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METHOD FOR SUPPRESSING CUTTING CHATTER IN NUMERICAL CONTROL MACHINE TOOLS
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作者 孙宝寿 黄筱调 +3 位作者 顾伯勤 方成刚 丁文政 魏韬 《Transactions of Nanjing University of Aeronautics and Astronautics》 EI 2006年第2期108-114,共7页
A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control (NC) machine tool and controlling the limited cutting width. A model of the cutting system of the NC mac... A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control (NC) machine tool and controlling the limited cutting width. A model of the cutting system of the NC machine tool is established. It includes the mechanical system, the servo system and the cutting chatter system. Interactions between every two systems are shown in the model. The cutting system stability is simulated and relation curves between the limited cutting width and servo system parameters are described in the experiment. Simulation and experimental results show that there is a mapping relation between the limited cutting width and servo parameters of the NC machine tool, and the method is applicable and credible to suppress chatter. 展开更多
关键词 numerical control machine tool chatter servo parameter limited cutting width
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Bayesian networks modeling for thermal error of numerical control machine tools 被引量:7
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作者 Xin-hua YAO Jian-zhong FU Zi-chen CHEN 《Journal of Zhejiang University-Science A(Applied Physics & Engineering)》 SCIE EI CAS CSCD 2008年第11期1524-1530,共7页
The interaction between the heat source location, its intensity, thermal expansion coefficient, the machine system configuration and the running environment creates complex thermal behavior of a machine tool, and also... The interaction between the heat source location, its intensity, thermal expansion coefficient, the machine system configuration and the running environment creates complex thermal behavior of a machine tool, and also makes thermal error prediction difficult. To address this issue, a novel prediction method for machine tool thermal error based on Bayesian networks (BNs) was presented. The method described causal relationships of factors inducing thermal deformation by graph theory and estimated the thermal error by Bayesian statistical techniques. Due to the effective combination of domain knowledge and sampled data, the BN method could adapt to the change of running state of machine, and obtain satisfactory prediction accuracy. Ex- periments on spindle thermal deformation were conducted to evaluate the modeling performance. Experimental results indicate that the BN method performs far better than the least squares (LS) analysis in terms of modeling estimation accuracy. 展开更多
关键词 Bayesian networks(BNs) Thermal error model Numerical control(NC)machine tool
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Bayesian zero-failure reliability modeling and assessment method for multiple numerical control(NC) machine tools 被引量:2
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作者 阚英男 杨兆军 +3 位作者 李国发 何佳龙 王彦鹍 李洪洲 《Journal of Central South University》 SCIE EI CAS CSCD 2016年第11期2858-2866,共9页
A new problem that classical statistical methods are incapable of solving is reliability modeling and assessment when multiple numerical control machine tools(NCMTs) reveal zero failures after a reliability test. Thus... A new problem that classical statistical methods are incapable of solving is reliability modeling and assessment when multiple numerical control machine tools(NCMTs) reveal zero failures after a reliability test. Thus, the zero-failure data form and corresponding Bayesian model are developed to solve the zero-failure problem of NCMTs, for which no previous suitable statistical model has been developed. An expert-judgment process that incorporates prior information is presented to solve the difficulty in obtaining reliable prior distributions of Weibull parameters. The equations for the posterior distribution of the parameter vector and the Markov chain Monte Carlo(MCMC) algorithm are derived to solve the difficulty of calculating high-dimensional integration and to obtain parameter estimators. The proposed method is applied to a real case; a corresponding programming code and trick are developed to implement an MCMC simulation in Win BUGS, and a mean time between failures(MTBF) of 1057.9 h is obtained. Given its ability to combine expert judgment, prior information, and data, the proposed reliability modeling and assessment method under the zero failure of NCMTs is validated. 展开更多
关键词 Weibull distribution reliability modeling BAYES zero failure numerical control(NC) machine tools Markov chain Monte Carlo(MCMC) algorithm
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Integrated design and control technology of liner completion and drilling for horizontal wells 被引量:2
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作者 GAO Deli XIAN Baoan BI Yansen 《Petroleum Exploration and Development》 SCIE 2024年第4期1009-1021,共13页
Aiming at the problems of large load of rotation drive system,low efficiency of torque transmission and high cost for operation and maintenance of liner steering drilling system for the horizontal well,a new method of... Aiming at the problems of large load of rotation drive system,low efficiency of torque transmission and high cost for operation and maintenance of liner steering drilling system for the horizontal well,a new method of liner differential rotary drilling with double tubular strings in the horizontal well is proposed.The technical principle of this method is revealed,supporting tools such as the differential rotation transducer,composite rotary steering system and the hanger are designed,and technological process is optimized.A tool face control technique of steering drilling assembly is proposed and the calculation model of extension limit of liner differential rotary drilling with double tubular strings in horizontal well is established.These results show that the liner differential rotary drilling with double tubular strings is equipped with measurement while drilling(MWD)and positive displacement motor(PDM),and directional drilling of horizontal well is realized by adjusting rotary speed of drill pipe to control the tool face of PDM.Based on the engineering case of deep coalbed methane horizontal well in the eastern margin of Ordos Basin,the extension limit of horizontal drilling with double tubular strings is calculated.Compared with the conventional liner drilling method,the liner differential rotary drilling with double tubular strings increases the extension limit value of horizontal well significantly.The research findings provide useful reference for the integrated design and control of liner completion and drilling of horizontal wells. 展开更多
关键词 horizontal well liner completion and drilling double tubular strings liner differential rotary drilling tool face control horizontal extension limit
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Reliability Analysis of Electrical System of Computer Numerical Control Machine Tool Based on Bayesian Networks 被引量:2
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作者 黄土地 晏晶 +2 位作者 姜梅 彭卫文 黄洪钟 《Journal of Shanghai Jiaotong university(Science)》 EI 2016年第5期635-640,共6页
The core of computer numerical control(CNC) machine tool is the electrical system which controls and coordinates every part of CNC machine tool to complete processing tasks, so it is of great significance to strengthe... The core of computer numerical control(CNC) machine tool is the electrical system which controls and coordinates every part of CNC machine tool to complete processing tasks, so it is of great significance to strengthen the reliability of the electrical system. However, the electrical system is very complex due to many uncertain factors and dynamic stochastic characteristics when failure occurs. Therefore, the traditional fault tree analysis(FTA) method is not applicable. Bayesian network(BN) not only has a unique advantage to analyze nodes with multiply states in reliability analysis for complex systems, but also can solve the state explosion problem properly caused by Markov model when dealing with dynamic fault tree(DFT). In addition, the forward causal reasoning of BN can get the conditional probability distribution of the system under considering the uncertainty;the backward diagnosis reasoning of BN can recognize the weak links in system, so it is valuable for improving the system reliability. 展开更多
关键词 dynamic fault tree(DFT) Bayesian network(BN) RELIABILITY computer numerical control(CNC) machine tool electrical system
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Development of a Reconfigurable Platform for Manufacturing Equipment Control
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作者 FENG Shouting LI Di CHENG Xiangyu 《武汉理工大学学报》 CAS CSCD 北大核心 2006年第S3期810-814,共5页
In modern manufacturing equipment control area,controller is required to deliver higher computing capability for adopting advanced algorithms to meet speed and accuracy requirements,and reconfigurabilities for changin... In modern manufacturing equipment control area,controller is required to deliver higher computing capability for adopting advanced algorithms to meet speed and accuracy requirements,and reconfigurabilities for changing or(and)adding features or functions.This paper presents a methodology in design and implementation of a high performance and reconfigurable platform for manufacturing equipment control.This methodology is in virtue of system on a programmable chip(SoPC)technolo-gy but replacing the on-chip processor by an external high performance,floating-point digital signal processor(DSP).The appli-cation of the DSP is designed as a multi-threaded framework,which has more flexibilities than a traditional single-loop one.Fur-thermore,the field programmable gate array(FPGA)system can be reconfigured easily and quickly to meet a new requirement by dragging and dropping pre-built components in a SoPC building environment.As a result,the controller platform is more recon-figurable in terms of algorithms and functions.This platform is implemented in a 3-axis milling machine control and the result indicates that the design and implementation presented in this paper is feasible. 展开更多
关键词 machine tool control digital signal processor field programmable gate array system on a programmable chip
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Studies of layout of world machine tools industry based on patent analysis
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作者 张涛 Zhang Xu +2 位作者 Li Zhirong Zhao Yunhua Zhou Lijuan 《High Technology Letters》 EI CAS 2013年第3期246-253,共8页
As the foundation of an industrialized country nowadays,machine tools industry is regarded as the engine of industrial development of a country.The developed countries,such as USA,Germany and Japan,have widely deploye... As the foundation of an industrialized country nowadays,machine tools industry is regarded as the engine of industrial development of a country.The developed countries,such as USA,Germany and Japan,have widely deployed the technology of using the patent in order to keep their strength in various fields.This research examins the CNC machine tools industry in the world by using the patent analysis method.It first gives an overview about the world patent application in CNC machine tools industry from 1963 to 2010 and divides the development of the industry into five stages.It also lists the patent application of the world top 20 countries,where the top 5 countries are compared.The patents of the world top 10 companies of machine tools manufacturers are mapped according to the international patent classification(IPC),and the future trends of world machine tools industry are discussed.Finally conclusions and suggestions are presented. 展开更多
关键词 machine tools industry computerized numerical control (CNC) machine tools patent analysis international patent classification (IPC) development trends
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STUDY ON THE FEEDFORWARD COMPENSATION OF THE MOTIONERRORS OF NC MACHINE TOOLS
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作者 Yu Wenhua Wu Zhaotong (Zhejiang University) 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 1996年第4期300-305,299,共2页
A feedforward compensation naethod of the motion errors of NC machine tools imple- mented with software is proposed , with which the motion errors can be compensated whithout changing the original computer control sys... A feedforward compensation naethod of the motion errors of NC machine tools imple- mented with software is proposed , with which the motion errors can be compensated whithout changing the original computer control systems of the NC machine tools. The experimental results show that the circular interpolation profile machining errors decrease by a factor of 2/3 after com- pensated. 展开更多
关键词 Numerical controlled machine tool Motion error Feedforward compensation
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Understanding the Machining Process of Hierarchical Micro/Nanograting Structures Used for Optical Variable Device
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作者 Yanquan Geng Wenhan Zhu +5 位作者 Xiaosong Zhang Aoxiang Zhang Yongda Yan Hailong Cui Bo Xue Jiqiang Wang 《Chinese Journal of Mechanical Engineering》 2025年第1期161-185,共25页
Hierarchical micro/nanograting structures have attracted increasing attention owing to their significant applications in the fields of structural coloring,anti-counterfeiting,and decoration.Thus,the fabrication of hie... Hierarchical micro/nanograting structures have attracted increasing attention owing to their significant applications in the fields of structural coloring,anti-counterfeiting,and decoration.Thus,the fabrication of hierarchical micro/nanograting structures is important for these applications.In this study,a strategy for machining hierarchical micro/nanograting structures is developed by controlling the tool movement trajectory.A coupling Euler-Lagrange finite element model is established to simulate the machining process.The effect of the machining methods on the nanograting formation is demonstrated,and a suitable machining method for reducing the cutting force is obtained.The height of the nanograting decreases with an increase in the tool edge radius.Furthermore,optical variable devices(OVDs)are machined using an array overlap machining approach.Coding schemes for the parallel column unit crossover and column unit in the groove crossover are designed to achieve high-quality machining of OVDs.The coloring of the logo of the Harbin Institute of Technology and the logo of the centennial anniversary of the Harbin Institute of Technology on the surface of metal samples,such as aluminum alloys,is realized.The findings of this study provide a method for the fabrication of hierarchical micro/nanograting structures that can be used to prepare OVDs. 展开更多
关键词 Hierarchical micro/nanograting structures Optical variable devices Finite element simulation Tool trajectory controlling
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Combining the People Power and the Process Power to Achieve Six Sigma Process Capability——A Case Study
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作者 G Srinivasan N Srinivasa Gupta 《厦门大学学报(自然科学版)》 CAS CSCD 北大核心 2002年第S1期251-,共1页
Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six... Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six-Sigma implementation case study carried out in a magnet manufacturing compa ny, which produces bearing magnets to be used in energy meters. If the thickness of the produced bearing magnets is between 2.35 mm and 2.50 mm, they will be ac cepted by the customers. All the time the company could not produce the bearing magnets within the specified thickness range, as their process distribution was flat with 2.20 mm as lower control limit and 2.60 mm as upper control limit. This resulted in a huge loss in the form of non-conformities, loss of time and goodwill. The process capability of the company then was around 0.40. Organisat ion restructuring was carried out to reap the benefit of the People Power of the organisation. Statistically designed experiments (Taguchi Method based Design o f Experiments), Online quality control tools (Statistical Process Control To ols) were effectively used to complete the DMAIC (Define, Measure, Analyse, Impr ove and Control) cycle to reap the benefit of the Process Power of the organisat ion. Presently the company enjoys a process capability of 1.75, a way towards Si x-Sigma Process Capability. 展开更多
关键词 six-sigma process capability people power proc ess power statistically designed experiments online quality control tools
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Waste Reduction in a Manufacturing Process: A Case Study of Ceramics Factory in Thailand
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作者 Puttasayan Narapinij 《Journal of Environmental Science and Engineering(A)》 2016年第3期126-132,共7页
The objective of this research is to reduce waste in the production ceramics of Ceramics Factory in Thailand. The 7 Quality Control Tools (7 QC Tools) were implemented including Check sheet, Graph, Pareto diagram an... The objective of this research is to reduce waste in the production ceramics of Ceramics Factory in Thailand. The 7 Quality Control Tools (7 QC Tools) were implemented including Check sheet, Graph, Pareto diagram and Fishbone diagram, which were used to analyze and solve the problems. It was found that most of the wastes come from burning ceramics process. The kilns and trolleys has been used for a long time. Furthermore, the equipment and parts were damaged from lack of maintenance. The non-standard of product arrangement method into the kilns were the cause of waste. Thus, the researcher improved trolleys into the kilns and designed a fixture to help worker to product arrangement. The results of the research gathered data from quality inspection department. Then comparing data before the improvement (between September 2013 to December 2013) and after the improvement (between November 2014 to February 2015), the wastes are reduced from 8.97% to 0.29%. The result of improving is very efficiency because it can reduce the wastes by 8.68%. 展开更多
关键词 Waste reduction CERAMICS 7 Quality control tools continuous improvement.
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CPS Modeling of CNC Machine Tool Work Processes Using an Instruction-Domain Based Approach 被引量:19
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作者 Jihong Chen Jianzhong Yang +5 位作者 Huicheng Zhou Hua Xiang Zhihong Zhu Yesong Li Chen-Han Lee Guangda Xu 《Engineering》 SCIE EI 2015年第2期247-260,共14页
Building cyber-physical system(CPS) models of machine tools is a key technology for intelligent manufacturing. The massive electronic data from a computer numerical control(CNC) system during the work processes of a C... Building cyber-physical system(CPS) models of machine tools is a key technology for intelligent manufacturing. The massive electronic data from a computer numerical control(CNC) system during the work processes of a CNC machine tool is the main source of the big data on which a CPS model is established. In this work-process model, a method based on instruction domain is applied to analyze the electronic big data, and a quantitative description of the numerical control(NC) processes is built according to the G code of the processes. Utilizing the instruction domain, a work-process CPS model is established on the basis of the accurate, real-time mapping of the manufacturing tasks, resources, and status of the CNC machine tool. Using such models, case studies are conducted on intelligent-machining applications, such as the optimization of NC processing parameters and the health assurance of CNC machine tools. 展开更多
关键词 cyber-physical system (CPS) big data computer numerical control (CNC) machine tool electronic data of work processes instruction domain intelligent machining
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Investigation of Cutting Force by End Milling Operation
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《Journal of Mechanics Engineering and Automation》 2014年第1期91-95,共5页
In this work, the cutting forces by end milling operation are analyzed. Therefore, the main parameters of cutting force as cutting speed, feed rate and depth of cut also are investigated in our case. The cutting force... In this work, the cutting forces by end milling operation are analyzed. Therefore, the main parameters of cutting force as cutting speed, feed rate and depth of cut also are investigated in our case. The cutting force is modelled and analyzed into mathematical Wolfram simulations in order to compare the results and in the same time achieve the best solutions. Theoretical results are carried out by using the regression method that required fulfilling the critter by Fisher. The number of experiment, measurements and results of cutting force are presented in 2D as well as 3D. In order to verify the accuracy of the 2D diagram, the results for our case is used both two way such as experimental and theoretical method as well as results are compared. In other hands, these results indicate directly that the optimized parameters are capable of machining the workpiece. The obtained measurement results are compared with theoretical methods in Wolfram software. 展开更多
关键词 Cutting force CNC (computer numerical control machine tools end milling.
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QUALITY CONTROL OF HERBAL MATERIAL:ALTERNATIVE AND/OR COMPLEMENTARY TOOLS BASED ON BIOSENSORS, DNA PROFILING, NEAR INFRARED SPECTROSCOPY AND NUCLEAR MAGNETIC RESONANCE
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作者 Anna Rita Bilia 《World Journal of Traditional Chinese Medicine》 2015年第4期75-75,共1页
Phar.Eur.Herbal Drug(HD)monographs state which aspects have to be considered for quality assurance through the relevant chapters'Definition'.'Characters','Identification','Tests',and... Phar.Eur.Herbal Drug(HD)monographs state which aspects have to be considered for quality assurance through the relevant chapters'Definition'.'Characters','Identification','Tests',and'Assay'.Identification of botanical material is achieved by macroscopic and microscopic morphology,generally examined by a trained expert.Content or assay is the most difficult area of 展开更多
关键词 DNA PROFILING NEAR INFRARED SPECTROSCOPY AND NUCLEAR MAGNETIC RESONANCE QUALITY control OF HERBAL MATERIAL:ALTERNATIVE AND/OR COMPLEMENTARY tools BASED ON BIOSENSORS
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Sand production:A smart control framework for risk mitigation 被引量:3
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作者 Hisham Ben Mahmud Van Hong Leong Yuli Lestariono 《Petroleum》 CSCD 2020年第1期1-13,共13页
Due to the current global oil price,the sand production is considered undesirable product and the control of sand production is considered as one of the main concerns of production engineers.It can damage downhole,sub... Due to the current global oil price,the sand production is considered undesirable product and the control of sand production is considered as one of the main concerns of production engineers.It can damage downhole,subsea equipments and surface production facilities,also increasing the risk of catastrophic failure.As a result of that it costs the producers multiple millions of dollars each year.Therefore,there are many different approaches of sand control designed for different reservoir conditions.Selecting an appropriate technique for preventing formation sand production depends on different reservoir parameters.Therefore,choosing the best sand control method is the result of systematic study.In this paper the sand production factors and their effects are presented where the emphasis is given towards the sand prediction to determine the probability of producing sand from the reservoir,followed by the correct prevention implementation of sand control method.The combination of these two is presented as a smart control framework that can be applied for sand production management. 展开更多
关键词 Sand production Sand control tools Sand management A smart control framework
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