Hot working steels have been used as die materials for hot extrusion of aluminium. Due to tribological interaction at elevated temperature between the die bearing and the surface of extruded aluminium profiles, not on...Hot working steels have been used as die materials for hot extrusion of aluminium. Due to tribological interaction at elevated temperature between the die bearing and the surface of extruded aluminium profiles, not only the surface quality of the extruded product, but also the lifetime of the dies decreases. Deposition of TiBN hard films on the die bearing could improve the die performance. Treatment should be done in a duplex process process combining a plasma nitriding pretreatment (PN) and a plasma assisted chemical vapour deposition (PACVD) of TiBN. In this study the influence of the process conditions on the properties of the duplex coatings was investigated. The relationship between structure and mechanical property was researched. For testing these TIBN hard films under elevated temperature conditions and for comparison with other possible coatings special extrusion dies with different coated bearings were used. The extrusion trials were performed on the 8MN-extrusion press at the research a nd development center for extrusion, Technical University of Berlin.展开更多
The hot deformation behavior and processing map of Cu-bearing 2205 duplex stainless steel(2205-Cu DSS)were investigated at temperatures of 950-1150℃ and strain rates of 0.01-10 s^-1.The effects of Cu addition and dif...The hot deformation behavior and processing map of Cu-bearing 2205 duplex stainless steel(2205-Cu DSS)were investigated at temperatures of 950-1150℃ and strain rates of 0.01-10 s^-1.The effects of Cu addition and different deformation parameters on deformation behavior were,respectively,characterized by analyzing flow curves,constitutive equations and microstructures.The results indicated that the shapes of flow curves strongly depended on the volume fraction of two phases.When deformed at low strain rate,DRV in ferrite was prompted with increase in the temperature and was further developed to continuous DRX.At high strain rate,flow localization preferentially occurred in ferrite at low deformation temperature due to the strain partitioning and relatively less fraction of ferrite.The activation energy for 2205-Cu DSS was 452 kJ/mol and was found to connect with the variation of strain,strain rate and deformation temperature.The optimum hot deformation parameters for 2205-Cu DSS were obtained in the temperature range of 1100-1150℃ and strain rate range of 0.1-1 s^-1 with a peak power dissipation efficiency of 41%.Flow localization was the main way to lead to flow instability.Meanwhile,the Cu-rich precipitates were generated within a few ferrite grains when deformed at temperature lower than 1000℃.The interaction between dislocations and Cu-rich precipitates at high strain rate,as well as the limited DRV in ferrite and DRX in austenite,contributed to the complex microstructure and flow behavior.展开更多
In this work, the microstructure and the strain partitioning of lean duplex stainless steel 2101 (LDX 2101) during different hot-rolling processes are investigated by optical microscopy and electron-backscattered diff...In this work, the microstructure and the strain partitioning of lean duplex stainless steel 2101 (LDX 2101) during different hot-rolling processes are investigated by optical microscopy and electron-backscattered diffraction (EBSD). The results show that the LDX 2101 exhibits poor thermoplasticity at high temperature. The four-pass hot-rolled plates show fewer edge-cracking defects and superior thermoplasticity compared with the two-pass hot-rolled plates prepared at different temperature. The phase boundary is the weakest site in the LDX 2101. The cracks are initiated and propagated along the phase boundaries during the hot-rolling process. According to the EBSD analysis, the increase of the hot-rolling pass can dramatically improve the strain distribution in ferrite and austenite phases and promote the strain transmission in the constituent phases, thereby improving the coordinated deformation ability of the two phases. This effect further in- creases the thermoplasticity and reduces the formation of edge cracks in LDX 2101.展开更多
In the context of next-generation optical access networks beyond 10 G, for high SE and flexible dynamic bandwidth allocation (DBA), the scheme of hybrid 64/16/4QAM-OFDM signal for downlink transmission and hybrid 16/8...In the context of next-generation optical access networks beyond 10 G, for high SE and flexible dynamic bandwidth allocation (DBA), the scheme of hybrid 64/16/4QAM-OFDM signal for downlink transmission and hybrid 16/8/QPSK-OFDM signal for uplink transmission is successfully proposed and experimentally presented in a full-duplex PON based on OFDM system. Here, for the uplink, in order to unit management of the optical line terminal (OLT) and reduce cost, the optical source functioned as the optical subcarrier at optical network units (ONUs) is from OLT in the central station. Moreover, there is an external cavity laser (ECL) with center frequency of 193.2 THz not only employed as optical modulated signal but also acted as LO signal. Our simulation results show that bit error ratio (BER) under hardware detection forward error correction has been successfully gained after 20 km of SSMF transmission. It is observed that the receiver sensitivity of multilevel PSK (M-PSK) is obviously larger than that of the M-QAM in this measurement scheme.展开更多
通过引入梯度结构可以提升双相不锈钢的力学性能,然而其高度异质性结构会导致更为复杂多变的应力应变分配行为。为了深入研究梯度结构对双相不锈钢变形行为的影响,通过超声表面滚压处理(ultrasonic surface rolling processing,USRP)技...通过引入梯度结构可以提升双相不锈钢的力学性能,然而其高度异质性结构会导致更为复杂多变的应力应变分配行为。为了深入研究梯度结构对双相不锈钢变形行为的影响,通过超声表面滚压处理(ultrasonic surface rolling processing,USRP)技术制备了具有梯度结构的双相不锈钢,并采用晶体塑性有限元方法研究梯度结构中奥氏体和铁素体相的应力分配及相间协调变形机制。研究结果表明,经过USRP后材料表层的晶粒显著细化,且小角度晶界比例增加,铁素体晶粒中形成位错壁和位错胞结构,而奥氏体晶粒中形成层错和孪晶。另外,双相梯度结构中显著的异质变形诱导(heterogeneous deformation-induced,HDI)硬化效应,使试样屈服强度由581.34 MPa提升至690.98 MPa,表现出良好的强塑性组合。模拟结果显示,梯度双相结构中的相界和晶界处产生较大的应力集中,而细晶区的HDI硬化效应有效降低了铁素体与奥氏体之间的应变失配,缓解了局部应力集中。此外,在相同晶粒尺寸条件下,奥氏体与铁素体也会表现出不同的变形序列特征。在拉伸变形过程中,晶粒尺寸越小的区域微观异质性越低,高密度几何必须位错逐渐从表层向芯部扩展,使微观结构的异质性逐渐降低。揭示了梯度双相不锈钢在变形过程中的应变协同演化机制,为优化双相不锈钢的材料设计及综合性能提供了理论依据和试验支持。展开更多
文摘Hot working steels have been used as die materials for hot extrusion of aluminium. Due to tribological interaction at elevated temperature between the die bearing and the surface of extruded aluminium profiles, not only the surface quality of the extruded product, but also the lifetime of the dies decreases. Deposition of TiBN hard films on the die bearing could improve the die performance. Treatment should be done in a duplex process process combining a plasma nitriding pretreatment (PN) and a plasma assisted chemical vapour deposition (PACVD) of TiBN. In this study the influence of the process conditions on the properties of the duplex coatings was investigated. The relationship between structure and mechanical property was researched. For testing these TIBN hard films under elevated temperature conditions and for comparison with other possible coatings special extrusion dies with different coated bearings were used. The extrusion trials were performed on the 8MN-extrusion press at the research a nd development center for extrusion, Technical University of Berlin.
基金financially supported by the National Key Research and Development Program of China (Grant No.2016YFB0300205)the National Natural Science Foundation of China (Grant Nos.51501188 and 51771199)+2 种基金the State KeyProgram of National Natural Science of China (Grant No.51631009)Shenzhen-Hong Kong Technology Cooperation Funding Scheme (SGLH20150213143207910)Shenzhen Science and Technology Research Funding (JCYJ20160608153641020)
文摘The hot deformation behavior and processing map of Cu-bearing 2205 duplex stainless steel(2205-Cu DSS)were investigated at temperatures of 950-1150℃ and strain rates of 0.01-10 s^-1.The effects of Cu addition and different deformation parameters on deformation behavior were,respectively,characterized by analyzing flow curves,constitutive equations and microstructures.The results indicated that the shapes of flow curves strongly depended on the volume fraction of two phases.When deformed at low strain rate,DRV in ferrite was prompted with increase in the temperature and was further developed to continuous DRX.At high strain rate,flow localization preferentially occurred in ferrite at low deformation temperature due to the strain partitioning and relatively less fraction of ferrite.The activation energy for 2205-Cu DSS was 452 kJ/mol and was found to connect with the variation of strain,strain rate and deformation temperature.The optimum hot deformation parameters for 2205-Cu DSS were obtained in the temperature range of 1100-1150℃ and strain rate range of 0.1-1 s^-1 with a peak power dissipation efficiency of 41%.Flow localization was the main way to lead to flow instability.Meanwhile,the Cu-rich precipitates were generated within a few ferrite grains when deformed at temperature lower than 1000℃.The interaction between dislocations and Cu-rich precipitates at high strain rate,as well as the limited DRV in ferrite and DRX in austenite,contributed to the complex microstructure and flow behavior.
基金financially supported by the National Natural Science Foundation of China (Nos. U1806220 and U1660114)
文摘In this work, the microstructure and the strain partitioning of lean duplex stainless steel 2101 (LDX 2101) during different hot-rolling processes are investigated by optical microscopy and electron-backscattered diffraction (EBSD). The results show that the LDX 2101 exhibits poor thermoplasticity at high temperature. The four-pass hot-rolled plates show fewer edge-cracking defects and superior thermoplasticity compared with the two-pass hot-rolled plates prepared at different temperature. The phase boundary is the weakest site in the LDX 2101. The cracks are initiated and propagated along the phase boundaries during the hot-rolling process. According to the EBSD analysis, the increase of the hot-rolling pass can dramatically improve the strain distribution in ferrite and austenite phases and promote the strain transmission in the constituent phases, thereby improving the coordinated deformation ability of the two phases. This effect further in- creases the thermoplasticity and reduces the formation of edge cracks in LDX 2101.
文摘In the context of next-generation optical access networks beyond 10 G, for high SE and flexible dynamic bandwidth allocation (DBA), the scheme of hybrid 64/16/4QAM-OFDM signal for downlink transmission and hybrid 16/8/QPSK-OFDM signal for uplink transmission is successfully proposed and experimentally presented in a full-duplex PON based on OFDM system. Here, for the uplink, in order to unit management of the optical line terminal (OLT) and reduce cost, the optical source functioned as the optical subcarrier at optical network units (ONUs) is from OLT in the central station. Moreover, there is an external cavity laser (ECL) with center frequency of 193.2 THz not only employed as optical modulated signal but also acted as LO signal. Our simulation results show that bit error ratio (BER) under hardware detection forward error correction has been successfully gained after 20 km of SSMF transmission. It is observed that the receiver sensitivity of multilevel PSK (M-PSK) is obviously larger than that of the M-QAM in this measurement scheme.
