To solve the problems in the quality control and improvement of coiled tubing steel strips production, such as scattered and inefficient production data, difficult performance fluctuation factor analysis, complex mult...To solve the problems in the quality control and improvement of coiled tubing steel strips production, such as scattered and inefficient production data, difficult performance fluctuation factor analysis, complex multivariate statistical analysis, and low accuracy and difficulty in mechanical property prediction, an industrial data analysis platform for coiled tubing steel strips production has been preliminarily developed.As the premise and foundation of analysis, industrial data collection, storage, and utilization are realized by using multiple big data technologies.With Django as the agile development framework, data visualization and comprehensive analyses are achieved.The platform has functions including overview survey, stability analysis, comprehensive analysis(such as exploratory data analysis, correlation analysis, and multivariate statistics),precise steel strength prediction, and skin-passing process recommendation.The platform is helpful for production overviewing and prompt responding, laying a foundation for an in-depth understanding of product characteristics and improving product performance stability.展开更多
With the acceleration of intelligent transformation of energy system,the monitoring of equipment operation status and optimization of production process in thermal power plants face the challenge of multi-source heter...With the acceleration of intelligent transformation of energy system,the monitoring of equipment operation status and optimization of production process in thermal power plants face the challenge of multi-source heterogeneous data integration.In view of the heterogeneous characteristics of physical sensor data,including temperature,vibration and pressure that generated by boilers,steam turbines and other key equipment and real-time working condition data of SCADA system,this paper proposes a multi-source heterogeneous data fusion and analysis platform for thermal power plants based on edge computing and deep learning.By constructing a multi-level fusion architecture,the platform adopts dynamic weight allocation strategy and 5D digital twin model to realize the collaborative analysis of physical sensor data,simulation calculation results and expert knowledge.The data fusion module combines Kalman filter,wavelet transform and Bayesian estimation method to solve the problem of data time series alignment and dimension difference.Simulation results show that the data fusion accuracy can be improved to more than 98%,and the calculation delay can be controlled within 500 ms.The data analysis module integrates Dymola simulation model and AERMOD pollutant diffusion model,supports the cascade analysis of boiler combustion efficiency prediction and flue gas emission monitoring,system response time is less than 2 seconds,and data consistency verification accuracy reaches 99.5%.展开更多
文摘To solve the problems in the quality control and improvement of coiled tubing steel strips production, such as scattered and inefficient production data, difficult performance fluctuation factor analysis, complex multivariate statistical analysis, and low accuracy and difficulty in mechanical property prediction, an industrial data analysis platform for coiled tubing steel strips production has been preliminarily developed.As the premise and foundation of analysis, industrial data collection, storage, and utilization are realized by using multiple big data technologies.With Django as the agile development framework, data visualization and comprehensive analyses are achieved.The platform has functions including overview survey, stability analysis, comprehensive analysis(such as exploratory data analysis, correlation analysis, and multivariate statistics),precise steel strength prediction, and skin-passing process recommendation.The platform is helpful for production overviewing and prompt responding, laying a foundation for an in-depth understanding of product characteristics and improving product performance stability.
文摘With the acceleration of intelligent transformation of energy system,the monitoring of equipment operation status and optimization of production process in thermal power plants face the challenge of multi-source heterogeneous data integration.In view of the heterogeneous characteristics of physical sensor data,including temperature,vibration and pressure that generated by boilers,steam turbines and other key equipment and real-time working condition data of SCADA system,this paper proposes a multi-source heterogeneous data fusion and analysis platform for thermal power plants based on edge computing and deep learning.By constructing a multi-level fusion architecture,the platform adopts dynamic weight allocation strategy and 5D digital twin model to realize the collaborative analysis of physical sensor data,simulation calculation results and expert knowledge.The data fusion module combines Kalman filter,wavelet transform and Bayesian estimation method to solve the problem of data time series alignment and dimension difference.Simulation results show that the data fusion accuracy can be improved to more than 98%,and the calculation delay can be controlled within 500 ms.The data analysis module integrates Dymola simulation model and AERMOD pollutant diffusion model,supports the cascade analysis of boiler combustion efficiency prediction and flue gas emission monitoring,system response time is less than 2 seconds,and data consistency verification accuracy reaches 99.5%.
