In this study the partially divorced eutectic microstructure ofα-Mg andβ-Mg17Al12was investigated by electron backscatter diffraction,transmission electron microscopy,and phase-field modeling in hypoeutectic Mg-Al a...In this study the partially divorced eutectic microstructure ofα-Mg andβ-Mg17Al12was investigated by electron backscatter diffraction,transmission electron microscopy,and phase-field modeling in hypoeutectic Mg-Al alloys.The orientation relationships between the individual eutecticαgrains,eutecticβphase,and primaryαgrains were investigated.While the amount of eutectic morphology is primarily determined by the Al content,the in-depth microstructure analyses and the phase-field simulation suggest non-interactive nucleation and growth of eutecticαphase in theβphase grown on the interdendritic primaryαdendrites.Also,phase-field simulations showed a preferred nucleation sequence where theβphase nucleates first and subsequently triggers the nucleation of eutecticαphase at the movingβphase solidification front,which supports the microstructural analysis results.展开更多
The morphology and content of the divorced eutectic in the microstructure of high pressure die casting(HPDC) magnesium alloy have a great influence on the final performance of castings. Based on the previous work conc...The morphology and content of the divorced eutectic in the microstructure of high pressure die casting(HPDC) magnesium alloy have a great influence on the final performance of castings. Based on the previous work concerning simulation of the nucleation and dendritic growth of primary α-Mg during the solidification of magnesium alloy under HPDC process, an extension was made to the formerly established CA(Cellular Automaton) model with the purpose of modeling the nucleation and growth of Mg-Al eutectic. With a temperature field and solute field obtained during simulation of the primary α-Mg dendrites as the initial condition of the modified CA model, modeling of the Mg-Al eutectic with a divorced morphology was achieved. Moreover, the simulated results were in accordance with the experimental ones regarding the distribution and content of the divorced eutectic. Taking a "cover-plate" die casting with AM60 magnesium alloy as an example, the rapid solidification with a high cooling rate at the surface layer of the casting led to a fine and uniform grain size of primary α-Mg, while the divorced eutectic at the grain boundary revealed a more dispersed and granular morphology. Islands of divorced eutectic were observed at the central region of the casting, due to the existence of ESCs(Externally Solidified Crystals) which contributed to a coarse and non-uniform grain size of primary α-Mg. The volume percentage of the eutectic β-Mg_(17)Al_(12) phase is about 2%-6% in the die casting as a whole. The numerical model established in this study is of great significance to the study of the divorced eutectic in the microstructure of die cast magnesium alloy.展开更多
Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitu...Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitution, morphology and distribution of the eutectics over cross section of the castings. Attentions were also paid to study the effect of heat treatment on the eutectics in the die castings. Based on experimental analysis using optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), it was determined that fully divorced eutectics consisting of c^-Mg and l%MglzA112 appeared at the grain boundary of the primary c^-Mg in the as-cast microstructure. Islands and networks of β-Mg17Al12 phase were observed in the central region of the castings, while the β-Mg17Al12 phase revealed a more dispersed and granular morphology on the surface layer. The two phases ratio β/α in the central region of the castings was approximately 10%, which was higher than that on the surface layer. Besides, the defect bands contained a higher percentage of the eutectics than the adjacent regions. After aging treatment (T6), only α-Mg phase was detected by XRD in the AM60B magnesium alloy, though a small amount of precipitated β-MgITAI12 phase was observed at the grain boundary. In contrast to the microstructure of die cast AZ91D magnesium alloy under the same T0 heat treatment, no discontinuous precipitation of the β-MgITAI12 phase was observed in AMO0B magnesium alloy die castings.展开更多
This study unpicks the influence of the glass tube suction casting(GTSC)with different inner diameters(8,10,12 and 14 mm)on the solidification process of the hypereutectic Al-Si alloy(A390)and dissects the underlying ...This study unpicks the influence of the glass tube suction casting(GTSC)with different inner diameters(8,10,12 and 14 mm)on the solidification process of the hypereutectic Al-Si alloy(A390)and dissects the underlying mechanisms of the Al-Si divorced eutectic and refinement degree of the primary silicon particles(PSPs).The results show that a smaller inner diameter of the glass tube is more favorable for achieving Al-Si divorced eutectic in GTSC A390 alloy.Conversely,a larger inner diameter is more conducive to the formation of the lamellar eutectic Si.The GTSC A390 alloy with an inner diameter of 10 mm achieves the smallest average equivalent diameter(approximately 7.4μm)of the PSPs.Being the prior diffusion channels for solute atoms,the grain boundaries and twin growth grooves of PSPs attract solute atoms(Cu,Mg,etc.)to enrich.The enriched solute atoms occupy the diffusion destinations of some Si atoms,which limits the overall growth of PSPs.These findings provide new insights into developing a simple and effective manufacturing process to refine the primary and eutectic Si phases in hypereutectic Al-Si alloys.展开更多
基金supported by the Fundamental Research Program of Korea Institute of Materials Science(PNK7760 and PNK7770)the National Research Foundation of Korea(2020R1A2C2008416 and 2021M3H4A6A01049712)。
文摘In this study the partially divorced eutectic microstructure ofα-Mg andβ-Mg17Al12was investigated by electron backscatter diffraction,transmission electron microscopy,and phase-field modeling in hypoeutectic Mg-Al alloys.The orientation relationships between the individual eutecticαgrains,eutecticβphase,and primaryαgrains were investigated.While the amount of eutectic morphology is primarily determined by the Al content,the in-depth microstructure analyses and the phase-field simulation suggest non-interactive nucleation and growth of eutecticαphase in theβphase grown on the interdendritic primaryαdendrites.Also,phase-field simulations showed a preferred nucleation sequence where theβphase nucleates first and subsequently triggers the nucleation of eutecticαphase at the movingβphase solidification front,which supports the microstructural analysis results.
基金financially supported by the Fundamental Research Funds for the Central Universities(WUT:2017IVA036)111 Project(B17034)State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(P2018-003)
文摘The morphology and content of the divorced eutectic in the microstructure of high pressure die casting(HPDC) magnesium alloy have a great influence on the final performance of castings. Based on the previous work concerning simulation of the nucleation and dendritic growth of primary α-Mg during the solidification of magnesium alloy under HPDC process, an extension was made to the formerly established CA(Cellular Automaton) model with the purpose of modeling the nucleation and growth of Mg-Al eutectic. With a temperature field and solute field obtained during simulation of the primary α-Mg dendrites as the initial condition of the modified CA model, modeling of the Mg-Al eutectic with a divorced morphology was achieved. Moreover, the simulated results were in accordance with the experimental ones regarding the distribution and content of the divorced eutectic. Taking a "cover-plate" die casting with AM60 magnesium alloy as an example, the rapid solidification with a high cooling rate at the surface layer of the casting led to a fine and uniform grain size of primary α-Mg, while the divorced eutectic at the grain boundary revealed a more dispersed and granular morphology. Islands of divorced eutectic were observed at the central region of the casting, due to the existence of ESCs(Externally Solidified Crystals) which contributed to a coarse and non-uniform grain size of primary α-Mg. The volume percentage of the eutectic β-Mg_(17)Al_(12) phase is about 2%-6% in the die casting as a whole. The numerical model established in this study is of great significance to the study of the divorced eutectic in the microstructure of die cast magnesium alloy.
基金the financial support of the National High Technology Research and Development Program of China (Grant No. 2009AA03Z114)the Ministry of Science and Technology of China (Grant Nos. 2011ZX04014-052, 2011BAE22B02 and 2010DFA72760)
文摘Under the cold-chamber high pressure die casting (HPDC) process, samples were produced with AM60B magnesium alloy to investigate the microstructure characteristics of the eutectics, especially focusing on the constitution, morphology and distribution of the eutectics over cross section of the castings. Attentions were also paid to study the effect of heat treatment on the eutectics in the die castings. Based on experimental analysis using optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), it was determined that fully divorced eutectics consisting of c^-Mg and l%MglzA112 appeared at the grain boundary of the primary c^-Mg in the as-cast microstructure. Islands and networks of β-Mg17Al12 phase were observed in the central region of the castings, while the β-Mg17Al12 phase revealed a more dispersed and granular morphology on the surface layer. The two phases ratio β/α in the central region of the castings was approximately 10%, which was higher than that on the surface layer. Besides, the defect bands contained a higher percentage of the eutectics than the adjacent regions. After aging treatment (T6), only α-Mg phase was detected by XRD in the AM60B magnesium alloy, though a small amount of precipitated β-MgITAI12 phase was observed at the grain boundary. In contrast to the microstructure of die cast AZ91D magnesium alloy under the same T0 heat treatment, no discontinuous precipitation of the β-MgITAI12 phase was observed in AMO0B magnesium alloy die castings.
基金supports of the Fundamental Research Funds for the National Natural Science Foundation of China(No.52303390)the Natural Science Foundation of Jiangsu Province(BK20230963)+2 种基金the Jiangsu Provincial Key Research and Development Program(BE2021027)the Suzhou Science and Technology Project(SJC2023005,SZS2023023)the Jiangsu Province Graduate Practice Innovation Program(SJCX24_0194).
文摘This study unpicks the influence of the glass tube suction casting(GTSC)with different inner diameters(8,10,12 and 14 mm)on the solidification process of the hypereutectic Al-Si alloy(A390)and dissects the underlying mechanisms of the Al-Si divorced eutectic and refinement degree of the primary silicon particles(PSPs).The results show that a smaller inner diameter of the glass tube is more favorable for achieving Al-Si divorced eutectic in GTSC A390 alloy.Conversely,a larger inner diameter is more conducive to the formation of the lamellar eutectic Si.The GTSC A390 alloy with an inner diameter of 10 mm achieves the smallest average equivalent diameter(approximately 7.4μm)of the PSPs.Being the prior diffusion channels for solute atoms,the grain boundaries and twin growth grooves of PSPs attract solute atoms(Cu,Mg,etc.)to enrich.The enriched solute atoms occupy the diffusion destinations of some Si atoms,which limits the overall growth of PSPs.These findings provide new insights into developing a simple and effective manufacturing process to refine the primary and eutectic Si phases in hypereutectic Al-Si alloys.
