We discovered two distinctive features in the mechanical properties of extruded Mg alloys containing a long-period stacking ordered(LPSO)phase,which are highly desirable for a new class of high-strength,lightweight ma...We discovered two distinctive features in the mechanical properties of extruded Mg alloys containing a long-period stacking ordered(LPSO)phase,which are highly desirable for a new class of high-strength,lightweight materials.First,the Mg/LPSO-extruded alloy shows greater elongation compared to other Mg solid-solution-extruded alloys when a certain high strength is required.Second,the simultaneous achievement of high strength and large elongation in the Mg/LPSO-extruded alloy enhances with a reduction in extrusion speed.In this study,the physical origins of these features were examined,focusing on how changes in the microstructure affect the mechanical properties of the extruded alloys.Our findings clarify that the LPSO phase contributes not only to increased strength but also to enhanced elongation through an increase in the work-hardening rate,a mechanism we termed aanisotropic mechanical property-induced ductilizationo(AMID).Until now,most efforts to improve the ductility of Mg materials have focused on achieving aisotropic mechanical propertieso via grain refinement.Based on our results,we propose an entirely opposite approach:increasing the elongation of Mg alloy by locally enhancing theiraanisotropic mechanical propertieso through the AMID mechanism.Computational analysis further suggests that reducing the diameter of Mg-worked grains should effectively improving elongation in Mg/LPSO alloys with a high volume fraction of Mg-worked grains.展开更多
Dislocation source-limited hardening and ductilization is an effective strategy to obtain superior strength-ductility synergy in some engineering structural metals. Recent works demonstrated that the synergy could be ...Dislocation source-limited hardening and ductilization is an effective strategy to obtain superior strength-ductility synergy in some engineering structural metals. Recent works demonstrated that the synergy could be enhanced by grain-size reduction. However, the mechanism of grain-size dependence is still a mystery. In this work, bulk pure Ni produced by electrodeposition and subsequent annealing, with grain sizes ranging from ∼20 nm to ∼20 µm, were methodically investigated to unravel the mechanism of the grain-size effect on dislocation source-limited hardening and ductilization. The high-density nano-twinning in the as-electrodeposited nanograined specimens exhibited better thermodynamic stability than the peers with random high-angle grain boundaries, leading to fine recrystallized grains with low-density dislocations. The low dislocation density enabled extra hardening beyond grain boundary strengthening via yield-point behavior with grain sizes ranging from ∼110 nm to ∼10 µm and extra ductilization over ∼500 nm. This work demonstrated that the prerequisite for dislocation source-limited hardening was that the dislocation density of the specimen should be lower than the size-dependent critical value of ((1.1 × 107 /d ) m^(–2), d is the grain size in unit of the meter) where a transition from forest-dominated hardening to dislocation source-limited hardening could occur. On the other hand, dislocation source-limited ductilization only worked when the grain size was comparable to/larger than the theoretical dislocation mean slip distance. Dislocation source-limited ductilization resulted from more room in grains for accumulation of dislocations and deformation nano-stacking faults enabling the higher work hardening rate. This work offered an altogether new avenue to obtain stronger and more ductile metallic materials through utilizing grain-size dependent dislocation source-limited hardening and ductilization.展开更多
Niobium(Nb)is sensitive to even minute quantities of silicon(Si)solutes,which are known to induce pronounced hardening.However,the underlying mechanism for hardening remains elusive since the ef-fect of Si solutes on ...Niobium(Nb)is sensitive to even minute quantities of silicon(Si)solutes,which are known to induce pronounced hardening.However,the underlying mechanism for hardening remains elusive since the ef-fect of Si solutes on dislocation behavior is unclear.Here,using tensile testing,in-situ microscopy and nanomechanical testing,the behavior of dislocations in dilute Nb-Si alloys,containing from 0 at.%to 0.8 at.%Si,is investigated.We show that the hardness,strength and strain hardening rate increase from two to four times,while the uniform elongation in tension only reduces 50%as the Si content increases.Dislocations evolve from complex entangled patterns in Nb to parallel long-straight screw dislocation-dominated structures in Nb-Si alloys.In-situ indentation reveals that the origins of the marked harden-ing in Nb-Si alloy are the reduction of dislocation mobility and cross-slip propensity.Large densities of dislocation debris-superjogs and loops introduced throughout the sample during warm rolling and an-nealing are found to provide active internal dislocation sources,which explain the minimal ductility loss seen in these Nb-Si alloys.These findings can help guide the alloy design of high-performance refractory materials for extreme temperature applications.展开更多
The present work investigates the influences of microalloying with rare earths on the mechanical properties of magnesium alloys.The amount of each rare earth element is controlled below 0.4 wt.%in order not to increas...The present work investigates the influences of microalloying with rare earths on the mechanical properties of magnesium alloys.The amount of each rare earth element is controlled below 0.4 wt.%in order not to increase the cost of alloy largely.The synergic effects from the multi-microalloying with rare earths on the mechanical properties are explored.The obtained results show that the as-cast magnesium alloys multi-microalloying with rare earths possesses a quite high ductility with a tensile strain up to 25-30%at room temperature.Moreover,these alloys exhibit much better corrosion resistance than AZ31 alloy.The preliminary in situ neutron diffractions on the deformation of these alloys indicate that the multi-microalloying with rare earths seems to be beneficial for the activation of more slip systems.The deformation becomes more homogeneous and the resultant textures after deformation are weakened.展开更多
This paper reviews recent research on ductility improvement of B-undoped Ni_3Al alloys.Ni_3Al binary alloys with hypostoichiometric compositions show appreciable ductility at room temperature when the samples are prep...This paper reviews recent research on ductility improvement of B-undoped Ni_3Al alloys.Ni_3Al binary alloys with hypostoichiometric compositions show appreciable ductility at room temperature when the samples are prepared by recrystallization annealing after cold pressing,although the alloys with stoichiometric and hyperstoichiometric compositions remain brittle.Melt-spun ribbons with hypostoichiometric compositions contain fine anti-phase domains (APDs),while no APD can be seen in melt-spun ribbons with a hyperstoichiometric composition.The ductility in hypostoichiometric Ni_3Al alloys is associated with low ordering energy of the alloys.The addition of ternary elements,which have been classified as γ formers such as Pd,Pt,Cu,Co and Ag.improves ductility of Ni_3Al alloys.Correspondingly,the microstructure of the melt-spun ribbons consists of fine APDs.The addition of γ' formers such as Si,Ti,Zr,V,Nb and Ta leads to brittle intergranular frac- ture.No APD was observed in the melt-spun ribbons of these ternary alloys.展开更多
Low-density short-duration pulsed current-assisted aging treatment was applied to the Ti-6Al-4V-0.5Mo-0.5Zr alloy subjected to different solution treatments.The results show that numerous α_(p) phases redissolve into...Low-density short-duration pulsed current-assisted aging treatment was applied to the Ti-6Al-4V-0.5Mo-0.5Zr alloy subjected to different solution treatments.The results show that numerous α_(p) phases redissolve into the new β phase during the pulsed current-assisted aging process,and then the newly formed β phase is mainly transformed into the β_(t) phase,with occasional transition to new α_(p) phase,leading to a remarkable grain refinement,especially for the lamellarαs phases.In comparison to conventional aging treatment,the pulsed current-assisted aging approach achieves a significant enhancement in strength without degrading ductility,yielding an excellent mechanical property combination:a yield strength of 932 MPa,a tensile strength of 1042 MPa,and an elongation of 12.2%.It is primarily ascribed to the increased fraction of β_(t) phases,the obvious grain refinement effect,and the slip block effect induced by the multiple-variantαs colonies distributed within β_(t) phases.展开更多
To exploit the combined strengthening effects of nanotwins and carbon nanotubes(CNTs)in Cu matrix composites,the nanotwins with a width ranging from 3 to 30 nm were incorporated into the CNTs-reinforced Cu matrix comp...To exploit the combined strengthening effects of nanotwins and carbon nanotubes(CNTs)in Cu matrix composites,the nanotwins with a width ranging from 3 to 30 nm were incorporated into the CNTs-reinforced Cu matrix composites using cryogenic rolling and optimizing the initial particle size of the raw Cu powders.The formation of nanotwins in the Cu matrix composite reinforced by only 0.2 wt.%CNTs is accompanied by the increased dislocation density and refined Cu grain size,resulting in much better strength−ductility synergy than the referenced composite without significant nanotwins formation.The analysis of strengthening and toughening mechanisms demonstrates that the strength increment mainly derives from grain refinement strengthening,dislocation strengthening,and nanotwin strengthening.The strength increment from the contribution of the nanotwins accounts for 19.9%of the overall strength increment for the composite.Meanwhile,the retention of good tensile ductility can be reasonably explained by the increased dislocation accommodation ability due to the formed nanotwins and the decreased induced dislocation proliferation.展开更多
A cost-effective Fe-P-C nanocrystalline alloy(Fe_(85)P_9C_6)was developed via melt-spinning by eliminating expensive alloying elements and post-annealing steps.The microstructure consists of an amorphous matrix with u...A cost-effective Fe-P-C nanocrystalline alloy(Fe_(85)P_9C_6)was developed via melt-spinning by eliminating expensive alloying elements and post-annealing steps.The microstructure consists of an amorphous matrix with uniformly dispersed nanocrystalline clusters,featuring an average size of approximately 5 nm.This dual-phase structure remains thermally stable up to 569 K and results in excellent magnetic and mechanical performance,including a high saturation magnetic induction of 1.69 T,Vickers hardness of 621 HV,and outstanding bending ductility.Crystallization proceeds via the transformation of a metastable fcc-(Fe,P,C)phase intoα-Fe,Fe_(3)C,and Fe_(3)P,driven by internal stress arising from atomic size mismatch.Continuous heating and cooling transformation diagrams further reveal that this process can be precisely controlled to optimize phase evolution.The high Fe content and stress-relaxed nanocrystalline clusters contribute to enhanced in-plane magnetic anisotropy and rapid domain response.This simplified,annealing-free approach not only reduces material and processing costs but also provides a viable pathway for scalable fabrication of next-generation soft magnetic alloys with superior performance and manufacturability.展开更多
Centrifugal casting of ductile iron pipe is a high-temperature,semi-continuous production process.However,conducting laboratory research on the solidification process of centrifugal casting of ductile iron pipe presen...Centrifugal casting of ductile iron pipe is a high-temperature,semi-continuous production process.However,conducting laboratory research on the solidification process of centrifugal casting of ductile iron pipe presents significant challenges.In this study,a novel research method was introduced for investigating the solidification process of ductile iron pipe,namely thermal simulation of ductile iron pipe.Comparative research was conducted on the microstructure and properties of the thermal simulation sample and the ductile iron pipe.The findings indicate that the thermal simulation sample and ductile iron pipe exhibit good heat transfer similarity and microstructure similarity.The difference of cooling rate between thermal simulation sample and ductile pipe is less than 0.24℃·s^(-1),and the difference of microstructure content of free cementite,ferrite,and pearlite is less than 5%.The tensile strength of annealed ductile iron pipe is 466 MPa,with an elongation of 16.1%and a Brinell hardness of 156.5 HBW.In comparison,the tensile strength of annealed thermal simulation sample is 482.0 MPa,with an elongation of 15.5%and a Brinell hardness of 159.0 HBW.These results suggest that the thermal simulation experimental research method is both scientific and feasible,offering an objective,reliable,and cost-effective approach to laboratory research on ductile iron pipe.展开更多
This paper presents a review of how the ductile diaphragm concept was formulated,evaluated,improved,and implemented over time to achieve seismically resilient bridges.A particular emphasis is placed on the most recent...This paper presents a review of how the ductile diaphragm concept was formulated,evaluated,improved,and implemented over time to achieve seismically resilient bridges.A particular emphasis is placed on the most recent work that has provided a more fully,and more widely applicable,version of the concept.The paper also addresses how to design buckling restrained braces used as energy dissipating elements in the longitudinal di-rection of multi-span bridges(simple spans or continuous bridges)as part of the ductile diaphragm concept.In all cases,the objective of the ductile diaphragm concept is to concentrate ductility demands in steel energy dissi-pating elements located at the ends of the superstructure spans to protect the substructure(and rest of the su-perstructure)from damage,to ensure that the bridge can remain open to full traffic immediately following an earthquake.展开更多
We present a novel approach for calculating the energy budget components during the progressive failure process in cohesive-frictional geomaterials.The energy supplied through external loading can be either stored as ...We present a novel approach for calculating the energy budget components during the progressive failure process in cohesive-frictional geomaterials.The energy supplied through external loading can be either stored as elastic strain energy and plastic energy storage or dissipated through damage growth and irreversible plastic deformation mechanisms.Analytical functions describing energy budget components are derived based on a thermodynamic formulation in geomaterials fracture.The thermodynamically consistent derivation leads to a non-local ductile damage model,which is solved numerically in a non-linear finite element framework.The proposed model captures geomaterial fractures in three benchmark examples,including tensile and biaxial-compressive shear scenarios and slope stability analysis.The aspects of shear fracture propagation and energy budget mechanisms are elaborately investigated,considering different material properties and stochastic distributions.The numerical results are validated against existing experimental data and other analytical methods.The model provides a physics-based understanding of energy budget in geomaterials fracture,leading to advances in ground improvement and other geotechnical supporting systems.展开更多
Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent duc...Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent ductility has become a key focus in fields like aerospace and lowaltitude flight.The novel low-density steel presented here exhibits a yield strength of 1000 MPa,which is 2-3 times higher than conventional low-alloy high-strength steels,while maintaining an elongation of about 18.7%.By combining ex-situ experimental characterization with a phase mechanical response model based on the iso-work theory and the von Mises equivalent method,the role of heterogeneous deformation-induced strengthening was revealed.The calculated values align closely with experimental results.This exceptional performance is attributed to a multiphase heterogeneous microstructure,where fresh martensite,bainite/tempered martensite,and deformation-induced martensite act as hard regions.These regions release micro-stresses through inhomogeneous cooperative deformation with soft ferrite,enabling multiple plastic deformation mechanisms and stress concentration relief.This research offers new insights into optimizing microstructures through mechanical metallurgy,which is crucial for producing high-performance,lightweight components.展开更多
Lightweight high/medium-entropy alloys(H/MEAs)possess attractive properties such as high strength-to-weight ratios,however,their limited room-temperature tensile ductility hinders their widespread engi-neering impleme...Lightweight high/medium-entropy alloys(H/MEAs)possess attractive properties such as high strength-to-weight ratios,however,their limited room-temperature tensile ductility hinders their widespread engi-neering implementation,for instance in aerospace structural components.This work achieved a transfor-mative improvement of room-temperature tensile ductility in Ti-V-Zr-Nb MEAs with densities of 5.4-6.5 g/cm3,via ingenious composition modulation.Through the systematic co-adjustment of Ti and V contents,an intrinsic ductility mechanism was unveiled,manifested by a transition from predominant intergranular brittle fracture to pervasive ductile dimpled rupture.Notably,the modulated deformation mechanisms evolved from solitary slip toward collaborative multiple slip modes,without significantly compromising strength.Compared to equimolar Ti-V-Zr-Nb,a(Ti1.5V)3ZrNb composition demonstrated an impressive 360%improvement in elongation while sustaining a high yield strength of around 800 MPa.Increasing Ti and V not only purified the grain boundaries by reducing detrimental phases,but also tai-lored the deformation dislocation configurations.These insights expanded the applicability of lightweight HEAs to areas demanding combined high strength and ductility.展开更多
A comprehensive analysis of the microstructure and defects of a thixomolded AZ91D alloy was conducted to elucidate their influences on mechanical properties.Samples were made at injection temperatures ranging from 580...A comprehensive analysis of the microstructure and defects of a thixomolded AZ91D alloy was conducted to elucidate their influences on mechanical properties.Samples were made at injection temperatures ranging from 580 to 640℃.X-ray computed tomography was used to visualize pores,and crystal plasticity finite element simulation was adopted for deformation analysis.The microstructure characterizations reveal a hierarchical cell feature composed of α-Mg and eutectic phases.With the increase of injection temperature,large cell content in the material decreases,while the strength of the alloy increases.The underlying mechanism about strength change is that coarse-grained solids experience smaller stress even in hard orientations.The sample fabricated at a moderate temperature of 620℃ exhibits the highest elongation,least quantity and lower local concentration of pores.The detachment and tearing cracks formed at lower injection temperature and defect bands formed at higher injection temperature add additional crack sources and deteriorate the ductility of the materials.展开更多
1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-...1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.展开更多
Ductile iron pipes,a staple in global urban water supply systems,face a significant challenge in the form of corrosion,which threatens water quality and pipeline integrity.The deterioration mechanism of shrink-age def...Ductile iron pipes,a staple in global urban water supply systems,face a significant challenge in the form of corrosion,which threatens water quality and pipeline integrity.The deterioration mechanism of shrink-age defects on the passivation behavior of ductile iron in simulated concrete pore solution was investi-gated.The results indicated that shrinkage defects increase donor density and reduce the threshold value of chlorine concentration for rupture of ductile iron passion film(CTV)of ductile iron.Defects reduce CTV from 1-1.1 wt.%to 0.36-0.4 wt.%.Because the matrix/graphite around the defect has a higher Volta potential difference,the shrinkage defect preferentially corrodes and induces local corrosion of the sur-rounding matrix,while no significant corrosion was observed in the region away from the defect.High lattice distortion and Si segregation around the shrinkage defect improve the driving force of corrosion in thermodynamics.Furthermore,shrinkage defects elevate the content of Fe(Ⅲ)compounds in the passive film,without compromising its duplex structure.These defects accelerate the nucleation and growth of the passive film,but generate more cation interstitials.This variation of chemical composition of passive film compromises the film’s integrity and protective properties,attributable to a potential mechanism of micro-environmental acidification and the synergistic effects of shrinkage defect-graphite-matrix multiple micro-galvanic couples.展开更多
The growing demand for material properties in challenging environments has led to a surge of interest in rapid composition design. Given the great potential composition space, the field of high/medium entropy alloys (...The growing demand for material properties in challenging environments has led to a surge of interest in rapid composition design. Given the great potential composition space, the field of high/medium entropy alloys (H/MEAs) still lacks effective atomic-scale composition design and screening schemes, which hinders the accurate prediction of desired composition and properties. This study proposes a novel approach for rapidly designing the composition of materials with the aim of overcoming the trade-off between strength and ductility in metal matrix composites. The effect of chemical composition on stacking fault energy (SFE), shear modulus, and phase stability was investigated through the use of molecular dynamics (MD) and thermodynamic calculation software. The alloy's low SFE, highest shear modulus, and stable face-centered cubic (FCC) phase have been identified as three standard physical quantities for rapid screening to characterize the deformation mechanism, ultimate tensile strength, phase stability, and ductility of the alloy. The calculation results indicate that the optimal composition space is expected to fall within the ranges of 17 %–34 % Ni, 33 %–50 % Co, and 25 %–33 % Mn. The comparison of stress-strain curves for various predicted components using simulated and experimental results serves to reinforce the efficacy of the method. This indicates that the screening criteria offer a necessary design concept, deviating from traditional strategies and providing crucial guidance for the rapid development and application of MEAs.展开更多
Traditional metals often exhibit a trade-offbetween strength and plasticity,limiting their wide application of metals in aerospace,transportation,energy industry and other fields[1-3].In order to overcome this dilemma...Traditional metals often exhibit a trade-offbetween strength and plasticity,limiting their wide application of metals in aerospace,transportation,energy industry and other fields[1-3].In order to overcome this dilemma,high-entropy alloys(HEAs),proposed by Yeh et al.and Cantor et al.,are currently of great interest in the materials community due to their excellent mechanical properties[4-7].To further promote the wide application of HEAs in industrial production,Lu et al.developed a new eutectic high-entropy alloy(EHEAs)by combining the potential advantages of traditional eutectic alloys and HEAs[8-11].展开更多
A newly developed P-doped CrCoNi medium-entropy alloy(MEA)provides both higher yield strength and larger uniform elongation than the conventional CrCoNi MEA,even superior tensile ductility to the other-element-doped C...A newly developed P-doped CrCoNi medium-entropy alloy(MEA)provides both higher yield strength and larger uniform elongation than the conventional CrCoNi MEA,even superior tensile ductility to the other-element-doped CrCoNi MEAs at similar yield strength levels.P segregation at grain boundaries(GBs)and dissolution inside grain interiors,together with the related lower stacking fault energy(SFE)are found in the P-doped CrCoNi MEA.Higher hetero-deformation-induced(HDI)hardening rate is observed in the P-doped CrCoNi MEA due to the grain-to-grain plastic deformation and the dynamic structural refinement by high-density stacking fault-walls(SFWs).The enhanced yield strength in the P-doped CoCrNi MEA can be attributed to the strong substitutional solid-solution strengthening by severer lattice distortion and the GB strengthening by phosphorus segregation at GBs.During the tensile deformation,the multiple SFW frames inundated with massive multi-orientational tiny planar stacking faults(SFs)between them,rather than deformation twins,are observed to induce dynamic structural refinement for forming par-allelepiped domains in the P-doped CoCrNi MEA,due to the lower SFE and even lower atomically-local SFE.These nano-sized domains with domain boundary spacing at tens of nanometers can block disloca-tion movement for strengthening on one hand,and can accumulate defects in the interiors of domains for exceptionally high hardening rate on the other hand.展开更多
Synergistically and simultaneously enhancing strength and ductility has been a major challenge for the development and applications of titanium matrix composites.Herein,a new design methodology for Ti_(2)Cu/Ti_(6)Al4V...Synergistically and simultaneously enhancing strength and ductility has been a major challenge for the development and applications of titanium matrix composites.Herein,a new design methodology for Ti_(2)Cu/Ti_(6)Al4V composites with superior strength and ductility is reported.展开更多
基金supported by the Japan Science and Technology Agency(JST),CREST(grant number JPMJCR2094)。
文摘We discovered two distinctive features in the mechanical properties of extruded Mg alloys containing a long-period stacking ordered(LPSO)phase,which are highly desirable for a new class of high-strength,lightweight materials.First,the Mg/LPSO-extruded alloy shows greater elongation compared to other Mg solid-solution-extruded alloys when a certain high strength is required.Second,the simultaneous achievement of high strength and large elongation in the Mg/LPSO-extruded alloy enhances with a reduction in extrusion speed.In this study,the physical origins of these features were examined,focusing on how changes in the microstructure affect the mechanical properties of the extruded alloys.Our findings clarify that the LPSO phase contributes not only to increased strength but also to enhanced elongation through an increase in the work-hardening rate,a mechanism we termed aanisotropic mechanical property-induced ductilizationo(AMID).Until now,most efforts to improve the ductility of Mg materials have focused on achieving aisotropic mechanical propertieso via grain refinement.Based on our results,we propose an entirely opposite approach:increasing the elongation of Mg alloy by locally enhancing theiraanisotropic mechanical propertieso through the AMID mechanism.Computational analysis further suggests that reducing the diameter of Mg-worked grains should effectively improving elongation in Mg/LPSO alloys with a high volume fraction of Mg-worked grains.
基金financially supported by the National Natural Science Foundation of China(Nos.51827801 and 52171160)the National Key Research Development Program of China(No.2016YFB0700203).
文摘Dislocation source-limited hardening and ductilization is an effective strategy to obtain superior strength-ductility synergy in some engineering structural metals. Recent works demonstrated that the synergy could be enhanced by grain-size reduction. However, the mechanism of grain-size dependence is still a mystery. In this work, bulk pure Ni produced by electrodeposition and subsequent annealing, with grain sizes ranging from ∼20 nm to ∼20 µm, were methodically investigated to unravel the mechanism of the grain-size effect on dislocation source-limited hardening and ductilization. The high-density nano-twinning in the as-electrodeposited nanograined specimens exhibited better thermodynamic stability than the peers with random high-angle grain boundaries, leading to fine recrystallized grains with low-density dislocations. The low dislocation density enabled extra hardening beyond grain boundary strengthening via yield-point behavior with grain sizes ranging from ∼110 nm to ∼10 µm and extra ductilization over ∼500 nm. This work demonstrated that the prerequisite for dislocation source-limited hardening was that the dislocation density of the specimen should be lower than the size-dependent critical value of ((1.1 × 107 /d ) m^(–2), d is the grain size in unit of the meter) where a transition from forest-dominated hardening to dislocation source-limited hardening could occur. On the other hand, dislocation source-limited ductilization only worked when the grain size was comparable to/larger than the theoretical dislocation mean slip distance. Dislocation source-limited ductilization resulted from more room in grains for accumulation of dislocations and deformation nano-stacking faults enabling the higher work hardening rate. This work offered an altogether new avenue to obtain stronger and more ductile metallic materials through utilizing grain-size dependent dislocation source-limited hardening and ductilization.
基金supported by the National Natu-ral Science Foundation of China(Nos.51971170 and 51922082)the Shaanxi Science&Technology Innovation Project(No.2022QFY10-03)+1 种基金the assistance of Dr.Ping-Jiong Yang during the earlier stage of this project.S.O.and S.S.were supported by the Ministry of Education,Culture,Sport,Sci-ence and Technology of Japan programs(Nos.JPMXP1122684766,JPMXP1020230325,and JPMXP1020230327)JSPS KAKENHI(No.JP23H00161).S.S.was supported by JSPS KAKENHI(Nos.21K14042 and 22H05283).S.S.and S.O.wish to thank Dr.Tomo-hito Tsuru for discussions regarding NNP creation.
文摘Niobium(Nb)is sensitive to even minute quantities of silicon(Si)solutes,which are known to induce pronounced hardening.However,the underlying mechanism for hardening remains elusive since the ef-fect of Si solutes on dislocation behavior is unclear.Here,using tensile testing,in-situ microscopy and nanomechanical testing,the behavior of dislocations in dilute Nb-Si alloys,containing from 0 at.%to 0.8 at.%Si,is investigated.We show that the hardness,strength and strain hardening rate increase from two to four times,while the uniform elongation in tension only reduces 50%as the Si content increases.Dislocations evolve from complex entangled patterns in Nb to parallel long-straight screw dislocation-dominated structures in Nb-Si alloys.In-situ indentation reveals that the origins of the marked harden-ing in Nb-Si alloy are the reduction of dislocation mobility and cross-slip propensity.Large densities of dislocation debris-superjogs and loops introduced throughout the sample during warm rolling and an-nealing are found to provide active internal dislocation sources,which explain the minimal ductility loss seen in these Nb-Si alloys.These findings can help guide the alloy design of high-performance refractory materials for extreme temperature applications.
文摘The present work investigates the influences of microalloying with rare earths on the mechanical properties of magnesium alloys.The amount of each rare earth element is controlled below 0.4 wt.%in order not to increase the cost of alloy largely.The synergic effects from the multi-microalloying with rare earths on the mechanical properties are explored.The obtained results show that the as-cast magnesium alloys multi-microalloying with rare earths possesses a quite high ductility with a tensile strain up to 25-30%at room temperature.Moreover,these alloys exhibit much better corrosion resistance than AZ31 alloy.The preliminary in situ neutron diffractions on the deformation of these alloys indicate that the multi-microalloying with rare earths seems to be beneficial for the activation of more slip systems.The deformation becomes more homogeneous and the resultant textures after deformation are weakened.
文摘This paper reviews recent research on ductility improvement of B-undoped Ni_3Al alloys.Ni_3Al binary alloys with hypostoichiometric compositions show appreciable ductility at room temperature when the samples are prepared by recrystallization annealing after cold pressing,although the alloys with stoichiometric and hyperstoichiometric compositions remain brittle.Melt-spun ribbons with hypostoichiometric compositions contain fine anti-phase domains (APDs),while no APD can be seen in melt-spun ribbons with a hyperstoichiometric composition.The ductility in hypostoichiometric Ni_3Al alloys is associated with low ordering energy of the alloys.The addition of ternary elements,which have been classified as γ formers such as Pd,Pt,Cu,Co and Ag.improves ductility of Ni_3Al alloys.Correspondingly,the microstructure of the melt-spun ribbons consists of fine APDs.The addition of γ' formers such as Si,Ti,Zr,V,Nb and Ta leads to brittle intergranular frac- ture.No APD was observed in the melt-spun ribbons of these ternary alloys.
基金National Key Research and Development Program of China(2021YFB3700801)。
文摘Low-density short-duration pulsed current-assisted aging treatment was applied to the Ti-6Al-4V-0.5Mo-0.5Zr alloy subjected to different solution treatments.The results show that numerous α_(p) phases redissolve into the new β phase during the pulsed current-assisted aging process,and then the newly formed β phase is mainly transformed into the β_(t) phase,with occasional transition to new α_(p) phase,leading to a remarkable grain refinement,especially for the lamellarαs phases.In comparison to conventional aging treatment,the pulsed current-assisted aging approach achieves a significant enhancement in strength without degrading ductility,yielding an excellent mechanical property combination:a yield strength of 932 MPa,a tensile strength of 1042 MPa,and an elongation of 12.2%.It is primarily ascribed to the increased fraction of β_(t) phases,the obvious grain refinement effect,and the slip block effect induced by the multiple-variantαs colonies distributed within β_(t) phases.
基金financially supported by the Fundamental Research Funds for the Central Universities,China(No.21624408)the Guangdong Basic and Applied Basic Research Foundation,China(Nos.2023A1515012850,2024A1515010416)+2 种基金Guangzhou Science and Technology Planning Project,China(No.2024A04J9966)the National Natural Science Foundation of China(Nos.52271132,52004101)the Key Laboratory of Advanced Materials of Yunnan Province,China(No.2024KF02)。
文摘To exploit the combined strengthening effects of nanotwins and carbon nanotubes(CNTs)in Cu matrix composites,the nanotwins with a width ranging from 3 to 30 nm were incorporated into the CNTs-reinforced Cu matrix composites using cryogenic rolling and optimizing the initial particle size of the raw Cu powders.The formation of nanotwins in the Cu matrix composite reinforced by only 0.2 wt.%CNTs is accompanied by the increased dislocation density and refined Cu grain size,resulting in much better strength−ductility synergy than the referenced composite without significant nanotwins formation.The analysis of strengthening and toughening mechanisms demonstrates that the strength increment mainly derives from grain refinement strengthening,dislocation strengthening,and nanotwin strengthening.The strength increment from the contribution of the nanotwins accounts for 19.9%of the overall strength increment for the composite.Meanwhile,the retention of good tensile ductility can be reasonably explained by the increased dislocation accommodation ability due to the formed nanotwins and the decreased induced dislocation proliferation.
基金the support received from the National Natural Science Foundation of China(No.52202213)the Shandong Province Youth Fund(Nos.ZR2024QE439,ZR2024QE532)+2 种基金the Scientific Research Fund of Dezhou University(No.30103540)the China Postdoctoral Science Foundation(No.2023M730905)the Science Research Project of the Hebei Education Department(No.QN2024031)。
文摘A cost-effective Fe-P-C nanocrystalline alloy(Fe_(85)P_9C_6)was developed via melt-spinning by eliminating expensive alloying elements and post-annealing steps.The microstructure consists of an amorphous matrix with uniformly dispersed nanocrystalline clusters,featuring an average size of approximately 5 nm.This dual-phase structure remains thermally stable up to 569 K and results in excellent magnetic and mechanical performance,including a high saturation magnetic induction of 1.69 T,Vickers hardness of 621 HV,and outstanding bending ductility.Crystallization proceeds via the transformation of a metastable fcc-(Fe,P,C)phase intoα-Fe,Fe_(3)C,and Fe_(3)P,driven by internal stress arising from atomic size mismatch.Continuous heating and cooling transformation diagrams further reveal that this process can be precisely controlled to optimize phase evolution.The high Fe content and stress-relaxed nanocrystalline clusters contribute to enhanced in-plane magnetic anisotropy and rapid domain response.This simplified,annealing-free approach not only reduces material and processing costs but also provides a viable pathway for scalable fabrication of next-generation soft magnetic alloys with superior performance and manufacturability.
基金financially supported by the National Natural Science Foundation of China(52130109)。
文摘Centrifugal casting of ductile iron pipe is a high-temperature,semi-continuous production process.However,conducting laboratory research on the solidification process of centrifugal casting of ductile iron pipe presents significant challenges.In this study,a novel research method was introduced for investigating the solidification process of ductile iron pipe,namely thermal simulation of ductile iron pipe.Comparative research was conducted on the microstructure and properties of the thermal simulation sample and the ductile iron pipe.The findings indicate that the thermal simulation sample and ductile iron pipe exhibit good heat transfer similarity and microstructure similarity.The difference of cooling rate between thermal simulation sample and ductile pipe is less than 0.24℃·s^(-1),and the difference of microstructure content of free cementite,ferrite,and pearlite is less than 5%.The tensile strength of annealed ductile iron pipe is 466 MPa,with an elongation of 16.1%and a Brinell hardness of 156.5 HBW.In comparison,the tensile strength of annealed thermal simulation sample is 482.0 MPa,with an elongation of 15.5%and a Brinell hardness of 159.0 HBW.These results suggest that the thermal simulation experimental research method is both scientific and feasible,offering an objective,reliable,and cost-effective approach to laboratory research on ductile iron pipe.
文摘This paper presents a review of how the ductile diaphragm concept was formulated,evaluated,improved,and implemented over time to achieve seismically resilient bridges.A particular emphasis is placed on the most recent work that has provided a more fully,and more widely applicable,version of the concept.The paper also addresses how to design buckling restrained braces used as energy dissipating elements in the longitudinal di-rection of multi-span bridges(simple spans or continuous bridges)as part of the ductile diaphragm concept.In all cases,the objective of the ductile diaphragm concept is to concentrate ductility demands in steel energy dissi-pating elements located at the ends of the superstructure spans to protect the substructure(and rest of the su-perstructure)from damage,to ensure that the bridge can remain open to full traffic immediately following an earthquake.
基金supported by the National Natural Science Foundation of China(Grant No.52179128)the Sand Hazards and Opportunities for Resilience,Energy,and Sustainability(SHORES)Center,funded by Tamkeen under the NYUAD Research Institute Award CG013.
文摘We present a novel approach for calculating the energy budget components during the progressive failure process in cohesive-frictional geomaterials.The energy supplied through external loading can be either stored as elastic strain energy and plastic energy storage or dissipated through damage growth and irreversible plastic deformation mechanisms.Analytical functions describing energy budget components are derived based on a thermodynamic formulation in geomaterials fracture.The thermodynamically consistent derivation leads to a non-local ductile damage model,which is solved numerically in a non-linear finite element framework.The proposed model captures geomaterial fractures in three benchmark examples,including tensile and biaxial-compressive shear scenarios and slope stability analysis.The aspects of shear fracture propagation and energy budget mechanisms are elaborately investigated,considering different material properties and stochastic distributions.The numerical results are validated against existing experimental data and other analytical methods.The model provides a physics-based understanding of energy budget in geomaterials fracture,leading to advances in ground improvement and other geotechnical supporting systems.
基金funded by the National Natural Science Foundation of China(No.51974134)the Innovation Ability Promotion Plan Project of Hebei Province,China(No.24461002D)。
文摘Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent ductility has become a key focus in fields like aerospace and lowaltitude flight.The novel low-density steel presented here exhibits a yield strength of 1000 MPa,which is 2-3 times higher than conventional low-alloy high-strength steels,while maintaining an elongation of about 18.7%.By combining ex-situ experimental characterization with a phase mechanical response model based on the iso-work theory and the von Mises equivalent method,the role of heterogeneous deformation-induced strengthening was revealed.The calculated values align closely with experimental results.This exceptional performance is attributed to a multiphase heterogeneous microstructure,where fresh martensite,bainite/tempered martensite,and deformation-induced martensite act as hard regions.These regions release micro-stresses through inhomogeneous cooperative deformation with soft ferrite,enabling multiple plastic deformation mechanisms and stress concentration relief.This research offers new insights into optimizing microstructures through mechanical metallurgy,which is crucial for producing high-performance,lightweight components.
基金supported by the National Natural Science Foundation of China(Nos.51925103,52271149,52171159)the Innovation Program of Shanghai Municipal Education Commission(No.2021-01-07-00-09-E00114)+5 种基金the Natural Science Foundation of Shanghai(22ZR1422500)the Innovation Program of Shanghai Science and Technology(No.23520760700)the Aviation Foundation(No.2023Z0530S6004)the Fund of the State Key Laboratory of Solidification Processing in NWPU(No.SKLSP202221)the financial support from Program 173(No.2020-JCIQ-ZD-186-01)the Space Utilization System of China Manned Space Engineering(No.KJZ-YY-NCL08).
文摘Lightweight high/medium-entropy alloys(H/MEAs)possess attractive properties such as high strength-to-weight ratios,however,their limited room-temperature tensile ductility hinders their widespread engi-neering implementation,for instance in aerospace structural components.This work achieved a transfor-mative improvement of room-temperature tensile ductility in Ti-V-Zr-Nb MEAs with densities of 5.4-6.5 g/cm3,via ingenious composition modulation.Through the systematic co-adjustment of Ti and V contents,an intrinsic ductility mechanism was unveiled,manifested by a transition from predominant intergranular brittle fracture to pervasive ductile dimpled rupture.Notably,the modulated deformation mechanisms evolved from solitary slip toward collaborative multiple slip modes,without significantly compromising strength.Compared to equimolar Ti-V-Zr-Nb,a(Ti1.5V)3ZrNb composition demonstrated an impressive 360%improvement in elongation while sustaining a high yield strength of around 800 MPa.Increasing Ti and V not only purified the grain boundaries by reducing detrimental phases,but also tai-lored the deformation dislocation configurations.These insights expanded the applicability of lightweight HEAs to areas demanding combined high strength and ductility.
基金supported by the National Natural Science Foundation of China(Nos.51825101,52001202)the National Key Research and Development Program of China(No.2021YFA1600900)。
文摘A comprehensive analysis of the microstructure and defects of a thixomolded AZ91D alloy was conducted to elucidate their influences on mechanical properties.Samples were made at injection temperatures ranging from 580 to 640℃.X-ray computed tomography was used to visualize pores,and crystal plasticity finite element simulation was adopted for deformation analysis.The microstructure characterizations reveal a hierarchical cell feature composed of α-Mg and eutectic phases.With the increase of injection temperature,large cell content in the material decreases,while the strength of the alloy increases.The underlying mechanism about strength change is that coarse-grained solids experience smaller stress even in hard orientations.The sample fabricated at a moderate temperature of 620℃ exhibits the highest elongation,least quantity and lower local concentration of pores.The detachment and tearing cracks formed at lower injection temperature and defect bands formed at higher injection temperature add additional crack sources and deteriorate the ductility of the materials.
基金supported by the National Natural Science Foundation of China(No.52061135101 and 52001078)the German Research Foundation(DFG,No.448318292)+3 种基金the Technology Innovation Guidance Special Foundation of Shaanxi Province(No.2023GXLH-085)the Fundamental Research Funds for the Central Universities(No.D5000240161)the Project of Key areas of innovation team in Shaanxi Province(No.2024RS-CXTD-20)The author Yingchun Xie thanks the support from the National Key R&D Program(No.2023YFE0108000).
文摘1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.
基金financially supported by the National Natural Science Foundation of China(Nos.52104319 and 52374323).
文摘Ductile iron pipes,a staple in global urban water supply systems,face a significant challenge in the form of corrosion,which threatens water quality and pipeline integrity.The deterioration mechanism of shrink-age defects on the passivation behavior of ductile iron in simulated concrete pore solution was investi-gated.The results indicated that shrinkage defects increase donor density and reduce the threshold value of chlorine concentration for rupture of ductile iron passion film(CTV)of ductile iron.Defects reduce CTV from 1-1.1 wt.%to 0.36-0.4 wt.%.Because the matrix/graphite around the defect has a higher Volta potential difference,the shrinkage defect preferentially corrodes and induces local corrosion of the sur-rounding matrix,while no significant corrosion was observed in the region away from the defect.High lattice distortion and Si segregation around the shrinkage defect improve the driving force of corrosion in thermodynamics.Furthermore,shrinkage defects elevate the content of Fe(Ⅲ)compounds in the passive film,without compromising its duplex structure.These defects accelerate the nucleation and growth of the passive film,but generate more cation interstitials.This variation of chemical composition of passive film compromises the film’s integrity and protective properties,attributable to a potential mechanism of micro-environmental acidification and the synergistic effects of shrinkage defect-graphite-matrix multiple micro-galvanic couples.
基金funding from the National Natural Science Foundation of China(Nos.52063017 and 52061025)the Major Science and Technology Project of Gansu Province(Nos.22ZD6GA008 and 20ZD7GJ008)+3 种基金the Natural Science Foundation of Gansu Province(No.23JRRA820)The Science and Technology Project of Major Science and Technology Project of Gansu Province(No.22ZD6GA008)the Science and Technology Project of Gansu Province(No.23YFGA0058)the College Industry Support Plan of Gansu Province(No.2023CYZC-27).
文摘The growing demand for material properties in challenging environments has led to a surge of interest in rapid composition design. Given the great potential composition space, the field of high/medium entropy alloys (H/MEAs) still lacks effective atomic-scale composition design and screening schemes, which hinders the accurate prediction of desired composition and properties. This study proposes a novel approach for rapidly designing the composition of materials with the aim of overcoming the trade-off between strength and ductility in metal matrix composites. The effect of chemical composition on stacking fault energy (SFE), shear modulus, and phase stability was investigated through the use of molecular dynamics (MD) and thermodynamic calculation software. The alloy's low SFE, highest shear modulus, and stable face-centered cubic (FCC) phase have been identified as three standard physical quantities for rapid screening to characterize the deformation mechanism, ultimate tensile strength, phase stability, and ductility of the alloy. The calculation results indicate that the optimal composition space is expected to fall within the ranges of 17 %–34 % Ni, 33 %–50 % Co, and 25 %–33 % Mn. The comparison of stress-strain curves for various predicted components using simulated and experimental results serves to reinforce the efficacy of the method. This indicates that the screening criteria offer a necessary design concept, deviating from traditional strategies and providing crucial guidance for the rapid development and application of MEAs.
基金financial supported by the Natural Science Foundation of Jiangsu Provincial Education Department(No.24KJB430003)the Natural Science Foundation for Young Scholars of Jiangsu Province(No.BK20240979)+3 种基金support of Natural Science Foundation for Young Scholars of Jiangsu Province(No.BK20220628)the National Natural Science Foundation for Young Scholars of China(52301130)the Changzhou Sci&Tech program(No.GJ20220153)support of the Natural Science Foundation of Jiangsu Provincial Education Department(No.21KJB430001).
文摘Traditional metals often exhibit a trade-offbetween strength and plasticity,limiting their wide application of metals in aerospace,transportation,energy industry and other fields[1-3].In order to overcome this dilemma,high-entropy alloys(HEAs),proposed by Yeh et al.and Cantor et al.,are currently of great interest in the materials community due to their excellent mechanical properties[4-7].To further promote the wide application of HEAs in industrial production,Lu et al.developed a new eutectic high-entropy alloy(EHEAs)by combining the potential advantages of traditional eutectic alloys and HEAs[8-11].
基金supported by the National Key R&D Program of China(No.2019YFA0209902)the Natural Science Foundation of China(Nos.52071326,52192593,51601204)+1 种基金the NSFC Basic Science Center Program for Multiscale Problems in Nonlinear Mechanics(No.11988102)the Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDB22040503).
文摘A newly developed P-doped CrCoNi medium-entropy alloy(MEA)provides both higher yield strength and larger uniform elongation than the conventional CrCoNi MEA,even superior tensile ductility to the other-element-doped CrCoNi MEAs at similar yield strength levels.P segregation at grain boundaries(GBs)and dissolution inside grain interiors,together with the related lower stacking fault energy(SFE)are found in the P-doped CrCoNi MEA.Higher hetero-deformation-induced(HDI)hardening rate is observed in the P-doped CrCoNi MEA due to the grain-to-grain plastic deformation and the dynamic structural refinement by high-density stacking fault-walls(SFWs).The enhanced yield strength in the P-doped CoCrNi MEA can be attributed to the strong substitutional solid-solution strengthening by severer lattice distortion and the GB strengthening by phosphorus segregation at GBs.During the tensile deformation,the multiple SFW frames inundated with massive multi-orientational tiny planar stacking faults(SFs)between them,rather than deformation twins,are observed to induce dynamic structural refinement for forming par-allelepiped domains in the P-doped CoCrNi MEA,due to the lower SFE and even lower atomically-local SFE.These nano-sized domains with domain boundary spacing at tens of nanometers can block disloca-tion movement for strengthening on one hand,and can accumulate defects in the interiors of domains for exceptionally high hardening rate on the other hand.
基金supported by the National Natural Science Foundation of China(NSFC,No.52271138)the Key Research and Development Projects of Shaanxi Province(Nos.2023-YBGY-433 and 2024GX-YBXM-356)+1 种基金Xi'an Talent Program Young Innovative Talents(No.XAYC 2023030)the Science and Technology Development Plan Project of Shaanxi Province(No.S2024-JC-QN-2642).
文摘Synergistically and simultaneously enhancing strength and ductility has been a major challenge for the development and applications of titanium matrix composites.Herein,a new design methodology for Ti_(2)Cu/Ti_(6)Al4V composites with superior strength and ductility is reported.
