The corrosivity of the top three metres of the soil along a pipeline route was determined using soil electrical resistivity for the emplacement of a conduit intended to serve as a gas pipeline. Fifty-six Schlumberger ...The corrosivity of the top three metres of the soil along a pipeline route was determined using soil electrical resistivity for the emplacement of a conduit intended to serve as a gas pipeline. Fifty-six Schlumberger vertical electrical soundings (VES) were carried using a maximum current electrode separation ranging between 24 - 100 m at 2.0 km interval. The data was interpreted using a 1D inversion technique software (1X1D, Interpex, USA). Model resistivity values were classified in terms of the degree of corrosivity. Generally, the sub-soil condition along the pipeline route is non-aggressive but being slightly or moderately aggressive in certain areas due to local conditions prevailing at the measuring stations. Based on the corrosivity along the pipeline route, appropriate cathodic protection methods are prescribed.展开更多
This paper evaluate subsoil corrosivity using the electrical resistivity method which was carried out to determine the subsoil resistivity and estimate the degree of corrosion, the resistivity measurements were conduc...This paper evaluate subsoil corrosivity using the electrical resistivity method which was carried out to determine the subsoil resistivity and estimate the degree of corrosion, the resistivity measurements were conducted by using SAS300c resistivity meter. This involves applying a voltage into the soil through metal electrode and measuring the resistance to the flow of electric current. An AC-power supplies current flow （I） between two outer electrodes and the resultant voltage different （V） between two inner electrodes is measured using the Wenner Arrangement. The soil resistance given by R = V/I. This needs to be standardized over a unit length, the resistivity p which measured in ohm-m the equation is, ρ= 2ДdR. There are many factors control the ground resistivity such as soil composition, moisture content, pore water chemistry and pH. The results of the survey show inverse proportion between corrosivity and electrical resistivity, therefore resistivity method is very useful to incipient the corrosion as well as effective, quick, reliable and economic method. Structures such as natural gas, crude oil pipelines and steel constructions were reported to have been affected by soil corrosion all around the world, it can be concluded that sub soil corrosivity around the study area increases southwestern ward with depth.展开更多
The corrosion behavior of pure Magnesium(Mg)in a Mg(OH)2-saturated solution containing different individual constituents of PM2.5 in haze were studied by hydrogen evolution,weight loss and electrochemical experiments....The corrosion behavior of pure Magnesium(Mg)in a Mg(OH)2-saturated solution containing different individual constituents of PM2.5 in haze were studied by hydrogen evolution,weight loss and electrochemical experiments.The results indicated that the corrosivity of these constituents to pure Mg decreased in the following order:(NH_(4))_(2)SO_(4)>Haze-contaminated-solution>NH_(4)NO_(3)>NH_(4)Cl>NaCl≈KCl≈Na_(2)SO_(4)≈MgCl_(2)≈CaSO_(4)>Mg(OH)_(2)(basic solution)>Ca(NO_(3))_(2).Possible mechanisms behind the different corrosion behaviors of Mg in response to these constituents were also briefly discussed in this paper.展开更多
High-purity graphite is extensively utilized in the semiconductor industry.Enhancing its corrosion resistance is crucial for reducing the manufacturing costs of the third-generation semiconductors.In this study,a cont...High-purity graphite is extensively utilized in the semiconductor industry.Enhancing its corrosion resistance is crucial for reducing the manufacturing costs of the third-generation semiconductors.In this study,a continuous and dense TaC coating was fabricated on the surface of graphite using CVD method.The corrosion resistance and mechanism of the coating were investigated in a high-temperature steam environment.This environment involved temperatures exceeding 2200 K and the erosion of the coating by Si-containing mixed steam flows.The results indicated that the corrosion in the affected areas was primarily due to chemical reactions,characterized by the formation of pores and micro-cracks,whereas failure areas were dominated by mechanical delamination,which led to macroscopic defects.Moreover,the mixed high-temperature steam corrosion of the TaC coating showed preferential selectivity,resulting in a stepped corrosion morphology at the crystalline level.The surface roughness of the samples significantly increased after corrosion,from 0.36 to 5.28μm,although the surface composition remained largely unchanged.The TaC coating provides a certain level of protection to the graphite substrate,enhancing the service life of graphite components and demonstrating promising application potential.展开更多
The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commer...The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commercial coal-water slurry gasifiers with their corresponding gasification coal samples and the corroded refractory bricks in the slag tapping hole of the gasifier.The slag characteristic,including crystallization and viscosity-temperature of four gasification coal samples were analyzed.The results revealed that the low viscosity slag could lead to more severe damage to refractory bricks.Given the risk of slag crystallization,it is recommended to establish a safe slag tapping temperature range should be set as tICT(initial crystallization temperature)−t_(2.5) when tICT is higher than t_(25).Upon examining interior morphology of these corroded refractory bricks,some cracks were observed within them.The chemical composition of molten slag was analyzed using SEM-EDS.However,XRD results found no spinel containing zirconium in these cracks.This suggests that the emergence of these cracks are mainly attributed to the molten slag penetration and the subsequent reaction with the refractory material.The difference in thermal expansion between the newly formed substances and refractory material is critical in forming these cracks.Furthermore,SEM-EDS analysis was also conducted on the slag-aggregate and the slag-matrix interface.The results reveal that the reduction in Cr_(2)O_(3) content is the earliest characteristic of damage in high chromia refractories.A proposed damage mechanism of refractory brick suggests that the matrix and aggregate of high chromia refractory are initially compromised because of the reduced Cr_(2)O_(3) content.Subsequently,the molten slag penetrates the interior of the refractory brick,forming new substances,leading to damage caused by the difference in thermal expansion between the new substances and the refractory brick.Understanding and preventing the reduction of Cr_(2)O_(3) content is vital to prolonging the service life of refractory brick in the slag tapping hole of the gasifier based on this damage mechanism.展开更多
The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solutio...The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.展开更多
The effects of three corrosion inhibitors on Mg-Zn-Y-Nd alloy corrosion fatigue were investigated.Salicylic acid(SA)induces uniform but rapid corrosion,limiting fatigue life improvement.2,6-pyridinedicarboxylic acid(2...The effects of three corrosion inhibitors on Mg-Zn-Y-Nd alloy corrosion fatigue were investigated.Salicylic acid(SA)induces uniform but rapid corrosion,limiting fatigue life improvement.2,6-pyridinedicarboxylic acid(2,6-PDCA)delays crack initiation under low stress yet fails to fully suppress localized corrosion.Paeonol condensed cysteine Schiff base(PCCys)significantly inhibits both uniform corrosion and localized attacks,enhancing corrosion fatigue life.Localized corrosion behavior,rather than isolated corrosion rate metrics,critically determines mechanical performance under combined corrosive-dynamic stress conditions.A multi-parameter evaluation framework integrating localized corrosion,corrosion rate,and stress effects is proposed for practical screening of corrosion inhibitors for magnesium alloys.展开更多
Coating-free press-hardened steel(CF-PHS)had effectively tackled the challenge of high-temperature oxidation during processing through Cr-Si alloying strategy.However,it is equally essential to investigate its corrosi...Coating-free press-hardened steel(CF-PHS)had effectively tackled the challenge of high-temperature oxidation during processing through Cr-Si alloying strategy.However,it is equally essential to investigate its corrosion resistance and the role of the oxide scale in corrosion environments.The corrosion resistance of CF-PHS with and without oxide scale was comprehensively evaluated by analyzing electrochemical processes and corrosion products,as well as characterizing the corroded oxide scale features,while comparing it with commercial 22MnB5 steel.The results indicate that CF-PHS exhibits superior corrosion resistance compared to 22MnB5 steel and the presence of oxide scale may have a negative influence on short-time corrosion resistance.The ultra-thin oxide scale is unable to effectively and timely mitigate pit propagation during the rapid electrochemical tests.Conversely,during the prolonged corrosion process,the oxide scale can still function as the physical barrier to provide protective effects,making the corrosion process develop more slowly and evenly.展开更多
This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low...This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.展开更多
Biomedical applications necessitate natural or synthetic biomaterials that can maintain,improve,or even replace damaged tissue or a biological function,facilitating healing for people who have suffered from an injury ...Biomedical applications necessitate natural or synthetic biomaterials that can maintain,improve,or even replace damaged tissue or a biological function,facilitating healing for people who have suffered from an injury or disease.Metallic biomaterials show superior mechanical properties with greater service life than other materials.Biodegradable materials can avoid the inevitable second operation of removing the implant in the case of temporary implantation,reducing the risk of infections,medical complications,healing time,and cost.Magnesium(Mg),zinc(Zn),iron(Fe),and their alloys are potential biodegradable metallic materials.The characteristics of biodegradable metallic materials are variable and depend on many factors,such as alloying elements,microstructure,existing phases,and thermomechanical treatment.The current review emphasizes the impact of alloying element addition on the characteristics of metallic biodegradable materials,with particular attention to the relationships between alloying elements,microstructure,mechanical performance,corrosion,and biocompatibility.Mg alloys show good mechanical and corrosion properties with excellent biocompatibility.Using biocompatible alloying elements can improve Mg alloy mechanical and corrosion properties without af-fecting their biocompatibility.However,critical limitations are still maintained,like rapid degradation and gas bubble formation.Zn alloys could overcome the limitations of Mg alloys with appropriate degradation rates,ease of casting and processing,and good biocompatibility.Alloying,particularly with Mg,Li,and Cu,combined with thermomechanical treatment,can significantly affect the microstructure and mechanical performance of Zn alloys and overcome the problem of unsuitable mechanical properties.Fe alloys have excellent mechanical performance,formability,and biocompatibility with a low degradation rate.Applying surface treatment,using novel structures,alloying with the appropriate amount of alloying elements,and using advanced manufacturing techniques may present a way to solve the problems associated with biodegradable metallic materials,which could open new horizons and increase their applicability in biomedical applications.展开更多
The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemica...The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemical reactivity of MoO_(4)^(2-)ions in molten CaCl_(2).The eutectic temperature and composition of the system are identified as 1021 K and 4.74 wt.%CaMoO_(4),respectively.Under constant-current electrolysis conditions of−10 mA/cm^(2) at 1123 K,uniform and dense Mo coatings are obtained on Ni plates with up to 90.31%efficiency.Increasing the current density raises the overpotential,leading to refined grains and decreased roughness.The Mo-coated Ni plate exhibits a significant improvement in hardness and corrosion resistance.Microhardness increases from HV 46.00 to HV 215.10 after coating,and the corrosion rate in a 20 wt.%NaCl solution at room temperature decreases to 0.1%that of the bare plate.These findings enhance our understanding of the molten CaCl_(2)–CaMoO_(4) system and emphasize the potential of innovative Mo coating technologies.展开更多
The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and mode...The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and modeling,the result reveals that the corrosion leads to grain refinement and a reduction in the proportion of low-angle grain boundaries.Notably,corrosion promotes austenite enrichment(increasing from 1.8%to 13.9%)through selective dissolution of the martensitic matrix,while repetitive impacts reverse this trend(reducing to 0.1%)through stress-induced martensitic transformation.Fracture analysis demonstrates corrosion-induced ductile-to-brittle transition,with quasi-cleavage features dominating after prolonged corrosion.A physics-based dynamic yield strength model with<3%prediction error relative to impact tests is developed.These findings establish microstructure-property relationships of AerMet 100 steel under multi-field coupling,providing critical guidance for designing corrosion-resistant ultrahigh-strength steels in marine-impact environments.展开更多
The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in ...The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in extruded Mg-Y-Nd-Zr alloys by Sm addition.Sm promotes dynamic recrystallization,activates non-basal slip systems and weakens basal texture intensity,leading to the sub-grain lamellar structure and rare earth texture.The EWS2 alloy exhibits an outstanding combination of high yield strength(328 MPa)and ductility(15.1%).Furthermore,the fragmented second phases in the Sm-containing alloy are uniformly distributed,reducing the subsequent corrosion driving force after micro-galvanic corrosion and facilitating the growth of a more passivating and compact corrosion film.These combined effects contribute to the lowest degradation rate in the EWS2 alloy.This study demonstrates the correlation between microstructure and properties in Sm-containing WE series alloys,providing insights for the design of other high performance magnesium alloys.展开更多
In this study,artificial neural networks(ANNs)were implemented to determine design parameters for an impressed current cathodic protection(ICCP)prototype.An ASTM A36 steel plate was tested in 3.5%NaCl solution,seawate...In this study,artificial neural networks(ANNs)were implemented to determine design parameters for an impressed current cathodic protection(ICCP)prototype.An ASTM A36 steel plate was tested in 3.5%NaCl solution,seawater,and NS4 using electrochemical impedance spectroscopy(EIS)to monitor the evolution of the substrate surface,which affects the current required to reach the protection potential(Eprot).Experimental data were collected as training datasets and analyzed using statistical methods,including box plots and correlation matrices.Subsequently,ANNs were applied to predict the current demand at different exposure times,enabling the estimation of electrochemical parameters(limiting voltage values)that can be used to optimize a self-regulating ICCP system.The obtained electrochemical parameters were then used,through Particle Swarm Optimization(PSO),to fine-tune an ANN-based proportional-integral-derivative(PID)controller for the ICCP system.展开更多
The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coat...The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.展开更多
Enhancing corrosion resistance in cast alloys using straightforward and cost-effective micro-alloying techniques has emerged as a key area of investigation in materials science.The challenge lies in applying this tech...Enhancing corrosion resistance in cast alloys using straightforward and cost-effective micro-alloying techniques has emerged as a key area of investigation in materials science.The challenge lies in applying this technique to further enhance the already excellent properties of CoCrNi medium-entropy alloys(MEAs)for casting applications.A micro-alloying approach was proposed to improve the corrosion resistance of as-cast CoCrNi MEAs by incorporating cerium(Ce).The corrosion resistance of CoCrNi MEAs firstly increases and then decreases as the Ce content increases in a 3.5wt.%NaCl solution.At a Ce content of 0.02at.%,the passivation current density reaches its minimum value(26.383μA·cm^(-2)),while the breakdown potential reaches its maximum(0.471 V_(SCE)),imparting exceptional corrosion resistance.The results indicate that the enhanced corrosion resistance is primary due to Ce micro-alloying,which affects inclusions by forming a non-conductive precipitated phase and modifying the passivation film.Ce micro-alloying presents a promising strategy for enhancing the corrosion resistance of as-cast CoCrNi MEAs.展开更多
Zn-Mn alloys are regarded as promising biodegradable metals for orthopedic applications owing to their moderate degradation rates and favorable osteogenic properties.However,the presence of a substantial number of sec...Zn-Mn alloys are regarded as promising biodegradable metals for orthopedic applications owing to their moderate degradation rates and favorable osteogenic properties.However,the presence of a substantial number of second-phase particles in Zn-based alloys might induce severe localized degradation via micro-coupling corrosion,thereby compromising the mechanical integrity of the alloy during in vivo tissue regeneration.In this study,high pressure solid solution(HPSS)treatment was conducted at 5 GPa and 380℃ for 1 h to fabricate Zn-0.5 Mn alloys.Microstructural characterization revealed that the HPSS treatment facilitated the formation of a supersaturated solid solution by completely dissolving theζ-MnZn_(13) phase into theα-Zn matrix.The resultant strengthening mechanisms,including supersaturated solid solution strengthening,grain-size strengthening,and dislocation strengthening,collectively enhanced the compressive yield strength(σ_(cys))of the Zn-0.5 Mn alloy to about 183.7 MPa,approximately three times that of the as-cast(AC)Zn-0.5 Mn alloy.Moreover,compared with the AC alloy,the HPSS Zn-0.5 Mn alloy exhibited uniform degradation behavior with a markedly reduced degradation rate.展开更多
This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced coolin...This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced cooling significantly improves the corrosion resistance of the welded joints.Specifically,the corrosion resistance was the highest in the stir zone,followed by the thermo-mechanical affected zone,and then the heat affected zone.Forced cooling mitigates grain growth by controlling the welding thermal effects,thereby increasing the proportion ofΣ3 grain boundaries.The modification of these microstructural characteristics promotes the formation of a dense oxide layer,thereby enhancing the corrosion resistance.Furthermore,forced cooling mitigates the precipitation and coarsening of the anodic phase in the stir zone,which in turn reduces the susceptibility of the joint to pitting corrosion.Additionally,the lower recrystallization texture content in the joint,resulting from forced cooling,contributes to a reduction in the number of corrosion-active sites,thereby further improving the corrosion performance of the welded joint.展开更多
The corrosion resistance of base metal,laser-arc hybrid welded AZ31B magnesium alloys with and without addition of carbon nanotubes(CNTs)was compared.The corrosion behaviors and the underlying improvement mechanism of...The corrosion resistance of base metal,laser-arc hybrid welded AZ31B magnesium alloys with and without addition of carbon nanotubes(CNTs)was compared.The corrosion behaviors and the underlying improvement mechanism of CNTs were systematically investigated.The introduction of CNTs effectively refined the grains,weakened the texture and enhanced the microstructure homogeneity of the weld,which contributed to the enhancement of corrosion resistance.Specifically,the corrosion rates of hydrogen evolution and weight loss of weld decreased by>30%after the addition of CNTs,and the corrosion products were denser due to the formation of Al_(2)O_(3)passive film.The corrosion current density and polarization resistance of weld with addition of CNTs were 1.220μA/cm^(2)and 7155·cm^(2),respectively,in contrast to 2.480μA/cm^(2)and approximately 269.5·cm^(2)for the weld without CNTs.Besides,the content of precipitates in the weld increased from 0.60%to 1.76%after the addition of CNTs,which can release Al^(3+)ions,promoting the formation of a dense Al_(2)O_(3)film that serves to protect the metal matrix from further degradation.展开更多
Microbial contamination and the resulting corrosion in aircraft fuel system pose a serious threat to flight safety.Revealing the corrosion behavior and mechanism of fuel-degrading microorganisms on tank materials is c...Microbial contamination and the resulting corrosion in aircraft fuel system pose a serious threat to flight safety.Revealing the corrosion behavior and mechanism of fuel-degrading microorganisms on tank materials is crucial for developing effective mitigation strategies.In this study,the corrosion mechanisms of two representative hydrocarbon-degrading bacteria,Alcanivorax dieselolei and Microbacterium oxydans,toward AA7075 aluminum alloy,were systematically investigated.A combination of biofilm characterization,electrochemical testing,and surface/corrosion product characterization was employed.Both strains markedly accelerated the corrosion of AA7075,as evidence by the progressive decrease in polarization resistance and the pronounced rightward shift of the potentiodynamic polarization curves.Moreover,the difference between the pitting potential(E_(pit))and the corrosion potential(E_(corr))(ΔE=E_(pit)‒E_(corr))decreased due to microbial activities,indicating a pronounced tendency toward accelerated pitting corrosion.Corrosion morphology analysis revealed that both microbes promoted localized pitting corrosion.Furthermore,analysis of aviation kerosene composition indicated that both bacteria accelerated the degradation of C8 and C9 alkanes.These findings highlight the multiple threats of microbial contamination,material degradation,and fuel quality deterioration in fuel systems and underscore the need for targeted protection strategies for marine aviation operations.展开更多
文摘The corrosivity of the top three metres of the soil along a pipeline route was determined using soil electrical resistivity for the emplacement of a conduit intended to serve as a gas pipeline. Fifty-six Schlumberger vertical electrical soundings (VES) were carried using a maximum current electrode separation ranging between 24 - 100 m at 2.0 km interval. The data was interpreted using a 1D inversion technique software (1X1D, Interpex, USA). Model resistivity values were classified in terms of the degree of corrosivity. Generally, the sub-soil condition along the pipeline route is non-aggressive but being slightly or moderately aggressive in certain areas due to local conditions prevailing at the measuring stations. Based on the corrosivity along the pipeline route, appropriate cathodic protection methods are prescribed.
文摘This paper evaluate subsoil corrosivity using the electrical resistivity method which was carried out to determine the subsoil resistivity and estimate the degree of corrosion, the resistivity measurements were conducted by using SAS300c resistivity meter. This involves applying a voltage into the soil through metal electrode and measuring the resistance to the flow of electric current. An AC-power supplies current flow （I） between two outer electrodes and the resultant voltage different （V） between two inner electrodes is measured using the Wenner Arrangement. The soil resistance given by R = V/I. This needs to be standardized over a unit length, the resistivity p which measured in ohm-m the equation is, ρ= 2ДdR. There are many factors control the ground resistivity such as soil composition, moisture content, pore water chemistry and pH. The results of the survey show inverse proportion between corrosivity and electrical resistivity, therefore resistivity method is very useful to incipient the corrosion as well as effective, quick, reliable and economic method. Structures such as natural gas, crude oil pipelines and steel constructions were reported to have been affected by soil corrosion all around the world, it can be concluded that sub soil corrosivity around the study area increases southwestern ward with depth.
基金supported by National Natural Science Foundation of China(No.51731008)National Environment Corrosion Platform of China.
文摘The corrosion behavior of pure Magnesium(Mg)in a Mg(OH)2-saturated solution containing different individual constituents of PM2.5 in haze were studied by hydrogen evolution,weight loss and electrochemical experiments.The results indicated that the corrosivity of these constituents to pure Mg decreased in the following order:(NH_(4))_(2)SO_(4)>Haze-contaminated-solution>NH_(4)NO_(3)>NH_(4)Cl>NaCl≈KCl≈Na_(2)SO_(4)≈MgCl_(2)≈CaSO_(4)>Mg(OH)_(2)(basic solution)>Ca(NO_(3))_(2).Possible mechanisms behind the different corrosion behaviors of Mg in response to these constituents were also briefly discussed in this paper.
文摘High-purity graphite is extensively utilized in the semiconductor industry.Enhancing its corrosion resistance is crucial for reducing the manufacturing costs of the third-generation semiconductors.In this study,a continuous and dense TaC coating was fabricated on the surface of graphite using CVD method.The corrosion resistance and mechanism of the coating were investigated in a high-temperature steam environment.This environment involved temperatures exceeding 2200 K and the erosion of the coating by Si-containing mixed steam flows.The results indicated that the corrosion in the affected areas was primarily due to chemical reactions,characterized by the formation of pores and micro-cracks,whereas failure areas were dominated by mechanical delamination,which led to macroscopic defects.Moreover,the mixed high-temperature steam corrosion of the TaC coating showed preferential selectivity,resulting in a stepped corrosion morphology at the crystalline level.The surface roughness of the samples significantly increased after corrosion,from 0.36 to 5.28μm,although the surface composition remained largely unchanged.The TaC coating provides a certain level of protection to the graphite substrate,enhancing the service life of graphite components and demonstrating promising application potential.
基金Supported by Carbon Neutrality and Energy System Transformation (CNEST) ProgramScience and Technology Innovation Project of CHN Energy (GJNY-24-26)。
文摘The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commercial coal-water slurry gasifiers with their corresponding gasification coal samples and the corroded refractory bricks in the slag tapping hole of the gasifier.The slag characteristic,including crystallization and viscosity-temperature of four gasification coal samples were analyzed.The results revealed that the low viscosity slag could lead to more severe damage to refractory bricks.Given the risk of slag crystallization,it is recommended to establish a safe slag tapping temperature range should be set as tICT(initial crystallization temperature)−t_(2.5) when tICT is higher than t_(25).Upon examining interior morphology of these corroded refractory bricks,some cracks were observed within them.The chemical composition of molten slag was analyzed using SEM-EDS.However,XRD results found no spinel containing zirconium in these cracks.This suggests that the emergence of these cracks are mainly attributed to the molten slag penetration and the subsequent reaction with the refractory material.The difference in thermal expansion between the newly formed substances and refractory material is critical in forming these cracks.Furthermore,SEM-EDS analysis was also conducted on the slag-aggregate and the slag-matrix interface.The results reveal that the reduction in Cr_(2)O_(3) content is the earliest characteristic of damage in high chromia refractories.A proposed damage mechanism of refractory brick suggests that the matrix and aggregate of high chromia refractory are initially compromised because of the reduced Cr_(2)O_(3) content.Subsequently,the molten slag penetrates the interior of the refractory brick,forming new substances,leading to damage caused by the difference in thermal expansion between the new substances and the refractory brick.Understanding and preventing the reduction of Cr_(2)O_(3) content is vital to prolonging the service life of refractory brick in the slag tapping hole of the gasifier based on this damage mechanism.
基金Tianjin Municipal Natural Science Foundation(23JCYBJC00040)National Natural Science Foundation of China(52175369)。
文摘The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.
基金support from the National Natural Science Foundation of China(52301107,52571107)the Joint Fund Project of Henan Provincial Science and Technology Research and Development Plan(242301420036)supported by the Training Program for Young Backbone Teachers in Higher Education Institutions of Zhengzhou University.
文摘The effects of three corrosion inhibitors on Mg-Zn-Y-Nd alloy corrosion fatigue were investigated.Salicylic acid(SA)induces uniform but rapid corrosion,limiting fatigue life improvement.2,6-pyridinedicarboxylic acid(2,6-PDCA)delays crack initiation under low stress yet fails to fully suppress localized corrosion.Paeonol condensed cysteine Schiff base(PCCys)significantly inhibits both uniform corrosion and localized attacks,enhancing corrosion fatigue life.Localized corrosion behavior,rather than isolated corrosion rate metrics,critically determines mechanical performance under combined corrosive-dynamic stress conditions.A multi-parameter evaluation framework integrating localized corrosion,corrosion rate,and stress effects is proposed for practical screening of corrosion inhibitors for magnesium alloys.
基金supported by the National Natural Science Foundation of China(Grant Nos.U22A20106,52201112,and U22A20173)Fundamental Research Funds for the Central Universities(N25LJ002).
文摘Coating-free press-hardened steel(CF-PHS)had effectively tackled the challenge of high-temperature oxidation during processing through Cr-Si alloying strategy.However,it is equally essential to investigate its corrosion resistance and the role of the oxide scale in corrosion environments.The corrosion resistance of CF-PHS with and without oxide scale was comprehensively evaluated by analyzing electrochemical processes and corrosion products,as well as characterizing the corroded oxide scale features,while comparing it with commercial 22MnB5 steel.The results indicate that CF-PHS exhibits superior corrosion resistance compared to 22MnB5 steel and the presence of oxide scale may have a negative influence on short-time corrosion resistance.The ultra-thin oxide scale is unable to effectively and timely mitigate pit propagation during the rapid electrochemical tests.Conversely,during the prolonged corrosion process,the oxide scale can still function as the physical barrier to provide protective effects,making the corrosion process develop more slowly and evenly.
基金financially supported by the National Natural Science Foundation of China(Nos.52104319 and 52374323)。
文摘This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.
文摘Biomedical applications necessitate natural or synthetic biomaterials that can maintain,improve,or even replace damaged tissue or a biological function,facilitating healing for people who have suffered from an injury or disease.Metallic biomaterials show superior mechanical properties with greater service life than other materials.Biodegradable materials can avoid the inevitable second operation of removing the implant in the case of temporary implantation,reducing the risk of infections,medical complications,healing time,and cost.Magnesium(Mg),zinc(Zn),iron(Fe),and their alloys are potential biodegradable metallic materials.The characteristics of biodegradable metallic materials are variable and depend on many factors,such as alloying elements,microstructure,existing phases,and thermomechanical treatment.The current review emphasizes the impact of alloying element addition on the characteristics of metallic biodegradable materials,with particular attention to the relationships between alloying elements,microstructure,mechanical performance,corrosion,and biocompatibility.Mg alloys show good mechanical and corrosion properties with excellent biocompatibility.Using biocompatible alloying elements can improve Mg alloy mechanical and corrosion properties without af-fecting their biocompatibility.However,critical limitations are still maintained,like rapid degradation and gas bubble formation.Zn alloys could overcome the limitations of Mg alloys with appropriate degradation rates,ease of casting and processing,and good biocompatibility.Alloying,particularly with Mg,Li,and Cu,combined with thermomechanical treatment,can significantly affect the microstructure and mechanical performance of Zn alloys and overcome the problem of unsuitable mechanical properties.Fe alloys have excellent mechanical performance,formability,and biocompatibility with a low degradation rate.Applying surface treatment,using novel structures,alloying with the appropriate amount of alloying elements,and using advanced manufacturing techniques may present a way to solve the problems associated with biodegradable metallic materials,which could open new horizons and increase their applicability in biomedical applications.
基金supported by Research Center for Industries of the Future(No.WU2022C034)at Westlake University,China。
文摘The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemical reactivity of MoO_(4)^(2-)ions in molten CaCl_(2).The eutectic temperature and composition of the system are identified as 1021 K and 4.74 wt.%CaMoO_(4),respectively.Under constant-current electrolysis conditions of−10 mA/cm^(2) at 1123 K,uniform and dense Mo coatings are obtained on Ni plates with up to 90.31%efficiency.Increasing the current density raises the overpotential,leading to refined grains and decreased roughness.The Mo-coated Ni plate exhibits a significant improvement in hardness and corrosion resistance.Microhardness increases from HV 46.00 to HV 215.10 after coating,and the corrosion rate in a 20 wt.%NaCl solution at room temperature decreases to 0.1%that of the bare plate.These findings enhance our understanding of the molten CaCl_(2)–CaMoO_(4) system and emphasize the potential of innovative Mo coating technologies.
基金supported by the National Natural Science Foundation of China(12522203,12532003 and U2267252)National Technological Basic Research Program of China,the Development and Application Project of Ship CAE Softwarethe Science and Technology Innovation 2035 Major Project of Yongjiang under Grant(2025Z009).
文摘The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and modeling,the result reveals that the corrosion leads to grain refinement and a reduction in the proportion of low-angle grain boundaries.Notably,corrosion promotes austenite enrichment(increasing from 1.8%to 13.9%)through selective dissolution of the martensitic matrix,while repetitive impacts reverse this trend(reducing to 0.1%)through stress-induced martensitic transformation.Fracture analysis demonstrates corrosion-induced ductile-to-brittle transition,with quasi-cleavage features dominating after prolonged corrosion.A physics-based dynamic yield strength model with<3%prediction error relative to impact tests is developed.These findings establish microstructure-property relationships of AerMet 100 steel under multi-field coupling,providing critical guidance for designing corrosion-resistant ultrahigh-strength steels in marine-impact environments.
基金supported by the National Natural Science Foundation of China(Nos.52201119,52371108)Frontier Exploration Project of Longmen Laboratory,China(No.LMQYTSKT014)The Joint Fund of Henan Science and Technology R&D Plan of China(No.242103810056).
文摘The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in extruded Mg-Y-Nd-Zr alloys by Sm addition.Sm promotes dynamic recrystallization,activates non-basal slip systems and weakens basal texture intensity,leading to the sub-grain lamellar structure and rare earth texture.The EWS2 alloy exhibits an outstanding combination of high yield strength(328 MPa)and ductility(15.1%).Furthermore,the fragmented second phases in the Sm-containing alloy are uniformly distributed,reducing the subsequent corrosion driving force after micro-galvanic corrosion and facilitating the growth of a more passivating and compact corrosion film.These combined effects contribute to the lowest degradation rate in the EWS2 alloy.This study demonstrates the correlation between microstructure and properties in Sm-containing WE series alloys,providing insights for the design of other high performance magnesium alloys.
文摘In this study,artificial neural networks(ANNs)were implemented to determine design parameters for an impressed current cathodic protection(ICCP)prototype.An ASTM A36 steel plate was tested in 3.5%NaCl solution,seawater,and NS4 using electrochemical impedance spectroscopy(EIS)to monitor the evolution of the substrate surface,which affects the current required to reach the protection potential(Eprot).Experimental data were collected as training datasets and analyzed using statistical methods,including box plots and correlation matrices.Subsequently,ANNs were applied to predict the current demand at different exposure times,enabling the estimation of electrochemical parameters(limiting voltage values)that can be used to optimize a self-regulating ICCP system.The obtained electrochemical parameters were then used,through Particle Swarm Optimization(PSO),to fine-tune an ANN-based proportional-integral-derivative(PID)controller for the ICCP system.
基金supported by the National Science and Technology Major Project of China(No.2017-VI-0020-0093).
文摘The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.
基金financially supported by the Natural Science Foundation of China(52264055)the Natural Science Foundation of Inner Mongolia Autonomous Region(2024MS05038)+4 种基金the Open Project of State Key Laboratory of Advanced Special Steel,the Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2023-05)the Science and Technology Commission of Shanghai Municipality(19DZ2270200)the Fundamental Research Funds for Inner Mongolia University of Science&Technology(2024QNJS086)the Rare Earth Advanced Materials Technology Innovation Center(0904052404)the Program for Innovative Research Team in Universities of Inner Mongolia Autonomous Region(NMGIRT2401)。
文摘Enhancing corrosion resistance in cast alloys using straightforward and cost-effective micro-alloying techniques has emerged as a key area of investigation in materials science.The challenge lies in applying this technique to further enhance the already excellent properties of CoCrNi medium-entropy alloys(MEAs)for casting applications.A micro-alloying approach was proposed to improve the corrosion resistance of as-cast CoCrNi MEAs by incorporating cerium(Ce).The corrosion resistance of CoCrNi MEAs firstly increases and then decreases as the Ce content increases in a 3.5wt.%NaCl solution.At a Ce content of 0.02at.%,the passivation current density reaches its minimum value(26.383μA·cm^(-2)),while the breakdown potential reaches its maximum(0.471 V_(SCE)),imparting exceptional corrosion resistance.The results indicate that the enhanced corrosion resistance is primary due to Ce micro-alloying,which affects inclusions by forming a non-conductive precipitated phase and modifying the passivation film.Ce micro-alloying presents a promising strategy for enhancing the corrosion resistance of as-cast CoCrNi MEAs.
基金Project(52401064)supported by the National Natural Science Foundation of ChinaProject(24B0172)supported by the Scientific Research Fund of Hunan Provincial Education Department,ChinaProject(XDCX2024Y273)supported by the Postgraduate Scientific Research Innovation Project of Xiangtan University,China。
文摘Zn-Mn alloys are regarded as promising biodegradable metals for orthopedic applications owing to their moderate degradation rates and favorable osteogenic properties.However,the presence of a substantial number of second-phase particles in Zn-based alloys might induce severe localized degradation via micro-coupling corrosion,thereby compromising the mechanical integrity of the alloy during in vivo tissue regeneration.In this study,high pressure solid solution(HPSS)treatment was conducted at 5 GPa and 380℃ for 1 h to fabricate Zn-0.5 Mn alloys.Microstructural characterization revealed that the HPSS treatment facilitated the formation of a supersaturated solid solution by completely dissolving theζ-MnZn_(13) phase into theα-Zn matrix.The resultant strengthening mechanisms,including supersaturated solid solution strengthening,grain-size strengthening,and dislocation strengthening,collectively enhanced the compressive yield strength(σ_(cys))of the Zn-0.5 Mn alloy to about 183.7 MPa,approximately three times that of the as-cast(AC)Zn-0.5 Mn alloy.Moreover,compared with the AC alloy,the HPSS Zn-0.5 Mn alloy exhibited uniform degradation behavior with a markedly reduced degradation rate.
基金Project(ASM-20240)supported by the Key Laboratory of Advanced Structural Materials(Changchun University of Technology),Ministry of Education,ChinaProject(2022TD-30)supported by the Scientific and Technological Innovation Team Project of Shaanxi Innovation Capability Support Plan,China。
文摘This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced cooling significantly improves the corrosion resistance of the welded joints.Specifically,the corrosion resistance was the highest in the stir zone,followed by the thermo-mechanical affected zone,and then the heat affected zone.Forced cooling mitigates grain growth by controlling the welding thermal effects,thereby increasing the proportion ofΣ3 grain boundaries.The modification of these microstructural characteristics promotes the formation of a dense oxide layer,thereby enhancing the corrosion resistance.Furthermore,forced cooling mitigates the precipitation and coarsening of the anodic phase in the stir zone,which in turn reduces the susceptibility of the joint to pitting corrosion.Additionally,the lower recrystallization texture content in the joint,resulting from forced cooling,contributes to a reduction in the number of corrosion-active sites,thereby further improving the corrosion performance of the welded joint.
基金supported by the National Natural Science Foundation of China(grant nos.52275364 and 52025052)。
文摘The corrosion resistance of base metal,laser-arc hybrid welded AZ31B magnesium alloys with and without addition of carbon nanotubes(CNTs)was compared.The corrosion behaviors and the underlying improvement mechanism of CNTs were systematically investigated.The introduction of CNTs effectively refined the grains,weakened the texture and enhanced the microstructure homogeneity of the weld,which contributed to the enhancement of corrosion resistance.Specifically,the corrosion rates of hydrogen evolution and weight loss of weld decreased by>30%after the addition of CNTs,and the corrosion products were denser due to the formation of Al_(2)O_(3)passive film.The corrosion current density and polarization resistance of weld with addition of CNTs were 1.220μA/cm^(2)and 7155·cm^(2),respectively,in contrast to 2.480μA/cm^(2)and approximately 269.5·cm^(2)for the weld without CNTs.Besides,the content of precipitates in the weld increased from 0.60%to 1.76%after the addition of CNTs,which can release Al^(3+)ions,promoting the formation of a dense Al_(2)O_(3)film that serves to protect the metal matrix from further degradation.
基金financially supported by the National Natural Science Foundation of China (No. 52371056)the Liaoning Provincial Youth Science Fund Project, China (Category B, No. 2025JH6/101000010)+1 种基金the Guangdong Basic and Applied Basic Research Foundation, China (No. 2024A1515240055)funding from the China Scholarship Council
文摘Microbial contamination and the resulting corrosion in aircraft fuel system pose a serious threat to flight safety.Revealing the corrosion behavior and mechanism of fuel-degrading microorganisms on tank materials is crucial for developing effective mitigation strategies.In this study,the corrosion mechanisms of two representative hydrocarbon-degrading bacteria,Alcanivorax dieselolei and Microbacterium oxydans,toward AA7075 aluminum alloy,were systematically investigated.A combination of biofilm characterization,electrochemical testing,and surface/corrosion product characterization was employed.Both strains markedly accelerated the corrosion of AA7075,as evidence by the progressive decrease in polarization resistance and the pronounced rightward shift of the potentiodynamic polarization curves.Moreover,the difference between the pitting potential(E_(pit))and the corrosion potential(E_(corr))(ΔE=E_(pit)‒E_(corr))decreased due to microbial activities,indicating a pronounced tendency toward accelerated pitting corrosion.Corrosion morphology analysis revealed that both microbes promoted localized pitting corrosion.Furthermore,analysis of aviation kerosene composition indicated that both bacteria accelerated the degradation of C8 and C9 alkanes.These findings highlight the multiple threats of microbial contamination,material degradation,and fuel quality deterioration in fuel systems and underscore the need for targeted protection strategies for marine aviation operations.
