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Enhancing CO_(2) methanation via doping CeO_(2) to Ni/Al_(2)O_(3) and stacking catalyst beds
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作者 Yutong Pan Pengju Gao +10 位作者 Shixiong Tang Xiaoyu Han Ziwen Hao Jiyi Chen Zhenmei Zhang Heng Zhang Xiaohui Zi Maoshuai Li Shiwei Wang Yue Wang Xinbin Ma 《Chinese Journal of Chemical Engineering》 SCIE EI CAS CSCD 2024年第11期170-180,共11页
This work synthesized a series of Ni/CeO_(2)/Al_(2)O_(3) catalysts with varying CeO_(2) doping amounts to enhance low-temperature CO_(2) methanation.The introduction of CeO_(2) weakens the interaction between Ni and A... This work synthesized a series of Ni/CeO_(2)/Al_(2)O_(3) catalysts with varying CeO_(2) doping amounts to enhance low-temperature CO_(2) methanation.The introduction of CeO_(2) weakens the interaction between Ni and Al_(2)O_(3),leading to the formation of Ni-CeO_(2) active sites.This results in a high dispersion of Ni and CeO_(2),improved catalyst reducibility,increased number of active sites,and enhanced the CO_(2) methanation.This work further investigated the impact of WHSV and catalyst stacking configuration to enhance the reaction.When the catalyst is stacked into three segments with a temperature gradient of 330℃,300℃,and 250℃under WHSV=9000 ml·h^(-1)·g^(-1),the CO_(2) conversion significantly increases to 95%,which is remarkably close to the thermodynamic equilibrium(96%). 展开更多
关键词 Ni/CeO_(2)/Al_(2)O_(3) CeO_(2) doping Metal-support interaction Stacking catalyst beds bed temperature
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Hydrogen production by catalytic decomposition of methane using a Fe-based catalyst in a fluidized bed reactor 被引量:4
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作者 D.Torres S.deLlobet +3 位作者 J.L.Pinilla M.J.Lzaro I.Suelves R.Moliner 《Journal of Natural Gas Chemistry》 EI CAS CSCD 2012年第4期367-373,共7页
Catalytic decomposition of methane using a Fe-based catalyst for hydrogen production has been studied in this work. A Fe/Al2O3 catalyst previously developed by our research group has been tested in a fluidized bed rea... Catalytic decomposition of methane using a Fe-based catalyst for hydrogen production has been studied in this work. A Fe/Al2O3 catalyst previously developed by our research group has been tested in a fluidized bed reactor (FBR). A parametric study ot the effects of some process variables, including reaction temperature and space velocity, is undertaken. The operating conditions strongly affect the catalyst performance. Methane conversion was increased by increasing the temperature and lowering the space velocity. Using temperatures between 700 and 900℃ and space velocities between 3 and 6 LN/(gcat·h), a methane conversion in the range of 25%-40% for the gas exiting the reactor could be obtained during a 6 h run. In addition, carbon was deposited in the form of nanofilaments (chain like nanofibers and multiwall nanotubes) with similar properties to those obtained in a fixed bed reactor. 展开更多
关键词 hydrogen production fluidized bed reactor metal catalysts
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Particle/metal-based monolithic catalysts dual-bed reactor with beds-interspace supplementary oxygen:Construction and performance for oxidative coupling of methane 被引量:3
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作者 Wenhua Wang Zhao Zhang Shengfu Ji 《Journal of Natural Gas Chemistry》 EI CAS CSCD 2012年第4期400-406,共7页
A novel particle/metal-based monolithic catalysts dual-bed reactor with beds-interspace supplementary oxygen is constructed comprising of the upper-layer 5 wt%Na2WO4-2 wt%Mn/SiO2 particle catalyst and the under-layer ... A novel particle/metal-based monolithic catalysts dual-bed reactor with beds-interspace supplementary oxygen is constructed comprising of the upper-layer 5 wt%Na2WO4-2 wt%Mn/SiO2 particle catalyst and the under-layer 3 wt%Ce-5 wt%Na2WO4-2 wt%Mn/SBA-15/Al2O3/FeCrA1 metal-based monolithic catalyst as well as a side tube in the interspaces of two layers for supplementing 02. The reaction performance of oxidative coupling of methane (OCM) in the dual-bed reactor system is evaluated. The effects of the reaction parameters such as feed CH4/O2 ratio, reaction temperature and side tube feed 02 flowrate on the catalytic performance are investigated. The results indicate that the suggested mode of dual-bed reactor exhibits an excellent performance for OCM. CH4 conversion of 33.2%, C2H4 selectivity of 46.5% and C2 yield of 22.5% could be obtained, which have been increased by 6.4%, 4.1% and 5.5%, respectively, as compared with 5 wt%Na2WO4-2 wt%Mn/SiO2 particle catalyst in a single-bed reactor and increased by 10.7%, 31.9% and 17.7%, respectively, as compared with 3 wt%Ce-5 wt%Na2WO4-2 wt%Mn/SBA-15/Al2O3/FeCrA1 metal-based monolithic catalyst in a single-bed reactor. The effective promotion of OCM performance in the reactor would supply a valuable reference for the industrialization of OCM process. 展开更多
关键词 OCM dual-bed reactor particle catalyst monolithic catalyst CONSTRUCTION
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Oxidative coupling of methane in a dual-bed reactor comprising of particle/cordierite monolithic catalysts 被引量:2
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作者 Deng Pan Shengfu Ji Wenhua Wang Chengyue Li 《Journal of Natural Gas Chemistry》 EI CAS CSCD 2010年第6期600-604,共5页
A dual-bed reactor was constructed comprising of a 5%Na2WO4-2%Mn/SiO2 particle catalyst and a 4%Ce-5%Na2WO4-2%Mn/SiO2 /cordierite monolithic catalyst.The reaction performance of the oxidative coupling of methane (OCM... A dual-bed reactor was constructed comprising of a 5%Na2WO4-2%Mn/SiO2 particle catalyst and a 4%Ce-5%Na2WO4-2%Mn/SiO2 /cordierite monolithic catalyst.The reaction performance of the oxidative coupling of methane (OCM) over the dual-bed reactor system was evaluated.The effects of the bed height and operation mode,as well as the reaction parameters such as reaction temperature,CH4/O2 ratio and flowrate of feed gas,on the catalytic performance were investigated.The results indicated that the suggested dual-bed reactor exhibited a good performance for the OCM reaction when the feed gases firstly passed through the particle catalyst bed and then to the monolithic catalyst bed.A CH4 conversion of 38.2% and a C2H4 selectivity of 43.3% could be obtained using the dual-bed reactor with a particle catalyst bed height of 10 mm and a monolithic catalyst bed height of 50 mm.Both the CH4 conversion and C2H4 selectivity have increased by 2.5% and 12.8%,respectively,as compared with the 5%Na2WO4-2%Mn/SiO2 particle catalyst in a conventional single-bed reactor and by 12.9% and 23.0%,respectively,as compared with the 4%Ce-5%Na2WO4-2%Mn/SiO2 /cordierite monolithic catalyst in a single-bed reactor.The catalytic performance of the OCM in the dual-bed reactor system has been improved remarkably. 展开更多
关键词 oxidative coupling of methane dual-bed reactor monolithic catalysts
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Degradation of tiamulin by a packed bed dielectric barrier plasma combined with TiO_(2)catalyst 被引量:1
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作者 Kun YANG Hongwei SHEN +3 位作者 Yueyue LIU Yang LIU Pingji GE Dezheng YANG 《Plasma Science and Technology》 SCIE EI CAS CSCD 2022年第9期117-126,共10页
Recently,a plasma catalyst was employed to efflciently degrade antibiotic residues in the environment.In this study,the plasma generated in a packed bed dielectric barrier reactor combined with TiO_(2)catalyst is used... Recently,a plasma catalyst was employed to efflciently degrade antibiotic residues in the environment.In this study,the plasma generated in a packed bed dielectric barrier reactor combined with TiO_(2)catalyst is used to degrade the antibiotic tiamulin(TIA)loaded on the surface of simulated soil particles.The effects of applied voltage,composition of the working gas,gas flow rate and presence or absence of catalyst on the degradation effect were studied.It was found that plasma and catalyst can produce a synergistic effect under optimal conditions(applied voltage 25 k V,oxygen ratio 1%,gas flow rate 0.6 l min^(-1),treatment time 5 min).The degradation efflciency of the plasma combined with catalyst can reach 78.6%,which is 18.4%higher than that of plasma without catalyst.When the applied voltage is 30 k V,the gas flow rate is 1 l min^(-1),the oxygen ratio is 1%and the plasma combined with TiO_(2)catalyst treats the sample for 5 min the degradation efflciency of TIA reached 97%.It can be concluded that a higher applied voltage and longer processing times not only lead to more degradation but also result in a lower energy efflciency.Decreasing the oxygen ratio and gas flow rate could improve the degradation efflciency.The relative distribution and identity of the major TIA degradation product generated was determined by high-performance liquid chromatography–mass spectrometry analysis.The mechanism of TIA removal by plasma and TiO_(2)catalyst was analyzed,and the possible degradation path is discussed. 展开更多
关键词 packed bed dielectric barrier discharge plasma catalyst tiamulin(TIA)antibiotics degradation degradation mechanism
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Catalytic co-combustion of biomass and brown coal in a fluidized bed:Economic and environmental benefits
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作者 Yury V.Dubinin Nikolay A.Yazykov +3 位作者 Petr M.Yeletsky Roman B.Tabakaev Aleksandra I.Belyanovskaya Vadim A.Yakovlev 《Journal of Environmental Sciences》 SCIE EI CAS CSCD 2024年第6期24-36,共13页
The work is devoted to the study of combustion of brown coal,pine sawdust,and their mixtures in a fluidized bed of catalyst at 600-750℃.It is shown that an increase in the content of sawdust in a mixture with brown c... The work is devoted to the study of combustion of brown coal,pine sawdust,and their mixtures in a fluidized bed of catalyst at 600-750℃.It is shown that an increase in the content of sawdust in a mixture with brown coal leads to an increase in the burnout degree of solid fuel from 94.4%to 99.9%,while the emission of greenhouse gases in the form of CO_(2)CO and NOxis reduced(CO_(2)from the biomass is not included in the balance).The high content of alkaline earth metal oxides(CaO and MgO)in the mineral part of brown coal,sawdust,and their mixtures eliminates the emission of sulfur oxides and the slagging of heat-exchange surfaces during the combustion in a fluidized bed of catalyst.The optimal temperature,when the highest burnout degree of the above fuels is achieved in the combustion is 750℃.It is also shown that the increase in temperature and the content of sawdust in the composition of the fuel mixtures has a positive effect on the economic and environmental process indicators. 展开更多
关键词 CO-COMBUSTION Fluidized catalyst bed BIOMASS Coal Economic effect Environmental impact
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Highly selective synthesis of single-walled carbon nanotubes from methane in a coupled Downer-turbulent fluidized-bed reactor 被引量:1
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作者 Song Yun Weizhong Qian +5 位作者 Chaojie Cui Yuntao Yu Chao Zheng Yi Liu Qiang Zhang Fei Wei 《Journal of Energy Chemistry》 SCIE EI CAS CSCD 2013年第4期567-572,共6页
For the synthesis of single-walled carbon nanotubes (SWCNTs) from CH4 over a Fe/MgO catalyst, we proposed a coupled Downer-turbulent fluidized-bed (TFB) reactor to enhance the selectivity and yield (or production... For the synthesis of single-walled carbon nanotubes (SWCNTs) from CH4 over a Fe/MgO catalyst, we proposed a coupled Downer-turbulent fluidized-bed (TFB) reactor to enhance the selectivity and yield (or production rate) of SWCNTs. By controlling a very short catalyst residence time (1-3 s) in the Downer, only part of Fe oxides can be reduced to form Fe nano particles (NPs) available for the growth of SWCNTs. The percentage of unreduced Fe oxides increased and the yield of SWCNTs decreased accordingly with the increase of catalyst feeding rate in Downer. SWCNTs were preferentially grown on the catalyst surface and inhibited the sintering of the Fe crystallites which would be formed thereafter in the downstream TFB, evidenced by TEM, Raman and TGA. The coupled Downer-turbulent fluidized-bed reactor technology allowed higher selectivity and higher production rate of SWCNTs as compared to TFB alone. 展开更多
关键词 carbon nanotube chemical vapor deposition METHANE FLUIDIZED-bed catalyst
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Experimental investigation of fluidized-bed reactor performance for oxidative coupling of methane 被引量:2
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作者 S.Jašo S.Sadjadi +8 位作者 H.R.Godini U.Simon S.Arndt O.Görke A.Berthold H.Arellano-Garcia H.Schubert R.Schomäcker G.Wozny 《Journal of Natural Gas Chemistry》 EI CAS CSCD 2012年第5期534-543,共10页
Performance of the oxidative coupling of methane in fluidized-bed reactor was experimentally investigated using Mn-Na2WO4/SiO2,La2O3/CaO and La2O3-SrO/CaO catalysts.These catalysts were found to be stable,especially M... Performance of the oxidative coupling of methane in fluidized-bed reactor was experimentally investigated using Mn-Na2WO4/SiO2,La2O3/CaO and La2O3-SrO/CaO catalysts.These catalysts were found to be stable,especially Mn-Na2WO4/SiO2 catalyst.The effect of sodium content of this catalyst was analyzed and the challenge of catalyst agglomeration was addressed using proper catalyst composition of 2%Mn2.2%Na2WO4/SiO2.For other two catalysts,the effect of Lanthanum-Strontium content was analyzed and 10%La2O 3-20%SrO/CaO catalyst was found to provide higher ethylene yield than La2O3/CaO catalyst.Furthermore,the effect of operating parameters such as temperature and methane to oxygen ratio were also reviewed.The highest ethylene and ethane (C2) yield was achieved with the lowest methane to oxygen ratio around 2.40.5% selectivity to ethylene and ethane and 41% methane conversion were achieved over La2O3-SrO/CaO catalyst while over Mn-Na2WO4 /SiO2 catalyst,40% and 48% were recorded,respectively.Moreover,the consecutive effects of nitrogen dilution,ethylene to ethane production ratio and other performance indicators on the down-stream process units were qualitatively discussed and Mn-Na2WO4/SiO2 catalyst showed a better performance in the reactor and process scale analysis. 展开更多
关键词 oxidative coupling of methane (OCM) fluidized-bed reactor catalyst stability
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Kinetic Study of Methanol Dehydration to Dimethyl Ether in Catalytic Packed Bed Reactor over Resin 被引量:1
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作者 Ghassan J. Hadi Arkan J. Hadi 《Journal of Materials Science and Chemical Engineering》 2022年第6期45-58,共14页
Dimethyl ether (DME) is considered as a significant fuel alternative with a critical manufacturing process. Only a few authors have presented the kinetic analysis of attractive and alternative catalysts to Al<sub&g... Dimethyl ether (DME) is considered as a significant fuel alternative with a critical manufacturing process. Only a few authors have presented the kinetic analysis of attractive and alternative catalysts to Al<sub>2</sub>O<sub>3</sub> and/or zeolite in DME production, despite the fact that there is a large library of kinetic studies for these commercial catalysts. The purpose of this research was to contribute to this direction by conducting a catalytic test to determine kinetic parameters for methanol dehydration over sulfonic acid catalysts (resin). However, due to the relevance of the mathematical description of this process in the industry was also studied, a study of kinetics parameters and mathematical modeling of methanol dehydration in an atmospheric gas phase in a fixed bed reactor with a temperature range (90&degC - 120&degC) was examined. The Langmuir-Hinshelwood (L-H) model provides the best fit to experimental data, with an excellent R<sup>2</sup> = 0.9997, and the experimental results were compared to those predicted by these models with very small deviations. The kinetic parameters were found to be in good agreement with the Arrhenius equation, with acceptable straight-line graphs. The activation energy E was computed and found to be 27.66 kJ/mole, with an average variation of 0.32 percent between the predicted and calculated results. Simple mathematical continuum models (plug flow reactor PFR) showed an acceptable agreement with the experimental data. 展开更多
关键词 catalyst Dimethyl Ether Fixed bed Reactor DEHYDRATION MODELLING
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Fabrication of CeZrO_2 on Ni/SiO_2 and promoted catalysis for methane autothermal reforming in a fluidized bed reactor
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作者 井强山 方林霞 +1 位作者 楼辉 郑小明 《Journal of Rare Earths》 SCIE EI CAS CSCD 2009年第3期431-436,共6页
The methane autothermal reforming in the present of oxygen was studied over cerium- and zirconium-promoted Ni/SiO2 catalysts in a fluidized bed reactor. The addition of CeZrO2 resulted in a significant improvement in ... The methane autothermal reforming in the present of oxygen was studied over cerium- and zirconium-promoted Ni/SiO2 catalysts in a fluidized bed reactor. The addition of CeZrO2 resulted in a significant improvement in the initial activity of the catalysis as well as an increase in the stability. The long-term activity of the promoted catalyst was dependent upon the rapid redox properties between the oxidative zone and the reductive zone in a fluidized bed reactor. H2 temperature-programmed reduction (H2-TPR) and face reaction (TPSR) studies demonstrated that addition of the CeZrO2 resulted in an increase in the reducibility and oxygen transfer ability of the support, Ni/Ceo.5ZrO0.5O2-SiO2 showed improved redox properties compared with Ni/SiO2 due to a low-temperature reduction. X-ray diffraction (XRD) of the fresh and spent catalysts showed that the promoter enhanced the nickel dispersion and retarded metal particle growth during reaction at high temperature, and surface Ni was gradually oxidized by remaining O2, leading to Ni deactivation. 展开更多
关键词 methane: reforming: Ni/Ce-ZrO -SiO catalyst flnidized bed reactor: rare earths
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Industrial Feasiblity of Direct Methane Conversion to Hydrocarbons over Fe-Based Fischer Tropsch Catalyst
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作者 Ademola M. Rabiu Isa M. Yusuf 《Journal of Power and Energy Engineering》 2013年第5期41-46,共6页
Recently, as a direct consequence of the dwindling world oil reserves and the growing awareness of the environmental problems associated with the use of coal as energy source, there is growing interest in cheaper, abu... Recently, as a direct consequence of the dwindling world oil reserves and the growing awareness of the environmental problems associated with the use of coal as energy source, there is growing interest in cheaper, abundant and cleaner burning methane. The Gas-to-Liquid technology offers perhaps the most attractive routes for the exploitation of the world huge and growing natural gas resources. Using this process the erstwhile stranded gas is converted to premium grade liquid fuels and chemicals that are easily transported. However, a widespread application of the GTL process is being hampered by economical and technical challenges. The high cost of synthesis gas, for instance, weighs heavily on the economics and competitiveness of the process limiting its wider application. This work presented a modified Gas-to-Liquid process that eliminates the costly synthesis gas production step. The proposed process utilized an alternative pathway for methane activation via the production of chloromethane derivatives which are then converted to hydrocarbons. It established that hydrocarbons mainly olefins can be economically produced from di- and tri-chloro- methanes over a typical iron-based Fischer Tropsch catalysts in a moving bed reactor at industrially relevant conditions. Some of the attractions of the proposed process include a) the elimination of the costly air separation plant requirement b) high process selectivity and c) significant reduction of carbon dioxide emissions thereby saving on feedstock loss and the costly CO2 removal and isolation processes. 展开更多
关键词 Gas-to-Liquid Methane CHLORINATION Synthesis Gas Olefinic Hydrocarbons IRON-BASED catalyst Moving-bed Reactor Deacon Process Carbon-Dioxide Emission
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碳四选择加氢催化剂性能评价研究 被引量:1
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作者 高树升 刘海江 石瑞红 《中外能源》 2025年第5期76-81,共6页
通过采用氧化铝负载钯银催化剂在不同的入口丁二烯浓度、碳四液体体积空速、氢/丁二烯物质的量比等条件下对碳四选择加氢反应进行评价研究,结果表明:采用鼓泡床反应器,在入口1,3-丁二烯浓度为2.5%~3.0%(物质的量分数)条件下,1,3-丁二烯... 通过采用氧化铝负载钯银催化剂在不同的入口丁二烯浓度、碳四液体体积空速、氢/丁二烯物质的量比等条件下对碳四选择加氢反应进行评价研究,结果表明:采用鼓泡床反应器,在入口1,3-丁二烯浓度为2.5%~3.0%(物质的量分数)条件下,1,3-丁二烯的转化率大于63%,1-丁烯选择性大于61%;在入口丁二烯浓度为0.8%~1.3%(物质的量分数)条件下,丁二烯浓度可降至<30×10^(-6),1-丁烯选择性>-600%。氢/丁二烯物质的量比提高有利于提高1,3-丁二烯转化率,但氢含量过高会导致更多的丁烯的异构化和加氢反应的发生。此外,还对氧化铝负载的钯银催化剂在反应器入口物料温度38℃的条件下,对鼓泡床反应器进行了1000h的稳定性评价试验,研究发现控制氢/丁二烯比率,特别是低1,3-丁二烯浓度下的氢/丁二烯比率对提高1-丁烯选择性非常关键。 展开更多
关键词 催化加氢 钯银催化剂 鼓泡床反应器 碳四选择加氢 1-丁烯
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Microwave Plasma Treatment for Catalyst Preparation: Application to Alumina Supported Silver Catalysts for SCR NO<sub>x</sub>by Ethanol
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作者 Marjorie Foix Cédric Guyon +1 位作者 Michael Tatoulian Patrick Da Costa 《Modern Research in Catalysis》 2013年第3期68-82,共15页
Thermal treatment either in the presence of oxygen (calcination) or of a reducing agent (reduction) result is all the time a key issue within the preparation of a catalyst. In this work, a microwave plasma treatment w... Thermal treatment either in the presence of oxygen (calcination) or of a reducing agent (reduction) result is all the time a key issue within the preparation of a catalyst. In this work, a microwave plasma treatment was chosen as an alternative to typical calcinations, because it is a more energy efficient process. Thus, a Microwave Fluidized Bed Plasma reactor (MFBP) was employed in catalyst synthesis process under different gas compositions, such as argon and argon/oxygen mixtures over g-alumina supported silver catalysts, which are generally used for selective reduction of NOx by ethanol. After the first catalytic tests performed in the presence of plasma treated catalyst, it can be concluded that plasma treatment process represents an interesting alternative to conventional calcination during catalyst synthesis, resulting in a more sustainable process, moreover in view of its industrial application. In order to understand the particular effect of plasma treatment, the catalysts submitted to this treatment were carefully characterized by means of thermo gravimetric analysis (TGA), differential thermal analysis (DTA) and UV-VIS-NIR. 展开更多
关键词 MICROWAVE Plasma Fluidized bed Reactor catalyst Synthesis Silver catalyst NOx Reduction
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废酸再生装置SO_(2)低温氧化催化剂工业应用总结
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作者 徐翠翠 孙启洪 +3 位作者 潘红年 刘剑利 杨析宗 刘增让 《炼油技术与工程》 2025年第4期47-50,共4页
介绍了SO_(2)低温氧化催化剂LC-01的工业生产及在某炼油厂烷基化废酸装置的工业应用情况。在工业生产装置上进行了LC-01催化剂的工业试生产。该催化剂具有良好的制备重复性及活性。与进口催化剂相比较,LC-01催化剂具有更高的比表面积和... 介绍了SO_(2)低温氧化催化剂LC-01的工业生产及在某炼油厂烷基化废酸装置的工业应用情况。在工业生产装置上进行了LC-01催化剂的工业试生产。该催化剂具有良好的制备重复性及活性。与进口催化剂相比较,LC-01催化剂具有更高的比表面积和孔体积,灰分明显低于进口催化剂。在某炼油厂烷基化废酸装置完成了催化剂的装填及开工,装置开工后三级反应器(R-355)运行稳定,各项参数均在正常范围内,尾气SO_(2)的质量浓度稳定低于1 mg/m^(3),LC-01催化剂运行良好。装置稳定运行两个月后,开展了首次工业应用标定,标定期间R-355入口SO_(2)的质量浓度在41~55 mg/m^(3),出口SO_(2)的质量浓度小于1 mg/m^(3);LC-01催化剂SO_(2)转化率在98%以上,平均转化率为99.07%;高架源SO_(2)排放稳定低于0.58mg/m^(3),满足环保法规要求。LC-01催化剂运行良好,可以满足装置使用要求,实现催化剂的国产化替代。 展开更多
关键词 废酸再生装置 二氧化硫 低温氧化 LC-01催化剂 转化率 床层压力降 床层温度 氮氧化物
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CO_(2)加氢制甲醇工业催化剂结构及操作条件影响模拟研究
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作者 林振利 解勤勤 +5 位作者 谢楠楠 翁俊旗 杨道明 束忠明 叶光华 周兴贵 《洁净煤技术》 北大核心 2025年第6期108-117,共10页
二氧化碳加氢合成甲醇是一种有效的减碳技术,其关键在于开发高性能甲醇合成工业催化剂。基于颗粒分辨计算流体力学,建立了CO_(2)加氢合成甲醇体系从工业催化剂颗粒到固定床反应器的双尺度模型,并利用该模型研究工业催化剂颗粒结构与操... 二氧化碳加氢合成甲醇是一种有效的减碳技术,其关键在于开发高性能甲醇合成工业催化剂。基于颗粒分辨计算流体力学,建立了CO_(2)加氢合成甲醇体系从工业催化剂颗粒到固定床反应器的双尺度模型,并利用该模型研究工业催化剂颗粒结构与操作条件对甲醇合成反应的影响。首先,通过对比试验测得催化剂床层压降,验证了颗粒分辨计算流体力学模型的准确性,其中通过模拟计算得到的压降与试验值相差小于10%。接着,研究了催化剂颗粒的孔径、孔隙率以及粒径对甲醇合成反应的影响,发现当催化剂颗粒孔径为50 nm、孔隙率为0.4时,二氧化碳具有较高转化率的同时,还拥有较高的甲醇选择性,当粒径为8 mm时,在保持高二氧化碳转化率与甲醇选择性时,还能降低床层压降。最后,考察了流速、压力、温度与二氧化碳浓度对反应的影响,发现流速的提高不仅会快速降低二氧化碳转化率,还会增加床层压降;压力的增加使得反应器内的反应物浓度提高,这有利于二氧化碳转化率与甲醇选择性的提高;对于入口温度在515 K附近时,拥有较高的二氧化碳转化率与甲醇选择性,若低于515 K,则反应受到动力学限制不利于二氧化碳转化率提高,若高于515 K则甲醇合成反应受到热力学限制的影响,二氧化碳转化率略微下降;二氧化碳入口浓度的提高则会降低二氧化碳转化率与甲醇选择性。研究结果可以为甲醇合成反应中催化剂结构与操作条件的优化提供一定的理论指导。 展开更多
关键词 二氧化碳加氢 甲醇 颗粒分辨计算流体力学 工业催化剂 固定床反应器
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工业长周期运行后固定床渣油加氢失活催化剂研究 被引量:1
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作者 夏民 王振 《石油炼制与化工》 北大核心 2025年第6期14-19,共6页
针对中国石化金陵分公司2.0 Mt/a固定床渣油加氢装置长周期运行后的失活催化剂进行了分析研究,考察了催化剂上金属沉积量沿物流方向的变化规律,沉积金属在催化剂截面上的径向分布情况,卸剂中硫含量与金属沉积量的关系,以及不同催化剂上... 针对中国石化金陵分公司2.0 Mt/a固定床渣油加氢装置长周期运行后的失活催化剂进行了分析研究,考察了催化剂上金属沉积量沿物流方向的变化规律,沉积金属在催化剂截面上的径向分布情况,卸剂中硫含量与金属沉积量的关系,以及不同催化剂上的积炭情况等。结果表明:Fe、Ca沉积量沿物流方向呈现明显的递减趋势,Ni、V沉积量沿物流方向先增加、后降低;不同金属在卸剂上的沉积分布情况主要与原料油中金属存在形式和系列催化剂的性能有关。Fe、Ca集中沉积在催化剂外表面,Ni在催化剂截面的径向分布相对均匀;V沿物流方向在催化剂截面的径向分布均匀性依次变差,主要与不同类型催化剂的孔结构性质相关。沿物流方向催化剂上积炭量先降低、后增加,分析其原因,主要与反应过程中原料油性质的动态变化及装置操作温度有关。在上述分析研究基础上,提出了后续改进建议。 展开更多
关键词 固定床渣油加氢 失活催化剂 金属沉积 径向分布 积炭
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不同原油性质及其渣油组分加氢反应性能探究 被引量:1
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作者 张甫敏 徐焱 +3 位作者 韩坤鹏 蒋国权 袁胜华 梁超 《炼油技术与工程》 2025年第5期5-8,共4页
目前国内主要进口原油包括沙中原油、沙重原油、阿曼原油及俄罗斯ESPO原油等,不同来源原油的性质存在显著差异。通过原油的硫含量、氮含量、镍钒含量比(镍/钒)等性质,可初步判断不同原油的渣油组分的加工处理难度。结果表明:不同类型渣... 目前国内主要进口原油包括沙中原油、沙重原油、阿曼原油及俄罗斯ESPO原油等,不同来源原油的性质存在显著差异。通过原油的硫含量、氮含量、镍钒含量比(镍/钒)等性质,可初步判断不同原油的渣油组分的加工处理难度。结果表明:不同类型渣油原料进行加氢反应的难度不同,镍/钒约为0.30的高硫类渣油最容易,镍/钒约为1.20的高氮类渣油最难,镍/钒约为0.60的ESPO渣油进行加氢反应的难度介于前两者之间;加工不同类型渣油原料的加氢装置运转周期不同,加工高硫类渣油的装置运转周期最短,加工ESPO渣油的装置运转周期最长。 展开更多
关键词 原油性质 渣油组分 加氢反应性能 关键馏分特性 镍钒含量比 金属沉积量 催化剂床层温升
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甲烷氧化偶联床层控温与撤热的研究进展
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作者 丁晟哲 武洁花 +2 位作者 李蔚 白杰 刘东兵 《石油化工》 北大核心 2025年第5期686-693,共8页
甲烷氧化偶联(OCM)反应由于反应温度较高和强放热问题,实现工业化存在极大挑战。综述了OCM反应控制放热的工艺与移除热量的技术,从控制放热的角度,调节氧气稀释浓度可以一定程度上缓解深度氧化导致的催化床层热点;使用其他氧化性气体或... 甲烷氧化偶联(OCM)反应由于反应温度较高和强放热问题,实现工业化存在极大挑战。综述了OCM反应控制放热的工艺与移除热量的技术,从控制放热的角度,调节氧气稀释浓度可以一定程度上缓解深度氧化导致的催化床层热点;使用其他氧化性气体或者催化剂晶格氧代替氧气进行OCM反应,可有效控制放热并提高乙烷乙烯选择性。从撤热的角度,使用高热导率的载体制备整体型催化剂,可以削弱床层热点;将OCM与甲烷重整等吸热反应耦合,既可通过热交换降低温升,还能兼顾OCM尾气处理等功能。 展开更多
关键词 甲烷氧化偶联 乙烯 床层热点 撤热 整体型催化剂
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TS-1/In-TS-1催化果糖一步法醇解制备乳酸甲酯连续化试验
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作者 李愽龙 蒋雨希 +3 位作者 任傲天 秦雯琪 傅杰 吕秀阳 《化工学报》 北大核心 2025年第6期2678-2686,共9页
乳酸甲酯(MLA)是重要的生物质基平台化合物,其中生物质糖固定床催化连续醇解制备MLA是未来工业化的方向。前期采用间歇釜开发了TS-1和In-TS-1两种长效催化剂,本文开展了在固定床中TS-1和In-TS-1催化果糖连续醇解制备MLA的试验。结果表明... 乳酸甲酯(MLA)是重要的生物质基平台化合物,其中生物质糖固定床催化连续醇解制备MLA是未来工业化的方向。前期采用间歇釜开发了TS-1和In-TS-1两种长效催化剂,本文开展了在固定床中TS-1和In-TS-1催化果糖连续醇解制备MLA的试验。结果表明,在200℃,系统压力4.8 MPa下,TS-1和In-TS-1可稳定运行144 h且未发生失活,MLA收率分别达到50.4%和60%。XRD、N2吸脱附试验、TG-DSC、Py-FTIR、ICP-OES等一系列表征结果表明反应后催化剂的晶型、孔道结构、表面酸性质保持稳定,Ti、In金属流失极少,证实了TS-1和In-TS-1催化剂在固定床连续反应过程中的稳定性。本研究为推进In-TS-1催化果糖连续醇解制备MLA技术的开发及工业化提供基础数据。 展开更多
关键词 固定床 果糖醇解 乳酸甲酯 催化剂 稳定性
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浆态床渣油加氢技术研究进展 被引量:4
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作者 谢志翔 李吉广 《低碳化学与化工》 北大核心 2025年第2期78-87,共10页
浆态床渣油加氢技术是炼厂转型发展采用的重要手段,是渣油绿色高效利用的主要途径。其技术核心是确保沥青质等稠环芳烃高效转化,同时抑制缩合生焦,具体可通过反应条件优化、高性能催化剂开发、装置及流程优化等进行强化。近年来,浆态床... 浆态床渣油加氢技术是炼厂转型发展采用的重要手段,是渣油绿色高效利用的主要途径。其技术核心是确保沥青质等稠环芳烃高效转化,同时抑制缩合生焦,具体可通过反应条件优化、高性能催化剂开发、装置及流程优化等进行强化。近年来,浆态床渣油加氢技术发展迅速,并实现了工业化应用。从反应条件优化、高性能催化剂开发、装置及流程优化等角度,对浆态床渣油加氢技术研究进展进行了综述。相关研究通过对调和组分、反应温度和空速、催化剂、装置及流程等的优化,不同程度改善了高价值组分收率、技术经济性和装置操作周期。 展开更多
关键词 渣油 沥青质 浆态床加氢裂化 高效转化 催化剂
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