Two international standards,ISO 18501:2025,Performance rating of positive displacement refrigerant compressor,and ISO 18483:2025,Performance rating of centrifugal refrigerant compressor,were released at an event held ...Two international standards,ISO 18501:2025,Performance rating of positive displacement refrigerant compressor,and ISO 18483:2025,Performance rating of centrifugal refrigerant compressor,were released at an event held by GREE and Hefei General Machinery Research Institute Co.,Ltd.in Zhuhai,South China’s Guangdong province on June 12.展开更多
To predict stall and surge in advance that make the aero-engine compressor operatesafely,a stall prediction model based on deep learning theory is established in the current study.The Long Short-Term Memory(LSTM)origi...To predict stall and surge in advance that make the aero-engine compressor operatesafely,a stall prediction model based on deep learning theory is established in the current study.The Long Short-Term Memory(LSTM)originating from the recurrent neural network is used,and a set of measured dynamic pressure datasets including the stall process is used to learn whatdetermines the weight of neural network nodes.Subsequently,the structure and function hyperpa-rameters in the model are deeply optimized,and a set of measured pressure data is used to verify theprediction effects of the model.On this basis of the above good predictive capability,stall in low-and high-speed compressor are predicted by using the established model.When a period of non-stallpressure data is used as input in the model,the model can quickly complete the prediction of sub-sequent time series data through the self-learning and prediction mechanism.Comparison with thereal-time measured pressure data demonstrates that the starting point of the predicted stall is basi-cally the same as that of the measured stall,and the stall can be predicted more than 1 s in advanceso that the occurrence of stall can be avoided.The model of stall prediction in the current study canmake up for the uncertainty of threshold selection of the existing stall warning methods based onmeasured data signal processing.It has a great application potential to predict the stall occurrenceof aero-engine compressor in advance and avoid the accidents.展开更多
Unstable operating conditions such as surge could cause damage to both aerodynamic performance and structural integrity of a compression system.This paper addresses the critical issue of aerodynamic instability in com...Unstable operating conditions such as surge could cause damage to both aerodynamic performance and structural integrity of a compression system.This paper addresses the critical issue of aerodynamic instability in compressor design,particularly focusing on an axial-centrifugal combined compressor,a widely used yet underexplored configuration.An experimental investigation was conducted on a three-stage axial and one-stage centrifugal compressor(3A1C),using two pipe systems and employing fast-responding transducers to capture the dynamic instability process from choke condition to deep surge.Results reveal that at the design speed,3A1C enters deep surge directly,whereas at off-design speeds,it experiences rotating stall and mild surge across a wide mass flow range.Some special instability features in the combined compressor can be found in the steady state map and dynamic process.The characteristic curve of the first axial stage keeps a positive slope during the whole mass flow range at an off-design speed.The first stage could work stably on the stall characteristic curve because the centrifugal stage has stronger pressurization and plays a dominant role in global aerodynamic instability.Besides,rotating instability occurs at the first rotor tip and disappears as the back pressure increases,which is also rarely seen in a single-axial compressor.This is also related to the strong pressurization of the centrifugal stage.The findings of this paper will contribute to the understanding of aerodynamic instabilities in combined compressors.展开更多
With the continuous increase of aeroengine flight ceiling(>20 km),the thin atmosphere at high altitudes and the size effect all cause the compressor component inlet Reynolds number to decrease rapidly to a critical...With the continuous increase of aeroengine flight ceiling(>20 km),the thin atmosphere at high altitudes and the size effect all cause the compressor component inlet Reynolds number to decrease rapidly to a critical value(approximately 2.0×10^(5)),and the significant transition process on the blade/endwall surface leads to the sharp degradation of compressor performance,which seriously affects the engine fuel consumption and working stability at high altitudes.In this paper,the research progress on the internal flow mechanism and flow control methods of axial compressors at low Reynolds numbers is reviewed from the aspects of quantification and prediction of performance variation,flow loss mechanism related to separation and transition,efficient transition control and flow field organization.The development trend of the low-Reynolds-number effect of axial flow compressors is noted,and the difficulties and application prospects of aerodynamic design and efficient flow control methods for compressors under low Reynolds numbers at high altitudes are discussed.展开更多
To meet the demand for miniaturized,compact,high-reliability,and long-life cryocoolers in small satellite platforms,the development of a linear Stirling cryocooler has been undertaken.Computational Fluid Dynamics(CFD)...To meet the demand for miniaturized,compact,high-reliability,and long-life cryocoolers in small satellite platforms,the development of a linear Stirling cryocooler has been undertaken.Computational Fluid Dynamics(CFD)numerical simulation software was used to conduct simulation analyses,verifying the impact of porous media channel layout,eccentricity,viscous resistance coefficient of the porous media,and piston position on the designed aerostatic bearing piston employing self-supplied gas bearing technology.The calculation results indicate that both the aerostatic force and leakage increase synchronously with eccentricity,while the two designed gas lift channel layouts are capable of providing sufficient load-bearing capacity while ensuring minimal leakage.Through calculations,it was determined that the viscous resistance coefficient of the porous media material,used as a throttling mechanism,is most suitable within the range of 81011 to 810131/m2.When studying the piston position,it was found that××due to the influence of the gas film length,the aerostatic force gradually increases as the piston moves from the maximum compression stroke state to the maximum low-pressure stroke state.To validate combining simulation with experimental platform testing,a support fixture platform for testing the load-bearing capacity of the gas bearings was independently constructed.The development of the aerostatic bearing piston prototype was completed,and performance tests were conducted,confirming that the trend of aerostatic force variation with gas film length is consistent with calculations.Additionally,it was verified that under the two aerostatic channel layouts,the aerostatic force closely matches the calculated values.展开更多
The increasing performance demands of modern aero engines necessitate the integrated design of compressor transition ducts with upstream components to reduce the axial length of the engine.However,this design approach...The increasing performance demands of modern aero engines necessitate the integrated design of compressor transition ducts with upstream components to reduce the axial length of the engine.However,this design approach narrows the spacing between the stator and the strut,making traditional research on transition ducts only with struts unsuitable.The numerical results and experimental oil flow visualization results were utilized to reconstruct the three-dimensional flow structures in the stator passages under various operating conditions.Additionally,numerical methods were employed to analyze the mechanisms of the strut's effect on the upstream stator in an aggressive transition duct.The results show that the strut potential field increases the load on the upstream stator,leading to severe blade surface separation and corner separation/stall,and redistributes the inflow angle of the upstream stators circumferentially,resulting in significant differences in the flow structures within the stator passages on both sides.The separation flows within the stator passages mainly manifest in five types:pressure surface separation vortex,suction surface concentrated shedding vortex,suction surface separation vortex,suction surface-corner stall separation vortex,and suction surface separation vortex pair.Under different operating conditions,the separation flows within the stator passages are always composed of a part of these five types or a transitional state between two of them.展开更多
Nondestructive testing(NDT)methods such as visual inspection and ultrasonic testing are widely applied in manufacturing quality control,but they remain limited in their ability to detect defect characteristics.Visual ...Nondestructive testing(NDT)methods such as visual inspection and ultrasonic testing are widely applied in manufacturing quality control,but they remain limited in their ability to detect defect characteristics.Visual inspection depends strongly on operator experience,while ultrasonic testing requires physical contact and stable coupling conditions that are difficult to maintain in production lines.These constraints become more pronounced when defect-related information is scarce or when background noise interferes with signal acquisition in manufacturing processes.This study presents a non-contact acoustic method for diagnosing defects in scroll compressors during the manufacturing process.The diagnostic approach leverages Mel-frequency cepstral coefficients(MFCC),and shorttime Fourier transform(STFT)parameters to capture the rotational frequency and harmonic characteristics of the scroll compressor.These parameters enable the extraction of defect-related features even in the presence of background noise.A convolutional neural network(CNN)model was constructed using MFCCs and spectrograms as image inputs.The proposed method was validated using acoustic data collected from compressors operated at a fixed rotational speed under real manufacturing process.The method identified normal operation and three defect types.These results demonstrate the applicability of this method in noise-prone manufacturing environments and suggest its potential for improving product quality,manufacturing reliability and productivity.展开更多
The effects of Reynolds number on the compressor efficiency are investigated by tests on three highlyloaded 10-stage axial compressors.The tests are conducted by adjusting the inlet total pressure,and thus different R...The effects of Reynolds number on the compressor efficiency are investigated by tests on three highlyloaded 10-stage axial compressors.The tests are conducted by adjusting the inlet total pressure,and thus different Reynolds numbers are obtained.The results indicate that the compressor efficiency decreases when the Reynolds number decreases.Based on the test results,reasonable correlations between the Reynolds number and compressor efficiency for each of the three compressors are obtained.The comparison between the test result-deduced correlations and Wassell correlations indicates that the effects of Reynolds number on the efficiency predicted by the Wassell correlations are less than those obtained by the test result-deduced correlations.Owing to the complex loss models and flow behavior in highly-loaded multi-stage compressors,additional influence factors,including the tip clearance and the compressor inlet duct design,should be considered for performance correlations.Nevertheless,the Wassell correlations are valid for the tendency prediction of performance changes relating to the Reynolds number,while accurate correlations still largely depend on the specific test results.展开更多
The influence of Impedance Boundary Condition (IBC) on transonic compressors is investigated. A systematic input–output analytical framework is developed, which treats the nonlinearities as unknown forcing terms. The...The influence of Impedance Boundary Condition (IBC) on transonic compressors is investigated. A systematic input–output analytical framework is developed, which treats the nonlinearities as unknown forcing terms. The framework is validated through the experiments of rotating inlet distortion within a low-speed compressor. The input–output method is subsequently applied to transonic compressors, including NASA Rotor37 and Stage35, wherein impedance optimization is studied along with the exploration of its fundamental mechanisms. The IBC is employed to model the effect of Casing Treatment (CT). The optimal complex impedance values are determined through predicted results and tested across a range of circumferential modes and forcing frequencies. The IBC significantly reduces the energy and Reynolds stress gain, notably at the first-order circumferential mode and within the Rotor Rotating Frequency (RRF) range. Output modes reveal that transonic compressors with fine-tuned impedance values exhibit a more confined perturbation distribution and redistribute the perturbations compared to the uncontrolled case. Additionally, the roles of resistance and reactance are elucidated through input–output analysis, and resistance determines the energy transfer direction between flow and pressure waves and modulates the amplitude, whereas reactance modifies the phase relationships and attenuates the perturbations.展开更多
This paper introduces a new method based on deep belief networks(DBNs)to integrate intrinsic vibration information and assess the similarity of subspaces established on the Grassmann manifold for intelligent fault dia...This paper introduces a new method based on deep belief networks(DBNs)to integrate intrinsic vibration information and assess the similarity of subspaces established on the Grassmann manifold for intelligent fault diagnosis of a reciprocating compressor(RC).Initially,raw vibration signals undergo empirical mode decomposition to break them down into multiple intrinsic mode functions(IMFs).This operation can reveal inherent vibration patterns of fault and other components hidden in the original signals.Subsequently,features are refined from all the IMFs and concatenated into a high-dimensional representative vector,offering localized and comprehensive insights into RC operation.Through DBN,the fault-sensitive information is further refined from the features to enhance their performance in fault identification.Finally,similarities among subspaces on the Grassmann manifold are computed to match fault types.The efficacy of the method is validated usingfield data.Comparative analysis with traditional approaches for feature dimension reduction,feature extraction,and Euclidean distance-based fault identification underscores the effectiveness and superiority of the proposed method in RC fault diagnosis.展开更多
In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential f...In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.展开更多
This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compresso...This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.展开更多
To assess the aerodynamic performance and vibration characteristics of rotor blades during rotation,a study of unsteady blade surface forces is conducted in a low-speed axial flow compressor under a rotating coordinat...To assess the aerodynamic performance and vibration characteristics of rotor blades during rotation,a study of unsteady blade surface forces is conducted in a low-speed axial flow compressor under a rotating coordinate system.The capture,modulation,and acquisition of unsteady blade surface forces are achieved by using pressure sensors and strain gauges attached to the rotor blades,in conjunction with a wireless telemetry system.Based on the measurement reliability verification,this approach allows for the determination of the static pressure distribution on rotor blade surfaces,enabling the quantitative description of loadability at different spanwise positions along the blade chord.Effects caused by the factors such as Tip Leakage Flow(TLF)and flow separation can be perceived and reflected in the trends of static pressure on the blade surfaces.Simultaneously,the dynamic characteristics of unsteady pressure and stress on the blade surfaces are analyzed.The results indicate that only the pressure signals measured at the mid-chord of the blade tip can distinctly detect the unsteady frequency of TLF due to the oscillation of the low-pressure spot on the pressure surface.Subsequently,with the help of one-dimensional continuous wavelet analysis method,it can be inferred that as the compressor enters stall,the sensors are capable of capturing stall cell frequency under a rotating coordinate system.Furthermore,the stress at the blade root is higher than that at the blade tip,and the frequency band of the vibration can also be measured by the pressure sensors fixed on the casing wall in a stationary frame.While the compressor stalls,the stress at the blade root can be higher,which can provide valuable guidance for monitoring the lifecycle of compressor blades.展开更多
To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive jet.Two single EW slotted schemes(EWS1 and EWS2),...To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive jet.Two single EW slotted schemes(EWS1 and EWS2),alongside a combined(COM)scheme featuring double EW slots,were investigated.The results reveal that the EW slot,driven by pressure differentials between the pressure and suction sides,can generate an adaptive jet with escalating velocity as the operational load increases.This high-speed jet effectively re-excites the local low-energy fluid,thereby mitigating the corner separation.Notably,the EWS1 slot,positioned near the blade leading edge,exhibits relatively low jet velocities at negative incidence angles,causing jet separation and exacerbating the corner separation.Besides,the EWS2 slot is close to the blade trailing edge,resulting in massive low-energy fluid accumulating and separating before the slot outlet at positive incidence angles.In contrast,the COM scheme emerges as the most effective solution for comprehensive corner separation control.It can significantly reduce the total pressure loss and improve the static pressure coefficient for the ORI blade at 0°-4° incidence angles,while causing minimal negative impact on the aerodynamic performance at negative incidence angles.Therefore,the corner stall is delayed,and the available incidence angle range is broadened from -10°--2°to -10°-4°.This holds substantial promise for advancing the aerodynamic performance,operational stability,and load capacity of future highly loaded compressors.展开更多
This paper presents an experimental study on the Non-Synchronous Vibration(NSV)in a six-stage transonic compressor.The first part of the paper describes the NSV phenomenon of Rotor 1,which occurs when both Stator 1(S1...This paper presents an experimental study on the Non-Synchronous Vibration(NSV)in a six-stage transonic compressor.The first part of the paper describes the NSV phenomenon of Rotor 1,which occurs when both Stator 1(S1)and Stator 2(S2)or S1 only are closed.Detailed measurements and analysis are carried out for the former case through the unsteady wall pressure and the Blade Strain(BS).The spinning mode theory used in the rotor/stator interaction noise is employed to explain the relation between the circumferential wave number of the aerodynamic disturbance and the Nodal Diameter(ND)of the blade vibration.The variations of the vibration amplitudes of different blades and the Inter-Blade Phase Angles(IBPAs)at different moments suggest that the evolution of NSV is a highly nonuniform phenomenon along the circumferential direction.In addition,the difference between the wall-pressure spectra generated by the NSV and the classic flutter has been discussed.In the second part,the variations of aerodynamic loading due to the adjustment of the staggers of the Inlet Guide Vane(IGV),S1 and S2 have been investigated.It is found that closing S1 only can result in a great fluctuation to the performance of the front stages,which might be detrimental to the flow organization and increase the risk of NSV.In contrast,the effect of closing S2 only on the performance of the first two stages appears to be slighter relatively.展开更多
Manufacture variations can greatly increase the performance variability of compressor blades. Current robust design optimization methods have a critical role in reducing the adverse impact of the variations, but can b...Manufacture variations can greatly increase the performance variability of compressor blades. Current robust design optimization methods have a critical role in reducing the adverse impact of the variations, but can be affected by errors if the assumptions of the deviation models and distribution parameters are inaccurate. A new approach for robust design optimization without the employment of the deviation models is proposed. The deviation package method and the interval estimation method are exploited in this new approach. Simultaneously, a stratified strategy is used to reduce the computational cost and assure the optimization accuracy. The test case employed for this study is a typical transonic compressor blade profile, which resembles most of the manufacture features of modern compressor blades. A set of 96 newly manufactured blades was measured using a coordinate measurement machine to obtain the manufacture variations and produce a deviation package. The optimization results show that the scatter of the aerodynamic performance for the optimal robust design is 20% less than the baseline value. By comparing the optimization results obtained from the deviation package method with those obtained from widely-used methods employing the deviation model, the efficiency and accuracy of the deviation package method are demonstrated. Finally, the physical mechanisms that control the robustness of different designs were further investigated, and some statistical laws of robust design were extracted.展开更多
The application of higher bypass ratios and lower pressure ratios significantly reduces specific fuel consumption with the development of turbofan engines.However,it also increases the risk of flow separation at the i...The application of higher bypass ratios and lower pressure ratios significantly reduces specific fuel consumption with the development of turbofan engines.However,it also increases the risk of flow separation at the intake,leading to severe circumferential non-uniform inlet conditions.This study aimed to present an experimental investigation on instability evolutions of the compressor under circumferential non-uniform inlet conditions.Two stall inceptions regarding the different spatial scales and initial locations were selected to investigate this issue.The experiments were carried out on one tested rig,which the stall inceptions verified with the rotational speeds.At 65%design rotational speed(X),the stall inception was the spike,which was triggered by disturbances within serval pitches scale at the tip.Consequently,the spike-type stall inception was sensitive to circumferential distortion and led to a shrunk stall margin of the compressor.With the rotational speed increasing to 88%X,the stall inception switched to partial surge,which was induced by the flow blockage in the hub region around the full-annular.The results indicated that the partial surge was insusceptible to the circumferential distortion,which caused an extended stall margin with a lower stalled mass flow rate.In summary,the influence of distortion on the stability of the target compressor was found to be determined by the stall inception.展开更多
Polynomial Chaos Expansion(PCE)has gained significant popularity among engineers across various engineering disciplines for uncertainty analysis.However,traditional PCE suffers from two major drawbacks.First,the ortho...Polynomial Chaos Expansion(PCE)has gained significant popularity among engineers across various engineering disciplines for uncertainty analysis.However,traditional PCE suffers from two major drawbacks.First,the orthogonality of polynomial basis functions holds only for independent input variables,limiting the model’s ability to propagate uncertainty in dependent variables.Second,PCE encounters the"curse of dimensionality"due to the high computational cost of training the model with numerous polynomial coefficients.In practical manufacturing,compressor blades are subject to machining precision limitations,leading to deviations from their ideal geometric shapes.These deviations require a large number of geometric parameters to describe,and exhibit significant correlations.To efficiently quantify the impact of high-dimensional dependent geometric deviations on the aerodynamic performance of compressor blades,this paper firstly introduces a novel approach called Data-driven Sparse PCE(DSPCE).The proposed method addresses the aforementioned challenges by employing a decorrelation algorithm to directly create multivariate basis functions,accommodating both independent and dependent random variables.Furthermore,the method utilizes an iterative Diffeomorphic Modulation under Observable Response Preserving Homotopy regression algorithm to solve the unknown coefficients,achieving model sparsity while maintaining fitting accuracy.Then,the study investigates the simultaneous effects of seven dependent geometric deviations on the aerodynamics of a high subsonic compressor cascade by using the DSPCE method proposed and sensitivity analysis of covariance.The joint distribution of the dependent geometric deviations is determined using Quantile-Quantile plots and normal copula functions based on finite measurement data.The results demonstrate that the correlations between geometric deviations significantly impact the variance of aerodynamic performance and the flow field.Therefore,it is crucial to consider these correlations for accurately assessing the aerodynamic uncertainty.展开更多
A series of experiments and numerical simulations are carried out in a high-speed axial compressor to systematically investigate the influence and underlying flow mechanisms of micro tip injection on enhancing compres...A series of experiments and numerical simulations are carried out in a high-speed axial compressor to systematically investigate the influence and underlying flow mechanisms of micro tip injection on enhancing compressor stability.Different geometric structures of micro tip injection have been investigated,including the axial positions of injector port,injected mass flow rate and injector diameter.First,seven designed micro tip injection structures and one solid wall casing are tested in the compressor test rig to elucidate the influence of different micro tip injection parameters on the compressor stability.Then,numerical simulations are conducted to analyze the underlying flow mechanisms of micro tip injection with different design parameters on enhancing the compressor stability.The experimental and numerical investigation reveal that when the injection port is located upstream of the low-speed region,the compressor stability is significantly enhanced.The tip injection with larger injected mass flow can obtain higher stall margin improvement.Smaller injector diameter produces higher injection momentum and velocity,contributing to greater improvement on the compressor stability.展开更多
Ice causes impact damage to different positions of the compressor blade,destroys the structural integrity of the rotor structure,and then causes unbalanced failure and even causes nonlinear vibration accidents such as...Ice causes impact damage to different positions of the compressor blade,destroys the structural integrity of the rotor structure,and then causes unbalanced failure and even causes nonlinear vibration accidents such as collision and friction,which affects the execution of helicopter tasks.To investigate the influence of impact position on the damage form and dynamic response of blades during ice impact,a dynamic model by finite element-smooth particle fluid dynamic coupling method is created.The ice impact damage experiment of the TC4 plate based on the air gun experimental platform was carried out to verify the reliability of the simulation model.The damage of compressor blades impacted by ice from different positions under static and design speed of 45000 r/min is analyzed.The research results indicate that under static conditions,the damage caused by ice impact from the leading edge blade tip to the leading edge blade root first increases and then decreases,with the maximum damage occurring at the 66.7%blade height position on the leading edge.At the design speed,the closer the impact locations are to the leaf tip,the greater the damage is,and the plastic damage,equivalent stress,and kinetic energy loss of the ice impact are lower than the blade static condition.The research conclusion can provide theoretical reference and data support for the design of structural strength and protection of compressor blades in turboshaft engines.展开更多
文摘Two international standards,ISO 18501:2025,Performance rating of positive displacement refrigerant compressor,and ISO 18483:2025,Performance rating of centrifugal refrigerant compressor,were released at an event held by GREE and Hefei General Machinery Research Institute Co.,Ltd.in Zhuhai,South China’s Guangdong province on June 12.
基金funded by the National Natural Science Foundation of China(No.52376039 and U24A20138)the Beijing Natural Science Foundation of China(No.JQ24017)+1 种基金the National Science and Technology Major Project of China(Nos.J2019-II-0005-0025 and Y2022-Ⅱ-0002-0005)the Special Fund for the Member of Youth Innovation Promotion Association of Chinese Academy of Sciences(No.2018173)。
文摘To predict stall and surge in advance that make the aero-engine compressor operatesafely,a stall prediction model based on deep learning theory is established in the current study.The Long Short-Term Memory(LSTM)originating from the recurrent neural network is used,and a set of measured dynamic pressure datasets including the stall process is used to learn whatdetermines the weight of neural network nodes.Subsequently,the structure and function hyperpa-rameters in the model are deeply optimized,and a set of measured pressure data is used to verify theprediction effects of the model.On this basis of the above good predictive capability,stall in low-and high-speed compressor are predicted by using the established model.When a period of non-stallpressure data is used as input in the model,the model can quickly complete the prediction of sub-sequent time series data through the self-learning and prediction mechanism.Comparison with thereal-time measured pressure data demonstrates that the starting point of the predicted stall is basi-cally the same as that of the measured stall,and the stall can be predicted more than 1 s in advanceso that the occurrence of stall can be avoided.The model of stall prediction in the current study canmake up for the uncertainty of threshold selection of the existing stall warning methods based onmeasured data signal processing.It has a great application potential to predict the stall occurrenceof aero-engine compressor in advance and avoid the accidents.
基金supported by the National Science and Technology Major Project of China(Nos.2017-II-0004-0016 and J2019-I-0011-0011).
文摘Unstable operating conditions such as surge could cause damage to both aerodynamic performance and structural integrity of a compression system.This paper addresses the critical issue of aerodynamic instability in compressor design,particularly focusing on an axial-centrifugal combined compressor,a widely used yet underexplored configuration.An experimental investigation was conducted on a three-stage axial and one-stage centrifugal compressor(3A1C),using two pipe systems and employing fast-responding transducers to capture the dynamic instability process from choke condition to deep surge.Results reveal that at the design speed,3A1C enters deep surge directly,whereas at off-design speeds,it experiences rotating stall and mild surge across a wide mass flow range.Some special instability features in the combined compressor can be found in the steady state map and dynamic process.The characteristic curve of the first axial stage keeps a positive slope during the whole mass flow range at an off-design speed.The first stage could work stably on the stall characteristic curve because the centrifugal stage has stronger pressurization and plays a dominant role in global aerodynamic instability.Besides,rotating instability occurs at the first rotor tip and disappears as the back pressure increases,which is also rarely seen in a single-axial compressor.This is also related to the strong pressurization of the centrifugal stage.The findings of this paper will contribute to the understanding of aerodynamic instabilities in combined compressors.
基金co-supported by the National Natural Science Foundation of China(No.52306053)the Science Center for Gas Turbine Project,China(No.P2022-B-Ⅱ-005-001)the National Science and Technology Major Project of China(No.2017-Ⅱ-0010-0024)。
文摘With the continuous increase of aeroengine flight ceiling(>20 km),the thin atmosphere at high altitudes and the size effect all cause the compressor component inlet Reynolds number to decrease rapidly to a critical value(approximately 2.0×10^(5)),and the significant transition process on the blade/endwall surface leads to the sharp degradation of compressor performance,which seriously affects the engine fuel consumption and working stability at high altitudes.In this paper,the research progress on the internal flow mechanism and flow control methods of axial compressors at low Reynolds numbers is reviewed from the aspects of quantification and prediction of performance variation,flow loss mechanism related to separation and transition,efficient transition control and flow field organization.The development trend of the low-Reynolds-number effect of axial flow compressors is noted,and the difficulties and application prospects of aerodynamic design and efficient flow control methods for compressors under low Reynolds numbers at high altitudes are discussed.
文摘To meet the demand for miniaturized,compact,high-reliability,and long-life cryocoolers in small satellite platforms,the development of a linear Stirling cryocooler has been undertaken.Computational Fluid Dynamics(CFD)numerical simulation software was used to conduct simulation analyses,verifying the impact of porous media channel layout,eccentricity,viscous resistance coefficient of the porous media,and piston position on the designed aerostatic bearing piston employing self-supplied gas bearing technology.The calculation results indicate that both the aerostatic force and leakage increase synchronously with eccentricity,while the two designed gas lift channel layouts are capable of providing sufficient load-bearing capacity while ensuring minimal leakage.Through calculations,it was determined that the viscous resistance coefficient of the porous media material,used as a throttling mechanism,is most suitable within the range of 81011 to 810131/m2.When studying the piston position,it was found that××due to the influence of the gas film length,the aerostatic force gradually increases as the piston moves from the maximum compression stroke state to the maximum low-pressure stroke state.To validate combining simulation with experimental platform testing,a support fixture platform for testing the load-bearing capacity of the gas bearings was independently constructed.The development of the aerostatic bearing piston prototype was completed,and performance tests were conducted,confirming that the trend of aerostatic force variation with gas film length is consistent with calculations.Additionally,it was verified that under the two aerostatic channel layouts,the aerostatic force closely matches the calculated values.
基金supported by the National Natural Science Foundation of China(No.52276025)the Science Center for Gas Turbine Project of China(Nos.P2022-A-Ⅱ-001-001,P2022-A-Ⅱ-002-001 and P2022-B-Ⅱ-002-001)。
文摘The increasing performance demands of modern aero engines necessitate the integrated design of compressor transition ducts with upstream components to reduce the axial length of the engine.However,this design approach narrows the spacing between the stator and the strut,making traditional research on transition ducts only with struts unsuitable.The numerical results and experimental oil flow visualization results were utilized to reconstruct the three-dimensional flow structures in the stator passages under various operating conditions.Additionally,numerical methods were employed to analyze the mechanisms of the strut's effect on the upstream stator in an aggressive transition duct.The results show that the strut potential field increases the load on the upstream stator,leading to severe blade surface separation and corner separation/stall,and redistributes the inflow angle of the upstream stators circumferentially,resulting in significant differences in the flow structures within the stator passages on both sides.The separation flows within the stator passages mainly manifest in five types:pressure surface separation vortex,suction surface concentrated shedding vortex,suction surface separation vortex,suction surface-corner stall separation vortex,and suction surface separation vortex pair.Under different operating conditions,the separation flows within the stator passages are always composed of a part of these five types or a transitional state between two of them.
基金supported in part by the National Research Foundation of Korea(NRF)grant funded by the Korean government(MSIT)(RS-2023-00239657)in part by the National Research Foundation of Korea(NRF)grant funded by the Korean government(MSIT)(No.RS-2024-00423772)。
文摘Nondestructive testing(NDT)methods such as visual inspection and ultrasonic testing are widely applied in manufacturing quality control,but they remain limited in their ability to detect defect characteristics.Visual inspection depends strongly on operator experience,while ultrasonic testing requires physical contact and stable coupling conditions that are difficult to maintain in production lines.These constraints become more pronounced when defect-related information is scarce or when background noise interferes with signal acquisition in manufacturing processes.This study presents a non-contact acoustic method for diagnosing defects in scroll compressors during the manufacturing process.The diagnostic approach leverages Mel-frequency cepstral coefficients(MFCC),and shorttime Fourier transform(STFT)parameters to capture the rotational frequency and harmonic characteristics of the scroll compressor.These parameters enable the extraction of defect-related features even in the presence of background noise.A convolutional neural network(CNN)model was constructed using MFCCs and spectrograms as image inputs.The proposed method was validated using acoustic data collected from compressors operated at a fixed rotational speed under real manufacturing process.The method identified normal operation and three defect types.These results demonstrate the applicability of this method in noise-prone manufacturing environments and suggest its potential for improving product quality,manufacturing reliability and productivity.
文摘The effects of Reynolds number on the compressor efficiency are investigated by tests on three highlyloaded 10-stage axial compressors.The tests are conducted by adjusting the inlet total pressure,and thus different Reynolds numbers are obtained.The results indicate that the compressor efficiency decreases when the Reynolds number decreases.Based on the test results,reasonable correlations between the Reynolds number and compressor efficiency for each of the three compressors are obtained.The comparison between the test result-deduced correlations and Wassell correlations indicates that the effects of Reynolds number on the efficiency predicted by the Wassell correlations are less than those obtained by the test result-deduced correlations.Owing to the complex loss models and flow behavior in highly-loaded multi-stage compressors,additional influence factors,including the tip clearance and the compressor inlet duct design,should be considered for performance correlations.Nevertheless,the Wassell correlations are valid for the tendency prediction of performance changes relating to the Reynolds number,while accurate correlations still largely depend on the specific test results.
基金co-supported by the National Natural Science Foundation of China(Nos.52325602,52306036 and 52306035)the National Science and Technology Major Project of China(No.Y2022-II-0003-0006 and Y2022-II-0002-0005)+1 种基金the project funded by China Postdoctoral Science Foundation(No.2022M720346)supported by the Key Laboratory of Pre-Research Management Centre of China(No.6142702200101).
文摘The influence of Impedance Boundary Condition (IBC) on transonic compressors is investigated. A systematic input–output analytical framework is developed, which treats the nonlinearities as unknown forcing terms. The framework is validated through the experiments of rotating inlet distortion within a low-speed compressor. The input–output method is subsequently applied to transonic compressors, including NASA Rotor37 and Stage35, wherein impedance optimization is studied along with the exploration of its fundamental mechanisms. The IBC is employed to model the effect of Casing Treatment (CT). The optimal complex impedance values are determined through predicted results and tested across a range of circumferential modes and forcing frequencies. The IBC significantly reduces the energy and Reynolds stress gain, notably at the first-order circumferential mode and within the Rotor Rotating Frequency (RRF) range. Output modes reveal that transonic compressors with fine-tuned impedance values exhibit a more confined perturbation distribution and redistribute the perturbations compared to the uncontrolled case. Additionally, the roles of resistance and reactance are elucidated through input–output analysis, and resistance determines the energy transfer direction between flow and pressure waves and modulates the amplitude, whereas reactance modifies the phase relationships and attenuates the perturbations.
文摘This paper introduces a new method based on deep belief networks(DBNs)to integrate intrinsic vibration information and assess the similarity of subspaces established on the Grassmann manifold for intelligent fault diagnosis of a reciprocating compressor(RC).Initially,raw vibration signals undergo empirical mode decomposition to break them down into multiple intrinsic mode functions(IMFs).This operation can reveal inherent vibration patterns of fault and other components hidden in the original signals.Subsequently,features are refined from all the IMFs and concatenated into a high-dimensional representative vector,offering localized and comprehensive insights into RC operation.Through DBN,the fault-sensitive information is further refined from the features to enhance their performance in fault identification.Finally,similarities among subspaces on the Grassmann manifold are computed to match fault types.The efficacy of the method is validated usingfield data.Comparative analysis with traditional approaches for feature dimension reduction,feature extraction,and Euclidean distance-based fault identification underscores the effectiveness and superiority of the proposed method in RC fault diagnosis.
基金supported by theDouble First-Class Key ProgramofGansu ProvincialDepartment of Education(grant number GCJ2022-38)Science and Technology Program of Gansu Province(grant number 22ZD6GA038)Key Research and Development Program of Gansu Province—Industrial Project(grant number 25YFGA021).
文摘In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.
基金National Science Foundation of China(grant numbers 52366009 and 52130607)Doble First-Class Key Programof Gansu Provincial Department of Education(grant number GCJ2022-38)+1 种基金2022 Gansu Provincial University Industry Support Plan Project(grant number 2022CYZC-21)KeyR&DProgramofGansu Province of China(grant number 22YF7GA163).
文摘This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.
基金funded by the National Natural Science Foundation of China(Nos.U24A20138 and No.52376039)the Beijing Natural Science Foundation,China(JQ24017)+1 种基金the National Science and Technology Major Project of China(Nos.J2019-II-0005-0025 and Y2022-II-0002-0005)the Special Fund for the Member of Youth Innovation Promotion Association of Chinese Academy of Sciences,China(No.2018173).
文摘To assess the aerodynamic performance and vibration characteristics of rotor blades during rotation,a study of unsteady blade surface forces is conducted in a low-speed axial flow compressor under a rotating coordinate system.The capture,modulation,and acquisition of unsteady blade surface forces are achieved by using pressure sensors and strain gauges attached to the rotor blades,in conjunction with a wireless telemetry system.Based on the measurement reliability verification,this approach allows for the determination of the static pressure distribution on rotor blade surfaces,enabling the quantitative description of loadability at different spanwise positions along the blade chord.Effects caused by the factors such as Tip Leakage Flow(TLF)and flow separation can be perceived and reflected in the trends of static pressure on the blade surfaces.Simultaneously,the dynamic characteristics of unsteady pressure and stress on the blade surfaces are analyzed.The results indicate that only the pressure signals measured at the mid-chord of the blade tip can distinctly detect the unsteady frequency of TLF due to the oscillation of the low-pressure spot on the pressure surface.Subsequently,with the help of one-dimensional continuous wavelet analysis method,it can be inferred that as the compressor enters stall,the sensors are capable of capturing stall cell frequency under a rotating coordinate system.Furthermore,the stress at the blade root is higher than that at the blade tip,and the frequency band of the vibration can also be measured by the pressure sensors fixed on the casing wall in a stationary frame.While the compressor stalls,the stress at the blade root can be higher,which can provide valuable guidance for monitoring the lifecycle of compressor blades.
基金sponsored by the National Natural Science Foundation of China(No.52106057)the National Major Science and Technology Projects of China(No.2017-Ⅱ-0001-0013)+2 种基金Fundamental Research Funds for the Central Universities of China(No.D5000210483)the Foundation of State Level Key Laboratory of Airfoil and Cascade Aerodynamics of China(Nos.D5150210006 and D5050210015)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University of China(No.CX2023012).
文摘To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive jet.Two single EW slotted schemes(EWS1 and EWS2),alongside a combined(COM)scheme featuring double EW slots,were investigated.The results reveal that the EW slot,driven by pressure differentials between the pressure and suction sides,can generate an adaptive jet with escalating velocity as the operational load increases.This high-speed jet effectively re-excites the local low-energy fluid,thereby mitigating the corner separation.Notably,the EWS1 slot,positioned near the blade leading edge,exhibits relatively low jet velocities at negative incidence angles,causing jet separation and exacerbating the corner separation.Besides,the EWS2 slot is close to the blade trailing edge,resulting in massive low-energy fluid accumulating and separating before the slot outlet at positive incidence angles.In contrast,the COM scheme emerges as the most effective solution for comprehensive corner separation control.It can significantly reduce the total pressure loss and improve the static pressure coefficient for the ORI blade at 0°-4° incidence angles,while causing minimal negative impact on the aerodynamic performance at negative incidence angles.Therefore,the corner stall is delayed,and the available incidence angle range is broadened from -10°--2°to -10°-4°.This holds substantial promise for advancing the aerodynamic performance,operational stability,and load capacity of future highly loaded compressors.
基金co-supported by the Beijing Natural Science Foundation,China(No.3244044)the National Natural Science Foundation of China(No.52022009)+1 种基金the Science Center for Gas Turbine Project of China(No.P2022-A-II-003-001)the Key Laboratory Foundation,China(No.2021-JCJQ-LB-062-0102).
文摘This paper presents an experimental study on the Non-Synchronous Vibration(NSV)in a six-stage transonic compressor.The first part of the paper describes the NSV phenomenon of Rotor 1,which occurs when both Stator 1(S1)and Stator 2(S2)or S1 only are closed.Detailed measurements and analysis are carried out for the former case through the unsteady wall pressure and the Blade Strain(BS).The spinning mode theory used in the rotor/stator interaction noise is employed to explain the relation between the circumferential wave number of the aerodynamic disturbance and the Nodal Diameter(ND)of the blade vibration.The variations of the vibration amplitudes of different blades and the Inter-Blade Phase Angles(IBPAs)at different moments suggest that the evolution of NSV is a highly nonuniform phenomenon along the circumferential direction.In addition,the difference between the wall-pressure spectra generated by the NSV and the classic flutter has been discussed.In the second part,the variations of aerodynamic loading due to the adjustment of the staggers of the Inlet Guide Vane(IGV),S1 and S2 have been investigated.It is found that closing S1 only can result in a great fluctuation to the performance of the front stages,which might be detrimental to the flow organization and increase the risk of NSV.In contrast,the effect of closing S2 only on the performance of the first two stages appears to be slighter relatively.
基金funded by the National Science and Technology Major Project, China (No. 2017-II-0001-0013)Science Center for Gas Turbine Project, China (Nos. P2022-A-II-002-001 and P2022-B-II-002-001)。
文摘Manufacture variations can greatly increase the performance variability of compressor blades. Current robust design optimization methods have a critical role in reducing the adverse impact of the variations, but can be affected by errors if the assumptions of the deviation models and distribution parameters are inaccurate. A new approach for robust design optimization without the employment of the deviation models is proposed. The deviation package method and the interval estimation method are exploited in this new approach. Simultaneously, a stratified strategy is used to reduce the computational cost and assure the optimization accuracy. The test case employed for this study is a typical transonic compressor blade profile, which resembles most of the manufacture features of modern compressor blades. A set of 96 newly manufactured blades was measured using a coordinate measurement machine to obtain the manufacture variations and produce a deviation package. The optimization results show that the scatter of the aerodynamic performance for the optimal robust design is 20% less than the baseline value. By comparing the optimization results obtained from the deviation package method with those obtained from widely-used methods employing the deviation model, the efficiency and accuracy of the deviation package method are demonstrated. Finally, the physical mechanisms that control the robustness of different designs were further investigated, and some statistical laws of robust design were extracted.
基金support of the National Natural Science Foundation of China(Nos.52322603,51976005,52006002,and 51906005)the Science Center for Gas Turbine Project,China(No.P2022-B-II-004-001)+5 种基金the Advanced Jet Propulsion Creativity Center,AEAC,China(No.HKCX2020-02-013)the National Science and Technology Major Project,China(No.2017-Ⅱ-0005-0018)the Fundamental Research Funds for the Central Universities,China(No.501XTCX2023146001)the Beijing Nova Program,China(No.20220484074)the Beijing Municipal Natural Science Foundation,China(No.3242016)the Collaborative Innovation Center for Advanced Aero-Engines,China。
文摘The application of higher bypass ratios and lower pressure ratios significantly reduces specific fuel consumption with the development of turbofan engines.However,it also increases the risk of flow separation at the intake,leading to severe circumferential non-uniform inlet conditions.This study aimed to present an experimental investigation on instability evolutions of the compressor under circumferential non-uniform inlet conditions.Two stall inceptions regarding the different spatial scales and initial locations were selected to investigate this issue.The experiments were carried out on one tested rig,which the stall inceptions verified with the rotational speeds.At 65%design rotational speed(X),the stall inception was the spike,which was triggered by disturbances within serval pitches scale at the tip.Consequently,the spike-type stall inception was sensitive to circumferential distortion and led to a shrunk stall margin of the compressor.With the rotational speed increasing to 88%X,the stall inception switched to partial surge,which was induced by the flow blockage in the hub region around the full-annular.The results indicated that the partial surge was insusceptible to the circumferential distortion,which caused an extended stall margin with a lower stalled mass flow rate.In summary,the influence of distortion on the stability of the target compressor was found to be determined by the stall inception.
基金the National Science and Technology Major Project of China(No.J2019-I-0011)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University,China(No.CX2023057)for supporting the research work.
文摘Polynomial Chaos Expansion(PCE)has gained significant popularity among engineers across various engineering disciplines for uncertainty analysis.However,traditional PCE suffers from two major drawbacks.First,the orthogonality of polynomial basis functions holds only for independent input variables,limiting the model’s ability to propagate uncertainty in dependent variables.Second,PCE encounters the"curse of dimensionality"due to the high computational cost of training the model with numerous polynomial coefficients.In practical manufacturing,compressor blades are subject to machining precision limitations,leading to deviations from their ideal geometric shapes.These deviations require a large number of geometric parameters to describe,and exhibit significant correlations.To efficiently quantify the impact of high-dimensional dependent geometric deviations on the aerodynamic performance of compressor blades,this paper firstly introduces a novel approach called Data-driven Sparse PCE(DSPCE).The proposed method addresses the aforementioned challenges by employing a decorrelation algorithm to directly create multivariate basis functions,accommodating both independent and dependent random variables.Furthermore,the method utilizes an iterative Diffeomorphic Modulation under Observable Response Preserving Homotopy regression algorithm to solve the unknown coefficients,achieving model sparsity while maintaining fitting accuracy.Then,the study investigates the simultaneous effects of seven dependent geometric deviations on the aerodynamics of a high subsonic compressor cascade by using the DSPCE method proposed and sensitivity analysis of covariance.The joint distribution of the dependent geometric deviations is determined using Quantile-Quantile plots and normal copula functions based on finite measurement data.The results demonstrate that the correlations between geometric deviations significantly impact the variance of aerodynamic performance and the flow field.Therefore,it is crucial to consider these correlations for accurately assessing the aerodynamic uncertainty.
基金supported by National Natural Science Foundation of China(No.52076179)National Science and Technology Major Projects of China(No.J2019-I-0011).
文摘A series of experiments and numerical simulations are carried out in a high-speed axial compressor to systematically investigate the influence and underlying flow mechanisms of micro tip injection on enhancing compressor stability.Different geometric structures of micro tip injection have been investigated,including the axial positions of injector port,injected mass flow rate and injector diameter.First,seven designed micro tip injection structures and one solid wall casing are tested in the compressor test rig to elucidate the influence of different micro tip injection parameters on the compressor stability.Then,numerical simulations are conducted to analyze the underlying flow mechanisms of micro tip injection with different design parameters on enhancing the compressor stability.The experimental and numerical investigation reveal that when the injection port is located upstream of the low-speed region,the compressor stability is significantly enhanced.The tip injection with larger injected mass flow can obtain higher stall margin improvement.Smaller injector diameter produces higher injection momentum and velocity,contributing to greater improvement on the compressor stability.
基金supported by the National Natural Science Foundation of China(Grant Nos.52175091 and 52075165)the National Natural Science Foundation of Hunan Province(Grant No.2023JJ30247)+1 种基金the Key Research and Development Program of Hunan Province(Grant No.2022GK2023)the AECC Independent Innovation Special Foundation(Grant No.KY-1003-2021-0019).
文摘Ice causes impact damage to different positions of the compressor blade,destroys the structural integrity of the rotor structure,and then causes unbalanced failure and even causes nonlinear vibration accidents such as collision and friction,which affects the execution of helicopter tasks.To investigate the influence of impact position on the damage form and dynamic response of blades during ice impact,a dynamic model by finite element-smooth particle fluid dynamic coupling method is created.The ice impact damage experiment of the TC4 plate based on the air gun experimental platform was carried out to verify the reliability of the simulation model.The damage of compressor blades impacted by ice from different positions under static and design speed of 45000 r/min is analyzed.The research results indicate that under static conditions,the damage caused by ice impact from the leading edge blade tip to the leading edge blade root first increases and then decreases,with the maximum damage occurring at the 66.7%blade height position on the leading edge.At the design speed,the closer the impact locations are to the leaf tip,the greater the damage is,and the plastic damage,equivalent stress,and kinetic energy loss of the ice impact are lower than the blade static condition.The research conclusion can provide theoretical reference and data support for the design of structural strength and protection of compressor blades in turboshaft engines.
