CrTaO_(4)has been found to play a pivotal role in the protection of refractory high-entropy alloys(RHEAs)from high-temperature oxidation and thermal attack due to its high melting point,low thermal conductivity,close ...CrTaO_(4)has been found to play a pivotal role in the protection of refractory high-entropy alloys(RHEAs)from high-temperature oxidation and thermal attack due to its high melting point,low thermal conductivity,close thermal expansion coefficient(TEC)to RHEAs.These appealing properties enable CrTaO_(4)as a new type of protective scale material for high-temperature applications such as in air breathing jet engines.For such engine applications,CaO-MgO-Al_(2)O_(3)-SiO_(2)(CMAS)corrosion is a critical issue.However,the corrosion behavior of CrTaO_(4)under CMAS attack remains unknown so far.Here,the corrosion resistance of CrTaO_(4)to molten CMAS is comprehensively studied.It is demonstrated that the CMAS corrosion resistance is significantly superior over commercial yttria-stabilized zirconia and the commonly investigated thermal barrier coating materials.Element and phase compositional analyses indicate dense and CMAS corrosion-resistant layers are established between CMAS and the CrTaO_(4)substrate.The interface reaction between the CrTaO_(4)substrate and CMAS at 1250 and 1300℃gives rise to a dense layer composed of CaTa_(2)O_(6) and Mg(Cr,Al)_(2)O_(4)spinel just beneath the molten CMAS.At 1350℃,a phase composition gradient layer,composed of crystalline phases CaTa_(2)O_(6)/CaTa_(2)O_(6)+Mg(Cr,Al)_(2)O_(4)/CaTa_(2)O_(6)+Cr2O_(3),is formed.With increased calcium consumption due to more Ca-containing crystalline phase formation upon elevating temperature,the Ca/Si ratio in CMAS melt declines,thereby increasing the viscosity of the melt and mitigating the penetration of CMAS into the CrTaO_(4)substrate.展开更多
The electrochemical behaviors and coupling behaviors of the Mg2Si and Si phases with α（Al） were investigated, the corrosion morphologies of Al alloys containing Mg2Si and Si particles were observed, and the corrosi...The electrochemical behaviors and coupling behaviors of the Mg2Si and Si phases with α（Al） were investigated, the corrosion morphologies of Al alloys containing Mg2Si and Si particles were observed, and the corrosion mechanism associated with them in Al-Mg-Si alloys was advanced. The results show that Si particle is always cathodic to the alloy base, Mg2Si is anodic to the alloy base and corrosion occurs on its surface at the beginning. However, during its corrosion process, the preferential dissolution of Mg and the enrichment of Si make Mg2Si transform to cathode from anode, leading to the anodic dissolution and corrosion of the alloy base at its adjacent periphery at a later stage. As the mole ratio of Mg to Si in an Al-Mg-Si alloy is less than 1.73, it contains Mg2Si and Si particles simultaneously in the grain boundary area, and corrosion initiates on the Mg2Si surface and the precipitate-free zone （PFZ） at the adjacent periphery of Si particle. As corrosion time is extended, Si particle leads to severe anodic dissolution and corrosion of the PFZ at its adjacent periphery, expedites the polarity transformation between Mg2Si and the PFZ and accelerates the corrosion of PFZ at the adjacent periphery of Mg2Si particle.展开更多
The influences of the hot extrusion process on the microstructure, corrosion behavior and corrosion mechanism for Mg-Y magnesium alloy were studied by means of the microstructure observation, weight loss test, electro...The influences of the hot extrusion process on the microstructure, corrosion behavior and corrosion mechanism for Mg-Y magnesium alloy were studied by means of the microstructure observation, weight loss test, electrochemical test and corrosion morphology test. The results showed that with increasing of the extrusion ratio, the shear flow line on the vertical section of the extruded alloy increased, the shear bands parallel lines became more clearly visible, and a large number of fine equiaxed grains distributed in parallel with the flow lines. The open circuit potential had a certain degree of improvement after extrusion, the open circuit potential increased with increment of extrusion ratio, and the corrosion potential of the vertical section was higher than that of the same alloy in the same compression ratio. The shift rate of the corrosion potential relatively became larger with increasing of the extrusion ratio, and the cathode corrosion current corresponding to the branch migration shifted to the positive direction. The high frequency capacitive arc increased with increment of the extrusion ratio, and the radius of capacitive arc of the vertical section was slightly larger than that of the transverse section. The corrosion morphologies of Mg-0.25 Y alloy were uniform corrosion, and the corrosion morphologies of Mg-（2.5, 5, 8 and 15） were the pitting corrosion and the small range, deep depth localized corrosion.展开更多
Magnesiu-Calcia materials containing 22 -53 wt% CaO hare been investigated Jot refinery slag corrosion and penetration resistance by Scanning Electron Microscopy （ SEM） .nd XRD. The corrosion and penetration resista...Magnesiu-Calcia materials containing 22 -53 wt% CaO hare been investigated Jot refinery slag corrosion and penetration resistance by Scanning Electron Microscopy （ SEM） .nd XRD. The corrosion and penetration resistance of MgO-CaO materials is enhanced with the increase of CaO content in specimens. It can be explained that, with increase of CaO content, the specimens reacted will＋ slag form higher melting point minerals of C3S ant C2S, creating a dense surface layer, which stopped others from penetrating further. Thus , the corrosion and penetration resistame was improved. No matter what kinds of slag were chosen, the depth of penetration decreased will＋ increase of CaO con,tent.展开更多
Residual MgO-CaO brick after being used in AOD furnace was determined by OM, SEM and EDAX. Corrosion mechanism of MgO-CaO brick as furnace lining was studied. Results show that： The corrosion of MgO- CaO brick is mai...Residual MgO-CaO brick after being used in AOD furnace was determined by OM, SEM and EDAX. Corrosion mechanism of MgO-CaO brick as furnace lining was studied. Results show that： The corrosion of MgO- CaO brick is mainly attributed to the solution and infiltration of silicate liquid phase. Transverse cracks between reacted zone and original zone are parallel to the working face, which is an important factor for deteriorating the corrosion of MgO-CaO bricks.展开更多
Wear of a zirconia graphite slagband material by mold slag during casting of a TRIP steel grade was investigated on worn specimens with respect to corrosion and erosion. Corrosion dissolution of both the stabilizer ox...Wear of a zirconia graphite slagband material by mold slag during casting of a TRIP steel grade was investigated on worn specimens with respect to corrosion and erosion. Corrosion dissolution of both the stabilizer oxide and the zirconia is decisive. Oxidation is dominating graphite wear whereas a possible dissolution in the liquid steel was not observed to play an important role here. The ratio of oxide corrosion to graphite oxidation decreases with decreasing vertical distance of the hot face to the steel bath. Unfortunately and contrary to other applications of carbon bonded refractories in steel industry graphite exhibits to be wetted by mold slag in the special case investigated here： it still acts as a refractive component but only partly as an infiltration inhibitor. Infiltration is followed by zirconia corrosion thus reducing erosion resistance, but nevertheless also gas phase transport of slag components may cause exsolution of the stabilizer oxide in un-infiltrated regions.展开更多
Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composit...Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.展开更多
According to the extent of their damage in cryolite melts,the corrosion of SnO_(2)-based inert anodes can be divided into three types,slight corrosion,m&rked corrosion and catastrophic corrosion.The conditions und...According to the extent of their damage in cryolite melts,the corrosion of SnO_(2)-based inert anodes can be divided into three types,slight corrosion,m&rked corrosion and catastrophic corrosion.The conditions under which these three types take place and their mechanisms are different.Our work shows that depletion of oxygen containing ions in melts,high density,electrolyte penetration into the electrode and intergranular corrosion contribute greatly to marked corrosion and catastrophic corrosion and that the reduction reaction by aluminium only attacks the electrode slightly.展开更多
The electrochemical corrosion behavior of both (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnets prepared with dual-main-phase method and N45-type magnets was studied in 3.5 wt% NaCl,1.1 wt% NaH_(2)PO_(4),and 2.5 w...The electrochemical corrosion behavior of both (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnets prepared with dual-main-phase method and N45-type magnets was studied in 3.5 wt% NaCl,1.1 wt% NaH_(2)PO_(4),and 2.5 wt% NaOH solutions,respectively.The (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnets perform superior corrosion resistance than N45-type magnets in the tested solutions.In general,two kinds of magnets exhibit the best corrosion resistance property in 2.5 wt% NaOH solution,while the worst in 3.5 wt% NaCl solution.Microstructures of samples before and after corrosion were investigated.With the addition of Ce by means of dual-main-phase method,which is conducive to facilitating low-temperature sintering and grain refinement,uniform grain size and(Nd,Ce)-rich phase distribution form,give rise to narrow and thin corrosion channels.Moreover,the corrosion rate of the(Nd,Ce)-rich phase is lower than that of Nd-rich one.Acco rdingly,corro sion re sistance of (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnet is superior when compared with the commercial N45-type magnet which has comparable magnetic properties.展开更多
The corrosion mechanism of 510L low alloy steel treated by acid-cleaned surface(ACS)and eco-pickled surface(EPS)techniques in three simulated solutions(S0:atmospheric environment;S1:soil environment;S2:industrial envi...The corrosion mechanism of 510L low alloy steel treated by acid-cleaned surface(ACS)and eco-pickled surface(EPS)techniques in three simulated solutions(S0:atmospheric environment;S1:soil environment;S2:industrial environment)and the influence of interaction between different corrosive anions on corrosion were investigated.The results show that the total corrosion rates of samples in three simulated solutions were in order of S2>S0>S1,which is simultaneously correlated with initial corrosion dissolution processes as well as after the formation of corrosion products.HCO3−will inhibit the initial corrosion owing to the formation of films,whereas HSO3−will accelerate the dissolutions of the matrix based on the synergistic action of HSO3−and Cl−.On the other hand,there is no significant difference in corrosion rates between the samples treated by ACS and EPS techniques.The EPS technique that is safe,reusable and environmentally friendly can be further widely used in future work.展开更多
The corrosion resistance of four kinds magnesitechrome bricks against converter salg was investigated by static crucible slag tests. The microstructures of the asdelivered and tested refractories were analyzed by mean...The corrosion resistance of four kinds magnesitechrome bricks against converter salg was investigated by static crucible slag tests. The microstructures of the asdelivered and tested refractories were analyzed by means of SEM and EDS. The results showed that： Different magnesite-chrome bricks have different slag resistances. Generally, the slag resiantance sequence is as follows： rebounded fused magnesite-chrome brick 〉 semi-reboun- ded magnesite-chrome brick 〉 direct-bonded magnesitechrome brick 〉 silicate bonded magnesite-chrome brick. Slag reacts with the periclase of magnesite-chrome refractories, which results in the dissoving of periclase in fayalite slag. However, the complex spinels have superior slag resistance.展开更多
In the production, manufacturing, installation, laying, use and maintenance of oil pipelines, anti-corrosion treatment is the focus of common concern. Especially for some old oil pipelines with long service life, or w...In the production, manufacturing, installation, laying, use and maintenance of oil pipelines, anti-corrosion treatment is the focus of common concern. Especially for some old oil pipelines with long service life, or when the oil moisture content is high, the corrosion of the inner wall of the pipeline is particularly serious. Oil leakage accidents caused by oil pipeline corrosion are common in China every year, and the resulting environmental pollution and economic losses are particularly serious. Clarifying the corrosion type and mechanism of oil pipeline, and then adopting targeted anti-corrosion technology can better improve the anti-corrosion effect. In addition, the R & D and application of new materials and processes also play a positive role in reducing anti-corrosion costs and enhancing anti-corrosion effects. Developing and popularizing new anti-corrosion technology of oil pipeline has become an important research topic for workers in the oil industry.展开更多
Self-catalytic reactions have consistently been implicated in the high-temperature corrosion mechanism of NiAl-phase coatings in NaCl-or Na_(2)SO_(4)-containing mediums,with little discussion concerning the adsorption...Self-catalytic reactions have consistently been implicated in the high-temperature corrosion mechanism of NiAl-phase coatings in NaCl-or Na_(2)SO_(4)-containing mediums,with little discussion concerning the adsorption and competitive behavior of complex environmental molecules.This study investigated the adsorption and dissociation behavior of a series of gas-phase molecules(O_(2),H_(2)O,SO_(3),S_(2),H_(2)S,Cl_(2)and HCl)on the NiAl(110)surface using first-principles calculations.The findings reveal a mechanism of competitive adsorption and dissociation,with two distinct adsorption dissociation behaviors observed upon the introduction of Pt or Hf elements.Pt-doping inhibits the surface adsorption behavior of self-catalytic molecules,while Hf significantly enhances the adsorption and dissociation of oxygen-carrying molecules.By preparing three types of NiAl-phase coatings(β-NiAl,(Ni,Pt)Al,and Hf-(Ni,Pt)Al)and conducting corrosion tests in the presence of NaCl or Na_(2)SO_(4),it is determined that the excellent corrosion resistance of Hf-(Ni,Pt)Al can be attributed to the combined effects of Pt in delaying corrosion reactions and Hf in promoting the formation of a protective oxide scale.A comprehensive analysis,combining first-principles calculations and experimental observations,was conducted to elucidate the corrosion mechanisms of three coatings in different corrosion mediums.展开更多
Micro-arc oxidation(MAO)flm can only provide common mechanical protection for magnesium(Mg)–lithium(Li)alloys.These alloys are susceptible to severe localized corrosion,if the MAO flm is disrupted.This work reports t...Micro-arc oxidation(MAO)flm can only provide common mechanical protection for magnesium(Mg)–lithium(Li)alloys.These alloys are susceptible to severe localized corrosion,if the MAO flm is disrupted.This work reports the successful hydrothermal preparation of a MgLiAlCe-LDHs@GO flm on a MAO-coated Mg–Li alloy following Ce confnement.The graphene oxide(GO)sheet increased the difusion path of the corrosive media,and the addition of rare-earth cerium ions(Ce^(3+))endowed the flm with a certain self-healing ability,which signifcantly improved the corrosion resistance of the flm,and the corrosion current density(icorr)reached 3.27×10^(−8)A cm^(−2).The synergistic action of GO and Ce^(3+)can achieve long-term corrosion protection for the substrate.The corrosion resistance mechanism of MgLiAlCe-LDHs@GO flm was discussed by the scanning vibration electrode technique(SVET).展开更多
In the past decade, the sudden rise of high-entropy alloys(HEAs) has become a research hotspot in the domain of metal materials. HEAs break through the design concept of traditional single-principal element alloys, an...In the past decade, the sudden rise of high-entropy alloys(HEAs) has become a research hotspot in the domain of metal materials. HEAs break through the design concept of traditional single-principal element alloys, and the four core effects, especially the high entropy and cocktail effects, make HEAs exhibit much better corrosion resistance than traditional corrosion-resistant metal materials, e.g., stainless steels, copper-nickel alloys, and high-nickel alloys. Currently, the corrosion resistance of HEAs causes great concern in the field of corrosion research. This article reviews the corrosion behavior and mechanism of HEAs in various aqueous solutions, revealing the correlation among the composition, microstructure and corrosion resistance of HEAs, and elaborates the influence of heat treatment, anodizing treatment and preparation methods on the corrosion behavior of HEAs. This knowledge will benefit the on-demand design of corrosion-resistant HEAs, which is an important trend of future development. Finally, perspectives regarding the corrosion research of HEAs are outlined to guide future studies.展开更多
The initial corrosion behavior and mechanism of 7B04 aluminum alloy under acid immersion and salt spray environments(pH=3.5)are studied by Scanning Electron Microscope(SEM),optical microscope,Fourier Transform Infrare...The initial corrosion behavior and mechanism of 7B04 aluminum alloy under acid immersion and salt spray environments(pH=3.5)are studied by Scanning Electron Microscope(SEM),optical microscope,Fourier Transform Infrared Spectroscopy(FT-IR),X-Ray Diffraction(XRD),potentiodynamic polarization,Electrochemical Impedance Spectroscopy(EIS),and Scanning Kelvin Probe(SKP).The results show that pitting corrosion occurs at the initial corrosion stage,and the potential difference between the second phase particles is the main cause of pitting.Pitting pits on different locations gradually expand and coalesce with the proceeding of corrosion.The main components of corrosion products are Al_(2)O_(3),Al(OH)_(3),and AlCl_(3),and the generation rate of the corrosion product layer under the salt spray environment is larger than that under acid immersion environment.Under both environments,the Volta potential distribution first disperses and then concentrates,while the charge transfer resistance first decreases and then increases with the corrosion time.The Volta potential gradually shifts in a positive direction,indicating that corrosion products have an inhibitory effect on corrosion.After the same corrosion time,the corrosion product layer resistance and the expectation of the Volta potential of the salt spray sample are higher than those of the immersion sample.Comparatively,the corrosion current density for the salt spray sample is significantly lower than the immersion sample,which indicates that the thicker the corrosion product layer,the stronger the inhibition of corrosion reaction.展开更多
In the present investigation, electroless Ni-Cu-P/n-TiN composite coating was prepared using alkaline citrate-based bath. X-ray diffraction （XRD）, scanning electron microscopy（SEM）, energy-dispersive spectroscopy...In the present investigation, electroless Ni-Cu-P/n-TiN composite coating was prepared using alkaline citrate-based bath. X-ray diffraction （XRD）, scanning electron microscopy（SEM）, energy-dispersive spectroscopy（EDS）, electrochemical measurements, weight loss tests and Raman spectrometer were used to character the properties of the coating. As the Cu content increased from 7.3 wt% to 24.8 wt%, the corrosion current density of the Ni-Cu-P/n-TiN coating decreased from 10.80 to 4.34 ~tA. And the inclusion of Cu in NiP alloy resulted in refinement and less porosity in microstructure. The addition of TiN resulted in a slight decline in anti-corrosion property of the coating. As the mass loss test showed, Ni-24.8%Cu-P exhibited perfect corrosion resistance. Studies by Raman spectroscopy on coatings proved that Cu（II）3（PO4）（OH）3, Cu（OH）2 and CuO were examined while no compound of nickel was found, and Cu exhibited preferred corrosion in saline solution, providing cathodic protection to Ni alloy.展开更多
The corrosion behavior and mechanism of hot-dip galvanized steel and interstitial-free （IF） substrate with alkaline mud adhesion were investigated by scanning electron microscopy （SEM）, X-ray diffraction （XRD）, ...The corrosion behavior and mechanism of hot-dip galvanized steel and interstitial-free （IF） substrate with alkaline mud adhesion were investigated by scanning electron microscopy （SEM）, X-ray diffraction （XRD）, electrochemical impedance spectroscopy （EIS）, and linear polarization. The results show that non-uniform corrosion occurs on the galvanized steel and IF substrate during 250 h with the mud adhesion. The corrosion products on the galvanized steel are very loose and porous, which are mainly ZnO, Zn5（OH）8C12·H2O and Zn（OH）2, and Fe-Zn alloy layer with a lower corrosion rate is exposed on the galvanized steel surface; however, the corrosion products on IF substrate are considerably harder and denser, whose compositions of rust are mainly FeOOH and Fe3O4, and several pits appear on their surface. The results of continuous EIS and linear polarization measurements exhibit a corrosion mechanism, that is, under activation control, the charge transfer resistances present different tendencies between the galvanized steel and IF substrate; in addition, the evolution of linear polarization resistances is similar to that of charge transfer resistances. The higher contents of dissolved oxygen and Cl^- ions in the mud play an important role in accelerating the corrosion.展开更多
The microstructure and precipitated phases of as-cast Mg-5Y-1.5Nd-x Zn-0.5Zr(x=0,2,4,6 wt.%)alloys were investigated by optical microscopy,scanning electron microscopy,energy-dispersive spectrometry and X-ray Diffract...The microstructure and precipitated phases of as-cast Mg-5Y-1.5Nd-x Zn-0.5Zr(x=0,2,4,6 wt.%)alloys were investigated by optical microscopy,scanning electron microscopy,energy-dispersive spectrometry and X-ray Diffraction.The exposure corrosion experiment of these magnesium alloys was tested in South China Sea and KEXUE vessel atmospheric environment.The corrosion characteristic and mechanism of magnesium alloys of Mg-5Y-1.5Nd-x Zn-0.5Zr(x=0,2,4,6 wt.%)alloys were analyzed by weight loss rate,corrosion depth,corrosion products and corrosion morphologies.The electrochemical corrosion tests were also measured in the natural seawater.The comprehensive results showed that Mg-5Y-1.5Nd-4Zn-0.5Zr magnesium alloy existed the best corrosion resistance whether in the marine atmospheric environment and natural seawater environment.That depended on the microstructure,type and distribution of precipitated phases in Mg-5Y-1.5Nd-4Zn-0.5Zr magnesium alloy.Sufficient quantity anodic precipitated phases in the microstructure of Mg-5Y-1.5Nd-4Zn-0.5Zr alloy played the key role in the corrosion resistance.展开更多
Two kinds of materials, soluble and insoluble in liquid zinc, such as Fe and FeB, are separately dealt with.A new theory is presented for insoluble materials. Based on the theory, the surface defects of insoluble mate...Two kinds of materials, soluble and insoluble in liquid zinc, such as Fe and FeB, are separately dealt with.A new theory is presented for insoluble materials. Based on the theory, the surface defects of insoluble materials are themain reason that the matcrials are correded.展开更多
基金supported by the National Natural Science Foundation of China(Nos.U23A20562 and 52302074).
文摘CrTaO_(4)has been found to play a pivotal role in the protection of refractory high-entropy alloys(RHEAs)from high-temperature oxidation and thermal attack due to its high melting point,low thermal conductivity,close thermal expansion coefficient(TEC)to RHEAs.These appealing properties enable CrTaO_(4)as a new type of protective scale material for high-temperature applications such as in air breathing jet engines.For such engine applications,CaO-MgO-Al_(2)O_(3)-SiO_(2)(CMAS)corrosion is a critical issue.However,the corrosion behavior of CrTaO_(4)under CMAS attack remains unknown so far.Here,the corrosion resistance of CrTaO_(4)to molten CMAS is comprehensively studied.It is demonstrated that the CMAS corrosion resistance is significantly superior over commercial yttria-stabilized zirconia and the commonly investigated thermal barrier coating materials.Element and phase compositional analyses indicate dense and CMAS corrosion-resistant layers are established between CMAS and the CrTaO_(4)substrate.The interface reaction between the CrTaO_(4)substrate and CMAS at 1250 and 1300℃gives rise to a dense layer composed of CaTa_(2)O_(6) and Mg(Cr,Al)_(2)O_(4)spinel just beneath the molten CMAS.At 1350℃,a phase composition gradient layer,composed of crystalline phases CaTa_(2)O_(6)/CaTa_(2)O_(6)+Mg(Cr,Al)_(2)O_(4)/CaTa_(2)O_(6)+Cr2O_(3),is formed.With increased calcium consumption due to more Ca-containing crystalline phase formation upon elevating temperature,the Ca/Si ratio in CMAS melt declines,thereby increasing the viscosity of the melt and mitigating the penetration of CMAS into the CrTaO_(4)substrate.
基金Project (21073162) supported by the National Natural Science Foundation of ChinaProject (2008) supported by the Scientific and Technological Projects of Ningxia, China+1 种基金Project (08JC1421600) supported by the Science and Technology Commission of Shanghai Municipality, ChinaProject (2008AZ2018) supported by the Science and Technology Bureau of Jiaxing City, China
文摘The electrochemical behaviors and coupling behaviors of the Mg2Si and Si phases with α（Al） were investigated, the corrosion morphologies of Al alloys containing Mg2Si and Si particles were observed, and the corrosion mechanism associated with them in Al-Mg-Si alloys was advanced. The results show that Si particle is always cathodic to the alloy base, Mg2Si is anodic to the alloy base and corrosion occurs on its surface at the beginning. However, during its corrosion process, the preferential dissolution of Mg and the enrichment of Si make Mg2Si transform to cathode from anode, leading to the anodic dissolution and corrosion of the alloy base at its adjacent periphery at a later stage. As the mole ratio of Mg to Si in an Al-Mg-Si alloy is less than 1.73, it contains Mg2Si and Si particles simultaneously in the grain boundary area, and corrosion initiates on the Mg2Si surface and the precipitate-free zone （PFZ） at the adjacent periphery of Si particle. As corrosion time is extended, Si particle leads to severe anodic dissolution and corrosion of the PFZ at its adjacent periphery, expedites the polarity transformation between Mg2Si and the PFZ and accelerates the corrosion of PFZ at the adjacent periphery of Mg2Si particle.
基金supported by the National Key Technology R&D Program of China(2011BAE22B01,2011BAE22B06)
文摘The influences of the hot extrusion process on the microstructure, corrosion behavior and corrosion mechanism for Mg-Y magnesium alloy were studied by means of the microstructure observation, weight loss test, electrochemical test and corrosion morphology test. The results showed that with increasing of the extrusion ratio, the shear flow line on the vertical section of the extruded alloy increased, the shear bands parallel lines became more clearly visible, and a large number of fine equiaxed grains distributed in parallel with the flow lines. The open circuit potential had a certain degree of improvement after extrusion, the open circuit potential increased with increment of extrusion ratio, and the corrosion potential of the vertical section was higher than that of the same alloy in the same compression ratio. The shift rate of the corrosion potential relatively became larger with increasing of the extrusion ratio, and the cathode corrosion current corresponding to the branch migration shifted to the positive direction. The high frequency capacitive arc increased with increment of the extrusion ratio, and the radius of capacitive arc of the vertical section was slightly larger than that of the transverse section. The corrosion morphologies of Mg-0.25 Y alloy were uniform corrosion, and the corrosion morphologies of Mg-（2.5, 5, 8 and 15） were the pitting corrosion and the small range, deep depth localized corrosion.
文摘Magnesiu-Calcia materials containing 22 -53 wt% CaO hare been investigated Jot refinery slag corrosion and penetration resistance by Scanning Electron Microscopy （ SEM） .nd XRD. The corrosion and penetration resistance of MgO-CaO materials is enhanced with the increase of CaO content in specimens. It can be explained that, with increase of CaO content, the specimens reacted will＋ slag form higher melting point minerals of C3S ant C2S, creating a dense surface layer, which stopped others from penetrating further. Thus , the corrosion and penetration resistame was improved. No matter what kinds of slag were chosen, the depth of penetration decreased will＋ increase of CaO con,tent.
文摘Residual MgO-CaO brick after being used in AOD furnace was determined by OM, SEM and EDAX. Corrosion mechanism of MgO-CaO brick as furnace lining was studied. Results show that： The corrosion of MgO- CaO brick is mainly attributed to the solution and infiltration of silicate liquid phase. Transverse cracks between reacted zone and original zone are parallel to the working face, which is an important factor for deteriorating the corrosion of MgO-CaO bricks.
基金The research program of the competence center Advanced Metallurgical and Environmental Process Development(KlMET) is supported within the Austrian program for competence centers COMET (Competence Center for Excellent Technologies) with funds of the Federal Ministry for TransportInnovation and Technology.the Federal Ministry of Economy,the province of Upper Austria and Styria,the Styrian Business Promotion Agency,of the Tyrol and the Tyrolian Future Foundation
文摘Wear of a zirconia graphite slagband material by mold slag during casting of a TRIP steel grade was investigated on worn specimens with respect to corrosion and erosion. Corrosion dissolution of both the stabilizer oxide and the zirconia is decisive. Oxidation is dominating graphite wear whereas a possible dissolution in the liquid steel was not observed to play an important role here. The ratio of oxide corrosion to graphite oxidation decreases with decreasing vertical distance of the hot face to the steel bath. Unfortunately and contrary to other applications of carbon bonded refractories in steel industry graphite exhibits to be wetted by mold slag in the special case investigated here： it still acts as a refractive component but only partly as an infiltration inhibitor. Infiltration is followed by zirconia corrosion thus reducing erosion resistance, but nevertheless also gas phase transport of slag components may cause exsolution of the stabilizer oxide in un-infiltrated regions.
基金the National Natural Science Foundation of China(52272022)Key Program of Natural Science Foundation of Hubei Province(2021CFA071).
文摘Alumina-magnesia dry materials are widely used in induction furnace linings, but they show different kinds of damage when melting different kinds of alloy steel. In this paper, the chemical composition, phase composition, and microstructure of the post-use dry materials for the working liners melting different kinds of steel were evaluated. Furthermore, the corrosion mechanism of the steel on the furnace lining materials was comprehensively analyzed. The findings reveal a significant ability of the Mn element in the molten steel to diffuse and penetrate into the refractories. Mn oxidizes to form MnO at the steel-refractory interface, and then forms a liquid phase with Al_(2)O_(3). The Cr element is dissolved into corundum and spinel of the refractories, resulting in lattice defects and structural damage of the materials. TiO2reacts with Al_(2)O_(3) to form Al_(2)TiO_(5), which plays a crucial role in preventing crack formation and propagation. Part of Ti4+dissolves into magnesia-alumina(MA), densifying the materials. TiO2also slows down the reaction between the Cr element and refractory components, further improving the corrosion resistance of the materials.
文摘According to the extent of their damage in cryolite melts,the corrosion of SnO_(2)-based inert anodes can be divided into three types,slight corrosion,m&rked corrosion and catastrophic corrosion.The conditions under which these three types take place and their mechanisms are different.Our work shows that depletion of oxygen containing ions in melts,high density,electrolyte penetration into the electrode and intergranular corrosion contribute greatly to marked corrosion and catastrophic corrosion and that the reduction reaction by aluminium only attacks the electrode slightly.
基金Project supported by the Plan of National Key Research and Development of China (2021YFB3503003)the National Natural Science Foundation of China (51871063)+1 种基金the Key Research and Development Plan of Shandong Province(2019JZZY020210)the Major Projects in Inner Mongolia。
文摘The electrochemical corrosion behavior of both (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnets prepared with dual-main-phase method and N45-type magnets was studied in 3.5 wt% NaCl,1.1 wt% NaH_(2)PO_(4),and 2.5 wt% NaOH solutions,respectively.The (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnets perform superior corrosion resistance than N45-type magnets in the tested solutions.In general,two kinds of magnets exhibit the best corrosion resistance property in 2.5 wt% NaOH solution,while the worst in 3.5 wt% NaCl solution.Microstructures of samples before and after corrosion were investigated.With the addition of Ce by means of dual-main-phase method,which is conducive to facilitating low-temperature sintering and grain refinement,uniform grain size and(Nd,Ce)-rich phase distribution form,give rise to narrow and thin corrosion channels.Moreover,the corrosion rate of the(Nd,Ce)-rich phase is lower than that of Nd-rich one.Acco rdingly,corro sion re sistance of (Ce_(15)Nd_(85))_(30)Fe_(bal)B_(1)M sintered magnet is superior when compared with the commercial N45-type magnet which has comparable magnetic properties.
基金supported by Key Scientific Research Project in Shanxi Province(Grant Nos.202003D111001 and 202102050201010)Fundamental Research Program of Shanxi Province(Grant No.202103021223293)+3 种基金National Natural Science Foundation of China(Grant No.52071227)Scientific Research Fund of Taiyuan University of Science and Technology(Grant No.20202044)Award Fund for Outstanding Doctors in Shanxi Province(Grant No.20212041)Postgraduate Education Innovation Project of Shanxi Province(Grant Nos.2022Y686 and 2022Y684).
文摘The corrosion mechanism of 510L low alloy steel treated by acid-cleaned surface(ACS)and eco-pickled surface(EPS)techniques in three simulated solutions(S0:atmospheric environment;S1:soil environment;S2:industrial environment)and the influence of interaction between different corrosive anions on corrosion were investigated.The results show that the total corrosion rates of samples in three simulated solutions were in order of S2>S0>S1,which is simultaneously correlated with initial corrosion dissolution processes as well as after the formation of corrosion products.HCO3−will inhibit the initial corrosion owing to the formation of films,whereas HSO3−will accelerate the dissolutions of the matrix based on the synergistic action of HSO3−and Cl−.On the other hand,there is no significant difference in corrosion rates between the samples treated by ACS and EPS techniques.The EPS technique that is safe,reusable and environmentally friendly can be further widely used in future work.
文摘The corrosion resistance of four kinds magnesitechrome bricks against converter salg was investigated by static crucible slag tests. The microstructures of the asdelivered and tested refractories were analyzed by means of SEM and EDS. The results showed that： Different magnesite-chrome bricks have different slag resistances. Generally, the slag resiantance sequence is as follows： rebounded fused magnesite-chrome brick 〉 semi-reboun- ded magnesite-chrome brick 〉 direct-bonded magnesitechrome brick 〉 silicate bonded magnesite-chrome brick. Slag reacts with the periclase of magnesite-chrome refractories, which results in the dissoving of periclase in fayalite slag. However, the complex spinels have superior slag resistance.
文摘In the production, manufacturing, installation, laying, use and maintenance of oil pipelines, anti-corrosion treatment is the focus of common concern. Especially for some old oil pipelines with long service life, or when the oil moisture content is high, the corrosion of the inner wall of the pipeline is particularly serious. Oil leakage accidents caused by oil pipeline corrosion are common in China every year, and the resulting environmental pollution and economic losses are particularly serious. Clarifying the corrosion type and mechanism of oil pipeline, and then adopting targeted anti-corrosion technology can better improve the anti-corrosion effect. In addition, the R & D and application of new materials and processes also play a positive role in reducing anti-corrosion costs and enhancing anti-corrosion effects. Developing and popularizing new anti-corrosion technology of oil pipeline has become an important research topic for workers in the oil industry.
基金the sponsorship by the National Natural Science Foundation of China(Nos.51671202 and 52301116)the Fundamental Science Center for Aviation and Gas Turbine Engines(No.P2021-A-IV-002-001)+1 种基金supported by the National Science and Technology Major Project(No.J2019-IV-0006-0074)the Key Research Program of the Chinese Academy of Sciences(No.ZDRW-CN-2021-2-2).
文摘Self-catalytic reactions have consistently been implicated in the high-temperature corrosion mechanism of NiAl-phase coatings in NaCl-or Na_(2)SO_(4)-containing mediums,with little discussion concerning the adsorption and competitive behavior of complex environmental molecules.This study investigated the adsorption and dissociation behavior of a series of gas-phase molecules(O_(2),H_(2)O,SO_(3),S_(2),H_(2)S,Cl_(2)and HCl)on the NiAl(110)surface using first-principles calculations.The findings reveal a mechanism of competitive adsorption and dissociation,with two distinct adsorption dissociation behaviors observed upon the introduction of Pt or Hf elements.Pt-doping inhibits the surface adsorption behavior of self-catalytic molecules,while Hf significantly enhances the adsorption and dissociation of oxygen-carrying molecules.By preparing three types of NiAl-phase coatings(β-NiAl,(Ni,Pt)Al,and Hf-(Ni,Pt)Al)and conducting corrosion tests in the presence of NaCl or Na_(2)SO_(4),it is determined that the excellent corrosion resistance of Hf-(Ni,Pt)Al can be attributed to the combined effects of Pt in delaying corrosion reactions and Hf in promoting the formation of a protective oxide scale.A comprehensive analysis,combining first-principles calculations and experimental observations,was conducted to elucidate the corrosion mechanisms of three coatings in different corrosion mediums.
基金supported by the National Key R&D Program of China(2021YFB3701100)the National Natural Science Foundation of China(52171101)the Fundamental Research Funds for the Central Universities(2024IAIS-QN009).
文摘Micro-arc oxidation(MAO)flm can only provide common mechanical protection for magnesium(Mg)–lithium(Li)alloys.These alloys are susceptible to severe localized corrosion,if the MAO flm is disrupted.This work reports the successful hydrothermal preparation of a MgLiAlCe-LDHs@GO flm on a MAO-coated Mg–Li alloy following Ce confnement.The graphene oxide(GO)sheet increased the difusion path of the corrosive media,and the addition of rare-earth cerium ions(Ce^(3+))endowed the flm with a certain self-healing ability,which signifcantly improved the corrosion resistance of the flm,and the corrosion current density(icorr)reached 3.27×10^(−8)A cm^(−2).The synergistic action of GO and Ce^(3+)can achieve long-term corrosion protection for the substrate.The corrosion resistance mechanism of MgLiAlCe-LDHs@GO flm was discussed by the scanning vibration electrode technique(SVET).
基金the financial support from the National Key Research and Development Program of China(No.2017YFB0702100)the National Natural Science Foundation of China(No.52071014)。
文摘In the past decade, the sudden rise of high-entropy alloys(HEAs) has become a research hotspot in the domain of metal materials. HEAs break through the design concept of traditional single-principal element alloys, and the four core effects, especially the high entropy and cocktail effects, make HEAs exhibit much better corrosion resistance than traditional corrosion-resistant metal materials, e.g., stainless steels, copper-nickel alloys, and high-nickel alloys. Currently, the corrosion resistance of HEAs causes great concern in the field of corrosion research. This article reviews the corrosion behavior and mechanism of HEAs in various aqueous solutions, revealing the correlation among the composition, microstructure and corrosion resistance of HEAs, and elaborates the influence of heat treatment, anodizing treatment and preparation methods on the corrosion behavior of HEAs. This knowledge will benefit the on-demand design of corrosion-resistant HEAs, which is an important trend of future development. Finally, perspectives regarding the corrosion research of HEAs are outlined to guide future studies.
基金co-supported by the China Postdoctoral Science Foundation(No.2019M653929)the Green Innovation Science+1 种基金Technology Plan of CollegesUniversities in Shandong Province,China(No.2020KJA014).
文摘The initial corrosion behavior and mechanism of 7B04 aluminum alloy under acid immersion and salt spray environments(pH=3.5)are studied by Scanning Electron Microscope(SEM),optical microscope,Fourier Transform Infrared Spectroscopy(FT-IR),X-Ray Diffraction(XRD),potentiodynamic polarization,Electrochemical Impedance Spectroscopy(EIS),and Scanning Kelvin Probe(SKP).The results show that pitting corrosion occurs at the initial corrosion stage,and the potential difference between the second phase particles is the main cause of pitting.Pitting pits on different locations gradually expand and coalesce with the proceeding of corrosion.The main components of corrosion products are Al_(2)O_(3),Al(OH)_(3),and AlCl_(3),and the generation rate of the corrosion product layer under the salt spray environment is larger than that under acid immersion environment.Under both environments,the Volta potential distribution first disperses and then concentrates,while the charge transfer resistance first decreases and then increases with the corrosion time.The Volta potential gradually shifts in a positive direction,indicating that corrosion products have an inhibitory effect on corrosion.After the same corrosion time,the corrosion product layer resistance and the expectation of the Volta potential of the salt spray sample are higher than those of the immersion sample.Comparatively,the corrosion current density for the salt spray sample is significantly lower than the immersion sample,which indicates that the thicker the corrosion product layer,the stronger the inhibition of corrosion reaction.
基金Project(K1403375-11)supported by Science and Technology Planning Project of Changsha,ChinaProject(2015D009)supported by the Planned Science and Technology Project of Qingyuan City,ChinaProject(2015B04)supported by the Planned Science and Technology Project of Qingcheng District,Qingyuan City,China
文摘In the present investigation, electroless Ni-Cu-P/n-TiN composite coating was prepared using alkaline citrate-based bath. X-ray diffraction （XRD）, scanning electron microscopy（SEM）, energy-dispersive spectroscopy（EDS）, electrochemical measurements, weight loss tests and Raman spectrometer were used to character the properties of the coating. As the Cu content increased from 7.3 wt% to 24.8 wt%, the corrosion current density of the Ni-Cu-P/n-TiN coating decreased from 10.80 to 4.34 ~tA. And the inclusion of Cu in NiP alloy resulted in refinement and less porosity in microstructure. The addition of TiN resulted in a slight decline in anti-corrosion property of the coating. As the mass loss test showed, Ni-24.8%Cu-P exhibited perfect corrosion resistance. Studies by Raman spectroscopy on coatings proved that Cu（II）3（PO4）（OH）3, Cu（OH）2 and CuO were examined while no compound of nickel was found, and Cu exhibited preferred corrosion in saline solution, providing cathodic protection to Ni alloy.
基金supported by the National Natural Science Foundation of China(No.50571022)the National Science & Technology Infrastructure Development Program of China(No.2005DKA10400)
文摘The corrosion behavior and mechanism of hot-dip galvanized steel and interstitial-free （IF） substrate with alkaline mud adhesion were investigated by scanning electron microscopy （SEM）, X-ray diffraction （XRD）, electrochemical impedance spectroscopy （EIS）, and linear polarization. The results show that non-uniform corrosion occurs on the galvanized steel and IF substrate during 250 h with the mud adhesion. The corrosion products on the galvanized steel are very loose and porous, which are mainly ZnO, Zn5（OH）8C12·H2O and Zn（OH）2, and Fe-Zn alloy layer with a lower corrosion rate is exposed on the galvanized steel surface; however, the corrosion products on IF substrate are considerably harder and denser, whose compositions of rust are mainly FeOOH and Fe3O4, and several pits appear on their surface. The results of continuous EIS and linear polarization measurements exhibit a corrosion mechanism, that is, under activation control, the charge transfer resistances present different tendencies between the galvanized steel and IF substrate; in addition, the evolution of linear polarization resistances is similar to that of charge transfer resistances. The higher contents of dissolved oxygen and Cl^- ions in the mud play an important role in accelerating the corrosion.
基金National Natural Science Foundation of China for Exploring Key Scientific Instrument(No.41827805)the Open Funds of the State Key Laboratory of Rare Earth Resource Utilization(No.RERU2021017)Hainan Province Science and Technology Special Fund(ZDYF2021GXJS210)for providing support。
文摘The microstructure and precipitated phases of as-cast Mg-5Y-1.5Nd-x Zn-0.5Zr(x=0,2,4,6 wt.%)alloys were investigated by optical microscopy,scanning electron microscopy,energy-dispersive spectrometry and X-ray Diffraction.The exposure corrosion experiment of these magnesium alloys was tested in South China Sea and KEXUE vessel atmospheric environment.The corrosion characteristic and mechanism of magnesium alloys of Mg-5Y-1.5Nd-x Zn-0.5Zr(x=0,2,4,6 wt.%)alloys were analyzed by weight loss rate,corrosion depth,corrosion products and corrosion morphologies.The electrochemical corrosion tests were also measured in the natural seawater.The comprehensive results showed that Mg-5Y-1.5Nd-4Zn-0.5Zr magnesium alloy existed the best corrosion resistance whether in the marine atmospheric environment and natural seawater environment.That depended on the microstructure,type and distribution of precipitated phases in Mg-5Y-1.5Nd-4Zn-0.5Zr magnesium alloy.Sufficient quantity anodic precipitated phases in the microstructure of Mg-5Y-1.5Nd-4Zn-0.5Zr alloy played the key role in the corrosion resistance.
文摘Two kinds of materials, soluble and insoluble in liquid zinc, such as Fe and FeB, are separately dealt with.A new theory is presented for insoluble materials. Based on the theory, the surface defects of insoluble materials are themain reason that the matcrials are correded.
