This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printin...This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.展开更多
A volume-adjustable cavity of molding machine for polymer foaming was fabricated with renovation of an ordinary injection molding machine. Polypropylene （PP） composite foams were prepared by chemical foaming method ...A volume-adjustable cavity of molding machine for polymer foaming was fabricated with renovation of an ordinary injection molding machine. Polypropylene （PP） composite foams were prepared by chemical foaming method via the volume-adjustable cavity of the molding machine. The decompressing and short shot processes in preparing the samples were carded out to adjust the cell structure of the foamed samples. The structures that foamed insufficiently, moder- ately, and excessively were observed in these two foaming processes. The foamed PP composite samples generated in decompressing pro- cess have more desirable cell s^cture than those generated by short shot process, specifically, the cell structure with the cell size of 46.97 IJxn, cell density of 3.18x 106 cell/cm3, and cell size dispersion of 10.76 ~m was achieved in the decompressing process. A controlled foaming process was realized through the decompressing process using the injection foaming equipment with a volume-adjustable cavity. The foamed PP composite has the insufficient, moderate, and excessive foamed structures in these two foaming processes.展开更多
Abstract Data-driven tools, such as principal component analysis （PCA） and independent component analysis （ICA） have been applied to different benchmarks as process monitoring methods. The difference between the t...Abstract Data-driven tools, such as principal component analysis （PCA） and independent component analysis （ICA） have been applied to different benchmarks as process monitoring methods. The difference between the two methods is that the components of PCA are still dependent while ICA has no orthogonality constraint and its latentvariables are independent. Process monitoring with PCA often supposes that process data or principal components is Gaussian distribution. However, this kind of constraint cannot be satisfied by several practical processes. To ex-tend the use of PCA, a nonparametric method is added to PCA to overcome the difficulty, and kernel density estimation （KDE） is rather a good choice. Though ICA is based on non-Gaussian distribution intormation, .KDE can help in the close monitoring of the data. Methods, such as PCA, ICA, PCA.with .KDE（KPCA）, and ICA with KDE,（KICA）, are demonstrated and. compared by applying them to a practical industnal Spheripol craft polypropylene catalyzer reactor instead of a laboratory emulator.展开更多
The performances of the cement-based materials can be improved by the incorporation of polypropylene fiber, but the damage processes become more complex with different fiber contents at the same time. The acoustic emi...The performances of the cement-based materials can be improved by the incorporation of polypropylene fiber, but the damage processes become more complex with different fiber contents at the same time. The acoustic emission（AE） technology can achieve the global monitoring of internal damage in materials. The evolution process of failure mode and damage degree of polypropylene fiber reinforced mortar and concrete were analyzed by measuring the AE energy, RA value, AF value and b value. It was found that the cement matrix cracked on the initial stage, the cracks further developed on the medium stage and the fibers were pulled out on the last stage. The matrix cracked with minor injury cracks, but the fiber broke with serious damage cracks. The cumulative AE energy was proportional to the polypropylene fiber reinforced concrete and mortar＇s ductility. The damage mode and damage degree can be judged by identifying the damage stage obtained by the analysis of the AF value.展开更多
The low melting point metallic tin powder or alloy of tin and lead was blended with polypropylene. A kind of in situ composite has been prepared. The variations of torque were studied when the composites were mixed in...The low melting point metallic tin powder or alloy of tin and lead was blended with polypropylene. A kind of in situ composite has been prepared. The variations of torque were studied when the composites were mixed in Haake torque rheogeniometer. By way of capillary extrusion, effects upon rheology of the in situ composites of the low melting point metals (LMPM) and coupling agent for their different variety and content, were investigated. From flow curves, the results indicate that in situ composites mixed with the LMPM are a kind of pseudoplastic fluid. If the LMPM were melted, the higher the content of the LMPM, the lower apparent viscosity of composites. Meanwhile, when the coupling agent is added into composites , the viscosity of composite will go up first and drop then. This shows that the LMPM have a promoter flow action on the polypropylene.展开更多
An aryl dicarboxylic acid amide compound TMB-5 is an efficient β-form nucleating agent for isotactic polypropylene （iPP）. Because of the solubility of TMB-5, superstructure and morphology of iPP crystals changed wi...An aryl dicarboxylic acid amide compound TMB-5 is an efficient β-form nucleating agent for isotactic polypropylene （iPP）. Because of the solubility of TMB-5, superstructure and morphology of iPP crystals changed with melting conditions. Effects of final heating temperature （Tf） on heterogeneous nucleation of iPP/TMB-5 were investigated. It was discovered that the crystallization temperature increased with decreasing Tf value. The optical microscopic images indicated that when TMB-5 partially dissolved in iPP melt, the remaining （non-dissolved） TMB-5 facilitated the recrystallization of dissolved nucleating agent from the melt, which promoted crystallization. Complete solubility of nucleating agent caused the decreasing efficiency. TMB-5 recrystallized in the form of tiny needles, whose aggregates induced dendritic iPP crystals.展开更多
Antistatic polymer fibers were investigated by using carbon nanotubes （CNTs） to enhance the antistatic ability of inner antistatic agents based on the mechanism of attracting moisture by polar radical groups. It is ...Antistatic polymer fibers were investigated by using carbon nanotubes （CNTs） to enhance the antistatic ability of inner antistatic agents based on the mechanism of attracting moisture by polar radical groups. It is indicated that the antistatic ability of the fibers filled with composite antistatic agents that contain CNTs and organic antistatic agents was superior to that of the fibers filled either with pure organic antistatic agents or pure CNTs. The antistatic ability of the composite antistatic agent fabricated by an in situ process was superior to that of the composite antistatic agent fabricated by direct dispersing CNTs in the antistatic agent carrier. Moreover, the heat-treated CNTs could further enhance the antistatic effect compared with the initial CNTs. The antistatic effect is significantly influenced by the content of CNTs in the composite antistatic agent.展开更多
Nano-SiO2/polypropylene composite was prepared by melt-blending process. The nano-SiO2 particles were organized by wet process surface treatment with silane coupling agent KH-570. The effect of mass fraction of nano-S...Nano-SiO2/polypropylene composite was prepared by melt-blending process. The nano-SiO2 particles were organized by wet process surface treatment with silane coupling agent KH-570. The effect of mass fraction of nano-SiO2 particles and dosage of KH-570 on the toughening and strengthening of PP matrix were investigated based on the fractography of impact notch and the analysis of crystal structure by X-ray and dispersive structure of nano-SiO2 by TEM. Results show that the impact and flexural strength and modulus of the composite are improved obviously with low loading of nano-SiO2 （3 wt%-5 wt%）, and the izod impact strength of PP increases twice with 4 wt% nano-SiO2. The nano-SiO2 particles treated can disperse into the matrix resin, which has evident heterogeneous nucleation effects on the crystallization of PP. The optimal toughening and strengthening effects of PP matrix can be obtained when the content of nano-SiO2 and KH-570 are 4 wt% and 3 wt%, respectively.展开更多
The relation between the rheological behavior and various interfacial properties of Kaolin rigid particle toughened polypropylene(PP/Kaolin) composites were studied by means of parallel-plate rheometer, melt flow rate...The relation between the rheological behavior and various interfacial properties of Kaolin rigid particle toughened polypropylene(PP/Kaolin) composites were studied by means of parallel-plate rheometer, melt flow rate apparatus, scanning electron microscopy (SEM) and other testing methods. The results show that addition of interfacial modifier to PP/Kaolin composites is advantageous to homogeneous dispersion of filler in PP matrix, formation of flexible interlayer between Kaolin particles and PP matrix and improvement of the melt processibility of the composites.展开更多
The effects of the annealing process on the mechanical properties and crystallization behaviors of polypropylene random copolymer（PP-R） composites were investigated using differential scanning calorimetry（DSC）, wi...The effects of the annealing process on the mechanical properties and crystallization behaviors of polypropylene random copolymer（PP-R） composites were investigated using differential scanning calorimetry（DSC）, wide-angle X-ray diffraction（WAXD）, and dynamic mechanical analysis（DMA）, and scanning electron microscopy（SEM）. The experimental results indicated that the annealing process significantly influenced the comprehensive properties of PP-R composites. At temperatures below 23 ℃, the impact strength of the PP-R composites annealed at 120 ℃ for 6 h was relatively high at 74.73 k J/m^2, which was 16.8% higher than that of the samples annealed at 80 ℃ for 6 h. At low temperatures（-30-0 ℃）, the impact strength ranged from approximately 13.31 k J/m^2 to 54.4 k J/m^2. In addition, the annealing process conducted at 120 ℃ for 6 h improved the crystalline structure and low-temperature toughness of the PP-R composites and induced α-form to β-form crystal transformation. The work provides a possible method to reinforce and toughen the semicrystalline polymer at low temperatures（-30-0 ℃） by annealing.展开更多
文摘This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.
基金Supported by the National Natural Science Foundation of China(21264004)the Guizhou Province Inorganic Nonmetallic Key Laboratory of Functional Materials(2012-004)the Industry Revitalization Plan Project of Guiyang City(2012101-3-9)
文摘A volume-adjustable cavity of molding machine for polymer foaming was fabricated with renovation of an ordinary injection molding machine. Polypropylene （PP） composite foams were prepared by chemical foaming method via the volume-adjustable cavity of the molding machine. The decompressing and short shot processes in preparing the samples were carded out to adjust the cell structure of the foamed samples. The structures that foamed insufficiently, moder- ately, and excessively were observed in these two foaming processes. The foamed PP composite samples generated in decompressing pro- cess have more desirable cell s^cture than those generated by short shot process, specifically, the cell structure with the cell size of 46.97 IJxn, cell density of 3.18x 106 cell/cm3, and cell size dispersion of 10.76 ~m was achieved in the decompressing process. A controlled foaming process was realized through the decompressing process using the injection foaming equipment with a volume-adjustable cavity. The foamed PP composite has the insufficient, moderate, and excessive foamed structures in these two foaming processes.
基金Supported by the National Natural Science Foundation of China （No.60574047） and the Doctorate Foundation of the State Education Ministry of China （No.20050335018）.
文摘Abstract Data-driven tools, such as principal component analysis （PCA） and independent component analysis （ICA） have been applied to different benchmarks as process monitoring methods. The difference between the two methods is that the components of PCA are still dependent while ICA has no orthogonality constraint and its latentvariables are independent. Process monitoring with PCA often supposes that process data or principal components is Gaussian distribution. However, this kind of constraint cannot be satisfied by several practical processes. To ex-tend the use of PCA, a nonparametric method is added to PCA to overcome the difficulty, and kernel density estimation （KDE） is rather a good choice. Though ICA is based on non-Gaussian distribution intormation, .KDE can help in the close monitoring of the data. Methods, such as PCA, ICA, PCA.with .KDE（KPCA）, and ICA with KDE,（KICA）, are demonstrated and. compared by applying them to a practical industnal Spheripol craft polypropylene catalyzer reactor instead of a laboratory emulator.
基金Funded by National Natural Science Foundation of China(No.51009058)Postdoctoral Science Foundation of China(No.2011M501160)
文摘The performances of the cement-based materials can be improved by the incorporation of polypropylene fiber, but the damage processes become more complex with different fiber contents at the same time. The acoustic emission（AE） technology can achieve the global monitoring of internal damage in materials. The evolution process of failure mode and damage degree of polypropylene fiber reinforced mortar and concrete were analyzed by measuring the AE energy, RA value, AF value and b value. It was found that the cement matrix cracked on the initial stage, the cracks further developed on the medium stage and the fibers were pulled out on the last stage. The matrix cracked with minor injury cracks, but the fiber broke with serious damage cracks. The cumulative AE energy was proportional to the polypropylene fiber reinforced concrete and mortar＇s ductility. The damage mode and damage degree can be judged by identifying the damage stage obtained by the analysis of the AF value.
基金Supported by Foundation for University Key Teacher by the Ministry of Education
文摘The low melting point metallic tin powder or alloy of tin and lead was blended with polypropylene. A kind of in situ composite has been prepared. The variations of torque were studied when the composites were mixed in Haake torque rheogeniometer. By way of capillary extrusion, effects upon rheology of the in situ composites of the low melting point metals (LMPM) and coupling agent for their different variety and content, were investigated. From flow curves, the results indicate that in situ composites mixed with the LMPM are a kind of pseudoplastic fluid. If the LMPM were melted, the higher the content of the LMPM, the lower apparent viscosity of composites. Meanwhile, when the coupling agent is added into composites , the viscosity of composite will go up first and drop then. This shows that the LMPM have a promoter flow action on the polypropylene.
文摘An aryl dicarboxylic acid amide compound TMB-5 is an efficient β-form nucleating agent for isotactic polypropylene （iPP）. Because of the solubility of TMB-5, superstructure and morphology of iPP crystals changed with melting conditions. Effects of final heating temperature （Tf） on heterogeneous nucleation of iPP/TMB-5 were investigated. It was discovered that the crystallization temperature increased with decreasing Tf value. The optical microscopic images indicated that when TMB-5 partially dissolved in iPP melt, the remaining （non-dissolved） TMB-5 facilitated the recrystallization of dissolved nucleating agent from the melt, which promoted crystallization. Complete solubility of nucleating agent caused the decreasing efficiency. TMB-5 recrystallized in the form of tiny needles, whose aggregates induced dendritic iPP crystals.
基金This work was financially supported by the Major State Basic Research Development Program of China (No.10332020)
文摘Antistatic polymer fibers were investigated by using carbon nanotubes （CNTs） to enhance the antistatic ability of inner antistatic agents based on the mechanism of attracting moisture by polar radical groups. It is indicated that the antistatic ability of the fibers filled with composite antistatic agents that contain CNTs and organic antistatic agents was superior to that of the fibers filled either with pure organic antistatic agents or pure CNTs. The antistatic ability of the composite antistatic agent fabricated by an in situ process was superior to that of the composite antistatic agent fabricated by direct dispersing CNTs in the antistatic agent carrier. Moreover, the heat-treated CNTs could further enhance the antistatic effect compared with the initial CNTs. The antistatic effect is significantly influenced by the content of CNTs in the composite antistatic agent.
基金Funded by the Commission of Science Technology and Industry for National Defense(No.93013)
文摘Nano-SiO2/polypropylene composite was prepared by melt-blending process. The nano-SiO2 particles were organized by wet process surface treatment with silane coupling agent KH-570. The effect of mass fraction of nano-SiO2 particles and dosage of KH-570 on the toughening and strengthening of PP matrix were investigated based on the fractography of impact notch and the analysis of crystal structure by X-ray and dispersive structure of nano-SiO2 by TEM. Results show that the impact and flexural strength and modulus of the composite are improved obviously with low loading of nano-SiO2 （3 wt%-5 wt%）, and the izod impact strength of PP increases twice with 4 wt% nano-SiO2. The nano-SiO2 particles treated can disperse into the matrix resin, which has evident heterogeneous nucleation effects on the crystallization of PP. The optimal toughening and strengthening effects of PP matrix can be obtained when the content of nano-SiO2 and KH-570 are 4 wt% and 3 wt%, respectively.
基金The project was supported by the National Natural Science Foundation of China
文摘The relation between the rheological behavior and various interfacial properties of Kaolin rigid particle toughened polypropylene(PP/Kaolin) composites were studied by means of parallel-plate rheometer, melt flow rate apparatus, scanning electron microscopy (SEM) and other testing methods. The results show that addition of interfacial modifier to PP/Kaolin composites is advantageous to homogeneous dispersion of filler in PP matrix, formation of flexible interlayer between Kaolin particles and PP matrix and improvement of the melt processibility of the composites.
基金the Science and Technology Cooperation Program of Guizhou Province of China([2016]5673)the Excellent Youth and Science&Technology Talent Foundation of Guizhou Province of China([2015]29)
文摘The effects of the annealing process on the mechanical properties and crystallization behaviors of polypropylene random copolymer（PP-R） composites were investigated using differential scanning calorimetry（DSC）, wide-angle X-ray diffraction（WAXD）, and dynamic mechanical analysis（DMA）, and scanning electron microscopy（SEM）. The experimental results indicated that the annealing process significantly influenced the comprehensive properties of PP-R composites. At temperatures below 23 ℃, the impact strength of the PP-R composites annealed at 120 ℃ for 6 h was relatively high at 74.73 k J/m^2, which was 16.8% higher than that of the samples annealed at 80 ℃ for 6 h. At low temperatures（-30-0 ℃）, the impact strength ranged from approximately 13.31 k J/m^2 to 54.4 k J/m^2. In addition, the annealing process conducted at 120 ℃ for 6 h improved the crystalline structure and low-temperature toughness of the PP-R composites and induced α-form to β-form crystal transformation. The work provides a possible method to reinforce and toughen the semicrystalline polymer at low temperatures（-30-0 ℃） by annealing.
