A simulation system used in the arc welding short circuit transfer process and current waveform control process was developed in this paper. The simulation results are basically consistent with welding technical exper...A simulation system used in the arc welding short circuit transfer process and current waveform control process was developed in this paper. The simulation results are basically consistent with welding technical experiments. The simulation system can be used to simulate and test the current waveform control parameters with welding variables. By this simulation system, the influence regularities of the current waveform control parameters in the CO 2 arc welding droplet short circuit transfer process can be got. Moreover, the basic mode of real time current waveform control can be also established by the simulation testing.展开更多
Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been...Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been investigated by experimental method. The welding power source used for the research is an inverter with a special current waveform control. It is shown that the spatter decreases at first then increases with each increase of the low current period, current increase rate and the maximum current limit. The test results are provided for welding of 1 mm and 3 mm mild steel at speed of 1.2 m/min. The stable GMA W-S process under high speed welding condition has been achieved by optimizing the parameters.展开更多
To overcome the shortcomings of conventional plasma arc welding （ PAW）, the ＇ controlled pulse key-holing＇ strategy is proposed and the keyhole PAW experiment system is developed. ＇The efflux plasma voltage signa...To overcome the shortcomings of conventional plasma arc welding （ PAW）, the ＇ controlled pulse key-holing＇ strategy is proposed and the keyhole PAW experiment system is developed. ＇The efflux plasma voltage signal is detected in realtime to characterize the keyhole size and dimension. The welding current waveform for controlled pulse key-holing strategy is implemented, and two slow-decreasing slopes are added at the dropping point from peak current to base current to further reduce both heat input and arc force so that the controllability of keyhole dynamics is improved. Two kinds of PAW tests are conducted, anti the different parameters of the controlled pulse current and the relevant efflux plasma voltage are measured in real-time to investigate ihe effects of welding current waveform parameters on the key-holing condition.展开更多
并联有源电力滤波器(active power filter,APF)需要具有较高的补偿带宽和较低的开关纹波含量。LCL滤波器由于可以兼顾低频段增益和高频段的衰减,是APF输出滤波器的较好选择,但LCL滤波器是3阶系统,增加了控制难度。通常应用于APF电流控...并联有源电力滤波器(active power filter,APF)需要具有较高的补偿带宽和较低的开关纹波含量。LCL滤波器由于可以兼顾低频段增益和高频段的衰减,是APF输出滤波器的较好选择,但LCL滤波器是3阶系统,增加了控制难度。通常应用于APF电流控制的瞬时值反馈内环结合重复控制外环的双环控制性能较好,但其主要是针对单电感滤波器进行设计,难以直接应用于LCL滤波器控制。提出一种简单的内环方案,利用数字控制固有的一拍计算延时进行LCL滤波器的稳定控制,只需一个反馈量,结构简单;由于内环有效地改善了系统的特性,作为外环的重复控制器的设计相对简单。基于LCL滤波器的双环控制方案赋予了系统较高的稳态补偿精度和快速的动态响应。实验结果证明了所提出控制方法的有效性。展开更多
文摘A simulation system used in the arc welding short circuit transfer process and current waveform control process was developed in this paper. The simulation results are basically consistent with welding technical experiments. The simulation system can be used to simulate and test the current waveform control parameters with welding variables. By this simulation system, the influence regularities of the current waveform control parameters in the CO 2 arc welding droplet short circuit transfer process can be got. Moreover, the basic mode of real time current waveform control can be also established by the simulation testing.
文摘Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been investigated by experimental method. The welding power source used for the research is an inverter with a special current waveform control. It is shown that the spatter decreases at first then increases with each increase of the low current period, current increase rate and the maximum current limit. The test results are provided for welding of 1 mm and 3 mm mild steel at speed of 1.2 m/min. The stable GMA W-S process under high speed welding condition has been achieved by optimizing the parameters.
基金Acknowledgement The authors are grateful to the financial support for this research from the National Natural Science Foundation of China （Key Program Grant No. 50936003）.
文摘To overcome the shortcomings of conventional plasma arc welding （ PAW）, the ＇ controlled pulse key-holing＇ strategy is proposed and the keyhole PAW experiment system is developed. ＇The efflux plasma voltage signal is detected in realtime to characterize the keyhole size and dimension. The welding current waveform for controlled pulse key-holing strategy is implemented, and two slow-decreasing slopes are added at the dropping point from peak current to base current to further reduce both heat input and arc force so that the controllability of keyhole dynamics is improved. Two kinds of PAW tests are conducted, anti the different parameters of the controlled pulse current and the relevant efflux plasma voltage are measured in real-time to investigate ihe effects of welding current waveform parameters on the key-holing condition.
文摘并联有源电力滤波器(active power filter,APF)需要具有较高的补偿带宽和较低的开关纹波含量。LCL滤波器由于可以兼顾低频段增益和高频段的衰减,是APF输出滤波器的较好选择,但LCL滤波器是3阶系统,增加了控制难度。通常应用于APF电流控制的瞬时值反馈内环结合重复控制外环的双环控制性能较好,但其主要是针对单电感滤波器进行设计,难以直接应用于LCL滤波器控制。提出一种简单的内环方案,利用数字控制固有的一拍计算延时进行LCL滤波器的稳定控制,只需一个反馈量,结构简单;由于内环有效地改善了系统的特性,作为外环的重复控制器的设计相对简单。基于LCL滤波器的双环控制方案赋予了系统较高的稳态补偿精度和快速的动态响应。实验结果证明了所提出控制方法的有效性。
