Flexible roll forming is a promising manufacturing method for the production of variable cross section products. Considering the large plastic strain in this forming process which is much larger than that of uniform d...Flexible roll forming is a promising manufacturing method for the production of variable cross section products. Considering the large plastic strain in this forming process which is much larger than that of uniform deformation phase of uniaxial tensile test, the widely adopted method of simulating the forming processes with non-supplemented material data from uniaxial tensile test will certainly lead to large error. To reduce this error, the material data is supplemented based on three constitutive models. Then a finite element model of a six passes flexible roll forming process is established based on the supplemented material data and the original material data from the uniaxial tensile test. The flexible roll forming experiment of a B pillar reinforcing plate is carried out to verify the proposed method. Final cross section shapes of the experimental and the simulated results are compared. It is shown that the simulation calculated with supplemented material data based on Swift model agrees well with the experimental results, while the simulation based on original material data could not predict the actual deformation accurately. The results indicate that this material supplement method is reliable and indispensible, and the simulation model can well reflect the real metal forming process. Detailed analysis of the distribution and history of plastic strain at different positions are performed. A new material data supplement method is proposed to tackle the problem which is ignored in other roll forming simulations, and thus the forming process simulation accuracy can be greatly improved.展开更多
In prior work we described techniques used to capture, store, and retrieve narrative data forms from a database using widely available off the shelf software. This concept makes use of the security and versioning feat...In prior work we described techniques used to capture, store, and retrieve narrative data forms from a database using widely available off the shelf software. This concept makes use of the security and versioning features of database architecture together with those of image-supported electronic document information capture. We present herein the security and audit trail features of our construct. Unique usernames and passwords are used at the operating system level to enforce client validation and control access to the database system via an electronic signature using a Boolean logic algorithm. We used the database domain to capture original data and any changes to the data, developing an audit trail displaying identification information. Version controlled and change tracked electronic documents can be retrieved through the client side web interface to enable direct search operations, thus uncoupling the client from database query languages.展开更多
Many formal institutions, companies, hospitals, laboratories need some time to exchange hand signed reports through modern communication means such as Fax, E-mails, and others. A problem is faced due to the quality of...Many formal institutions, companies, hospitals, laboratories need some time to exchange hand signed reports through modern communication means such as Fax, E-mails, and others. A problem is faced due to the quality of both scanned documents and originally used paper, which results in problems in converting such images to text. In addition, font type and size, contrast and background darkness have an adverse effect on the accuracy of the resulted text. Thus, an investigation into the relationship between scanned document zoom and scanning resolution in Dots per Inch (DPI) for a special case and type of scanned forms is carried out to enable design of an algorithm that takes into account such cases. It is found that a much higher level of zooming and resolution is needed to achieve acceptable recognition for the special case of dark, low contrast, small font forms. It is also found that the optimum zooming level is set by the number of recognized words as they are more difficult to learn and analyze.展开更多
In order to collect failure data conveniently and reserve reliability research data,the data collection software,the machine tool fault information management system, was developed. The method to computer numerical co...In order to collect failure data conveniently and reserve reliability research data,the data collection software,the machine tool fault information management system, was developed. The method to computer numerical control( CNC) machine tool reliability data collection was introduced. Through designing the form and applying SQL Server 2008 as the database and Visual Studio 2005 as the development platform,establish the database,develop the software based on the early stage work,and realize the comprehensive statistical information, laying the foundation for further data analysis.展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.51205004,51475003)Beijing Municipal Natural Science Foundation of China(Grant No.3152010)Beijing Municipal Education Committee Science and Technology Program,China(Grant No.KM201510009004)
文摘Flexible roll forming is a promising manufacturing method for the production of variable cross section products. Considering the large plastic strain in this forming process which is much larger than that of uniform deformation phase of uniaxial tensile test, the widely adopted method of simulating the forming processes with non-supplemented material data from uniaxial tensile test will certainly lead to large error. To reduce this error, the material data is supplemented based on three constitutive models. Then a finite element model of a six passes flexible roll forming process is established based on the supplemented material data and the original material data from the uniaxial tensile test. The flexible roll forming experiment of a B pillar reinforcing plate is carried out to verify the proposed method. Final cross section shapes of the experimental and the simulated results are compared. It is shown that the simulation calculated with supplemented material data based on Swift model agrees well with the experimental results, while the simulation based on original material data could not predict the actual deformation accurately. The results indicate that this material supplement method is reliable and indispensible, and the simulation model can well reflect the real metal forming process. Detailed analysis of the distribution and history of plastic strain at different positions are performed. A new material data supplement method is proposed to tackle the problem which is ignored in other roll forming simulations, and thus the forming process simulation accuracy can be greatly improved.
文摘In prior work we described techniques used to capture, store, and retrieve narrative data forms from a database using widely available off the shelf software. This concept makes use of the security and versioning features of database architecture together with those of image-supported electronic document information capture. We present herein the security and audit trail features of our construct. Unique usernames and passwords are used at the operating system level to enforce client validation and control access to the database system via an electronic signature using a Boolean logic algorithm. We used the database domain to capture original data and any changes to the data, developing an audit trail displaying identification information. Version controlled and change tracked electronic documents can be retrieved through the client side web interface to enable direct search operations, thus uncoupling the client from database query languages.
文摘Many formal institutions, companies, hospitals, laboratories need some time to exchange hand signed reports through modern communication means such as Fax, E-mails, and others. A problem is faced due to the quality of both scanned documents and originally used paper, which results in problems in converting such images to text. In addition, font type and size, contrast and background darkness have an adverse effect on the accuracy of the resulted text. Thus, an investigation into the relationship between scanned document zoom and scanning resolution in Dots per Inch (DPI) for a special case and type of scanned forms is carried out to enable design of an algorithm that takes into account such cases. It is found that a much higher level of zooming and resolution is needed to achieve acceptable recognition for the special case of dark, low contrast, small font forms. It is also found that the optimum zooming level is set by the number of recognized words as they are more difficult to learn and analyze.
基金National Science and Technology Major Project of China(No.2013ZX04013-011-05)
文摘In order to collect failure data conveniently and reserve reliability research data,the data collection software,the machine tool fault information management system, was developed. The method to computer numerical control( CNC) machine tool reliability data collection was introduced. Through designing the form and applying SQL Server 2008 as the database and Visual Studio 2005 as the development platform,establish the database,develop the software based on the early stage work,and realize the comprehensive statistical information, laying the foundation for further data analysis.
