To improve the oxidation resistance of carbon/carbon （C/C） composites in air at high temperatures, a SiC- MoSi2/ZrO2-MoSi2 coating was prepared on the surface of C/C composites by pack cementation and slurry method....To improve the oxidation resistance of carbon/carbon （C/C） composites in air at high temperatures, a SiC- MoSi2/ZrO2-MoSi2 coating was prepared on the surface of C/C composites by pack cementation and slurry method. The microstructures and phase compositions of the coated C/C composites were analyzed by scanning electron microscopy and X-ray diffraction, respectively. The result shows that the SiC-MoSi2/ZrO2-MoSi2 coating is dense and crack-free with a thickness of 250-300 μm. The preparation and the high temperature oxidation property of the coated composites were investigated. The as-received coating has excellent oxidation protection ability and can protect C/C composites from oxidation for 260 h at 1773 K in air. The excellent anti-oxidation performance of the coating is considered to come from the formation of ZrSiO4, which improves the stability of the coating at high temperatures.展开更多
To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB...To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB2-MoSi2 was prepared by slurry painting.The phase compositions and microstructures of the coating were characterized by XRD and SEM,respectively.The preparation and the high temperature oxidation property of the coated composites were investigated.The results show that the outer coating of carbon/carbon composites is composed of ZrB2,MoSi2 and SiC phases.The mass losses of the ZrB2-MoSi2/SiC coated samples with SiC nano-whiskers after 30 h and 10 h of oxidation at 1 273 K and 1 773 K were,respectively,5.3% and 3.0%.The ZrB2-MoSi2/SiC coated samples exhibit self-sealing performance and good oxidation resistance at high temperature.展开更多
AZ91 Mg alloy was treated through a new localized PEO(Plasma Electrolytic Oxidation)coating approach,using electrolyte solutions with varying ZrO2 nanoparticles concentration(2-8 g/L)and processing times.With increase...AZ91 Mg alloy was treated through a new localized PEO(Plasma Electrolytic Oxidation)coating approach,using electrolyte solutions with varying ZrO2 nanoparticles concentration(2-8 g/L)and processing times.With increase in the ZrO2 concentration,several microstructural changes were observed including;formation of cluster-type structure,damage to the inner layers(∼30 min)and sealing of defects.Corrosion analysis of the final coatings was carried out using potentiodynamic polarization,electrochemical impedance spectroscopy and post-corrosion analysis.It was explored that highest corrosion resistance(Rp∼81.17 kΩcm^2)of the coatings was obtained for ZrO2∼2 g/L.However,higher concentration of the ZrO2 nanoparticles caused weak crystalline coating structure,due to unstable and lower intensity discharges,thus failed to offer high corrosion resistance performance.展开更多
ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by sca...ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by scanning electron microscopy （SEM） and X-ray diffraction （XRD）, respectively. The polarization test, salt spray test and immersion test were used to investigate the corrosion behavior of the coatings in 3.5% NaCl solution. The results suggested that the bilayered Al2O3/ZrO2 coating exhibits superior corrosion resistance when compared with the other coatings. This is ascribed to the presence of very few interconnected pores and stable phases in the coating.展开更多
ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation （PEO） on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.： The results show that...ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation （PEO） on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.： The results show that adding an appropriate amount of yttrium ion can improve the growing rate of ceramic coating at different oxidation stages and decrease arc voltage. The thickness of ZrO2-Y2O3 coating is 16 μn thicker than that of ZrO2 coating and the maximum oxidation rate improves by 0.6 μm/min. In addition, the arc voltage decreases from 227 to 172 V. It can be seen that the rate of oxidation firstly increases to some extent and then decreases with the content of yttrium ion increasing. The growth rate reaches the maximum while the content of yttrium ion is 0.05 g-L-1The maximum thickness is 90 μm.Compared to ZrO2 coating, the micropores of ZrO2-Y2O3 coating are less and the ceramic layer is repeatedly deposited by ZrO2 and Y2O3 ceramic particles. Meanwhile, the binding force between coating and substrate is better and the coating is uniform and compact. The ceramic layer is mainly composed of c-Y0.15Zr0.85O1.93□0.07, m-ZrO2, α-Al2O3, ,γ-Al2O3 and Y2O3. It is indicated that ZrO2 has beert fully stabilized by yttrium ion through the formation of solid solution.展开更多
The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray ...The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investiga ted by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introdu cing a transition layer between Ni alloy substrate and ZrO 2 ceramic coating guarantees the high quality and properties of the coatings; ZrO 2 coatings doped with a little SiO 2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO 2 coating materials without SiO 2 ;the improvement in performance of ZrO 2 coating doped with SiO 2 is due to forming more dense coating structure by self closing effects of the flaws and pores in the ZrO 2 coatings.展开更多
The ZrO2 (9mol% Y2O3) coating was prepared evenly on the surface of MgO partially stabilized zirconia (Mg-PSZ) tube (oxygen sensor probe) by dipping the green Mg-PSZ tube in a ZrO2 (9mol% Y2O3) slurry and then co-fir...The ZrO2 (9mol% Y2O3) coating was prepared evenly on the surface of MgO partially stabilized zirconia (Mg-PSZ) tube (oxygen sensor probe) by dipping the green Mg-PSZ tube in a ZrO2 (9mol% Y2O3) slurry and then co-firing at 1750°C for 8 h. The double-cell method was employed to measure the electronic conductivity parameter and exam the reproducibility of the coated Mg- PSZ tube. The experimental results indicate that the good thermal shock resistance of the Mg-PSZ tube can be retained when the coating thickness is not more than 3.4 μm. The ZrO2 (9mol% Y2O3) coating reduces the electronic conductivity parameter remarka- bly, probably due to the lower electronic conductivity of Y2O,-stabilized ZrO2 than that of MgO-stabilized ZrO2. Moreover, the ZrO2 (9mol% Y2O3) coating can improve the reproducibility and accuracy of the Mg-PSZ tube significantly in the low oxygen measure- ment. The smooth surface feature and lower electronic conductivity of the coated Mg-PSZ tube should be responsible for this im- provement.展开更多
Transparent ZrO2-polyurethane nanocomposites with high refractive index were prepared by dispersing ZrO2 nanoparticles in a polyurethane matrix via ligand molecule engineering. TEM showed that the inorganic particles ...Transparent ZrO2-polyurethane nanocomposites with high refractive index were prepared by dispersing ZrO2 nanoparticles in a polyurethane matrix via ligand molecule engineering. TEM showed that the inorganic particles were well dispersed within the polymeric network with no significant macroscopic agglomeration. By controlling the phase separation it was possible to obtain transparent zirconia nanostructured coatings, characterized by improved mechanical and thermal properties. UV-Vis spectra indicated that the coatings still maintained transparency in the visible light. The refractive index of the UV-cured films depends linearly on the ZrO2 content and varies from 1.475 to 1.625 （20 wt%） at 633 nm. These coatings could find advanced applications in coatings of optical and electronic devices.展开更多
NiCoCrAlY/ZrO2 coatings were obtained by cold spraying.Nitrogen gas was used as processing gas(750℃,3.8 MPa).The corrosion electrochemical behavior of the coating on 907A steel in seawater was studied using open circ...NiCoCrAlY/ZrO2 coatings were obtained by cold spraying.Nitrogen gas was used as processing gas(750℃,3.8 MPa).The corrosion electrochemical behavior of the coating on 907A steel in seawater was studied using open circuit potential monitoring,potentio-dynamic polarization and electrochemical impedance spectroscopy.Results showed that the as-deposited NiCoCrAlY/ZrO2 coatings,which were formed through significantly plastic deformed particles during impact,presented a dense microstructure and a high hardness.Results indicated that the formation of the stable and consecutive oxidation film,which has an outstanding anti-corrosion performance,was contributed to the compact structure of cold spray coatings.The pervasion of seawater was held back resulting from the cooperation of the oxidation film and the scale-like structure.展开更多
The high-temperature oxidation resistance behavior of 7% （mass fraction） Y203-ZrO2 thermal barrier coatings （TBCs） irradiated by high-intensity pulsed ion beam （HIPIB） was investigated under the cyclic oxidation...The high-temperature oxidation resistance behavior of 7% （mass fraction） Y203-ZrO2 thermal barrier coatings （TBCs） irradiated by high-intensity pulsed ion beam （HIPIB） was investigated under the cyclic oxidation condition of 1 050 ℃ and 1 h. The columnar grains in the TBCs disappear after the HIPIB irradiation at ion current densities of 100-200 A/cm^2 and the irradiated surface becomes smooth and densified after remelting and ablation due to the HIPIB irradiation. The thermally grown oxide （TGO） layer thickness of the irradiated TBCs is smaller than that of the original TBCs. After 15 cycles, the mass gains of the original TBCs and those irradiated by ion current densities of 100 and 200 A/cm^2 due to the oxidation are found to be 0.8-0.9, 0.6-0.7, and 0.3-0.4 mg/cm^2, respectively. The inward diffusion of oxygen through the irradiated TBCs is significantly impeded by the densified top layer formed due to irradiation, which is the main reason for the improved overall oxidation resistance of the irradiated TBCs.展开更多
Both green and residual bending strength of the dip-coat layer composed of ZrO2 (CaO) powder and colloi-dal zirconiz sol binder are sutdied and the effects of process factrs on the strength of dip-coat layer are inter...Both green and residual bending strength of the dip-coat layer composed of ZrO2 (CaO) powder and colloi-dal zirconiz sol binder are sutdied and the effects of process factrs on the strength of dip-coat layer are interpreted,using the results of TG-DTA ,TMA and SEM analyses of the fracture morphology of the coating layer and following the strength theory for porous body.展开更多
基金Projects(51221001,51222207)supported by the National Natural Science Foundation of ChinaProject(090677)supported by the Program for New Century Excellent Talents in University of ChinaProject(B08040)supported by Program of Introducing Talents of Discipline to Universities,China
文摘To improve the oxidation resistance of carbon/carbon （C/C） composites in air at high temperatures, a SiC- MoSi2/ZrO2-MoSi2 coating was prepared on the surface of C/C composites by pack cementation and slurry method. The microstructures and phase compositions of the coated C/C composites were analyzed by scanning electron microscopy and X-ray diffraction, respectively. The result shows that the SiC-MoSi2/ZrO2-MoSi2 coating is dense and crack-free with a thickness of 250-300 μm. The preparation and the high temperature oxidation property of the coated composites were investigated. The as-received coating has excellent oxidation protection ability and can protect C/C composites from oxidation for 260 h at 1773 K in air. The excellent anti-oxidation performance of the coating is considered to come from the formation of ZrSiO4, which improves the stability of the coating at high temperatures.
基金Project(50721003) supported by the Innovation Community Foundation of National Natural Science of ChinaProject(2011CB605805) supported by the National Basic Research Program of China
文摘To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB2-MoSi2 was prepared by slurry painting.The phase compositions and microstructures of the coating were characterized by XRD and SEM,respectively.The preparation and the high temperature oxidation property of the coated composites were investigated.The results show that the outer coating of carbon/carbon composites is composed of ZrB2,MoSi2 and SiC phases.The mass losses of the ZrB2-MoSi2/SiC coated samples with SiC nano-whiskers after 30 h and 10 h of oxidation at 1 273 K and 1 773 K were,respectively,5.3% and 3.0%.The ZrB2-MoSi2/SiC coated samples exhibit self-sealing performance and good oxidation resistance at high temperature.
基金The current study was supported by“The Hongik University New Faculty Research Support Fund”Hongik University.
文摘AZ91 Mg alloy was treated through a new localized PEO(Plasma Electrolytic Oxidation)coating approach,using electrolyte solutions with varying ZrO2 nanoparticles concentration(2-8 g/L)and processing times.With increase in the ZrO2 concentration,several microstructural changes were observed including;formation of cluster-type structure,damage to the inner layers(∼30 min)and sealing of defects.Corrosion analysis of the final coatings was carried out using potentiodynamic polarization,electrochemical impedance spectroscopy and post-corrosion analysis.It was explored that highest corrosion resistance(Rp∼81.17 kΩcm^2)of the coatings was obtained for ZrO2∼2 g/L.However,higher concentration of the ZrO2 nanoparticles caused weak crystalline coating structure,due to unstable and lower intensity discharges,thus failed to offer high corrosion resistance performance.
文摘ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings were fabricated on low carbon steel using atmospheric plasma spraying technique. The microstructure and phase composition of the as-sprayed coatings were examined by scanning electron microscopy （SEM） and X-ray diffraction （XRD）, respectively. The polarization test, salt spray test and immersion test were used to investigate the corrosion behavior of the coatings in 3.5% NaCl solution. The results suggested that the bilayered Al2O3/ZrO2 coating exhibits superior corrosion resistance when compared with the other coatings. This is ascribed to the presence of very few interconnected pores and stable phases in the coating.
基金Funded by the National Natural Science Foundation of China(No.51401155)the School Foundation(No.XAGDXJJ1012)The Open Fund of Shaanxi Key Laboratory of Photoelectric Functional Materials and Devices(No.ZSKJ201416)
文摘ZrO2-Y2O3 ceramic coating was produced by plasma electrolytic oxidation （PEO） on ZAlSil2Cu3Ni2 alloy. The microstructure and phase composition of the coating were investigated by SEM and XRD.： The results show that adding an appropriate amount of yttrium ion can improve the growing rate of ceramic coating at different oxidation stages and decrease arc voltage. The thickness of ZrO2-Y2O3 coating is 16 μn thicker than that of ZrO2 coating and the maximum oxidation rate improves by 0.6 μm/min. In addition, the arc voltage decreases from 227 to 172 V. It can be seen that the rate of oxidation firstly increases to some extent and then decreases with the content of yttrium ion increasing. The growth rate reaches the maximum while the content of yttrium ion is 0.05 g-L-1The maximum thickness is 90 μm.Compared to ZrO2 coating, the micropores of ZrO2-Y2O3 coating are less and the ceramic layer is repeatedly deposited by ZrO2 and Y2O3 ceramic particles. Meanwhile, the binding force between coating and substrate is better and the coating is uniform and compact. The ceramic layer is mainly composed of c-Y0.15Zr0.85O1.93□0.07, m-ZrO2, α-Al2O3, ,γ-Al2O3 and Y2O3. It is indicated that ZrO2 has beert fully stabilized by yttrium ion through the formation of solid solution.
文摘The thermal barrier coatings with NiCrAlY alloy bonding layer, NiCrAlY Y 2O 3 stabilized ZrO 2 transition layer and Y 2O 3 stabilized ZrO 2 ceramic layer are prepared on nickel alloy substrates using the plasma spray technique. The relationship among the composition, structure and property of the coatings are investiga ted by means of optical microscope, scanning electronic microscope and the experiments of thermal shock resistance cycling and high temperature oxidation resistance. The results show that the structure design of introdu cing a transition layer between Ni alloy substrate and ZrO 2 ceramic coating guarantees the high quality and properties of the coatings; ZrO 2 coatings doped with a little SiO 2 possesses better thermal shock resistance and more excellent hot corrosion resistance as compared with ZrO 2 coating materials without SiO 2 ;the improvement in performance of ZrO 2 coating doped with SiO 2 is due to forming more dense coating structure by self closing effects of the flaws and pores in the ZrO 2 coatings.
文摘The ZrO2 (9mol% Y2O3) coating was prepared evenly on the surface of MgO partially stabilized zirconia (Mg-PSZ) tube (oxygen sensor probe) by dipping the green Mg-PSZ tube in a ZrO2 (9mol% Y2O3) slurry and then co-firing at 1750°C for 8 h. The double-cell method was employed to measure the electronic conductivity parameter and exam the reproducibility of the coated Mg- PSZ tube. The experimental results indicate that the good thermal shock resistance of the Mg-PSZ tube can be retained when the coating thickness is not more than 3.4 μm. The ZrO2 (9mol% Y2O3) coating reduces the electronic conductivity parameter remarka- bly, probably due to the lower electronic conductivity of Y2O,-stabilized ZrO2 than that of MgO-stabilized ZrO2. Moreover, the ZrO2 (9mol% Y2O3) coating can improve the reproducibility and accuracy of the Mg-PSZ tube significantly in the low oxygen measure- ment. The smooth surface feature and lower electronic conductivity of the coated Mg-PSZ tube should be responsible for this im- provement.
基金supported by the Shanghai Leading Academic Discipline Project(No.B 113)
文摘Transparent ZrO2-polyurethane nanocomposites with high refractive index were prepared by dispersing ZrO2 nanoparticles in a polyurethane matrix via ligand molecule engineering. TEM showed that the inorganic particles were well dispersed within the polymeric network with no significant macroscopic agglomeration. By controlling the phase separation it was possible to obtain transparent zirconia nanostructured coatings, characterized by improved mechanical and thermal properties. UV-Vis spectra indicated that the coatings still maintained transparency in the visible light. The refractive index of the UV-cured films depends linearly on the ZrO2 content and varies from 1.475 to 1.625 （20 wt%） at 633 nm. These coatings could find advanced applications in coatings of optical and electronic devices.
文摘NiCoCrAlY/ZrO2 coatings were obtained by cold spraying.Nitrogen gas was used as processing gas(750℃,3.8 MPa).The corrosion electrochemical behavior of the coating on 907A steel in seawater was studied using open circuit potential monitoring,potentio-dynamic polarization and electrochemical impedance spectroscopy.Results showed that the as-deposited NiCoCrAlY/ZrO2 coatings,which were formed through significantly plastic deformed particles during impact,presented a dense microstructure and a high hardness.Results indicated that the formation of the stable and consecutive oxidation film,which has an outstanding anti-corrosion performance,was contributed to the compact structure of cold spray coatings.The pervasion of seawater was held back resulting from the cooperation of the oxidation film and the scale-like structure.
基金Projects supported by The 2nd Stage of Brain Korea and Korea Research Foundation
文摘The high-temperature oxidation resistance behavior of 7% （mass fraction） Y203-ZrO2 thermal barrier coatings （TBCs） irradiated by high-intensity pulsed ion beam （HIPIB） was investigated under the cyclic oxidation condition of 1 050 ℃ and 1 h. The columnar grains in the TBCs disappear after the HIPIB irradiation at ion current densities of 100-200 A/cm^2 and the irradiated surface becomes smooth and densified after remelting and ablation due to the HIPIB irradiation. The thermally grown oxide （TGO） layer thickness of the irradiated TBCs is smaller than that of the original TBCs. After 15 cycles, the mass gains of the original TBCs and those irradiated by ion current densities of 100 and 200 A/cm^2 due to the oxidation are found to be 0.8-0.9, 0.6-0.7, and 0.3-0.4 mg/cm^2, respectively. The inward diffusion of oxygen through the irradiated TBCs is significantly impeded by the densified top layer formed due to irradiation, which is the main reason for the improved overall oxidation resistance of the irradiated TBCs.
文摘Both green and residual bending strength of the dip-coat layer composed of ZrO2 (CaO) powder and colloi-dal zirconiz sol binder are sutdied and the effects of process factrs on the strength of dip-coat layer are interpreted,using the results of TG-DTA ,TMA and SEM analyses of the fracture morphology of the coating layer and following the strength theory for porous body.
