supported by the National Natural Science Foundation of China (No. 51074017)
文摘In this study, we characterized strain F9 and evaluated the interaction between strain F9 and hematite by scanning electron microscopy（SEM）, Fourier transform infrared spectrophotometry（FTIR）, zeta potential, flotation, and other methods. The results showed that strain F9 belongs to Serratia marcescens. This brevibacterium had CH2, CH3, and hydroxyl groups on its cell wall, which imparted a strong hydrophobic and negative charge. Adsorption of strain F9 reduced the zeta potential of the hematite surface and increased the hydrophobicity of the hematite surface, thereby generating hydrophobic hematite agglomerates. At least four groups on strain F9 interacted with the hematite surface, which contributed to chemical interactions of carboxylic groups and hydrophobic association among hydrophobic hematite particles. The possible use of strain F9 as a bio-collector for hematite flotation was proved.
基金Project(51374239)supported by the National Natural Science Foundation of ChinaProject(201509048)supported by Environmental Protection’s Special Scientific Research for Chinese Public Welfare IndustryProject(2015CX001)supported by the Innovation-driven Plan in Central South University,China
文摘The reductive Bayer digestion by using iron powder as reductant is proposed to convert hematite to magnetite and further to dissociate iron minerals from sodium aluminosilicate hydrate(desilication product,DSP)based on the differences of their surface properties.The results show that the differences of surface properties between magnetite and DSP in zeta potential,wettability and solvation trend facilitate magnetite to agglomerate,grow up and thus to dissociate from DSP.The increments of reductant amount and alkali concentration favor the transformation of hematite in digestion with the relative alumina recovery of98.91%.Processing the resultant red mud can obtain qualified iron concentrate with iron grade of approximate60%and recovery of about86%through magnetic separation,resulting in reduction of red mud emission higher than70%.The results are potential to develop a novel technology for processing high iron diasporic bauxite efficiently and provide references for comprehensive utilization of high iron red mud.
