Bubble column reactors fitted with tube bundles(BCR TB)belong to common heat transfer equipment in the field of chemical engineering,yet the complicated thermal-hydraulics performance of BCR TB has not been deeply rev...Bubble column reactors fitted with tube bundles(BCR TB)belong to common heat transfer equipment in the field of chemical engineering,yet the complicated thermal-hydraulics performance of BCR TB has not been deeply revealed.To fill this gap,the present study proposes a novel variable bubble size modeling approach based on the Euler-Euler two-fluid framework,which is coupled with the population balance model considering comprehensive interphase forces.On the basis of verifying numerical reliability using experimental data,the mechanism of bubble swarm flow around the tube bundle and the effects of gas sparger configurations on the thermal-hydraulics performance of BCR TB are investigated.Results indicate that the entire tube bundle can be divided into three distinct zones,namely the sparger effect zone,fully developed zone and interface effect zone in view of the local mixture-to-wall heat transfer coefficient.The maximum peak value of the mixture-to-wall heat transfer coefficient always appears at 210°of heat exchange tubes.When the orifice diameter is 4 mm,the axial gradient of gas holdup is relatively large due to more intense shearing and fragmentation effects.Interestingly,the fractions of medium-sized and large-sized bubbles are not sensitive to orifice angle.Both the mixture-to-wall heat transfer coefficient and the friction factor decrease initially and then increase when the installation height increases.Under the optimized gas sparger structure configuration,the mixture-to-wall heat transfer coefficient increases by 10.23%,accompanied by the reduction of pressure drop by 8.14%,ultimately attaining a system energy conversion efficiency of 97.88%and performance evaluation criterion of 1.087.Finally,a new dimensionless and semi-theoretical Nusselt correlation incorporating a structural correction factor with an average absolute deviation of 5.15%is developed.The findings can offer useful guidance for the optimal design of BCR TB.展开更多
Danckwert’s method was used to determine the specific interfacial area, a, and the individual mass transfer coefficient, kL, during absorption of CO2 in a bubble column with an anionic surfactant in the carbonate-bi...Danckwert’s method was used to determine the specific interfacial area, a, and the individual mass transfer coefficient, kL, during absorption of CO2 in a bubble column with an anionic surfactant in the carbonate-bicarbonate buffer solution and NaAsO2 as catalyst, the presence of which decreases the specific interfacial area and the individual mass transfer coefficient. The specific interfacial area and the individual mass transfer coefficient increase with increasing su- perficial gas velocity. The specific interfacial area decreases whereas the individual mass transfer coefficient increases with increasing temperature. The results of experiments were used to determine the dependence of a, kL, and kLa on the surface tension, the temperature of the absorption phase, and the superficial velocity of the gas. The calculated results from the correlation were found to be within 10% deviation from the actual experimental results.展开更多
To optimize industrial Fischer-Tropsch （IT） synthesis with the slurry bubble column reactor （SBCR） and iron- based catalyst, a comprehensive process model for IT synthesis that includes a detailed SBCR model, gas ...To optimize industrial Fischer-Tropsch （IT） synthesis with the slurry bubble column reactor （SBCR） and iron- based catalyst, a comprehensive process model for IT synthesis that includes a detailed SBCR model, gas liquid separation model, simplified CO2 removal model and tail gas cycle model was developed. An effective iteration algorithm was proposed to solve this process model, and the model was validated by industrial demonstration experiments data （SBCR with 5.8 m diameter and 30 m height）, with a maximum relative error 〈 10% for predicting the SBCR performances. Subsequently, the proposed model was adopted to optimize the industrial SBCR performances simultaneously considering process and reactor parameters variations. The results show that C5＋yield increases as catalyst loading increases within 10-70 ton and syngas H2/CO value decreases within 1.3-1.6, but it doesn＇t increase obviously when the catalyst loading exceeds 45 ton （about 15 wt% concentration）. Higher catalyst loading will result in higher difficulty for wax/catalyst separation and higher catalyst cost. There- fore, the catalyst loading （45 ton） is recommended for the industrial demonstration SBCR operation at syngas H2/ CO = 1.3, and the C5 ＋ yield is about 402 ton＂ per day, which has an about 16% increase than the industrial dem- onstration run result.展开更多
Evaporating bubble column reactor (EBCR) is a kind of aerated reactor in which the reaction heat is removed by the evaporation of volatile reaction mixture. In this paper, a mathematical model that accounts for the ga...Evaporating bubble column reactor (EBCR) is a kind of aerated reactor in which the reaction heat is removed by the evaporation of volatile reaction mixture. In this paper, a mathematical model that accounts for the gas-liquid exothermic reaction and axial dispersions of both gas and liquid phase is employed to study the performance of EBCR for the process of p-xylene(PX) oxidation. The computational results show that there are remarkable concentration and temperature gradients in EBCR for high ratio of height to diameter (H/DT). The temperature is lower at the bottom of column and higher at the top, due to rapid evaporation induced by the feed gas near the bottom. The concentration profiles in the gas phase are more nonuniform than those (except PX) in the liquid phase, which causes more solvent burning consumption at high H/DT ratio. For p-xylene oxidation, theo ptimal H/DT is around 5.展开更多
In this study,an optimization method is proposed to enhance the gas–liquid mass transfer in bubble column reactor based on the entropy generation extremum principle.The mass transfer–induced entropy generation can b...In this study,an optimization method is proposed to enhance the gas–liquid mass transfer in bubble column reactor based on the entropy generation extremum principle.The mass transfer–induced entropy generation can be maximized with the increase of mass transfer rate,based on which the velocity field can be optimized.The oxygen gas–liquid mass transfer is the major rate–limiting step of the toluene emissions biodegradation process in bubble column reactor,so the entropy generation due to oxygen mass transfer is used as the objective function,and the conservation equations of the gas–liquid flow and species concentration are taken as constraints.This optimization problem is solved by the calculus of variations,the optimal liquid flow pattern is obtained and the relationship of the maximum mass transfer enhancement on viscous dissipation is revealed,which can be used to improve the design of internal structure of the bubble column reactor.展开更多
The selective aerobic oxidation of benzyl alcohol to benzaldehyde has attracted considerable attention because benzaldehyde is a high value-added product. The rate of this typical gas–liquid reaction is significantly...The selective aerobic oxidation of benzyl alcohol to benzaldehyde has attracted considerable attention because benzaldehyde is a high value-added product. The rate of this typical gas–liquid reaction is significantly affected by mass transfer. In this study, CoTPP-mediated(CoTPP: cobalt(II) mesotetraphenylporphyrin) selective benzyl alcohol oxidation with oxygen was conducted in a membrane microchannel(MMC) reactor and a bubble column(BC) reactor, respectively. We observed that 83% benzyl alcohol was converted within 6.5 min in the MMC reactor, but only less than 10% benzyl alcohol was converted in the BC reactor. Hydrodynamic characteristics and gas–liquid mass transfer performances were compared for the MMC and BC reactors. The MMC reactor was assumed to be a plug flow reactor,and the dimensionless variance was 0.29. Compared to the BC reactor, the gas–liquid mass transfer was intensified significantly in MMC reactor. It could be ascribed to the high gas holdup(2.9 times higher than that of BC reactor), liquid film mass transfer coefficient(8.2 times higher than that of BC reactor), and mass transfer coefficient per unit interfacial area(3.8 times higher than that of BC reactor). Moreover,the Hatta number for the MMC reactor reached up to 0.61, which was about 15 times higher than that of the BC reactor. The computational fluid dynamics calculations for mass fractions in both liquid and gas phases were consistent with the experimental data.展开更多
On the basis of the global CO consumption rate model, the lumped product distribution model and the sedimenta- tion-dispersion model of a catalyst, a steady-state, one-dimensional mathematical model of the slurry bubb...On the basis of the global CO consumption rate model, the lumped product distribution model and the sedimenta- tion-dispersion model of a catalyst, a steady-state, one-dimensional mathematical model of the slurry bubble column reactor for Fischer-Tropsch synthesis were established. The mathematical simulation of the slurry bubble column reactor for Fischer-Tropsch synthesis was carried out under the following typical industrial operating conditions： temperature 230 ℃, pressure 3.0 MPa, gas flow 5x 105 m3/h, catalyst content in slurry phase 30%, reactor diameter 5.0 m and the composition of feed gas： y（H2）=0.60, y（CO）=0.30, y（N2）=0.10. The influences of operating pressure, temperature and re（HE）Ira（CO） in feed gas on the reactor＇s reaction performance were simulated.展开更多
Unsteady-state operation has been widely applied in chemical engineering, such as optimizing a process, increasing yield and saving energy, etc. But the knowledge of the flow characteristics in bubble column reactors(...Unsteady-state operation has been widely applied in chemical engineering, such as optimizing a process, increasing yield and saving energy, etc. But the knowledge of the flow characteristics in bubble column reactors(BCRs) under unsteady state control is far from enough. In order to study the flow structures in this operation, the volume of fluid (VOF) model and the standard k-ε model to simulate the evolution of gas-liquid flow in BCRs under the start-up state are combined. For both the symmetry and asymmetry flow, the layout of the gas-inlets, the gas-in velocity, the liquid viscosity and the aspect ratio of the BCR all have effects on the liquid velocity distribution. The simulation results could provide some information for the design and scale-up of the BCRs.展开更多
The equilibrium solubilities,volumetric gas-liquid mass transfer coefficients kLa of H_2 and CO were measured as functions of temperature(298―513 K),pressure(1―3 MPa),superficial gas velocity(0.5―3 cm/s) and solid ...The equilibrium solubilities,volumetric gas-liquid mass transfer coefficients kLa of H_2 and CO were measured as functions of temperature(298―513 K),pressure(1―3 MPa),superficial gas velocity(0.5―3 cm/s) and solid volume fraction(5%―25%) in liquid paraffin/iron-based catalyst slurry bubble column reactor.The volumetric mass transfer coefficients kLa were obtained by measuring the dissolution rate of H_2 and CO.The influences of the operation conditions,such as pressure,temperature,superficial gas velocity and catalyst concentration on kLa,were investigated.Two empirical correlations were proposed to predict kLa values of H_2 and CO in liquid paraffin/solid particles slurry bubble column reactor.The results showed that the equilibrium solubilities of H-2 and CO increased with an increasing temperature and pressure,and the solubility of CO was greater than that for H_2.It was found that the equilibrium solubility can be expressed by Henry's law.The volumetric mass transfer coefficients of H_2 and CO were of the same order of magnitude,and increased with the increase of pressure,temperature and superficial gas velocity.The presence of solid particles decreased kLa values of both H_2 and CO.展开更多
Bubble column reactors can be simulated by the two fluid model(TFM) coupled with the population balance equation(PBE). For the large industrial bubble columns, the compressibility due to the pressure difference may in...Bubble column reactors can be simulated by the two fluid model(TFM) coupled with the population balance equation(PBE). For the large industrial bubble columns, the compressibility due to the pressure difference may introduce notable bubble size variation. In order to address the compressibility effect, the PBE should be reformulated and coupled with the compressible TFM. In this work, the PBE with a compressibility term was formulated from single bubble dynamics, the mean Sauter diameters predicted by the compressible TFM coupled with the PBE were compared with the analytical solutions obtained by the ideal gas law. It was proven that the mesoscale formulations presented in this work were physically consistent with the macroscale modeling. It can be used to simulate large industrial plants when the compressibility induced bubble size variation is important.展开更多
Bubble column reactors are multiphase contacting devices used in a wide variety of industrial application. Inrtevep S. A. is working on developing technologies to convert heavy and extra-heavy crude oil using this typ...Bubble column reactors are multiphase contacting devices used in a wide variety of industrial application. Inrtevep S. A. is working on developing technologies to convert heavy and extra-heavy crude oil using this type of reactors. Volumetric gas hold up, flow pattern, average gas bubble size, average interfacial area, RTD （residence time distribution）, dispersion coefficient, Peclet number are important design parameters for a proper scale up of them. Several cold model experiments have been proposed to determine the previously mentioned parameters at atmospheric conditions, using a plexiglas bubble column reactor at pilot plant scale unit （12 cm diameter）. It was also evaluated our own design of internal trays （plates） in the reactor. Air-tap water and air-light oil systems have been used. A wide operating condition range was applied, superficial gas velocity between 0.5-10 cm/s, liquid flowrate between 15-65 I/h. Generally speaking, working without internal trays was found that gas hold up increase along the reactor and it was possible to identify heterogeneous bubble, transition and turbulent flow pattern areas for the air-light oil system. Average gas bubble size increase along the reactor at bubble regime from 2-5 mm but at turbulent regime, stay oscillating between 1-3 mm. Average interfacial area increases exponentially with superficial gas velocity at any reactor height, till 1,412 m2/m3 for the air-light oil system but, at bubble flow regime, the average interfacial area is lower than 100 m2/m3, which negatively impact the reactor performance. Internal trays in the reactor always increase gas hold up at any condition or system used. Residence time distributions curves, Peclet numbers and dispersion coefficients founded, show that this reactor with this kind of design internal trays still tends to be a complete mixing reactor under the operating conditions used.展开更多
Particles can appear as catalyst,reactant or product in various gas-liquid-solid three-phase production processes.Slurry bubble column reactors(SBCRs),as a kind of three-phase reactors,are preferred for phase contacti...Particles can appear as catalyst,reactant or product in various gas-liquid-solid three-phase production processes.Slurry bubble column reactors(SBCRs),as a kind of three-phase reactors,are preferred for phase contacting and mixing.However,literature studies concerning the effects of particles on the hydrodynamics of SBCRs are manifold and inconsistent in conclusions.Essentially,the multiscale interactions between particles,turbulent eddies and bubbles determine the reactor performance.This review focuses on revealing the particle effects in SBCRs from the perspective of multiscale mechanisms.Macroscopic hydrodynamic changes due to particle effects in literature are summarized.Dimensionless parameters,including the Stokes number,the solid-to-liquid density ratio,the ratio of particle and liquid characteristic lengths,the contact angle and the particle volume fraction are adopted to evaluate the characteristics of gas-liquid-solid flows.The relationships between particle influencing mechanisms and these parameters are analyzed and determined.Inconsistent experimental results are explained by different ranges of these dimensionless parameters.Moreover,particle effects at the mesoscale and microscale,such as the influence on the bubble dynamics and the pivoting effect on the turbulence energy spectrum,are elaborated.Finally,progress in modeling the SBCRs with consideration of particles effects using the Euler method are introduced.This review aims to improve the overall understanding of the complex hydrodynamics in the SBCRs.展开更多
In this work, the removal of SO2 from gas mixture with air and SO2 by ammonium bicarbonate aqueous solution as absorbent was investigated experi- mentally in a bubble column reactor. The effects of the concentration o...In this work, the removal of SO2 from gas mixture with air and SO2 by ammonium bicarbonate aqueous solution as absorbent was investigated experi- mentally in a bubble column reactor. The effects of the concentration of ammonium bicarbonate, the SO2 inlet concentration of gas phase and the gas flow rate on the removal rate of SO2 were studied. The results showed that the higher the SO2 inlet concentration and the gas flow rate, the shorter the lasting time of SO2 completely removed in gas outlet, and then the faster the decrease in the removal rate of SO2. The lasting time of SO2 completely removed in gas outlet increased with increasing ammonium bicarbonate concentration. During the process of SO2 absorption, there was a critical pH of solution. When the solution pH was less than the critical pH, it would sharply fall, resulting in a rapid decrease of the SO2 removal rate. A theoretical model for predicting the SO2 removal rate has been developed by taking the chemical enhancement and the sulfite concentration in the liquid phase into account simultaneously.展开更多
The Daubechies second order wavelet was applied to decompose pressure fluctuation signals with the gas flux varying from 0.18 to 0.90 m3/h and the solid mass fraction from 0 to 20% and scales 1?9 detail signals and th...The Daubechies second order wavelet was applied to decompose pressure fluctuation signals with the gas flux varying from 0.18 to 0.90 m3/h and the solid mass fraction from 0 to 20% and scales 1?9 detail signals and the 9th scale approximation signals. The pressure signals were studied by multi-scale and R/S analysis method. Hurst analysis method was applied to analyze multi-fractal characteristics of different scale signals. The results show that the characteristics of mono-fractal under scale 1 and scale 2, and bi-fractal under scale 3?9 are effective in deducing the hydrodynamics in slurry bubbling flow system. The measured pressure signals are decomposed to micro-scale signals, meso-scale signals and macro-scale signals. Micro-scale and macro-scale signals are of mono-fractal characteristics, and meso-scale signals are of bi-fractal characteristics. By analyzing energy distribution of different scale signals,it is shown that pressure fluctuations mainly reflects meso-scale interaction between the particles and the bubble.展开更多
Bubble/Slurry bubble column reactors(BCR/SBCR)are intensively used as multiphase reactors for a wide range of application in the chemical,biochemical and petrochemical industries.Most of these applications involve com...Bubble/Slurry bubble column reactors(BCR/SBCR)are intensively used as multiphase reactors for a wide range of application in the chemical,biochemical and petrochemical industries.Most of these applications involve complicate gas–liquid/gas–liquid–solid flow behavior and exothermic process,thus it is necessary to equip the BCR/SBCR with heat exchanger tubes to remove the heat and govern the performance of the reactor.Amounts of experimental and numerical studies have been carried out to describe the phenomena taking place in BCR/SBCRs with heat exchanger tubes.Unfortunately,little effort has been put on reviewing the experiments and simulations for examining the effect of internals on the performance and hydrodynamics of BCR/SBCR.The objective of this work is to give a state-of-the-art review of the literature on the effects of heat exchanger tubes with different types and configurations on flow behavior and heat/mass transfer,then provide adequate information and scientific basis for the design and the development of heat exchanger tubes in BCR/SBCR,ultimately provide reasonable suggestions for better comprehend the performance of different heat exchanger tubes on hydrodynamics.展开更多
Bubble and slurry bubble column reactors(BCRs/SBCRs)are used for various chemical,biochemical,and petro-chemical applications.They have several operational and maintenance advantages,including excellent heat and mass ...Bubble and slurry bubble column reactors(BCRs/SBCRs)are used for various chemical,biochemical,and petro-chemical applications.They have several operational and maintenance advantages,including excellent heat and mass transfer rates,simplicity,and low operating and maintenance cost.Typically,a catalyst is present in addition to biochemical processes where microorganisms are used to produce industrially valuable bio-products.Since most applications involve complicated gas-liquid,gas-liquid-solid,and exothermic processes,the BCR/SBCR must be equipped with heat-exchanging tubes to dissipate heat and control the reactor’s overall performance.In this review,past and very recent experimental and numerical investigations on such systems are critically dis-cussed.Furthermore,gaps to befilled and critical aspects still requiring investigation are identified.展开更多
The recent studies of direct alcohol/ether synthesis process in slurry reactors were reviewed,and the research work in our laboratory was carried out in this paper.a global kinetics model for direct dimethyl ether(DME...The recent studies of direct alcohol/ether synthesis process in slurry reactors were reviewed,and the research work in our laboratory was carried out in this paper.a global kinetics model for direct dimethyl ether(DME)synthesis from syngas over a novel Cu-Zn-Al-Zr slurry catalyst was established according to the total of 25 experimental data,and a steady-state one-dimensional mathematical model was further developed in bubble column slurry reactor(BCSR),which was assumed that the bubble phase was plug flow,and the liquid phase was fully mixed flow.The numerical simulations of reactor design of 100000 t/a dimethyl ether pilot plant indicate that higher pressure and lower temperature were favorable to the increase of CO conversion,selectivity of dimethyl ether,product yield and height of slurry bed.The optimal operating conditions for DME synthesis process were obtained:reaction temperature at 240℃,reactor pressure at 5 MPa and reactor diameter of 2.5 m.展开更多
To increase the efficiency of dye removal from wastewater using mycelial pellets, a bubble column reactor with a simple structure was designed and efficiently used to remove dyes from solution containing dyes. The myc...To increase the efficiency of dye removal from wastewater using mycelial pellets, a bubble column reactor with a simple structure was designed and efficiently used to remove dyes from solution containing dyes. The mycelial pellets were prepared by marine fungus Aspergillus niger ZJUBE-1. Eight dyes were tested as dye targets for the adsorption capacity of mycelial pellets and good removal results were obtained. Eriochrome black T was selected as a model dye for characterizing the adsorption processes in detail. The measurement results of Zeta potential and FT- IR analysis indicate that the electrostatic attraction may play a key role in the biosorption process. The bubble column reactor was utilized to study the batch dye-removal efficiency of mycelial pellets. A re-culture process between every two batches, which was under non-sterile condition, successfully enhanced the utilization of mycelium bio- mass. The dye removal rate is 96.4% after 12 h in the first batch and then decreases slowly in the following batches. This semi-continuous mode, which consists of commutative processes of dye-removal and re-culture, has some outstanding advantages, such as low power consumption, easy operation, high dye removal rate, and efficient biomass utilization.展开更多
基金supported by the project 2024J01421supported by Fujian Provincial Natural Science Foundation.
文摘Bubble column reactors fitted with tube bundles(BCR TB)belong to common heat transfer equipment in the field of chemical engineering,yet the complicated thermal-hydraulics performance of BCR TB has not been deeply revealed.To fill this gap,the present study proposes a novel variable bubble size modeling approach based on the Euler-Euler two-fluid framework,which is coupled with the population balance model considering comprehensive interphase forces.On the basis of verifying numerical reliability using experimental data,the mechanism of bubble swarm flow around the tube bundle and the effects of gas sparger configurations on the thermal-hydraulics performance of BCR TB are investigated.Results indicate that the entire tube bundle can be divided into three distinct zones,namely the sparger effect zone,fully developed zone and interface effect zone in view of the local mixture-to-wall heat transfer coefficient.The maximum peak value of the mixture-to-wall heat transfer coefficient always appears at 210°of heat exchange tubes.When the orifice diameter is 4 mm,the axial gradient of gas holdup is relatively large due to more intense shearing and fragmentation effects.Interestingly,the fractions of medium-sized and large-sized bubbles are not sensitive to orifice angle.Both the mixture-to-wall heat transfer coefficient and the friction factor decrease initially and then increase when the installation height increases.Under the optimized gas sparger structure configuration,the mixture-to-wall heat transfer coefficient increases by 10.23%,accompanied by the reduction of pressure drop by 8.14%,ultimately attaining a system energy conversion efficiency of 97.88%and performance evaluation criterion of 1.087.Finally,a new dimensionless and semi-theoretical Nusselt correlation incorporating a structural correction factor with an average absolute deviation of 5.15%is developed.The findings can offer useful guidance for the optimal design of BCR TB.
文摘Danckwert’s method was used to determine the specific interfacial area, a, and the individual mass transfer coefficient, kL, during absorption of CO2 in a bubble column with an anionic surfactant in the carbonate-bicarbonate buffer solution and NaAsO2 as catalyst, the presence of which decreases the specific interfacial area and the individual mass transfer coefficient. The specific interfacial area and the individual mass transfer coefficient increase with increasing su- perficial gas velocity. The specific interfacial area decreases whereas the individual mass transfer coefficient increases with increasing temperature. The results of experiments were used to determine the dependence of a, kL, and kLa on the surface tension, the temperature of the absorption phase, and the superficial velocity of the gas. The calculated results from the correlation were found to be within 10% deviation from the actual experimental results.
基金Supported by the National Key R&D Program of China(2017YFB0602500)
文摘To optimize industrial Fischer-Tropsch （IT） synthesis with the slurry bubble column reactor （SBCR） and iron- based catalyst, a comprehensive process model for IT synthesis that includes a detailed SBCR model, gas liquid separation model, simplified CO2 removal model and tail gas cycle model was developed. An effective iteration algorithm was proposed to solve this process model, and the model was validated by industrial demonstration experiments data （SBCR with 5.8 m diameter and 30 m height）, with a maximum relative error 〈 10% for predicting the SBCR performances. Subsequently, the proposed model was adopted to optimize the industrial SBCR performances simultaneously considering process and reactor parameters variations. The results show that C5＋yield increases as catalyst loading increases within 10-70 ton and syngas H2/CO value decreases within 1.3-1.6, but it doesn＇t increase obviously when the catalyst loading exceeds 45 ton （about 15 wt% concentration）. Higher catalyst loading will result in higher difficulty for wax/catalyst separation and higher catalyst cost. There- fore, the catalyst loading （45 ton） is recommended for the industrial demonstration SBCR operation at syngas H2/ CO = 1.3, and the C5 ＋ yield is about 402 ton＂ per day, which has an about 16% increase than the industrial dem- onstration run result.
基金Supported by the National Natural Science Foundation of China (No. 20076039) and SINOPEC.
文摘Evaporating bubble column reactor (EBCR) is a kind of aerated reactor in which the reaction heat is removed by the evaporation of volatile reaction mixture. In this paper, a mathematical model that accounts for the gas-liquid exothermic reaction and axial dispersions of both gas and liquid phase is employed to study the performance of EBCR for the process of p-xylene(PX) oxidation. The computational results show that there are remarkable concentration and temperature gradients in EBCR for high ratio of height to diameter (H/DT). The temperature is lower at the bottom of column and higher at the top, due to rapid evaporation induced by the feed gas near the bottom. The concentration profiles in the gas phase are more nonuniform than those (except PX) in the liquid phase, which causes more solvent burning consumption at high H/DT ratio. For p-xylene oxidation, theo ptimal H/DT is around 5.
基金supported by the National Natural Science Foundation of China(91834303 and 22108261)the Open Foundation of State Key Laboratory of Chemical Engineering(SKL-ChE-19B02)+1 种基金Fundamental Research Program of Shanxi Province(20210302124618)Scientific Technological Innovation Programs of Higher Education Institution in Shanxi(2020L0284).
文摘In this study,an optimization method is proposed to enhance the gas–liquid mass transfer in bubble column reactor based on the entropy generation extremum principle.The mass transfer–induced entropy generation can be maximized with the increase of mass transfer rate,based on which the velocity field can be optimized.The oxygen gas–liquid mass transfer is the major rate–limiting step of the toluene emissions biodegradation process in bubble column reactor,so the entropy generation due to oxygen mass transfer is used as the objective function,and the conservation equations of the gas–liquid flow and species concentration are taken as constraints.This optimization problem is solved by the calculus of variations,the optimal liquid flow pattern is obtained and the relationship of the maximum mass transfer enhancement on viscous dissipation is revealed,which can be used to improve the design of internal structure of the bubble column reactor.
基金financially supported by the National Key Research and Development Program of China (2020YFA0210900)the National Natural Science Foundation of China (21938001 and 21878344)+1 种基金Guangdong Provincial Key Research and Development Programme (2019B110206002)the Local Innovative and Research Teams Project of Guangdong Pearl River Talents Program (2017BT01C102)。
文摘The selective aerobic oxidation of benzyl alcohol to benzaldehyde has attracted considerable attention because benzaldehyde is a high value-added product. The rate of this typical gas–liquid reaction is significantly affected by mass transfer. In this study, CoTPP-mediated(CoTPP: cobalt(II) mesotetraphenylporphyrin) selective benzyl alcohol oxidation with oxygen was conducted in a membrane microchannel(MMC) reactor and a bubble column(BC) reactor, respectively. We observed that 83% benzyl alcohol was converted within 6.5 min in the MMC reactor, but only less than 10% benzyl alcohol was converted in the BC reactor. Hydrodynamic characteristics and gas–liquid mass transfer performances were compared for the MMC and BC reactors. The MMC reactor was assumed to be a plug flow reactor,and the dimensionless variance was 0.29. Compared to the BC reactor, the gas–liquid mass transfer was intensified significantly in MMC reactor. It could be ascribed to the high gas holdup(2.9 times higher than that of BC reactor), liquid film mass transfer coefficient(8.2 times higher than that of BC reactor), and mass transfer coefficient per unit interfacial area(3.8 times higher than that of BC reactor). Moreover,the Hatta number for the MMC reactor reached up to 0.61, which was about 15 times higher than that of the BC reactor. The computational fluid dynamics calculations for mass fractions in both liquid and gas phases were consistent with the experimental data.
文摘On the basis of the global CO consumption rate model, the lumped product distribution model and the sedimenta- tion-dispersion model of a catalyst, a steady-state, one-dimensional mathematical model of the slurry bubble column reactor for Fischer-Tropsch synthesis were established. The mathematical simulation of the slurry bubble column reactor for Fischer-Tropsch synthesis was carried out under the following typical industrial operating conditions： temperature 230 ℃, pressure 3.0 MPa, gas flow 5x 105 m3/h, catalyst content in slurry phase 30%, reactor diameter 5.0 m and the composition of feed gas： y（H2）=0.60, y（CO）=0.30, y（N2）=0.10. The influences of operating pressure, temperature and re（HE）Ira（CO） in feed gas on the reactor＇s reaction performance were simulated.
文摘Unsteady-state operation has been widely applied in chemical engineering, such as optimizing a process, increasing yield and saving energy, etc. But the knowledge of the flow characteristics in bubble column reactors(BCRs) under unsteady state control is far from enough. In order to study the flow structures in this operation, the volume of fluid (VOF) model and the standard k-ε model to simulate the evolution of gas-liquid flow in BCRs under the start-up state are combined. For both the symmetry and asymmetry flow, the layout of the gas-inlets, the gas-in velocity, the liquid viscosity and the aspect ratio of the BCR all have effects on the liquid velocity distribution. The simulation results could provide some information for the design and scale-up of the BCRs.
基金financial supported by the National High Technology Research and Development Program of China (863 Program 2011AA05A204)
文摘The equilibrium solubilities,volumetric gas-liquid mass transfer coefficients kLa of H_2 and CO were measured as functions of temperature(298―513 K),pressure(1―3 MPa),superficial gas velocity(0.5―3 cm/s) and solid volume fraction(5%―25%) in liquid paraffin/iron-based catalyst slurry bubble column reactor.The volumetric mass transfer coefficients kLa were obtained by measuring the dissolution rate of H_2 and CO.The influences of the operation conditions,such as pressure,temperature,superficial gas velocity and catalyst concentration on kLa,were investigated.Two empirical correlations were proposed to predict kLa values of H_2 and CO in liquid paraffin/solid particles slurry bubble column reactor.The results showed that the equilibrium solubilities of H-2 and CO increased with an increasing temperature and pressure,and the solubility of CO was greater than that for H_2.It was found that the equilibrium solubility can be expressed by Henry's law.The volumetric mass transfer coefficients of H_2 and CO were of the same order of magnitude,and increased with the increase of pressure,temperature and superficial gas velocity.The presence of solid particles decreased kLa values of both H_2 and CO.
文摘Bubble column reactors can be simulated by the two fluid model(TFM) coupled with the population balance equation(PBE). For the large industrial bubble columns, the compressibility due to the pressure difference may introduce notable bubble size variation. In order to address the compressibility effect, the PBE should be reformulated and coupled with the compressible TFM. In this work, the PBE with a compressibility term was formulated from single bubble dynamics, the mean Sauter diameters predicted by the compressible TFM coupled with the PBE were compared with the analytical solutions obtained by the ideal gas law. It was proven that the mesoscale formulations presented in this work were physically consistent with the macroscale modeling. It can be used to simulate large industrial plants when the compressibility induced bubble size variation is important.
文摘Bubble column reactors are multiphase contacting devices used in a wide variety of industrial application. Inrtevep S. A. is working on developing technologies to convert heavy and extra-heavy crude oil using this type of reactors. Volumetric gas hold up, flow pattern, average gas bubble size, average interfacial area, RTD （residence time distribution）, dispersion coefficient, Peclet number are important design parameters for a proper scale up of them. Several cold model experiments have been proposed to determine the previously mentioned parameters at atmospheric conditions, using a plexiglas bubble column reactor at pilot plant scale unit （12 cm diameter）. It was also evaluated our own design of internal trays （plates） in the reactor. Air-tap water and air-light oil systems have been used. A wide operating condition range was applied, superficial gas velocity between 0.5-10 cm/s, liquid flowrate between 15-65 I/h. Generally speaking, working without internal trays was found that gas hold up increase along the reactor and it was possible to identify heterogeneous bubble, transition and turbulent flow pattern areas for the air-light oil system. Average gas bubble size increase along the reactor at bubble regime from 2-5 mm but at turbulent regime, stay oscillating between 1-3 mm. Average interfacial area increases exponentially with superficial gas velocity at any reactor height, till 1,412 m2/m3 for the air-light oil system but, at bubble flow regime, the average interfacial area is lower than 100 m2/m3, which negatively impact the reactor performance. Internal trays in the reactor always increase gas hold up at any condition or system used. Residence time distributions curves, Peclet numbers and dispersion coefficients founded, show that this reactor with this kind of design internal trays still tends to be a complete mixing reactor under the operating conditions used.
基金support of the National Natural Science Foundation of China(grant No.22208320).
文摘Particles can appear as catalyst,reactant or product in various gas-liquid-solid three-phase production processes.Slurry bubble column reactors(SBCRs),as a kind of three-phase reactors,are preferred for phase contacting and mixing.However,literature studies concerning the effects of particles on the hydrodynamics of SBCRs are manifold and inconsistent in conclusions.Essentially,the multiscale interactions between particles,turbulent eddies and bubbles determine the reactor performance.This review focuses on revealing the particle effects in SBCRs from the perspective of multiscale mechanisms.Macroscopic hydrodynamic changes due to particle effects in literature are summarized.Dimensionless parameters,including the Stokes number,the solid-to-liquid density ratio,the ratio of particle and liquid characteristic lengths,the contact angle and the particle volume fraction are adopted to evaluate the characteristics of gas-liquid-solid flows.The relationships between particle influencing mechanisms and these parameters are analyzed and determined.Inconsistent experimental results are explained by different ranges of these dimensionless parameters.Moreover,particle effects at the mesoscale and microscale,such as the influence on the bubble dynamics and the pivoting effect on the turbulence energy spectrum,are elaborated.Finally,progress in modeling the SBCRs with consideration of particles effects using the Euler method are introduced.This review aims to improve the overall understanding of the complex hydrodynamics in the SBCRs.
文摘In this work, the removal of SO2 from gas mixture with air and SO2 by ammonium bicarbonate aqueous solution as absorbent was investigated experi- mentally in a bubble column reactor. The effects of the concentration of ammonium bicarbonate, the SO2 inlet concentration of gas phase and the gas flow rate on the removal rate of SO2 were studied. The results showed that the higher the SO2 inlet concentration and the gas flow rate, the shorter the lasting time of SO2 completely removed in gas outlet, and then the faster the decrease in the removal rate of SO2. The lasting time of SO2 completely removed in gas outlet increased with increasing ammonium bicarbonate concentration. During the process of SO2 absorption, there was a critical pH of solution. When the solution pH was less than the critical pH, it would sharply fall, resulting in a rapid decrease of the SO2 removal rate. A theoretical model for predicting the SO2 removal rate has been developed by taking the chemical enhancement and the sulfite concentration in the liquid phase into account simultaneously.
基金Project(NCET-05-0413)support by the Program for New Century Excellent Talents in UniversityProject(YB0142112) support by Priming Foundation of East China University of Science and Technology
文摘The Daubechies second order wavelet was applied to decompose pressure fluctuation signals with the gas flux varying from 0.18 to 0.90 m3/h and the solid mass fraction from 0 to 20% and scales 1?9 detail signals and the 9th scale approximation signals. The pressure signals were studied by multi-scale and R/S analysis method. Hurst analysis method was applied to analyze multi-fractal characteristics of different scale signals. The results show that the characteristics of mono-fractal under scale 1 and scale 2, and bi-fractal under scale 3?9 are effective in deducing the hydrodynamics in slurry bubbling flow system. The measured pressure signals are decomposed to micro-scale signals, meso-scale signals and macro-scale signals. Micro-scale and macro-scale signals are of mono-fractal characteristics, and meso-scale signals are of bi-fractal characteristics. By analyzing energy distribution of different scale signals,it is shown that pressure fluctuations mainly reflects meso-scale interaction between the particles and the bubble.
基金support of the National Key Research and Development Program of China(2018YFB060460303)National Natural Science Foundation of China(21706175,201703151 and 21776195)Key Research and Development Program of Shanxi Province(201803D121043)。
文摘Bubble/Slurry bubble column reactors(BCR/SBCR)are intensively used as multiphase reactors for a wide range of application in the chemical,biochemical and petrochemical industries.Most of these applications involve complicate gas–liquid/gas–liquid–solid flow behavior and exothermic process,thus it is necessary to equip the BCR/SBCR with heat exchanger tubes to remove the heat and govern the performance of the reactor.Amounts of experimental and numerical studies have been carried out to describe the phenomena taking place in BCR/SBCRs with heat exchanger tubes.Unfortunately,little effort has been put on reviewing the experiments and simulations for examining the effect of internals on the performance and hydrodynamics of BCR/SBCR.The objective of this work is to give a state-of-the-art review of the literature on the effects of heat exchanger tubes with different types and configurations on flow behavior and heat/mass transfer,then provide adequate information and scientific basis for the design and the development of heat exchanger tubes in BCR/SBCR,ultimately provide reasonable suggestions for better comprehend the performance of different heat exchanger tubes on hydrodynamics.
文摘Bubble and slurry bubble column reactors(BCRs/SBCRs)are used for various chemical,biochemical,and petro-chemical applications.They have several operational and maintenance advantages,including excellent heat and mass transfer rates,simplicity,and low operating and maintenance cost.Typically,a catalyst is present in addition to biochemical processes where microorganisms are used to produce industrially valuable bio-products.Since most applications involve complicated gas-liquid,gas-liquid-solid,and exothermic processes,the BCR/SBCR must be equipped with heat-exchanging tubes to dissipate heat and control the reactor’s overall performance.In this review,past and very recent experimental and numerical investigations on such systems are critically dis-cussed.Furthermore,gaps to befilled and critical aspects still requiring investigation are identified.
基金supported by a grant from the Major State Basic Research Development Program of China(973 Program,No.2005CB221205).
文摘The recent studies of direct alcohol/ether synthesis process in slurry reactors were reviewed,and the research work in our laboratory was carried out in this paper.a global kinetics model for direct dimethyl ether(DME)synthesis from syngas over a novel Cu-Zn-Al-Zr slurry catalyst was established according to the total of 25 experimental data,and a steady-state one-dimensional mathematical model was further developed in bubble column slurry reactor(BCSR),which was assumed that the bubble phase was plug flow,and the liquid phase was fully mixed flow.The numerical simulations of reactor design of 100000 t/a dimethyl ether pilot plant indicate that higher pressure and lower temperature were favorable to the increase of CO conversion,selectivity of dimethyl ether,product yield and height of slurry bed.The optimal operating conditions for DME synthesis process were obtained:reaction temperature at 240℃,reactor pressure at 5 MPa and reactor diameter of 2.5 m.
文摘To increase the efficiency of dye removal from wastewater using mycelial pellets, a bubble column reactor with a simple structure was designed and efficiently used to remove dyes from solution containing dyes. The mycelial pellets were prepared by marine fungus Aspergillus niger ZJUBE-1. Eight dyes were tested as dye targets for the adsorption capacity of mycelial pellets and good removal results were obtained. Eriochrome black T was selected as a model dye for characterizing the adsorption processes in detail. The measurement results of Zeta potential and FT- IR analysis indicate that the electrostatic attraction may play a key role in the biosorption process. The bubble column reactor was utilized to study the batch dye-removal efficiency of mycelial pellets. A re-culture process between every two batches, which was under non-sterile condition, successfully enhanced the utilization of mycelium bio- mass. The dye removal rate is 96.4% after 12 h in the first batch and then decreases slowly in the following batches. This semi-continuous mode, which consists of commutative processes of dye-removal and re-culture, has some outstanding advantages, such as low power consumption, easy operation, high dye removal rate, and efficient biomass utilization.
