As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancin...As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.展开更多
Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several chall...Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several challenges must be overcome before they can be widely used.This paper reviews in detail the tailoring of microstructure from the aspect of process parameters,the updated knowledge gained in microstructure(crystallographic orientation,high-resolution interfacial structures)and the latest means of optimizing eutectic microstructure(seed-induced method,introducing low-energy grain boundaries and high-entropy phase).Additionally,the paper explores future techniques for the fabrication of bulk ceramic materials and effective toughening approaches.This review highlights the achievements made especially in the last 15 years,current limitations in Al_(2)O_(3)-based eutectic ceramics,and offers comprehensive insights and strategic guidance for further mechanical breakthroughs.展开更多
Laser 3D printing based on melt growth has great potential in rapid preparation of Al_(2)O_(3)-based eutectic ce ramics.In this work,la rge-scale Al_(2)O_(3)/GdAlO_(3)/ZrO_(2)ternary eutectic ceramic rod with diameter...Laser 3D printing based on melt growth has great potential in rapid preparation of Al_(2)O_(3)-based eutectic ce ramics.In this work,la rge-scale Al_(2)O_(3)/GdAlO_(3)/ZrO_(2)ternary eutectic ceramic rod with diameter of 4-5 mm and height higher than 250 mm was additively manufactured by laser directed energy deposition.Especially,heat treatment was applied to eliminate the microstructure heterogeneity in the as-deposited eutectic ceramic,and the microstructure homogenization mechanism was studied in depth.The results indicate that colonies and banded structures completely disappear after the heat treatment,producing a homogeneous network eutectic structure.The microstructure homogenization is revealed to experience three stages of discontinuous coarsening,continuous coarsening and microstructure coalescence.Additionally,it is found that the eutectic spacing linearly increases with the heat treatment time,meaning that the coarsening behavior of the laser 3D-printed Al_(2)O_(3)/GdAlO_(3)/ZrO_(2)eutectic ceramic satisfies well with the Graham-Kraft model.展开更多
Crystallographic texture control is a major challenge in directionally solidified multiphase eutectic ceramics with complex faceted growth characteristics.In this study,the Czochralski(CZ)technique is proposed to prep...Crystallographic texture control is a major challenge in directionally solidified multiphase eutectic ceramics with complex faceted growth characteristics.In this study,the Czochralski(CZ)technique is proposed to prepare eutectic single crystal ceramic with large size(30 mm×125 mm).A highly oriented and unique texture of Al_(2)O_(3)/Y_(3)Al_(5)O_(12)(YAG)eutectic ceramic is formed via the 112¯0Al_(2)O_(3) single crystal seed induction based on crystallographic orientation tailoring.The orientations of Al_(2)O_(3)/YAG eutectic are more strictly constrained by single crystal seed induction on the basis of the minimum interface energy principle,resulting in a defined single orientation relationship along the solidification direction.In particular,the single crystallographic orientation can be obtained in a short competitive solidification distance under the influence of epitaxial solidification from single crystal seed.Therefore,it has been confirmed that the orientations of 112¯0Al_(2)O_(3) and 111YAG are preferentially stabilized with the minimum under-cooling during directional solidification.Crystallographic orientation disturbances and instabilities due to polycrystalline crystal seed are avoided.Finally,the successful texture control inducted by 112¯0Al_(2)O_(3) single crystal seed can provide a promising orientation design pathway for faced oxide eutectic solidification.展开更多
Laser three-dimensional(3D)printing has become a significant technique to fabricate high-performance Al_(2)O_(3)-based eutectic ceramics based on melt growth.However,oxygen vacancies are inevitable crystal defects dur...Laser three-dimensional(3D)printing has become a significant technique to fabricate high-performance Al_(2)O_(3)-based eutectic ceramics based on melt growth.However,oxygen vacancies are inevitable crystal defects during this process,and their formation mechanism and roles in the as-deposited ceramics are still unclear.In this paper,Al_(2)O_(3)/GdAlO_(3)/ZrO_(2) ternary eutectic ceramics were prepared by laser 3D printing,and the formation mechanism of the oxygen vacancies was revealed by conducting a well-designed annealing experiment.In addition,the effects of the oxygen vacancies on the structure and mechanical property of the as-solidified eutectic ceramic were investigated.The formation of oxygen vacancies is revealed to be a result of the transfer of oxygen atoms from the oxide ceramic to the oxygen-deficient atmosphere by means of vacancy migration mechanism.Besides,the presence of oxygen vacancies has no obvious effects on crystalline structure and microstructure of the additively manufactured eutectic ceramic.However,the chemical bond property changes to some extent due to the formation of these crystal defects,which may affect the mechanical property of the as-deposited eutectic ceramic.It is found that the hardness decreases by 3.9%,and the fracture toughness increases by 13.3%after removing the oxygen vacancies.The results may provide a potential strategy to regulate the mechanical property of the oxide ceramic materials.展开更多
Microstructure control is a great challenge in the high-temperature gradient directional solidification of eutectic composite ceramics due to the complex solidification behavior.Herein,the microstructure trans-formati...Microstructure control is a great challenge in the high-temperature gradient directional solidification of eutectic composite ceramics due to the complex solidification behavior.Herein,the microstructure trans-formation of faceted Al_(2)O_(3)/Er_(3)Al_(5)O_(12) thermal emission eutectic composite ceramics is explored over wide ranges of compositions(13.5 mol%-22.5 mol%Er_(2)O_(3))and solidification rates(2-200μm/s).Entirely cou-pled eutectics with primary phases suppressed are fabricated and the coupled zone is broadened in a wide range of 15.5 mol%-22.5 mol%Er_(2)O_(3) at low solidification rates.The competitive growth between eutectic and dendrite is evaluated on the basis of the maximum interface temperature criterion.In ad-dition,the mechanisms of irregular eutectic spacing selection and adjustment under different solidifi-cation rates are revealed based on Magnin-Kurz model.A successful prediction of lamellar to rod-like eutectics is achieved associated with the dynamic instability of lamellar eutectic and the corresponding enlarged coexistence region is mapped based on the interface undercooling.According to the well mi-crostructure tailoring,the flexural strength of Al_(2)O_(3)/Er_(3)Al_(5)O_(12) eutectic composite ceramics has improved from 508 MPa up to 1800 MPa due to the refined eutectic spacing with low fluctuation.The eutectic composite ceramics show strong selective optical absorption and the intensity increases with the refin-ing microstructure.The as-designed Al_(2)O_(3)/Er_(3)Al_(5)O_(12) composites with microstructural tailoring have great potential as integrations of structural and functional materials.展开更多
Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure r...Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure refining after turning off the laser was observed due to the changes in the solidification rate.The solidification behaviour from bottom to top of the molten pool was studied,where there are some coarsen eutectic bands caused by the secondary heating of the melting pool on the solidified eu-tectic zone in the molten pool.The deviation of melt composition from the eutectic ratio due to the volatilization of SiC can form a coarse primary ZrB_(2) phase among fine eutectic structure(single-phase instability),and the constitutional supercooling due to the accumulation of impurity elements can form coarse eutectic dendrites among fine eutectic structure(two-phase instability).Both single-phase insta-bility and two-phase instability are adverse to the mechanical properties,which should be prevented by adjusting the composition of raw materials and the solidification process.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070,51822405)Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+6 种基金TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)Aeronautical Science Foundation of China(No.20220042053001)Science and Technology Innovation Team Plan of Shaanxi Province(No.2021TD-17)Key R&D Project of Shaanxi Province(No.2024GX-YBXM-220)Thousands Person Plan of Jiangxi Province(JXSQ2020102131)Fundamental Research Funds for the Central Universities(Nos.D5000230348,D5000220057)China Scholarship Council(Nos.202206290133,202306290190).
文摘As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.
基金financially supported by the National Natural Science Foundation of China(No.52171046)National Natural Science Foundation of China-key programme(No.52234010)the Fundamental Research Funds for the Central Universities and Shaanxi Provincial Key Science and Technology Innovation Team(No.2023-CX-TD-14).
文摘Al_(2)O_(3)-based eutectic ceramics are considered as promising candidates for ultra-high-temperature structural materials due to their exceptional thermal stability and mechanical properties.Nonetheless,several challenges must be overcome before they can be widely used.This paper reviews in detail the tailoring of microstructure from the aspect of process parameters,the updated knowledge gained in microstructure(crystallographic orientation,high-resolution interfacial structures)and the latest means of optimizing eutectic microstructure(seed-induced method,introducing low-energy grain boundaries and high-entropy phase).Additionally,the paper explores future techniques for the fabrication of bulk ceramic materials and effective toughening approaches.This review highlights the achievements made especially in the last 15 years,current limitations in Al_(2)O_(3)-based eutectic ceramics,and offers comprehensive insights and strategic guidance for further mechanical breakthroughs.
基金financially supported by the National Key R&D Program of China(Nos.2018YFB1106600 and 2017YFB1103500)Science,Technology and Innovation Commission of Shenzhen Municipality(No.JCYJ20180306171121424)+4 种基金National Natural Science Foundation of China(Nos.51822405,51472200)Aeronautics Power Foundation(No.6141B09050337)Key R&D Program of Shaan Xi Province(No.2018ZDCXL-GY-09-04)Joint Research Funds of the Department of Science&Technology of Shaanxi Province and NPU(No.2020GXLH-Z-024)Research Fund of the State Key Laboratory of Solidification Processing(NPU)(No.2019QZ-02)。
文摘Laser 3D printing based on melt growth has great potential in rapid preparation of Al_(2)O_(3)-based eutectic ce ramics.In this work,la rge-scale Al_(2)O_(3)/GdAlO_(3)/ZrO_(2)ternary eutectic ceramic rod with diameter of 4-5 mm and height higher than 250 mm was additively manufactured by laser directed energy deposition.Especially,heat treatment was applied to eliminate the microstructure heterogeneity in the as-deposited eutectic ceramic,and the microstructure homogenization mechanism was studied in depth.The results indicate that colonies and banded structures completely disappear after the heat treatment,producing a homogeneous network eutectic structure.The microstructure homogenization is revealed to experience three stages of discontinuous coarsening,continuous coarsening and microstructure coalescence.Additionally,it is found that the eutectic spacing linearly increases with the heat treatment time,meaning that the coarsening behavior of the laser 3D-printed Al_(2)O_(3)/GdAlO_(3)/ZrO_(2)eutectic ceramic satisfies well with the Graham-Kraft model.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376 and 51822405)the Guangdong Basic and Applied Basic Research Foundation(No.21201910250000848)+4 种基金the Science and Technology Innovation Team Plan of Shaan Xi Province(No.2021TD-17)the Joint Research Funds of the Department of Science&Technology of Shaanxi Province and NPU(No.2020GXLH-Z-024)The Youth Innovation Team of Shaanxi Universities,the Key R&D Program of Shaanxi Province(No.2019ZDLGY 04-04)the Fundamental Research Funds for the Central Universities(No.D5000210902)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University(Nos.CX2021056,CX2021066 and CX2022033),China.
文摘Crystallographic texture control is a major challenge in directionally solidified multiphase eutectic ceramics with complex faceted growth characteristics.In this study,the Czochralski(CZ)technique is proposed to prepare eutectic single crystal ceramic with large size(30 mm×125 mm).A highly oriented and unique texture of Al_(2)O_(3)/Y_(3)Al_(5)O_(12)(YAG)eutectic ceramic is formed via the 112¯0Al_(2)O_(3) single crystal seed induction based on crystallographic orientation tailoring.The orientations of Al_(2)O_(3)/YAG eutectic are more strictly constrained by single crystal seed induction on the basis of the minimum interface energy principle,resulting in a defined single orientation relationship along the solidification direction.In particular,the single crystallographic orientation can be obtained in a short competitive solidification distance under the influence of epitaxial solidification from single crystal seed.Therefore,it has been confirmed that the orientations of 112¯0Al_(2)O_(3) and 111YAG are preferentially stabilized with the minimum under-cooling during directional solidification.Crystallographic orientation disturbances and instabilities due to polycrystalline crystal seed are avoided.Finally,the successful texture control inducted by 112¯0Al_(2)O_(3) single crystal seed can provide a promising orientation design pathway for faced oxide eutectic solidification.
基金financially supported by the National Natural Science Foundation of China(52130204,52174376,and 51822405)Guangdong Basic and Applied Basic Research Foundation(2021B1515120028)+4 种基金Science and Technology Innovation Team Plan of Shaanxi Province(2021TD-17)The Youth Innovation Team of Shaanxi Universities,Key R&D Program of Shaanxi Province(2019ZDLGY04-04)Joint Research Funds of the Department of Science&Technology of Shaanxi Province and NWPU(2020GXLH-Z-024)Fundamental Research Funds for the Central Universities(D5000210902)Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University(CX2021056,CX2021066,and CX2022033).
文摘Laser three-dimensional(3D)printing has become a significant technique to fabricate high-performance Al_(2)O_(3)-based eutectic ceramics based on melt growth.However,oxygen vacancies are inevitable crystal defects during this process,and their formation mechanism and roles in the as-deposited ceramics are still unclear.In this paper,Al_(2)O_(3)/GdAlO_(3)/ZrO_(2) ternary eutectic ceramics were prepared by laser 3D printing,and the formation mechanism of the oxygen vacancies was revealed by conducting a well-designed annealing experiment.In addition,the effects of the oxygen vacancies on the structure and mechanical property of the as-solidified eutectic ceramic were investigated.The formation of oxygen vacancies is revealed to be a result of the transfer of oxygen atoms from the oxide ceramic to the oxygen-deficient atmosphere by means of vacancy migration mechanism.Besides,the presence of oxygen vacancies has no obvious effects on crystalline structure and microstructure of the additively manufactured eutectic ceramic.However,the chemical bond property changes to some extent due to the formation of these crystal defects,which may affect the mechanical property of the as-deposited eutectic ceramic.It is found that the hardness decreases by 3.9%,and the fracture toughness increases by 13.3%after removing the oxygen vacancies.The results may provide a potential strategy to regulate the mechanical property of the oxide ceramic materials.
基金supported by the National Natural Science Foundation of China (Nos.52130204,52174376,and 51822405)the Guangdong Basic and Applied Basic Research Foundation (No.2021B1515120028)+2 种基金the Science and Technology Innovation Team Plan of Shaan Xi Province (No.2021TD-17)the Youth Innovation Team of Shaanxi Universities,Fundamental Research Funds for the Central Universities (No.D5000210902)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University (Nos.CX2021056,CX2021066,and CX2022033),China.
文摘Microstructure control is a great challenge in the high-temperature gradient directional solidification of eutectic composite ceramics due to the complex solidification behavior.Herein,the microstructure trans-formation of faceted Al_(2)O_(3)/Er_(3)Al_(5)O_(12) thermal emission eutectic composite ceramics is explored over wide ranges of compositions(13.5 mol%-22.5 mol%Er_(2)O_(3))and solidification rates(2-200μm/s).Entirely cou-pled eutectics with primary phases suppressed are fabricated and the coupled zone is broadened in a wide range of 15.5 mol%-22.5 mol%Er_(2)O_(3) at low solidification rates.The competitive growth between eutectic and dendrite is evaluated on the basis of the maximum interface temperature criterion.In ad-dition,the mechanisms of irregular eutectic spacing selection and adjustment under different solidifi-cation rates are revealed based on Magnin-Kurz model.A successful prediction of lamellar to rod-like eutectics is achieved associated with the dynamic instability of lamellar eutectic and the corresponding enlarged coexistence region is mapped based on the interface undercooling.According to the well mi-crostructure tailoring,the flexural strength of Al_(2)O_(3)/Er_(3)Al_(5)O_(12) eutectic composite ceramics has improved from 508 MPa up to 1800 MPa due to the refined eutectic spacing with low fluctuation.The eutectic composite ceramics show strong selective optical absorption and the intensity increases with the refin-ing microstructure.The as-designed Al_(2)O_(3)/Er_(3)Al_(5)O_(12) composites with microstructural tailoring have great potential as integrations of structural and functional materials.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070)the Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+5 种基金the TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)the Aeronautical Science Foundation of China(No.20220042053001)the Science and Technology Innovation Team Plan of ShaanXi Province(No.2021TD-17)the Thousands Person Plan of Jiangxi Province(No.JXSQ2020102131)the Xi’an Science and Technology Program(No.21ZCZZHXJS-QCY6-0005)the Fundamental Research Funds for the Central Universities(Nos.D5000230348 and D5000220057).
文摘Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure refining after turning off the laser was observed due to the changes in the solidification rate.The solidification behaviour from bottom to top of the molten pool was studied,where there are some coarsen eutectic bands caused by the secondary heating of the melting pool on the solidified eu-tectic zone in the molten pool.The deviation of melt composition from the eutectic ratio due to the volatilization of SiC can form a coarse primary ZrB_(2) phase among fine eutectic structure(single-phase instability),and the constitutional supercooling due to the accumulation of impurity elements can form coarse eutectic dendrites among fine eutectic structure(two-phase instability).Both single-phase insta-bility and two-phase instability are adverse to the mechanical properties,which should be prevented by adjusting the composition of raw materials and the solidification process.
