Cu matrix composite reinforced with 10%（volume fraction） carbon nanotubes（CNTs/Cu） and pure Cu bulk were prepared by powder metallurgy techniques under the same consolidation processing condition.The effect of ele...Cu matrix composite reinforced with 10%（volume fraction） carbon nanotubes（CNTs/Cu） and pure Cu bulk were prepared by powder metallurgy techniques under the same consolidation processing condition.The effect of electrical current on tribological property of the materials was investigated by using a pin-on-disk friction and wear tester.The results show that the friction coefficient and wear rate of CNTs/Cu composite as well as those of pure Cu bulk increase with increasing the electrical current without exception,and the effect of electrical current is more obvious on tribological property of pure Cu bulk than on that of CNTs/Cu composite;the dominant wear mechanisms are arc erosion wear and plastic flow deformation,respectively;CNTs can improve tribological property of Cu matrix composites with electrical current.展开更多
As the traditional graphite-based composites cannot meet the requirement of rapid developing modern industry,novel sliding electrical contact materials with high self-lubricating performance in multiple environments a...As the traditional graphite-based composites cannot meet the requirement of rapid developing modern industry,novel sliding electrical contact materials with high self-lubricating performance in multiple environments are eagerly required.Herein a copper-based composite with WS2 and graphite as solid lubricant are fabricated by powder metallurgy hot-pressed method.The friction and wear behaviors of the composites with and without current are investigated under the condition with sliding velocity of 10 m/s and normal load of 2.5N/cm 2 in both air and vacuum.Morphologies of the worn surfaces are observed by optical microscope and compositions of the lubricating films are analyzed by XPS.Surface profile curves and roughness of the worn surfaces are obtained by 2205 surface profiler.The results of wear tests show that the friction coefficient and wear volume loss of the composites with current are greater than that without current in both air and vacuum due to the adverse effects of electrical current which damaged the lubricating film partially and roughed the worn surfaces.XPS results demonstrate that the lubricating film formed in air is composed of oxides of Cu,WS2,elemental S and graphite,while the lubricating film formed in vacuum is composed of Cu,WS2 and graphite.Because of the synergetic lubricating action of oxides of Cu,WS2 and graphite,the composites show low friction coefficient and wear volume loss in air condition.Owing to the fact that graphite loses its lubricity which makes WS2 become the only lubricant,severe adhesive and abrasive wear occur and result in a high value of wear rate in vacuum condition.The formation of the lubricating film on the contact interface between the brush and ring is one of the factors which can greatly affect the wear performance of the brushes.The low contact voltage drop of the composites in vacuum condition is attributed to the high content of Cu in the surface film.This study fabricated a kind of new sliding electrical contact self-lubricating composite with dual-lubricant which can work well in both air and vacuum environments and provides a comprehensive analysis on the lubrication mechanisms of the composite.展开更多
A special bearing tester was constructed to investigate the damage behavior on the lubricated surfaces in bearings with the passage of weak electrical currents as low as^1 mA.The results showed that when polar glyceri...A special bearing tester was constructed to investigate the damage behavior on the lubricated surfaces in bearings with the passage of weak electrical currents as low as^1 mA.The results showed that when polar glycerine was used as the lubricant,many narrow and deep pits formed on the lubricated surfaces.In contrast,when the experimental conditions under the lubrication of the nonpolar paraffin oil were close to those under the lubrication of polar glycerine oil,damages on the lubricated surfaces were unobvious.Emergence of microbubbles in polar lubricants with the passage of electrical currents was proposed to be responsible for the observed damages on the lubricated surfaces.展开更多
Alternating current electrical dynamometer is a common device to measure the torque of engines, such as the gasoline engine. In order to solve the problems such as high cost, high energy consumption and complicated me...Alternating current electrical dynamometer is a common device to measure the torque of engines, such as the gasoline engine. In order to solve the problems such as high cost, high energy consumption and complicated measurement system which exists in the direct measurement on the torque of alternating current electrical dynamometer, copper loss and iron loss are taken as two key factors and a soft-sensing model on the torque of alternating current electrical dynamometer is established using the fuzzy least square support vector machine (FLS-SVM). Then, the FLS-SVM parameters such as penalty factor and kernel parameter are optimized by adaptive genetic algorithm, torque soft-sensing is investigated in the alternating current electrical dynamometer, as well as the energy feedback efficiency and energy consumption during the measurement phase of a gasoline engine loading continual test is obtained. The results show that the minimum soft-sensing error of torque is about 0.0018, and it fluctuates within a range from -0.3 to 0.3 N·m. FLS-SVM soft-sensing method can increase by 1.6% power generation feedback compared with direct measurement, and it can save 500 kJ fuel consumption in the gasoline engine loading continual test. Therefore, the estimation accuracy of the soft measurement model on the torque of alternating current electrical dynamometer including copper loss and iron loss is high and this indirect measurement method can be feasible to reduce production cost of the alternating current electrical dynamometer and energy consumption during the torque measurement phase of a gasoline engine, replacing the direct method of torque measurement.展开更多
Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,...Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,including bubble,electromagnetic stirring,filtration separation,fluid flow,and sedimentation,often struggle with the removal of fine inclusions.Apart from these known methods,pulsed electric current(PEC),as an emerging technology,has demonstrated immense potential and environmental advantages.PEC offers adjustable current parameters and simple equipment,making it an attractive alternative to traditional methods.Its green energy-saving features and excellent results in regulating inclusion morphology and migration,as well as inhibiting submerged entry nozzle(SEN)clogging,make it a promising technology.In comparison to continuous current technology,PEC has shown significant advantages in regulating inclusions,not only improving purification efficiency but also demonstrating outstanding performance in flow stability and energy consumption.The ability of PEC to efficiently reduce inclusion numbers enhances the purity and quality of molten steel,improving its mechanical properties.Currently,the theoretical basis for controlling the movement of inclusions by current is mainly composed of three major theories:the double electric layer theory,electromagnetic force reverse separation theory,and electric free energy drive theory.These theories together form an important framework for researchers to understand and optimize the behavior of impurity movement controlled by electric current.Looking ahead,PEC is expected to pave the way for new solutions in directional regulation of inclusion migration,efficient inclusion removal,SEN clogging prevention,and the purification of molten steel.展开更多
Traditional heat treatment methods require a significant amount of time and energy to affect atomic diffusion and enhance the spheroidization process of carbides in bearing steel,while pulsed current can accelerate at...Traditional heat treatment methods require a significant amount of time and energy to affect atomic diffusion and enhance the spheroidization process of carbides in bearing steel,while pulsed current can accelerate atomic diffusion to achieve ultra-fast spheroidization of carbides.However,the understanding of the mechanism by which different pulse current parameters regulate the dissolution behavior of carbides requires a large amount of experimental data to support,which limits the application of pulse current technology in the field of heat treatment.Based on this,quantify the obtained pulse current processing data to create an important dataset that could be applied to machine learning.Through machine learning,the mechanism of mutual influence between carbide regulation and various factors was elucidated,and the optimal spheroidization process parameters were determined.Compared to the 20 h required for traditional heat treatment,the application of pulsed electric current technology achieved ultra-fast spheroidization of GCr15 bearing steel within 90 min.展开更多
Electric current heat treatment is an innovative technique to improve microstructures and mechanical properties of metallic materials.The microstructures and mechanical properties of a powder metallurgy high-speed ste...Electric current heat treatment is an innovative technique to improve microstructures and mechanical properties of metallic materials.The microstructures and mechanical properties of a powder metallurgy high-speed steel(PM-HSS)treated by electric current heat treatment and traditional heat treatment are comparatively investigated.Results showed that after austenitizing at 1130°C,the structure of PM-HSS sample composed of ferrite matrix,M_(6)C,M_(23)C_(6),and MC carbides,transformed into a martensite matrix accompanied by M_(6)C and MC carbides.Compared to the traditional austenitizing at 1130℃ for 30 min,the electric current austenitizing at 1130℃ for 5 min dissolved more carbides,resulting in a greater solid solution of alloying elements in the matrix.Further traditional triple tempering led to carbide coarsening,whereas electric current triple tempering promoted the carbide dissolution.Notably,the dissolution of more carbides resulted in a higher C content in the martensite matrix of HSS treated by electric current,significantly promoting the formation of nanotwins(5-20 nm in width).The electric current triple tempering sample exhibited a yield strength of 3097 MPa,compressive strength of 5016 MPa,and a fracture strain of 30.0%,outperforming the traditional triple tempering sample by nearly 600 MPa in yield strength.Analysis revealed that this significant strengthening was primarily attributed to nanotwin formation and solid solution strengthening caused by carbide dissolution.展开更多
The reactor pressure vessel(RPV)is susceptible to brittle fracture due to the influence of ion irradiation and high temperature,which presents a significant risk to the safe operation of nuclear reactors.It has been d...The reactor pressure vessel(RPV)is susceptible to brittle fracture due to the influence of ion irradiation and high temperature,which presents a significant risk to the safe operation of nuclear reactors.It has been demonstrated that pulsed electric current can effectively address the issue of embrittlement in RPV steel.However,the relationship between pulse parameters(duty ratio,frequency,current,and time)and the effectiveness of pulse current processing has not been systematically studied.The application of machine learning methods enables autonomous exploration and learning of the relationship between data.Consequently,this study proposes a machine learning method based on the random forest model to establish the relationship between the parameters of electrical pulses and the repair effect of RPV steel.A generative adversarial network is employed to enhance data diversity and scalability,while a particle swarm optimization algorithm is utilized to optimize the initialization weights and biases of the random forest model,aiming to improve the model’s fitting ability and training performance.The results indicate that the coefficient of determination R-square(R^(2)),root mean squared error and mean absolute error values are 0.934,0.045,and 0.036,respectively,suggesting that the model has the potential to predict the performance recovery of RPV steel after pulsed electric field treatment.The prediction of the impact of pulse current parameters on the repair effect will help to enhance and optimize the repair process,thereby providing a scientific basis for pulse current repair processing.展开更多
The tribological behaviors of carbon block sliding against copper ring with and without electric current applied were investigated by using an advanced multifunctional friction and wear tester, and the electric-arc be...The tribological behaviors of carbon block sliding against copper ring with and without electric current applied were investigated by using an advanced multifunctional friction and wear tester, and the electric-arc behaviors were analyzed in detail. The results show that the normal load is one of the main controlling factors for generation of electric arc during friction process with electric current applied. The strength of electric arc is enhanced with the decrease of normal loads and the increase of electric currents. The unstable friction process and the fluctuated dynamic friction coefficients are strongly dependent upon the electric arc. The wear volumes and the wear mechanism of carbon brush were affected by the electric arc obviously. As no electric arc occurs, no clear discrepancy of the wear volumes of the carbon samples with and without electric current applied could be detected. While the wear mechanisms are mainly mechanical wear. However, under the condition of the electric arc appearance, the wear volume of carbon with electric current applied increases much more rapidly than that without electric current applied and also increases obviously with the increase of electric current strengths and the decrease of normal loads. The wear mechanisms of carbon block are mainly electric arc ablation accompanying with adhesive wear and material transferring.展开更多
A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards a...A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards and distribute randomly inside the Al melt, which induces more nucleation sites resulting in grain refinement. At the same time, the effect of nuclei size on the nuclei distribution and refinement employing electric current pulse （ECP） was also investigated. The smaller nuclei migrate a short distance with the Al melt at lower speed. But for the larger nuclei, the migration downwards with higher speed benefits the refinement of interior grains of the melt. The research results help to better understand the refinement process and provide a more reasonable explanation of the grain refinement mechanism using ECP.展开更多
The application of electric current pulse（ECP） to a solidification process refers to the immersion of electrodes into the liquid metal and the employment of thermal insulators on the upper surface of metal.In order ...The application of electric current pulse（ECP） to a solidification process refers to the immersion of electrodes into the liquid metal and the employment of thermal insulators on the upper surface of metal.In order to ascertain the effects of these two factors on the structure refinement by the ECP technique,three groups of experiments were performed with different types of electrodes or various thermal insulators.By the comparison between solidification structures under different conditions,it is followed that the electrode and the thermal insulator have an obvious influence on the grain refinement under an applied ECP,and further analysis demonstrates that the thermal conditions of the liquid surface play a vital role in the modification of solidification structure.Also,the results support the viewpoint that most of the equiaxed grains originate from the liquid surface subjected to an ECP.展开更多
Effect of direct current electric field （DCEF） on corrosion behaviour of copper printed circuit board （PCB-Cu）, Cl-ion migration behaviour, dendrites growth under thin electrolyte layer was investigated using pote...Effect of direct current electric field （DCEF） on corrosion behaviour of copper printed circuit board （PCB-Cu）, Cl-ion migration behaviour, dendrites growth under thin electrolyte layer was investigated using potentiodynamic polarization and scanning electron microscopy （SEM） with energy dispersive spectrometer （EDS）. Results indicate that DCEF decreases the corrosion of PCB-Cu;Cl-ions directionally migrate from the negative pole to the positive pole, and enrich on the surface of the positive pole, which causes serious localized corrosion; dendrites grow on the surface of the negative pole, and the rate and scale of dendrite growth become faster and greater with the increase of external voltage and exposure time, respectively.展开更多
This paper analyzes the level, characteristics and existing problems of current electricityprice in China. Under the present circumstances the overall orientation of power price reform inthe 10th Five-year Plan period...This paper analyzes the level, characteristics and existing problems of current electricityprice in China. Under the present circumstances the overall orientation of power price reform inthe 10th Five-year Plan period should satisfy the requirements of power industry restructuring.Therefore, it is necessary to set up an appropriate pricing mechanism and system including thelinks of sales price to network, transmission and distribution price (T&D price) and sales price.In the light of various factors influencing increase and decrease in price, a forecast of electricitytariff is given in the five years to come.[展开更多
CNTs-Cu and graphite-Cu composites were separately prepared by powder metallurgy technique under the same consolidation processing. Tribological behavior of the composites with electric current was investigated by usi...CNTs-Cu and graphite-Cu composites were separately prepared by powder metallurgy technique under the same consolidation processing. Tribological behavior of the composites with electric current was investigated by using a pin-on-disk friction and wear tester. The results show that the friction coefficient and wear rate of the composites decrease with increasing the reinforcement content, and increase with increasing the electric current density; the effects of electric current are more obvious on tribological properties of graphite-Cu composites than on CNTs-Cu composites; for graphite-Cu composites the dominant wear mechanisms are electric arc erosion and adhesive wear, while for CNTs-Cu composites are adhesive wear.展开更多
In this work, low-density electric current pulse （ECP） has been applied to submerged entry nozzle （SEN） and its effect on the morphology of the inclusion buildup and the distribution of the inclusions in slab has ...In this work, low-density electric current pulse （ECP） has been applied to submerged entry nozzle （SEN） and its effect on the morphology of the inclusion buildup and the distribution of the inclusions in slab has been explored. The results reveal that under the unique effects of ECP, part of small inclusions less than 10 μm is expelled through the boundary layer along the current direction to form dense inclusion buildup. This method is of great potential to prolong the service life of SEN and improve the quality of the steel product.展开更多
The influence of high-density pulsing current on the work-hardening behaviour of H0Cr17Ni6Mn3 and 1Cr18Ni9 stainless steels in wire-drawing deformation processes has been studied. It was found that the drawing stress ...The influence of high-density pulsing current on the work-hardening behaviour of H0Cr17Ni6Mn3 and 1Cr18Ni9 stainless steels in wire-drawing deformation processes has been studied. It was found that the drawing stress and the work-hardening rate of wires were significantly reduced by applying current pulses in drawing process. The work-hardening behavior of the multi-courses drawing deformation can be well described by Hollomon formula σ=κΕn. With the application of current pulses in drawing deformation, the work-hardening exponents of H0Cr17Ni6Mn3 steel wires and 1Cr18Ni9 stainless steel wires were reduced by 33% and 45%, respectively, and their work-hardening coefficients were reduced by 41% and 47%, respectively. It was also found that the work-hardening coefficient of wires was reduced with the increment of the frequency of current pulses, while the work-hardening exponents of both steels were insensitive to the pulsing frequency.展开更多
A new approach to applying the electric current pulse （ECP） with parallel electrodes to the promotion of the transition from columnar crystal to equiaxed crystal and the improvement of macrosegregation was introduce...A new approach to applying the electric current pulse （ECP） with parallel electrodes to the promotion of the transition from columnar crystal to equiaxed crystal and the improvement of macrosegregation was introduced. The ECP was applied to different stages of the solidification. The results showed that the application of the ECP in both the initial stage （the thickness of solidified shell reached 2 mm approximately） and the late stage （the thickness of solidified shell reached 14 mm approximately） of solidification can promote the columnar to equiaxed transition （CET）. The analysis showed that during solidification, a large number of nuclei around the upper surface fell off due to ECP, which subsequently showered on the melt and impinged the growth front of the columnar crystal. Therefore, the CEToccurred. In addition, this method was also employed to influence the solidification process of bearing steel, and the results showed that the structure was changed from columnar crystal to equiaxed crystal, indicating that ECP can enhance the homogeneity of structure and composition of bearing steel.展开更多
In situ synchrotron X-ray radiography was used to study the effect of direct current（DC） on the grain nucleation and growth of Sn-50 wt.%Pb alloy. The results showed that applying DC adequately during solidification...In situ synchrotron X-ray radiography was used to study the effect of direct current（DC） on the grain nucleation and growth of Sn-50 wt.%Pb alloy. The results showed that applying DC adequately during solidification could effectively enhance the grain nucleation and inhibit its growth. Imaging of comparative experiments with varying DC intensity indicated that the final grain size, determined by the competition between grain nucleation and growth, was sensitively dependent on the DC intensity. It was found that the average grain size was decreased from 1632 to 567 μm with DC density of 1.5 A/mm^2 compared to the case without DC. Beyond this value, raising the current density may cause a significant decrease in the nucleation rate, and thus lead to a coarsening of the grain structure.展开更多
The microstructure and properties of the 93W-4Ni-2Co-1Fe(mass fraction,%) tungsten heavy alloys prepared by mechanical alloying and electric current activated sintering from mixed elemental powders were investigated.A...The microstructure and properties of the 93W-4Ni-2Co-1Fe(mass fraction,%) tungsten heavy alloys prepared by mechanical alloying and electric current activated sintering from mixed elemental powders were investigated.After 15 h milling,the average W grain size in the powders is decreased to 120 nm.For the powders milled for 15 h,the density,hardness and transverse rupture strength of the alloys sintered only by an intensive pulse electric current are the maximum.When the total sintering time keeps constant,the properties of the sintered alloys can be obviously improved by optimizing the sintering time of pulse-and constant-currents.A bulk ultrafine alloy with an average W grain size of about 340 nm can be obtained by sintering 15 h-milled powders in a total sintering time of 6 min.The corresponding sintered density,hardness and transverse rupture strength reach 16.78 g /cm3,HRA84.3 and 968 MPa,respectively.展开更多
The investigation on bubble behavior in electric field helps to analyze the mechanism of electric enhancement of boiling heat transfer. Experiments were performed to investigate the bubble deformation in direct curre...The investigation on bubble behavior in electric field helps to analyze the mechanism of electric enhancement of boiling heat transfer. Experiments were performed to investigate the bubble deformation in direct current （DC） electric field with bubbles attached to the orifice. The air bubbles were slowly generated in the transformer oil pool at different orifices, so that the effect of flow on bubble shape was eliminated. The results showed that the bubbles were elongated and the departure volume decreased when the electric field was intensified. The major and minor axes, aspect ratio and departure volume increased with increasing the orifice diameter. Both the electric field and orifice size have great influence on bubble behavior. The bubble deformation was also simulated to compare with the experimental results. The numerical and experimental data qualitatively agree with each other.展开更多
基金Project(2007CB607603)supported by the National Basic Research Program of China
文摘Cu matrix composite reinforced with 10%（volume fraction） carbon nanotubes（CNTs/Cu） and pure Cu bulk were prepared by powder metallurgy techniques under the same consolidation processing condition.The effect of electrical current on tribological property of the materials was investigated by using a pin-on-disk friction and wear tester.The results show that the friction coefficient and wear rate of CNTs/Cu composite as well as those of pure Cu bulk increase with increasing the electrical current without exception,and the effect of electrical current is more obvious on tribological property of pure Cu bulk than on that of CNTs/Cu composite;the dominant wear mechanisms are arc erosion wear and plastic flow deformation,respectively;CNTs can improve tribological property of Cu matrix composites with electrical current.
基金supported by Major Research Program of National Natural Science Foundation of China(Grant No.91026018)National Natural Science Foundation of China(Grant No.60979017)Doctoral Fund of Ministry of Education of China(Grant No.20110111110015)
文摘As the traditional graphite-based composites cannot meet the requirement of rapid developing modern industry,novel sliding electrical contact materials with high self-lubricating performance in multiple environments are eagerly required.Herein a copper-based composite with WS2 and graphite as solid lubricant are fabricated by powder metallurgy hot-pressed method.The friction and wear behaviors of the composites with and without current are investigated under the condition with sliding velocity of 10 m/s and normal load of 2.5N/cm 2 in both air and vacuum.Morphologies of the worn surfaces are observed by optical microscope and compositions of the lubricating films are analyzed by XPS.Surface profile curves and roughness of the worn surfaces are obtained by 2205 surface profiler.The results of wear tests show that the friction coefficient and wear volume loss of the composites with current are greater than that without current in both air and vacuum due to the adverse effects of electrical current which damaged the lubricating film partially and roughed the worn surfaces.XPS results demonstrate that the lubricating film formed in air is composed of oxides of Cu,WS2,elemental S and graphite,while the lubricating film formed in vacuum is composed of Cu,WS2 and graphite.Because of the synergetic lubricating action of oxides of Cu,WS2 and graphite,the composites show low friction coefficient and wear volume loss in air condition.Owing to the fact that graphite loses its lubricity which makes WS2 become the only lubricant,severe adhesive and abrasive wear occur and result in a high value of wear rate in vacuum condition.The formation of the lubricating film on the contact interface between the brush and ring is one of the factors which can greatly affect the wear performance of the brushes.The low contact voltage drop of the composites in vacuum condition is attributed to the high content of Cu in the surface film.This study fabricated a kind of new sliding electrical contact self-lubricating composite with dual-lubricant which can work well in both air and vacuum environments and provides a comprehensive analysis on the lubrication mechanisms of the composite.
基金supported by the National Natural Science Foundation of China(Grant Nos.51105221,91023016)the International Science&Technology Cooperation Project(Grant No.2011DFA70980)
文摘A special bearing tester was constructed to investigate the damage behavior on the lubricated surfaces in bearings with the passage of weak electrical currents as low as^1 mA.The results showed that when polar glycerine was used as the lubricant,many narrow and deep pits formed on the lubricated surfaces.In contrast,when the experimental conditions under the lubrication of the nonpolar paraffin oil were close to those under the lubrication of polar glycerine oil,damages on the lubricated surfaces were unobvious.Emergence of microbubbles in polar lubricants with the passage of electrical currents was proposed to be responsible for the observed damages on the lubricated surfaces.
基金Project(11772126) supported by the National Natural Science Foundation of China
文摘Alternating current electrical dynamometer is a common device to measure the torque of engines, such as the gasoline engine. In order to solve the problems such as high cost, high energy consumption and complicated measurement system which exists in the direct measurement on the torque of alternating current electrical dynamometer, copper loss and iron loss are taken as two key factors and a soft-sensing model on the torque of alternating current electrical dynamometer is established using the fuzzy least square support vector machine (FLS-SVM). Then, the FLS-SVM parameters such as penalty factor and kernel parameter are optimized by adaptive genetic algorithm, torque soft-sensing is investigated in the alternating current electrical dynamometer, as well as the energy feedback efficiency and energy consumption during the measurement phase of a gasoline engine loading continual test is obtained. The results show that the minimum soft-sensing error of torque is about 0.0018, and it fluctuates within a range from -0.3 to 0.3 N·m. FLS-SVM soft-sensing method can increase by 1.6% power generation feedback compared with direct measurement, and it can save 500 kJ fuel consumption in the gasoline engine loading continual test. Therefore, the estimation accuracy of the soft measurement model on the torque of alternating current electrical dynamometer including copper loss and iron loss is high and this indirect measurement method can be feasible to reduce production cost of the alternating current electrical dynamometer and energy consumption during the torque measurement phase of a gasoline engine, replacing the direct method of torque measurement.
基金supported by the Fundamental Research Funds for the Central Universities(No.FRF-BD-23-01).
文摘Non-metallic inclusions in steel are a significant challenge,affecting material properties and leading to issues such as stress concentration,cracking,and accelerated corrosion.Current methods for removing inclusions,including bubble,electromagnetic stirring,filtration separation,fluid flow,and sedimentation,often struggle with the removal of fine inclusions.Apart from these known methods,pulsed electric current(PEC),as an emerging technology,has demonstrated immense potential and environmental advantages.PEC offers adjustable current parameters and simple equipment,making it an attractive alternative to traditional methods.Its green energy-saving features and excellent results in regulating inclusion morphology and migration,as well as inhibiting submerged entry nozzle(SEN)clogging,make it a promising technology.In comparison to continuous current technology,PEC has shown significant advantages in regulating inclusions,not only improving purification efficiency but also demonstrating outstanding performance in flow stability and energy consumption.The ability of PEC to efficiently reduce inclusion numbers enhances the purity and quality of molten steel,improving its mechanical properties.Currently,the theoretical basis for controlling the movement of inclusions by current is mainly composed of three major theories:the double electric layer theory,electromagnetic force reverse separation theory,and electric free energy drive theory.These theories together form an important framework for researchers to understand and optimize the behavior of impurity movement controlled by electric current.Looking ahead,PEC is expected to pave the way for new solutions in directional regulation of inclusion migration,efficient inclusion removal,SEN clogging prevention,and the purification of molten steel.
基金supported by the National Key R&D Program of China(2020YFA0714900,2023YFB3709903)the National Natural Science Foundation of China(U21B2082,52474410)+6 种基金the Key R&D Program of Shandong Province,China(2023CXGC010406)the Scientific Research Special Project for First-Class Disciplines in Inner Mongolia Autonomous Region(YLXKZX-NKD-001)the International Science and Technology Cooperation Project of Higher Education Institutions in Inner Mongolia Autonomous Region(GHXM-002)the Natural Science Foundation of Inner Mongolia Autonomous Region of China(2024ZD06)the Technology Support Project for the Construction of Major Innovation Platforms in Inner Mongolia Autonomous Region(XM2024XTGXQ16)the Beijing Municipal Natural Science Foundation(2222065)the Fundamental Research Funds for the Central Universities(FRF-TP-22-02C2).
文摘Traditional heat treatment methods require a significant amount of time and energy to affect atomic diffusion and enhance the spheroidization process of carbides in bearing steel,while pulsed current can accelerate atomic diffusion to achieve ultra-fast spheroidization of carbides.However,the understanding of the mechanism by which different pulse current parameters regulate the dissolution behavior of carbides requires a large amount of experimental data to support,which limits the application of pulse current technology in the field of heat treatment.Based on this,quantify the obtained pulse current processing data to create an important dataset that could be applied to machine learning.Through machine learning,the mechanism of mutual influence between carbide regulation and various factors was elucidated,and the optimal spheroidization process parameters were determined.Compared to the 20 h required for traditional heat treatment,the application of pulsed electric current technology achieved ultra-fast spheroidization of GCr15 bearing steel within 90 min.
基金financially supported by the National Natural Science Foundation of China(Nos.52271034,52301058 and 52471042)China Postdoctoral Science Foundation(No.2023M732183)Postdoctoral Fellowship Program of CPSF(No.GZB20230399).
文摘Electric current heat treatment is an innovative technique to improve microstructures and mechanical properties of metallic materials.The microstructures and mechanical properties of a powder metallurgy high-speed steel(PM-HSS)treated by electric current heat treatment and traditional heat treatment are comparatively investigated.Results showed that after austenitizing at 1130°C,the structure of PM-HSS sample composed of ferrite matrix,M_(6)C,M_(23)C_(6),and MC carbides,transformed into a martensite matrix accompanied by M_(6)C and MC carbides.Compared to the traditional austenitizing at 1130℃ for 30 min,the electric current austenitizing at 1130℃ for 5 min dissolved more carbides,resulting in a greater solid solution of alloying elements in the matrix.Further traditional triple tempering led to carbide coarsening,whereas electric current triple tempering promoted the carbide dissolution.Notably,the dissolution of more carbides resulted in a higher C content in the martensite matrix of HSS treated by electric current,significantly promoting the formation of nanotwins(5-20 nm in width).The electric current triple tempering sample exhibited a yield strength of 3097 MPa,compressive strength of 5016 MPa,and a fracture strain of 30.0%,outperforming the traditional triple tempering sample by nearly 600 MPa in yield strength.Analysis revealed that this significant strengthening was primarily attributed to nanotwin formation and solid solution strengthening caused by carbide dissolution.
基金financially supported by the National Natural Science Foundation of China(U21B2082,52474410)the National Key R&D Program of China(2023YFB3709903,2020 YFA0714900)+5 种基金the Key R&D Program of Shandong Province,China(2023CXGC010406)the Scientific Research Special Project for First-Class Disciplines in Inner Mongolia Autonomous Region(YLXKZXNKD-001)the Natural Science Foundation of Inner Mongolia Autonomous Region of China(2024ZD06)the Technology Support Project for the Construction of Major Innovation Platforms in Inner Mongolia Autonomous Region(XM2024XTGXQ16)the Beijing Municipal Natural Science Foundation(2222065)the Fundamental Research Funds for the Central Universities(FRF-TP-22-02C2).
文摘The reactor pressure vessel(RPV)is susceptible to brittle fracture due to the influence of ion irradiation and high temperature,which presents a significant risk to the safe operation of nuclear reactors.It has been demonstrated that pulsed electric current can effectively address the issue of embrittlement in RPV steel.However,the relationship between pulse parameters(duty ratio,frequency,current,and time)and the effectiveness of pulse current processing has not been systematically studied.The application of machine learning methods enables autonomous exploration and learning of the relationship between data.Consequently,this study proposes a machine learning method based on the random forest model to establish the relationship between the parameters of electrical pulses and the repair effect of RPV steel.A generative adversarial network is employed to enhance data diversity and scalability,while a particle swarm optimization algorithm is utilized to optimize the initialization weights and biases of the random forest model,aiming to improve the model’s fitting ability and training performance.The results indicate that the coefficient of determination R-square(R^(2)),root mean squared error and mean absolute error values are 0.934,0.045,and 0.036,respectively,suggesting that the model has the potential to predict the performance recovery of RPV steel after pulsed electric field treatment.The prediction of the impact of pulse current parameters on the repair effect will help to enhance and optimize the repair process,thereby providing a scientific basis for pulse current repair processing.
基金Project (2007CB714703) supported by the National Basic Research Program of ChinaProject (50521503) supported by the National Natural Science Foundation of ChinaProject (20050613015) supported by Research Fund for Doctoral Program of Higher Education of China
文摘The tribological behaviors of carbon block sliding against copper ring with and without electric current applied were investigated by using an advanced multifunctional friction and wear tester, and the electric-arc behaviors were analyzed in detail. The results show that the normal load is one of the main controlling factors for generation of electric arc during friction process with electric current applied. The strength of electric arc is enhanced with the decrease of normal loads and the increase of electric currents. The unstable friction process and the fluctuated dynamic friction coefficients are strongly dependent upon the electric arc. The wear volumes and the wear mechanism of carbon brush were affected by the electric arc obviously. As no electric arc occurs, no clear discrepancy of the wear volumes of the carbon samples with and without electric current applied could be detected. While the wear mechanisms are mainly mechanical wear. However, under the condition of the electric arc appearance, the wear volume of carbon with electric current applied increases much more rapidly than that without electric current applied and also increases obviously with the increase of electric current strengths and the decrease of normal loads. The wear mechanisms of carbon block are mainly electric arc ablation accompanying with adhesive wear and material transferring.
基金Project(SELF-2011-01)supported by the Open Project of Shanghai Key Laboratory of Modern Metallurgy and Materials Processing,ChinaProjects(51204109,51035004)supported by the National Natural Science Foundation of China
文摘A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards and distribute randomly inside the Al melt, which induces more nucleation sites resulting in grain refinement. At the same time, the effect of nuclei size on the nuclei distribution and refinement employing electric current pulse （ECP） was also investigated. The smaller nuclei migrate a short distance with the Al melt at lower speed. But for the larger nuclei, the migration downwards with higher speed benefits the refinement of interior grains of the melt. The research results help to better understand the refinement process and provide a more reasonable explanation of the grain refinement mechanism using ECP.
基金Project(2009AA03Z110) supported by the National High Technology Research and Development Program of ChinaProject (2011CB012902) supported by the National Basic Research Program of China
文摘The application of electric current pulse（ECP） to a solidification process refers to the immersion of electrodes into the liquid metal and the employment of thermal insulators on the upper surface of metal.In order to ascertain the effects of these two factors on the structure refinement by the ECP technique,three groups of experiments were performed with different types of electrodes or various thermal insulators.By the comparison between solidification structures under different conditions,it is followed that the electrode and the thermal insulator have an obvious influence on the grain refinement under an applied ECP,and further analysis demonstrates that the thermal conditions of the liquid surface play a vital role in the modification of solidification structure.Also,the results support the viewpoint that most of the equiaxed grains originate from the liquid surface subjected to an ECP.
基金Project(50871044)supported by the National Natural Science Foundation of ChinaProject(2012M511207)supported by the Postdoctoral Science Foundation of ChinaProject(10122011)supported by the Science Research Foundation of Wuhan Institute Technology,China
文摘Effect of direct current electric field （DCEF） on corrosion behaviour of copper printed circuit board （PCB-Cu）, Cl-ion migration behaviour, dendrites growth under thin electrolyte layer was investigated using potentiodynamic polarization and scanning electron microscopy （SEM） with energy dispersive spectrometer （EDS）. Results indicate that DCEF decreases the corrosion of PCB-Cu;Cl-ions directionally migrate from the negative pole to the positive pole, and enrich on the surface of the positive pole, which causes serious localized corrosion; dendrites grow on the surface of the negative pole, and the rate and scale of dendrite growth become faster and greater with the increase of external voltage and exposure time, respectively.
文摘This paper analyzes the level, characteristics and existing problems of current electricityprice in China. Under the present circumstances the overall orientation of power price reform inthe 10th Five-year Plan period should satisfy the requirements of power industry restructuring.Therefore, it is necessary to set up an appropriate pricing mechanism and system including thelinks of sales price to network, transmission and distribution price (T&D price) and sales price.In the light of various factors influencing increase and decrease in price, a forecast of electricitytariff is given in the five years to come.[
基金Project (2007CB607603) supported by the National Basic Research Program of China
文摘CNTs-Cu and graphite-Cu composites were separately prepared by powder metallurgy technique under the same consolidation processing. Tribological behavior of the composites with electric current was investigated by using a pin-on-disk friction and wear tester. The results show that the friction coefficient and wear rate of the composites decrease with increasing the reinforcement content, and increase with increasing the electric current density; the effects of electric current are more obvious on tribological properties of graphite-Cu composites than on CNTs-Cu composites; for graphite-Cu composites the dominant wear mechanisms are electric arc erosion and adhesive wear, while for CNTs-Cu composites are adhesive wear.
基金financially supported by the National Natural Science Foundation of China(No.51304039)the Fundamental Research Funds for the Central Universities(Nos.N110402008 and N130402021)Meishan Steel Plant Research Fund
文摘In this work, low-density electric current pulse （ECP） has been applied to submerged entry nozzle （SEN） and its effect on the morphology of the inclusion buildup and the distribution of the inclusions in slab has been explored. The results reveal that under the unique effects of ECP, part of small inclusions less than 10 μm is expelled through the boundary layer along the current direction to form dense inclusion buildup. This method is of great potential to prolong the service life of SEN and improve the quality of the steel product.
基金supported by the laboratory foundation of Tsinghua Universitythe'985'research foundation of Tsinghua University
文摘The influence of high-density pulsing current on the work-hardening behaviour of H0Cr17Ni6Mn3 and 1Cr18Ni9 stainless steels in wire-drawing deformation processes has been studied. It was found that the drawing stress and the work-hardening rate of wires were significantly reduced by applying current pulses in drawing process. The work-hardening behavior of the multi-courses drawing deformation can be well described by Hollomon formula σ=κΕn. With the application of current pulses in drawing deformation, the work-hardening exponents of H0Cr17Ni6Mn3 steel wires and 1Cr18Ni9 stainless steel wires were reduced by 33% and 45%, respectively, and their work-hardening coefficients were reduced by 41% and 47%, respectively. It was also found that the work-hardening coefficient of wires was reduced with the increment of the frequency of current pulses, while the work-hardening exponents of both steels were insensitive to the pulsing frequency.
基金Item Sponsored by National Natural Science Foundation of China(50674064,50734008)
文摘A new approach to applying the electric current pulse （ECP） with parallel electrodes to the promotion of the transition from columnar crystal to equiaxed crystal and the improvement of macrosegregation was introduced. The ECP was applied to different stages of the solidification. The results showed that the application of the ECP in both the initial stage （the thickness of solidified shell reached 2 mm approximately） and the late stage （the thickness of solidified shell reached 14 mm approximately） of solidification can promote the columnar to equiaxed transition （CET）. The analysis showed that during solidification, a large number of nuclei around the upper surface fell off due to ECP, which subsequently showered on the melt and impinged the growth front of the columnar crystal. Therefore, the CEToccurred. In addition, this method was also employed to influence the solidification process of bearing steel, and the results showed that the structure was changed from columnar crystal to equiaxed crystal, indicating that ECP can enhance the homogeneity of structure and composition of bearing steel.
基金supported by the National Key Research and Development Program of China (No. 2016YFB0701203)the National Natural Science Foundation of China (Nos. 51525401, 51690163, 51601028, 51401044)Dalian Support Plan for Innovation of High-level Talents (Top and Leading Talents, 2015R013)
文摘In situ synchrotron X-ray radiography was used to study the effect of direct current（DC） on the grain nucleation and growth of Sn-50 wt.%Pb alloy. The results showed that applying DC adequately during solidification could effectively enhance the grain nucleation and inhibit its growth. Imaging of comparative experiments with varying DC intensity indicated that the final grain size, determined by the competition between grain nucleation and growth, was sensitively dependent on the DC intensity. It was found that the average grain size was decreased from 1632 to 567 μm with DC density of 1.5 A/mm^2 compared to the case without DC. Beyond this value, raising the current density may cause a significant decrease in the nucleation rate, and thus lead to a coarsening of the grain structure.
基金Project(2007CB616905) supported by the National Basic Research Program of ChinaProject(2007AA03Z112) supported by the National High-tech Research and Development Program of China+1 种基金Project(x2jqB6080210) supported by the Natural Science Foundation of Guangdong Province,ChinaProject(9140A18040709JW1601) supported by the Advanced Research Fund of Department of Defense,China
文摘The microstructure and properties of the 93W-4Ni-2Co-1Fe(mass fraction,%) tungsten heavy alloys prepared by mechanical alloying and electric current activated sintering from mixed elemental powders were investigated.After 15 h milling,the average W grain size in the powders is decreased to 120 nm.For the powders milled for 15 h,the density,hardness and transverse rupture strength of the alloys sintered only by an intensive pulse electric current are the maximum.When the total sintering time keeps constant,the properties of the sintered alloys can be obviously improved by optimizing the sintering time of pulse-and constant-currents.A bulk ultrafine alloy with an average W grain size of about 340 nm can be obtained by sintering 15 h-milled powders in a total sintering time of 6 min.The corresponding sintered density,hardness and transverse rupture strength reach 16.78 g /cm3,HRA84.3 and 968 MPa,respectively.
基金the National Key Basic Research Program of China (G2000026301)Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Tsinghua University, China
文摘The investigation on bubble behavior in electric field helps to analyze the mechanism of electric enhancement of boiling heat transfer. Experiments were performed to investigate the bubble deformation in direct current （DC） electric field with bubbles attached to the orifice. The air bubbles were slowly generated in the transformer oil pool at different orifices, so that the effect of flow on bubble shape was eliminated. The results showed that the bubbles were elongated and the departure volume decreased when the electric field was intensified. The major and minor axes, aspect ratio and departure volume increased with increasing the orifice diameter. Both the electric field and orifice size have great influence on bubble behavior. The bubble deformation was also simulated to compare with the experimental results. The numerical and experimental data qualitatively agree with each other.
