A debris flow descending through an erodible convex colluvial bed,originating from a landslide dam and its upstream deposits,can entrain massive amounts of sediment,dramatically increasing the debris flow volume.Most ...A debris flow descending through an erodible convex colluvial bed,originating from a landslide dam and its upstream deposits,can entrain massive amounts of sediment,dramatically increasing the debris flow volume.Most existing erosion models assume that bed sediments are fully saturated,although this condition is rarely observed in nature.Therefore,a thorough understanding of debris flow overtopping erosion on a convex unsaturated bed is crucial for quantifying disaster risk.In this study,we experimentally investigated the effects of sediment composition,specifically coarse-grain size distribution and fine particle content,on the pore pressure evolution and entrainment of debris flows overriding a convex unsaturated colluvial bed.The average entrainment rate at convex sites for continuously graded bed sediment was higher than its discontinuous counterpart.The measured pore pressures within the unsaturated bed sediments were primarily generated by the passing debris flows.Furthermore,it was found that these pressures decreased as the fine particle content increased and the coarse-grain size of the erodible substrates decreased.When the coarse-grain size of the debris flow was smaller than that of the bed sediment,only a portion of the eroded material was entrained by the moving debris flow.In contrast,when the coarse-grain size of the debris flow was equal to or greater than that of the bed sediment,nearly all of the eroded material was entrained.The findings of this study could contribute to the assessment of hazard amplification and inform the design of mitigation and prevention strategies.展开更多
A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5w...A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.展开更多
Ecological floating bed is an important biological remediation method for water pollution control.During the removal of excess nutrients and pollutants,changes in environmental factors affect the characteristics of mi...Ecological floating bed is an important biological remediation method for water pollution control.During the removal of excess nutrients and pollutants,changes in environmental factors affect the characteristics of microorganisms in aquatic ecosystems.To understand the influences of ecological floating beds on size-fractionated microorganisms,we investigated the community assembly and nitrogen metabolic characteristics of three size-fractionated microorganism groups in the ecological floating bed area,using 18S rDNA,16S rDNA metabarcoding,and metagenomic sequencing techniques.Firstly,we discovered substantial differences between size-fractionated groups in the diversity and compositions of both microeukaryotic and bacterial communities,as well as the influences of floating beds on specific groups.The floating beds appeared to provide more habitats for heterotrophs and symbiotes while potentially inhibiting the growth of certain phytoplankton(cyanobacteria).Secondly,we observed that microeukaryotic and bacterial communities were predominantly influenced by stochastic and deterministic processes,respectively,and they both exhibited distinct patterns across different size-fractionated groups.Notably,microeukaryotic community assembly demonstrated a greater sensitivity to ecological floating beds,as indicated by an increase in dispersal limitation processes.Finally,the nitrogen metabolism functional genes revealed that microbes associated with large-sized particles played a crucial role in dissimilatory nitrate reduction to ammonium(DNRA)and denitrification processes within the floating bed area,thereby facilitating the removal of excess nitrogen nutrients from the water.In contrast,freeliving microorganisms from small-sized groups were linked mainly to the genes involved in nitrogen assimilation and assimilatory nitrate reduction to ammonium(ANRA)processes.These findings help understand the impact of ecological floating beds on the diversity and functional characteristics of microorganism communities in different size-fractionated groups.展开更多
In this paper,a novel method for investigating the particle-crushing behavior of breeding particles in a fusion blanket is proposed.The fractal theory and Weibull distribution are combined to establish a theoretical m...In this paper,a novel method for investigating the particle-crushing behavior of breeding particles in a fusion blanket is proposed.The fractal theory and Weibull distribution are combined to establish a theoretical model,and its validity was verified using a simple impact test.A crushable discrete element method(DEM)framework is built based on the previously established theoretical model.The tensile strength,which considers the fractal theory,size effect,and Weibull variation,was assigned to each generated particle.The assigned strength is then used for crush detection by comparing it with its maximum tensile stress.Mass conservation is ensured by inserting a series of sub-particles whose total mass was equal to the quality loss.Based on the crushable DEM framework,a numerical simulation of the crushing behavior of a pebble bed with hollow cylindrical geometry under a uniaxial compression test was performed.The results of this investigation showed that the particle withstands the external load by contact and sliding at the beginning of the compression process,and the results confirmed that crushing can be considered an important method of resisting the increasing external load.A relatively regular particle arrangement aids in resisting the load and reduces the occurrence of particle crushing.However,a limit exists to the promotion of resistance.When the strain increases beyond this limit,the distribution of the crushing position tends to be isotropic over the entire pebble bed.The theoretical model and crushable DEM framework provide a new method for exploring the pebble bed in a fusion reactor,considering particle crushing.展开更多
As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within trit...As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within tritium-breeding pebble beds are subjected to prolonged neutron irradiation,high thermal loads,and strong magnetic fields in fusion environments.Such conditions render them susceptible to pulverization and fragmentation.The resulting fragments and powders migrate and are deposited into the gas channel,driven by the purge gas.The reduction in the effective flow area of the gas increases the flow resistance,resulting in tritium retention,degraded heat transfer,and other adverse effects.These conditions impair the thermodynamic properties of the pebble beds and hinder the self-maintenance of tritium.Limited information exists on powder migration and clogging mechanisms in fusion blanket pebble beds,particularly under diverse physical conditions.The aim of this study was to use a computational fluid dynamics model coupled with the discrete element method(CFD-DEM)to numerically explore powder migration and clogging in pebble beds.The model considers factors such as breeder orientation,purge velocity,powder size distribution,and friction coefficient.We propose two migration and clogging mechanisms.One involves powder with a large particle size,and the other does not.The results indicate that the powder migration velocity progresses through three stages:rapid decay,linear decay,and stability.Pebble-bed clogging manifests in two forms:extensive superficial clogging and uniform internal clogging.Two fitted curves were used to depict the migration and clogging tendencies.The powder size distribution significantly influenced the powder migration.The breeder orientation,powder size,and friction coefficient affected the distribution of the clogging powders.However,the impact of the purge velocity on powder migration and clogging in pebble beds was limited,and this effect varied significantly with different particle size ratios.Based on the analysis,a formula is proposed to characterize the behavior of the powder in the pebble beds.The results of this study can aid in analyzing and predicting powder dynamics in pebble beds.展开更多
Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanc...Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanced by developing Zn-Cu alloys via laser powder bed fusion(LPBF).Optimal LPBF parameters for forming stable tracks were achieved by adjusting laser power and scanning speed.Under optimized conditions of 100 W and 100 mm/s,high density(99.58%)Zn-Cu alloys with improved hardness(68.2 HV)and yield strength(160 MPa)were achieved.These improvements are attributed to solid solution strengthening,segregation strengthening,and grain refinement.The Zn-Cu alloys also demonstrated favorable degradation behavior,with a rate of 0.16 mm/year.This degradation is primarily driven by micro-galvanic corrosion between the CuZn 5 phase and Zn matrix,along with refined grains and increased grain boundary density.This work demonstrates a viable strategy for fabricating Zn-based implants with enhanced structural integrity and mechanical performance via LPBF.展开更多
The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evo...The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.展开更多
Coke oven gas(COG)and natural gas(NG),both high-calorific by-products derived from the steel industry,have gained prominence as alternative fuels in the sintering process,thereby supporting dual objectives of emission...Coke oven gas(COG)and natural gas(NG),both high-calorific by-products derived from the steel industry,have gained prominence as alternative fuels in the sintering process,thereby supporting dual objectives of emission reduction and carbon neutrality.While existing research on hydrogen-rich gas injection has predominantly concentrated on conventional thin-bed sintering,investigations into its application within thick-bed sintering remain comparatively scarce.Thick-bed sintering,recognized for enhancing energy efficiency and increasing sinter output,encounters challenges such as uneven heat distribution and diminished permeability,which can negatively impact process efficiency and product quality.To address these issues,sinter pot experiments were conducted to assess the effects of NG and COG injection on thick-bed sintering performance.Findings reveal that NG injection in thick beds mirrors the behavior observed in conventional thin-bed sintering,effectively optimizing the process and achieving a carbon reduction potential exceeding 10%.In contrast,COG injection in thick-bed conditions demonstrates notable differences,substantially lowering the solid fuel consumption rate but detrimentally affecting sinter strength and overall production.However,by optimizing the timing of COG injection,it is feasible to improve sinter yield while concurrently reducing solid fuel usage.These outcomes provide valuable insights for the advancement of gas injection technologies in thick-bed sintering,thereby contributing to energy conservation and emission mitigation efforts within the sintering industry.展开更多
Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back ...Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.展开更多
As the bed depth increases,sintering yield increases,but the productivity decreases.To reveal the reasons for the decrease in productivity and explore targeted solutions,the bed resistance of mixtures,wet zone,and com...As the bed depth increases,sintering yield increases,but the productivity decreases.To reveal the reasons for the decrease in productivity and explore targeted solutions,the bed resistance of mixtures,wet zone,and combustion zone was analyzed in the laboratory.The results showed that the decreased porosity of mixture resulted in the increased bed resistance by 160.56%when the bed depth increased from 600 to 1000 mm.After improving porosity of 1%by adding loosening bars with optimized size and distribution,the bed resistance decreased,and the productivity increased by 5%.The increase in bed depth increased the thickness of the wet zone from 120 to 680 mm and the resistance from 1.56 to 8.83 kPa.By using a three-stage intensive mixer and pre-adding water for granulation,the moisture of mixture was reduced by 0.6%,and the sintering productivity increased by 4%.Besides,the high bed resistance is mainly caused by the increase in the thickness of the combustion zone from 31.9 to 132.7 mm,and the bed resistance increased from 0.70 to 5.62 kPa.The bed resistance of the combustion zone at 900 mm was increased by 90.51%compared to 700 mm.After optimization of the distribution of coke breeze,the thickness of combustion zone at the lower layer decreased from 132.7 to 106.84 mm and permeability improved significantly.展开更多
Granular bed filter is one of the most promising technologies for the dust removal from high temperature coal pyrolysis gas.In this work,three-dimensional numerical models were employed to investigate the influence of...Granular bed filter is one of the most promising technologies for the dust removal from high temperature coal pyrolysis gas.In this work,three-dimensional numerical models were employed to investigate the influence of operation parameters on collection efficiency,especially paying attention to particle deposition characteristics in the bed and outlet particle size distribution.The results show that the operation parameters have different effects on the collection efficiency of particles with the different properties.Under the same conditions,the collection efficiency of granular bed for circulating ash increases more rapidly compared to that of char particles.According to the effective Stokes number(N_(steff)),the collection efficiency of granular bed can be obviously divided into three regions:difficult separation region(N_(steff)≤0.25),transition region(0.25<N_(steff)<0.83)and easy separation region(N_(steff)≥0.83).Dust deposition within the bed exhibits axial attenuation along the gas flow direction,allowing classification of deposited particles into two characteristic types:dispersed particles and congregated particles.In addition,granular bed filtration induces a morphological transition of particle size distribution,transforming the original monomodal profile into a well-defined bimodal structure.A correlation formula of the collection efficiency was developed,providing critical insights for the engineering design of granular bed filters.展开更多
Hydraulic jumps are a prevalent phenomenon in flows through spillways,chutes,and sluice gates.As hydraulic jumps exhibit substantial kinetic energy,the downstream of a hydraulic structure is prone to scour.To mitigate...Hydraulic jumps are a prevalent phenomenon in flows through spillways,chutes,and sluice gates.As hydraulic jumps exhibit substantial kinetic energy,the downstream of a hydraulic structure is prone to scour.To mitigate downstream scour and enhance energy dissipation,hydraulic jumps are often directed into stilling basins with various bed configurations,including horizontal,sloping,rough,and their combinations.This review compiles numerous analytical and experimental studies on hydraulic jumps under various bed conditions.The effect of bed roughness on sequent depth ratio,roller and jump lengths,shear stress,and energy dissipation is critically reviewed.The impacts of roughness height,flow Froude number,and bed angle on jump characteristics are discussed,substantiated by comparative analyses for distinct roughness heights.The results indicate that bed roughness intensifies shear stress,resulting in augmented energy dissipation and reductions in jump length and sequent depth.Additionally,the analytical and empirical equations proposed by researchers for different jump scenarios are discussed,and their applicability under various conditions is summarized.Finally,it suggests considering the scale effect in future research to refine the comprehension of jump stability over adverse slopes.展开更多
To enhance the mechanical properties of Mo alloys prepared through laser powder bed fusion(LPBF),a hot isostatic pressing(HIP)treatment was used.Results show that following HIP treatment,the porosity decreases from 0....To enhance the mechanical properties of Mo alloys prepared through laser powder bed fusion(LPBF),a hot isostatic pressing(HIP)treatment was used.Results show that following HIP treatment,the porosity decreases from 0.27%to 0.22%,enabling the elements Mo and Ti to diffuse fully and to distribute more uniformly,and to forming a substantial number of low-angle grain boundaries.The tensile strength soars from 286±32 MPa to 598±22 MPa,while the elongation increases from 0.08%±0.02%to 0.18%±0.02%,without notable alterations in grain morphology during the tensile deformation.HIP treatment eliminates the molten pool boundaries,which are the primary source for premature failure in LPBFed Mo alloys.Consequently,HIP treatment emerges as a novel and effective approach for strengthening the mechanical properties of LPBFed Mo alloys,offering a fresh perspective on producing high-performance Mo-based alloys.展开更多
Understanding the levels,causes,and sources of fluoride in groundwater is critical for public health,effective water resource management,and sustainable utilization.This study employs multivariate statistical methods,...Understanding the levels,causes,and sources of fluoride in groundwater is critical for public health,effective water resource management,and sustainable utilization.This study employs multivariate statistical methods,hazard quotient assessment,and geochemical analyses,such as mineral saturation index,ionic activities,and Gibbs diagrams,to investigate the hydrochemical characteristics,causes,and noncarcinogenic risks of fluoride in Red bed groundwater and geothermal water in the Guang'an area and neighboring regions.Approximately 9%of the Red bed groundwater samples contain fluoride concentrations exceeding 1 mg·L^(-1).The predominant water types identified are Cl-Na and HCO_(3)-Na,primarily influenced by evapotranspiration.Low-fluoride groundwater and high-fluoride geothermal water exhibit distinct hydrochemical types HCO_(3)-Ca and SO_(4)-Ca,respectively,which are mainly related to the weathering of carbonate,sulfate,and fluorite-containing rocks.Correlation analysis reveals that fluoride content in Red bed groundwater is positively associated with Na^(+),Cl^(-),SO_(4)^(2-),and TDS(r^(2)=0.45-0.64,p<0.01),while in geothermal water,it correlates strongly with pH,K^(+),Ca^(2+),and Mg^(2+)(r^(2)=0.52-0.80,p<0.05).Mineral saturation indices and ionic activities indicate that ion exchange processes and the dissolution of minerals such as carbonatite and fluorite are important sources of fluoride in groundwater.The enrichment of fluorine in the Red bed groundwater is linked to evaporation,cation exchange and dissolution of fluorite,caused by the lithologic characteristics of the red bed in this area.However,it exhibits minimal correlation with the geothermal water in the adjacent area.The noncarcinogenic health risk assessment indicates that 7%(n=5)of Red bed groundwater points exceed the fluoride safety limit for adults,while 12%(n=8)exceed the limit for children.These findings underscore the importance of avoiding highly fluoridated red bed groundwater as a direct drinking source and enhancing groundwater monitoring to mitigate health risks associated with elevated fluoride levels.展开更多
Laser additively manufactured(LAM)Ni-based superalloys commonly exhibit low strength and high residual stress in the as-built state,requiring post-heat treatment to improve mechanical properties.We propose a modified ...Laser additively manufactured(LAM)Ni-based superalloys commonly exhibit low strength and high residual stress in the as-built state,requiring post-heat treatment to improve mechanical properties.We propose a modified heat treatment(MHT)process that only involves a single-step aging at 650℃ for 4 h to achieve high strength,high ductility,and low residual stress simultaneously in a laser powder bed fusion(LPBF)-processed Inconel 718(IN718)alloy.The MHT treated alloy exhibits comparable tensile strength(1368 MPa)to the conventional solution plus two-step aging(SA)treated alloy(1398 MPa),while the tensile elongation(∼21.7%for MHT treated alloy and 13.4%for SA treated alloy)is 60%higher and the residual stress(∼195 MPa)is 20%lower than the SA treated alloy.The balanced high performance of the MHT IN718 alloy was mainly attributed to the precipitation of abundantγ’’phase with a size of∼5 nm,while the original nano-sized Laves precipitates and dislocation cells were mostly retained.The finer size and higher fraction ofγ”of the MHT sample mainly result from the dislocation structure and compositional variations in the as-built IN718,which promotes precipitation during aging.The retention of Laves phase,and cellular dislocation network in the MHT alloy also contributes to work hardening during tension and suspends the occurrence of necking.This study unveils a unique strengthening and toughening mechanism in the Ni-based superalloy produced by LAM with the presence of abundant Laves precipitates and provides a simple,low energy-consumption and cost-effective heat treatment route for achieving desirable mechanical properties.展开更多
To examine the effect of bedding angle upon burst proneness in terms of energy,phyllites with seven various bedding angles are selected for conventional uniaxial compression and single-cyclic loading eunloading uniaxi...To examine the effect of bedding angle upon burst proneness in terms of energy,phyllites with seven various bedding angles are selected for conventional uniaxial compression and single-cyclic loading eunloading uniaxial compression tests.The ejection and failure during compression process of phyllites are monitored in real-time by high-speed camera system.The results demonstrate that the phyllites with different bedding angles all consistently follow the linear energy storage and dissipation(LESD)law during compression.The ultimate energy storage of phyllites with varying bedding angles can be calculated precisely via using the LESD law.Based on this,four kinds of energy-based rockburst indices are applied to quantitatively assess the burst proneness for phyllites.Combined with the recorded images of high-speed camera system,ejection distance,and mass of rock fragments and powder,the burst proneness for phyllites with various bedding angles is qualitatively evaluated adopting the far-field ejection mass ratio.Next,burst proneness of anisotropic phyllites is assessed quantitatively and qualitatively.It is found that phyllites with bedding angles of 0°,15°,and 90°have a high burst proneness,and that with bedding angle of 30°has a medium burst proneness,whereas the ones with bedding angles of 45°,60°,and 75°have a low burst proneness.Finally,the published experimental data of shale and sandstone specimens with different bedding angles are extracted,and it is preliminarily verified that the bedding angle does not change the LESD law of rocks.展开更多
Micrometer-sized,irregularly shaped Ti particles(0.5wt%and 1.0wt%)were mixed with an Al-Si-Mg-Zr matrix powder,and a novel Ti-modified Al-Si-Mg-Zr aluminum alloy was subsequently fabricated via laser-powder bed fusion...Micrometer-sized,irregularly shaped Ti particles(0.5wt%and 1.0wt%)were mixed with an Al-Si-Mg-Zr matrix powder,and a novel Ti-modified Al-Si-Mg-Zr aluminum alloy was subsequently fabricated via laser-powder bed fusion(L-PBF).The results demonstrated that the introduction of Ti particles promoted the formation of near-fully equiaxed grains in the alloy owing to the strong grain refinement of the primary(Al,Si)3(Ti,Zr)nanoparticles.Furthermore,the presence of(Al,Si)3(Ti,Zr)nanoparticles inhibited the decomposition of Si-rich cell boundaries and the precipitation of Si nanoparticles in theα-Al cells.The ultimate tensile strength(UTS),yield strength(YS),and elongation of the asbuilt 0.5wt%Ti(0.5Ti)alloy were(468±11),(350±1)MPa,and(10.0±1.4)%,respectively,which are comparable to those of the L-PBF Al-Si-Mg-Zr matrix alloy and significantly higher than those of traditional L-PBF Al-Si-Mg alloys.After direct aging treatment at 150°C,the precipitation of secondary nanoparticles notably enhanced the strength of the 0.5Ti alloy.Specifically,the 0.5Ti alloy achieved a maximum UTS of(479±11)MPa and YS of(376±10)MPa.At 250°C,the YS of the L-PBF Ti/Al-Si-Mg-Zr alloy was higher than that of the L-PBF Al-Si-Mg-Zr matrix alloy due to the retention of Si-rich cell boundaries,indicating a higher thermal stability.As the aging temperature was increased to 300°C,the dissolution of Si-rich cell boundaries,desolvation of solid-solution elements,and coarsening of nanoprecipitates led to a decrease in the UTS and YS of the alloy to below 300 and 200 MPa,respectively.However,the elongation increased significantly.展开更多
Magnetostrictive Fe-Ga alloys have captivated substantial focus in biomedical applications because of their exceptional transition efficiency and favorable cytocompatibility.Nevertheless,Fe-Ga alloys always exhibit fr...Magnetostrictive Fe-Ga alloys have captivated substantial focus in biomedical applications because of their exceptional transition efficiency and favorable cytocompatibility.Nevertheless,Fe-Ga alloys always exhibit frustrating magnetostriction coefficients when presented in bulk dimensions.It is well-established that the magnetostrictive performance of Fe-Ga alloys is intimately linked to their phase and crystal structures.In this study,various concentrations of boron(B)were doped into Fe_(81)Ga_(19) alloys via the laser-beam powder bed fusion(LPBF)technique to tailor the crystal and phase structures,thereby improving the magnetostrictive performance.The results revealed the capacity for quick solidification of the LPBF process in expediting the solid solution of B element,which increased both lattice distortion and dislocations within the Fe-Ga matrix.These factors contributed to an elevation in the density of the modified-D0_(3) phase structure.Moreover,the prepared Fe-Ga-B alloys also exhibited a(001)preferred grain orientation caused by the high thermal gradients during the LPBF process.As a result,a maximum magnetostriction coefficient of 105 ppm was achieved in the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy.In alternating magnetic fields,all the LPBF-prepared alloys showed good dynamic magnetostriction response without visible hysteresis,while the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy presented a notable enhancement of~30%in magnetostriction coefficient when compared with the Fe_(81)Ga_(19) alloy.Moreover.the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy exhibited favorable biocompatibility and osteogenesis,as confirmed by increased alkaline phosphatase(ALP)activity and the formation of mineralized nodules.These findings suggest that the B-doped Fe-Ga alloys combined with the LPBF technique hold promise for the development of bulk magnetostrictive alloys that are applicable for bone repair applications.展开更多
Achieving the simultaneous enhancement of strength and ductility in laser powder bed fused (LPBF-ed) titanium (Ti) is challenging due to the complex, high-dimensional parameter space and interactions between parameter...Achieving the simultaneous enhancement of strength and ductility in laser powder bed fused (LPBF-ed) titanium (Ti) is challenging due to the complex, high-dimensional parameter space and interactions between parameters and powders. Herein, a hybrid intelligent framework for process parameter optimization of LPBF-ed Ti with improved ultimate tensile strength (UTS) and elongation (EL) was proposed. It combines the data augmentation method (AVG ± EC × SD), the multi-model fusion stacking ensemble learning model (GBDT-BPNN-XGBoost), the interpretable machine learning method and the non-dominated ranking genetic algorithm (NSGA-Ⅱ). The GBDT-BPNN-XGBoost outperforms single models in predicting UTS and EL across the accuracy, generalization ability and stability. The SHAP analysis reveals that laser power (P) is the most important feature affecting both UTS and EL, and it has a positive impact on them when P < 220 W. The UTS and EL of samples fabricated by the optimal process parameters were 718 ± 5 MPa and 27.9 % ± 0.1 %, respectively. The outstanding strength-ductility balance is attributable to the forward stresses in hard α'-martensite and back stresses in soft αm'-martensite induced by the strain gradients of hetero-microstructure. The back stresses strengthen the soft αm'-martensite, improving the overall UTS. The forward stresses stimulate the activation of dislocations in hard α'-martensite and the generation of 〈c + a〉 dislocations, allowing the plastic strain to occur in hard regions and enhancing the overall ductility. This work provides a feasible strategy for multi-objective optimization and valuable insights into tailoring the microstructure for improving mechanical properties.展开更多
基金supported by the National Key R&D Program of China(Grant No.2018YFC1505205)the Science and Technology Research Program of the Institute of Mountain Hazards and Environment,Chinese Academy of Sciences(Grant No.IMHE-ZDRW-01)Sichuan Science and Technology Program(Grant No.2024NSFSC0781).
文摘A debris flow descending through an erodible convex colluvial bed,originating from a landslide dam and its upstream deposits,can entrain massive amounts of sediment,dramatically increasing the debris flow volume.Most existing erosion models assume that bed sediments are fully saturated,although this condition is rarely observed in nature.Therefore,a thorough understanding of debris flow overtopping erosion on a convex unsaturated bed is crucial for quantifying disaster risk.In this study,we experimentally investigated the effects of sediment composition,specifically coarse-grain size distribution and fine particle content,on the pore pressure evolution and entrainment of debris flows overriding a convex unsaturated colluvial bed.The average entrainment rate at convex sites for continuously graded bed sediment was higher than its discontinuous counterpart.The measured pore pressures within the unsaturated bed sediments were primarily generated by the passing debris flows.Furthermore,it was found that these pressures decreased as the fine particle content increased and the coarse-grain size of the erodible substrates decreased.When the coarse-grain size of the debris flow was smaller than that of the bed sediment,only a portion of the eroded material was entrained by the moving debris flow.In contrast,when the coarse-grain size of the debris flow was equal to or greater than that of the bed sediment,nearly all of the eroded material was entrained.The findings of this study could contribute to the assessment of hazard amplification and inform the design of mitigation and prevention strategies.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+8 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)2024 Scientific Research Project of Shaanxi National Defense Industry Vocational and Technical College(Gfy24-07)Shaanxi Vocational and Technical Education Association 2024 Vocational Education Teaching Reform Research Topic(2024SZX354)National Natural Science Foundation of China(U24A20115)2024 Shaanxi Provincial Education Department Service Local Special Scientific Research Program Project-Industrialization Cultivation Project(24JC005,24JC063)Shaanxi Province“14th Five-Year Plan”Education Science Plan,2024 Project(SGH24Y3181)National Key Research and Development Program of China(2023YFB4606400)Longmen Laboratory Frontier Exploration Topics Project(LMQYTSKT003)。
文摘A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.
基金Supported by the National Natural Science Foundation of China(Nos.42141003,42176147)the National Key Research and Development Program of China(No.2022YFF0802204)the Xiamen Key Laboratory of Urban Sea Ecological Conservation and Restoration(USER)(Nos.USER2021-1,USER2021-5)。
文摘Ecological floating bed is an important biological remediation method for water pollution control.During the removal of excess nutrients and pollutants,changes in environmental factors affect the characteristics of microorganisms in aquatic ecosystems.To understand the influences of ecological floating beds on size-fractionated microorganisms,we investigated the community assembly and nitrogen metabolic characteristics of three size-fractionated microorganism groups in the ecological floating bed area,using 18S rDNA,16S rDNA metabarcoding,and metagenomic sequencing techniques.Firstly,we discovered substantial differences between size-fractionated groups in the diversity and compositions of both microeukaryotic and bacterial communities,as well as the influences of floating beds on specific groups.The floating beds appeared to provide more habitats for heterotrophs and symbiotes while potentially inhibiting the growth of certain phytoplankton(cyanobacteria).Secondly,we observed that microeukaryotic and bacterial communities were predominantly influenced by stochastic and deterministic processes,respectively,and they both exhibited distinct patterns across different size-fractionated groups.Notably,microeukaryotic community assembly demonstrated a greater sensitivity to ecological floating beds,as indicated by an increase in dispersal limitation processes.Finally,the nitrogen metabolism functional genes revealed that microbes associated with large-sized particles played a crucial role in dissimilatory nitrate reduction to ammonium(DNRA)and denitrification processes within the floating bed area,thereby facilitating the removal of excess nitrogen nutrients from the water.In contrast,freeliving microorganisms from small-sized groups were linked mainly to the genes involved in nitrogen assimilation and assimilatory nitrate reduction to ammonium(ANRA)processes.These findings help understand the impact of ecological floating beds on the diversity and functional characteristics of microorganism communities in different size-fractionated groups.
基金supported by Anhui Provincial Natural Science Foundation(2408085QA030)Natural Science Research Project of Anhui Educational Committee,China(2022AH050825)+3 种基金Medical Special Cultivation Project of Anhui University of Science and Technology(YZ2023H2C008)the Excellent Research and Innovation Team of Anhui Province,China(2022AH010052)the Scientific Research Foundation for High-level Talents of Anhui University of Science and Technology,China(2021yjrc51)Collaborative Innovation Program of Hefei Science Center,CAS,China(2019HSC-CIP006).
文摘In this paper,a novel method for investigating the particle-crushing behavior of breeding particles in a fusion blanket is proposed.The fractal theory and Weibull distribution are combined to establish a theoretical model,and its validity was verified using a simple impact test.A crushable discrete element method(DEM)framework is built based on the previously established theoretical model.The tensile strength,which considers the fractal theory,size effect,and Weibull variation,was assigned to each generated particle.The assigned strength is then used for crush detection by comparing it with its maximum tensile stress.Mass conservation is ensured by inserting a series of sub-particles whose total mass was equal to the quality loss.Based on the crushable DEM framework,a numerical simulation of the crushing behavior of a pebble bed with hollow cylindrical geometry under a uniaxial compression test was performed.The results of this investigation showed that the particle withstands the external load by contact and sliding at the beginning of the compression process,and the results confirmed that crushing can be considered an important method of resisting the increasing external load.A relatively regular particle arrangement aids in resisting the load and reduces the occurrence of particle crushing.However,a limit exists to the promotion of resistance.When the strain increases beyond this limit,the distribution of the crushing position tends to be isotropic over the entire pebble bed.The theoretical model and crushable DEM framework provide a new method for exploring the pebble bed in a fusion reactor,considering particle crushing.
文摘As the primary functional component of a fusion reactor,the fusion blanket pebble bed,composed of numerous particles,is crucial for tritium breeding,neutron multiplication,and radiation shielding.Particles within tritium-breeding pebble beds are subjected to prolonged neutron irradiation,high thermal loads,and strong magnetic fields in fusion environments.Such conditions render them susceptible to pulverization and fragmentation.The resulting fragments and powders migrate and are deposited into the gas channel,driven by the purge gas.The reduction in the effective flow area of the gas increases the flow resistance,resulting in tritium retention,degraded heat transfer,and other adverse effects.These conditions impair the thermodynamic properties of the pebble beds and hinder the self-maintenance of tritium.Limited information exists on powder migration and clogging mechanisms in fusion blanket pebble beds,particularly under diverse physical conditions.The aim of this study was to use a computational fluid dynamics model coupled with the discrete element method(CFD-DEM)to numerically explore powder migration and clogging in pebble beds.The model considers factors such as breeder orientation,purge velocity,powder size distribution,and friction coefficient.We propose two migration and clogging mechanisms.One involves powder with a large particle size,and the other does not.The results indicate that the powder migration velocity progresses through three stages:rapid decay,linear decay,and stability.Pebble-bed clogging manifests in two forms:extensive superficial clogging and uniform internal clogging.Two fitted curves were used to depict the migration and clogging tendencies.The powder size distribution significantly influenced the powder migration.The breeder orientation,powder size,and friction coefficient affected the distribution of the clogging powders.However,the impact of the purge velocity on powder migration and clogging in pebble beds was limited,and this effect varied significantly with different particle size ratios.Based on the analysis,a formula is proposed to characterize the behavior of the powder in the pebble beds.The results of this study can aid in analyzing and predicting powder dynamics in pebble beds.
基金Projects(52571276,52275395,U24A20120,52475362)supported by the National Natural Science Foundation of ChinaProject(2025JJ30015)supported by the Hunan Provincial Natural Science Foundation,China+3 种基金Project(2023RC3046)supported by the Science and Technology Innovation Program of Hunan Province,ChinaProject(2023YFB4605800)supported by National Key Research and Development Program of ChinaProject(2023CXQD023)supported by the Central South University Innovation-Driven Research Programme,ChinaProject supported by the State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University,China。
文摘Zn's natural degradability and biocompatibility make it a promising candidate for implants,however,its mechanical properties remain insufficient for bone applications.In this study,the performance of Zn was enhanced by developing Zn-Cu alloys via laser powder bed fusion(LPBF).Optimal LPBF parameters for forming stable tracks were achieved by adjusting laser power and scanning speed.Under optimized conditions of 100 W and 100 mm/s,high density(99.58%)Zn-Cu alloys with improved hardness(68.2 HV)and yield strength(160 MPa)were achieved.These improvements are attributed to solid solution strengthening,segregation strengthening,and grain refinement.The Zn-Cu alloys also demonstrated favorable degradation behavior,with a rate of 0.16 mm/year.This degradation is primarily driven by micro-galvanic corrosion between the CuZn 5 phase and Zn matrix,along with refined grains and increased grain boundary density.This work demonstrates a viable strategy for fabricating Zn-based implants with enhanced structural integrity and mechanical performance via LPBF.
基金support of the Research and Development Program in Key Areas of Guangdong Province,China(No.2019B090907001)the Science and Technology Program of Guangdong Province,China(No.2014B010129002)the National Key R&D Program of China(No.2017YFB0305800)。
文摘The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.
基金supported by the National Natural Science Foundation of China(Grant No.52474347)Postdoctoral Science Foundation of China(Grant No.2024T171095)the Fundamental Research Funds for the Central Universities(Grant No.2024CDJXY003).
文摘Coke oven gas(COG)and natural gas(NG),both high-calorific by-products derived from the steel industry,have gained prominence as alternative fuels in the sintering process,thereby supporting dual objectives of emission reduction and carbon neutrality.While existing research on hydrogen-rich gas injection has predominantly concentrated on conventional thin-bed sintering,investigations into its application within thick-bed sintering remain comparatively scarce.Thick-bed sintering,recognized for enhancing energy efficiency and increasing sinter output,encounters challenges such as uneven heat distribution and diminished permeability,which can negatively impact process efficiency and product quality.To address these issues,sinter pot experiments were conducted to assess the effects of NG and COG injection on thick-bed sintering performance.Findings reveal that NG injection in thick beds mirrors the behavior observed in conventional thin-bed sintering,effectively optimizing the process and achieving a carbon reduction potential exceeding 10%.In contrast,COG injection in thick-bed conditions demonstrates notable differences,substantially lowering the solid fuel consumption rate but detrimentally affecting sinter strength and overall production.However,by optimizing the timing of COG injection,it is feasible to improve sinter yield while concurrently reducing solid fuel usage.These outcomes provide valuable insights for the advancement of gas injection technologies in thick-bed sintering,thereby contributing to energy conservation and emission mitigation efforts within the sintering industry.
基金supported by the National Natural Science Foundation of China(No.51871243)the National Key Laboratory of Strength and Structural Integrity,China(No.ASSIKFJJ202304001)+3 种基金the State Key Laboratory of Precision Blasting and Hubei Key Laboratory of Blasting Engineering,China(No.PBSKL2022C01)the Guangdong-Hong Kong-Macao Joint Laboratory for Neutron Scattering Science and Technology,China(No.HT-CSNS-DG-CD-0092/2021)the Shock and Vibration of Engineering Materials and Structures Key Laboratory of Sichuan Province,China(No.22kfgk06)the Hubei Longzhong Laboratory,China(No.2022KF-08)。
文摘Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.
基金supported by the Basic Science Center Project for the National Natural Science Foundation of China(No.72088101)the S&T Program of Hebei(No.23564101D).
文摘As the bed depth increases,sintering yield increases,but the productivity decreases.To reveal the reasons for the decrease in productivity and explore targeted solutions,the bed resistance of mixtures,wet zone,and combustion zone was analyzed in the laboratory.The results showed that the decreased porosity of mixture resulted in the increased bed resistance by 160.56%when the bed depth increased from 600 to 1000 mm.After improving porosity of 1%by adding loosening bars with optimized size and distribution,the bed resistance decreased,and the productivity increased by 5%.The increase in bed depth increased the thickness of the wet zone from 120 to 680 mm and the resistance from 1.56 to 8.83 kPa.By using a three-stage intensive mixer and pre-adding water for granulation,the moisture of mixture was reduced by 0.6%,and the sintering productivity increased by 4%.Besides,the high bed resistance is mainly caused by the increase in the thickness of the combustion zone from 31.9 to 132.7 mm,and the bed resistance increased from 0.70 to 5.62 kPa.The bed resistance of the combustion zone at 900 mm was increased by 90.51%compared to 700 mm.After optimization of the distribution of coke breeze,the thickness of combustion zone at the lower layer decreased from 132.7 to 106.84 mm and permeability improved significantly.
基金supported by the Strategic Priority Research Program of the Chinese Academy of Sciences(XDA29020400)the National Key Research and Development Program of China(2018YFB0605003)financial support from the Science and Technology Program of Yan'an(2023SLGYGG-001)。
文摘Granular bed filter is one of the most promising technologies for the dust removal from high temperature coal pyrolysis gas.In this work,three-dimensional numerical models were employed to investigate the influence of operation parameters on collection efficiency,especially paying attention to particle deposition characteristics in the bed and outlet particle size distribution.The results show that the operation parameters have different effects on the collection efficiency of particles with the different properties.Under the same conditions,the collection efficiency of granular bed for circulating ash increases more rapidly compared to that of char particles.According to the effective Stokes number(N_(steff)),the collection efficiency of granular bed can be obviously divided into three regions:difficult separation region(N_(steff)≤0.25),transition region(0.25<N_(steff)<0.83)and easy separation region(N_(steff)≥0.83).Dust deposition within the bed exhibits axial attenuation along the gas flow direction,allowing classification of deposited particles into two characteristic types:dispersed particles and congregated particles.In addition,granular bed filtration induces a morphological transition of particle size distribution,transforming the original monomodal profile into a well-defined bimodal structure.A correlation formula of the collection efficiency was developed,providing critical insights for the engineering design of granular bed filters.
文摘Hydraulic jumps are a prevalent phenomenon in flows through spillways,chutes,and sluice gates.As hydraulic jumps exhibit substantial kinetic energy,the downstream of a hydraulic structure is prone to scour.To mitigate downstream scour and enhance energy dissipation,hydraulic jumps are often directed into stilling basins with various bed configurations,including horizontal,sloping,rough,and their combinations.This review compiles numerous analytical and experimental studies on hydraulic jumps under various bed conditions.The effect of bed roughness on sequent depth ratio,roller and jump lengths,shear stress,and energy dissipation is critically reviewed.The impacts of roughness height,flow Froude number,and bed angle on jump characteristics are discussed,substantiated by comparative analyses for distinct roughness heights.The results indicate that bed roughness intensifies shear stress,resulting in augmented energy dissipation and reductions in jump length and sequent depth.Additionally,the analytical and empirical equations proposed by researchers for different jump scenarios are discussed,and their applicability under various conditions is summarized.Finally,it suggests considering the scale effect in future research to refine the comprehension of jump stability over adverse slopes.
基金National Natural Science Foundation of China(52105385)Stable Support Plan Program of Shenzhen Natural Science Fund(20220810132537001)+2 种基金Guangdong Basic and Applied Basic Research Foundation(2022A1515010781)Joint Fund of Henan Province Science and Technology R&D Program(225200810002)Fundamental Research Funds of Henan Academy of Sciences(240621041)。
文摘To enhance the mechanical properties of Mo alloys prepared through laser powder bed fusion(LPBF),a hot isostatic pressing(HIP)treatment was used.Results show that following HIP treatment,the porosity decreases from 0.27%to 0.22%,enabling the elements Mo and Ti to diffuse fully and to distribute more uniformly,and to forming a substantial number of low-angle grain boundaries.The tensile strength soars from 286±32 MPa to 598±22 MPa,while the elongation increases from 0.08%±0.02%to 0.18%±0.02%,without notable alterations in grain morphology during the tensile deformation.HIP treatment eliminates the molten pool boundaries,which are the primary source for premature failure in LPBFed Mo alloys.Consequently,HIP treatment emerges as a novel and effective approach for strengthening the mechanical properties of LPBFed Mo alloys,offering a fresh perspective on producing high-performance Mo-based alloys.
基金supported by the China Geological Survey Project(Nos.DD20220864 and DD20243077).
文摘Understanding the levels,causes,and sources of fluoride in groundwater is critical for public health,effective water resource management,and sustainable utilization.This study employs multivariate statistical methods,hazard quotient assessment,and geochemical analyses,such as mineral saturation index,ionic activities,and Gibbs diagrams,to investigate the hydrochemical characteristics,causes,and noncarcinogenic risks of fluoride in Red bed groundwater and geothermal water in the Guang'an area and neighboring regions.Approximately 9%of the Red bed groundwater samples contain fluoride concentrations exceeding 1 mg·L^(-1).The predominant water types identified are Cl-Na and HCO_(3)-Na,primarily influenced by evapotranspiration.Low-fluoride groundwater and high-fluoride geothermal water exhibit distinct hydrochemical types HCO_(3)-Ca and SO_(4)-Ca,respectively,which are mainly related to the weathering of carbonate,sulfate,and fluorite-containing rocks.Correlation analysis reveals that fluoride content in Red bed groundwater is positively associated with Na^(+),Cl^(-),SO_(4)^(2-),and TDS(r^(2)=0.45-0.64,p<0.01),while in geothermal water,it correlates strongly with pH,K^(+),Ca^(2+),and Mg^(2+)(r^(2)=0.52-0.80,p<0.05).Mineral saturation indices and ionic activities indicate that ion exchange processes and the dissolution of minerals such as carbonatite and fluorite are important sources of fluoride in groundwater.The enrichment of fluorine in the Red bed groundwater is linked to evaporation,cation exchange and dissolution of fluorite,caused by the lithologic characteristics of the red bed in this area.However,it exhibits minimal correlation with the geothermal water in the adjacent area.The noncarcinogenic health risk assessment indicates that 7%(n=5)of Red bed groundwater points exceed the fluoride safety limit for adults,while 12%(n=8)exceed the limit for children.These findings underscore the importance of avoiding highly fluoridated red bed groundwater as a direct drinking source and enhancing groundwater monitoring to mitigate health risks associated with elevated fluoride levels.
基金financially supported by the Ministry of Science and Technology of China via the National Key Research&Development Plan(Nos.2022YFB3707105 and 2020YFA0405900)Jiangsu Department of Science and Technology via Provincial Key Research&Development(Industrial Foresight and Key Core Technology,No.BE2021037)+1 种基金Department of the National Science Foundation of China(No.52204390)the Natural Science Foundation of Jiangsu Province(No.BK20202010).
文摘Laser additively manufactured(LAM)Ni-based superalloys commonly exhibit low strength and high residual stress in the as-built state,requiring post-heat treatment to improve mechanical properties.We propose a modified heat treatment(MHT)process that only involves a single-step aging at 650℃ for 4 h to achieve high strength,high ductility,and low residual stress simultaneously in a laser powder bed fusion(LPBF)-processed Inconel 718(IN718)alloy.The MHT treated alloy exhibits comparable tensile strength(1368 MPa)to the conventional solution plus two-step aging(SA)treated alloy(1398 MPa),while the tensile elongation(∼21.7%for MHT treated alloy and 13.4%for SA treated alloy)is 60%higher and the residual stress(∼195 MPa)is 20%lower than the SA treated alloy.The balanced high performance of the MHT IN718 alloy was mainly attributed to the precipitation of abundantγ’’phase with a size of∼5 nm,while the original nano-sized Laves precipitates and dislocation cells were mostly retained.The finer size and higher fraction ofγ”of the MHT sample mainly result from the dislocation structure and compositional variations in the as-built IN718,which promotes precipitation during aging.The retention of Laves phase,and cellular dislocation network in the MHT alloy also contributes to work hardening during tension and suspends the occurrence of necking.This study unveils a unique strengthening and toughening mechanism in the Ni-based superalloy produced by LAM with the presence of abundant Laves precipitates and provides a simple,low energy-consumption and cost-effective heat treatment route for achieving desirable mechanical properties.
基金supported by the National Natural Science Foundation of China(Grant No.42077244).
文摘To examine the effect of bedding angle upon burst proneness in terms of energy,phyllites with seven various bedding angles are selected for conventional uniaxial compression and single-cyclic loading eunloading uniaxial compression tests.The ejection and failure during compression process of phyllites are monitored in real-time by high-speed camera system.The results demonstrate that the phyllites with different bedding angles all consistently follow the linear energy storage and dissipation(LESD)law during compression.The ultimate energy storage of phyllites with varying bedding angles can be calculated precisely via using the LESD law.Based on this,four kinds of energy-based rockburst indices are applied to quantitatively assess the burst proneness for phyllites.Combined with the recorded images of high-speed camera system,ejection distance,and mass of rock fragments and powder,the burst proneness for phyllites with various bedding angles is qualitatively evaluated adopting the far-field ejection mass ratio.Next,burst proneness of anisotropic phyllites is assessed quantitatively and qualitatively.It is found that phyllites with bedding angles of 0°,15°,and 90°have a high burst proneness,and that with bedding angle of 30°has a medium burst proneness,whereas the ones with bedding angles of 45°,60°,and 75°have a low burst proneness.Finally,the published experimental data of shale and sandstone specimens with different bedding angles are extracted,and it is preliminarily verified that the bedding angle does not change the LESD law of rocks.
基金supported by the National Natural Science Foundation of China(Nos.52001140 and 52475361).
文摘Micrometer-sized,irregularly shaped Ti particles(0.5wt%and 1.0wt%)were mixed with an Al-Si-Mg-Zr matrix powder,and a novel Ti-modified Al-Si-Mg-Zr aluminum alloy was subsequently fabricated via laser-powder bed fusion(L-PBF).The results demonstrated that the introduction of Ti particles promoted the formation of near-fully equiaxed grains in the alloy owing to the strong grain refinement of the primary(Al,Si)3(Ti,Zr)nanoparticles.Furthermore,the presence of(Al,Si)3(Ti,Zr)nanoparticles inhibited the decomposition of Si-rich cell boundaries and the precipitation of Si nanoparticles in theα-Al cells.The ultimate tensile strength(UTS),yield strength(YS),and elongation of the asbuilt 0.5wt%Ti(0.5Ti)alloy were(468±11),(350±1)MPa,and(10.0±1.4)%,respectively,which are comparable to those of the L-PBF Al-Si-Mg-Zr matrix alloy and significantly higher than those of traditional L-PBF Al-Si-Mg alloys.After direct aging treatment at 150°C,the precipitation of secondary nanoparticles notably enhanced the strength of the 0.5Ti alloy.Specifically,the 0.5Ti alloy achieved a maximum UTS of(479±11)MPa and YS of(376±10)MPa.At 250°C,the YS of the L-PBF Ti/Al-Si-Mg-Zr alloy was higher than that of the L-PBF Al-Si-Mg-Zr matrix alloy due to the retention of Si-rich cell boundaries,indicating a higher thermal stability.As the aging temperature was increased to 300°C,the dissolution of Si-rich cell boundaries,desolvation of solid-solution elements,and coarsening of nanoprecipitates led to a decrease in the UTS and YS of the alloy to below 300 and 200 MPa,respectively.However,the elongation increased significantly.
基金supported by the National Natural Science Foundation of China(Nos.52275395,51935014,and 82072084)the Science and Technology Innovation Program of Hunan Province(No.2023RC3046)+4 种基金the Young Elite Scientists Sponsorship Program byCAST(No.2020QNRC002)the NationalKeyResearchand Development Program of China(No.2023YFB4605800)the Central South University Innovation-Driven Research Programme(No.2023CXQD023)the Jiangxi Provincial Natural Science Foundation of China(No.20224ACB204013)the Project of State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University.
文摘Magnetostrictive Fe-Ga alloys have captivated substantial focus in biomedical applications because of their exceptional transition efficiency and favorable cytocompatibility.Nevertheless,Fe-Ga alloys always exhibit frustrating magnetostriction coefficients when presented in bulk dimensions.It is well-established that the magnetostrictive performance of Fe-Ga alloys is intimately linked to their phase and crystal structures.In this study,various concentrations of boron(B)were doped into Fe_(81)Ga_(19) alloys via the laser-beam powder bed fusion(LPBF)technique to tailor the crystal and phase structures,thereby improving the magnetostrictive performance.The results revealed the capacity for quick solidification of the LPBF process in expediting the solid solution of B element,which increased both lattice distortion and dislocations within the Fe-Ga matrix.These factors contributed to an elevation in the density of the modified-D0_(3) phase structure.Moreover,the prepared Fe-Ga-B alloys also exhibited a(001)preferred grain orientation caused by the high thermal gradients during the LPBF process.As a result,a maximum magnetostriction coefficient of 105 ppm was achieved in the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy.In alternating magnetic fields,all the LPBF-prepared alloys showed good dynamic magnetostriction response without visible hysteresis,while the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy presented a notable enhancement of~30%in magnetostriction coefficient when compared with the Fe_(81)Ga_(19) alloy.Moreover.the(Fe_(81)Ga_(19))_(98.5)B_(1.5) alloy exhibited favorable biocompatibility and osteogenesis,as confirmed by increased alkaline phosphatase(ALP)activity and the formation of mineralized nodules.These findings suggest that the B-doped Fe-Ga alloys combined with the LPBF technique hold promise for the development of bulk magnetostrictive alloys that are applicable for bone repair applications.
基金supported by the National Natural Sci-ence Foundation of China(Nos.52274359 and 52304379)the China National Postdoctoral Program for Innovative Talents(No.BX20220034)+2 种基金the China Postdoctoral Science Foundation(No.2022M720403)the AECC University Research Cooperation Project(No.HFZL2021CXY021)the Interdisciplinary Research Project for Young Teachers of USTB(Fundamental Research Funds for the Central Universities)(No.FRF-IDRY-23-025).
文摘Achieving the simultaneous enhancement of strength and ductility in laser powder bed fused (LPBF-ed) titanium (Ti) is challenging due to the complex, high-dimensional parameter space and interactions between parameters and powders. Herein, a hybrid intelligent framework for process parameter optimization of LPBF-ed Ti with improved ultimate tensile strength (UTS) and elongation (EL) was proposed. It combines the data augmentation method (AVG ± EC × SD), the multi-model fusion stacking ensemble learning model (GBDT-BPNN-XGBoost), the interpretable machine learning method and the non-dominated ranking genetic algorithm (NSGA-Ⅱ). The GBDT-BPNN-XGBoost outperforms single models in predicting UTS and EL across the accuracy, generalization ability and stability. The SHAP analysis reveals that laser power (P) is the most important feature affecting both UTS and EL, and it has a positive impact on them when P < 220 W. The UTS and EL of samples fabricated by the optimal process parameters were 718 ± 5 MPa and 27.9 % ± 0.1 %, respectively. The outstanding strength-ductility balance is attributable to the forward stresses in hard α'-martensite and back stresses in soft αm'-martensite induced by the strain gradients of hetero-microstructure. The back stresses strengthen the soft αm'-martensite, improving the overall UTS. The forward stresses stimulate the activation of dislocations in hard α'-martensite and the generation of 〈c + a〉 dislocations, allowing the plastic strain to occur in hard regions and enhancing the overall ductility. This work provides a feasible strategy for multi-objective optimization and valuable insights into tailoring the microstructure for improving mechanical properties.
