In the water modeling experiments, three cases were considered, i. e, , a bare tundish, a tundish equipped with a turbulence inhibitor, and a rectangular tundish equipped with weirs （dams） and a turbulence inhibitor...In the water modeling experiments, three cases were considered, i. e, , a bare tundish, a tundish equipped with a turbulence inhibitor, and a rectangular tundish equipped with weirs （dams） and a turbulence inhibitor. Comparing the RTD curves, inclusion separation, and the result of the streamline experiment, it can be found that the tundish equipped with weirs （dams） and a turbulence inhibitor has a great effect on the flow field and the inclusion separation when compared with the sole use or no use of the turbulent inhibitor or weirs （dams）. In addition, the enlargement of the distance between the weir and dam will result in a better effect when the tundish equipped with weirs （dam） and a turbulence inhibitor was used.展开更多
A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streaml...A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streamlines in water model experiments, it can be found that the tundish equipped with a swirling chamber has a great effect on improving the flow field, and the floatation rate of inclusion is higher than the tundish with a turbulence inhibitor. Because of the introduction of the swirling chamber, the flow field and inclusion removal in a two-strand swirling flow tundish are asymmetrical. Rotating the inlet direction of swirling chamber 60 degree is a good strategy to improve the asymmetrical flow field.展开更多
Improper flow control devices in a multi-strand tundish can cause some problems, for example, liquid steel cannot reach every nozzle at the same time and the liquid steel in nozzles far away from the entry zone has a ...Improper flow control devices in a multi-strand tundish can cause some problems, for example, liquid steel cannot reach every nozzle at the same time and the liquid steel in nozzles far away from the entry zone has a lower temperature. The water model experiment of a six-strand tundish of Tianjin Iron ＆ Steel Co. Ltd. was performed, a new ＂U＂ type baffle was obtained, and its parameters were defined by perpendicular analysis. The ＂U＂ baffle can not only improve those imperfections, but also prolong the residence time of nonmetallic inclusions, which is good for their flotation and separation.展开更多
The optimization of flow control devices(FCDs) for a T-type five-strand billet caster tundish was carried out by water modeling and numerical simulation. In water modeling experiments, flow characteristics of the bare...The optimization of flow control devices(FCDs) for a T-type five-strand billet caster tundish was carried out by water modeling and numerical simulation. In water modeling experiments, flow characteristics of the bare tundish and tundish conf igurations with designed U-type baff les and a round turbulence inhibitor were analyzed using residence time distribution(RTD) curves. Mathematical models for liquid steel in the real plant tundish were established using the fluid dynamics software package Fluent. The flow field, the temperature field, and the RTD curves of liquid steel in the proposed tundish conf igurations were obtained. The results of numerical simulation and water modeling were validated with each other by the predicted and experimental RTD curves. The results of flow field and temperature field were used to ref lect the actual state of a real plant tundish and to choose the optimal FCD. Finaly, from the whole performance of the multi-strand tundish, the optimal scheme was determined by combining the results of water modeling and numerical simulation. With the optimal tundish equipped with U-type baffle with def lector holes and round turbulence inhibitor, not only was the flow characteristic of each strand improved, but also the difference of flow characteristics between multiple strands was smaller.展开更多
Fluid flow characteristics in a four-strand tundish with gas blowing were studied by water modeling experiments.It is found that gas blowing can greatly improve the flow characteristics in the tundish with a turbulenc...Fluid flow characteristics in a four-strand tundish with gas blowing were studied by water modeling experiments.It is found that gas blowing can greatly improve the flow characteristics in the tundish with a turbulence inhibitor.It dramatically increases the peak concentration time,and greatly decreases the dead volume,and reduces the minimum residence time.The gas blowing location,gas flow rate,and porous plug area greatly influence the flow characteristics in the tundish; the gas blowing location near the baffle,smaller gas flow rate,and smaller porous plug area are better for improving the fluid flow characteristics.Using gas blowing can reduce the difference of flows at the middle outlets and side outlets for the multi-strand tundish.Bubbles produced by gas blowing can absorb small inclusions and provide the condition for inclusion collision and aggregation.Therefore,introducing gas blowing into a tundish and combining the turbulence inhibitor can improve inclusion floating and removal,and the cleanness of molten steel can be advanced.展开更多
Twin-roll strip casting is regarded as a prospective technology of near net shape continuous casting. The fluid flow field and level fluctuation in the pool have a strong influence not only on composition and temperat...Twin-roll strip casting is regarded as a prospective technology of near net shape continuous casting. The fluid flow field and level fluctuation in the pool have a strong influence not only on composition and temperature homogeneity of pool, but also on the strip quality. A 1 ： 1 water model of a twin-roll strip caster was set up based on the criteria of Froude number and Reynold number similarity. The level fluctuation was measured. The influence of pool depth, casting speed and feeding system configuration on level fluctuation in the pool was studied. The experimental results provided a basis for the optimization of feeding system and process parameters.展开更多
A water model with a geometric similarity ratio of 1：5 was developed to investigate the gas-liquid mass transfer and flow charac- teristics in a Peirce-Smith converter. A gas mixture of CO2 and Ar was injected into a...A water model with a geometric similarity ratio of 1：5 was developed to investigate the gas-liquid mass transfer and flow charac- teristics in a Peirce-Smith converter. A gas mixture of CO2 and Ar was injected into a NaOH solution bath. The flow field, volumetric mass transfer coefficient per unit volume （Ak/V; where A is the contact area between phases, V is the volume, and k is the mass transfer coeffi- cient）, and gas utilization ratio （t/） were then measured at different gas flow rates and blow angles. The results showed that the flow field could be divided into five regions, i.e., injection, strong loop, weak loop, splashing, and dead zone. Whereas the Ak/V of the bath increased and then decreased with increasing gas flow rate, and n steadily increased. When the converter was rotated clockwise, both Ak/F and t/increased. However, the flow condition deteriorated when the gas flow rate and blow angle were drastically increased. Therefore, these para- meters must be controlled to optimal conditions. In the proposed model, the optimal gas flow rate and blow angle were 7.5 m3.h-1 and 10°, respectively.展开更多
The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the she...The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the shearing flow near the narrow face of mold, the entrapment caused by vortexes around the submerged entry nozzle （SEN）, and the entrapment caused by the Ar bubbling. Both the velocity of the surface flow and the level fluctuation of the liquids are enlarged with increasing the casting speed, reducing the submersion depth of SEN, decreasing the downward angles of the nozzle outlets, and increasing the Ar flowrate, all of which increase the tendency of mold powder entrapment. Among the four above-mentioned factors, casting speed has the largest effect.展开更多
The continuous casting process is used for solidifying molten steel into semi-finished steel.The technology of secondary cooling is extremely important for output of the casting machine and billet quality.A dynamic wa...The continuous casting process is used for solidifying molten steel into semi-finished steel.The technology of secondary cooling is extremely important for output of the casting machine and billet quality.A dynamic water model was introduced,including solidification model in the secondary cooling,feedforward control strategy based on continuous temperature measurement in tundish,and feedback control strategy based on surface temperature measurement.The mathematical model of solidification process was developed according to the principle of solidification,and the solidification model was validated by measuring billet shell thickness through shooting nail and sulfur print.Primary water distribution was calculated by the solidification model according to procedure parameters,and it was adjusted by the other two control strategies online.The model was applied on some caster and billet quality was obviously improved,indicating that the dynamic water model is better than conventional ones.展开更多
We constructed a 1：10 cold water experimental model by geometrically scaling down an Isa smelting furnace. The mixing processes at different liquid heights, lance diameters, lance submersion depths, and gas flow rate...We constructed a 1：10 cold water experimental model by geometrically scaling down an Isa smelting furnace. The mixing processes at different liquid heights, lance diameters, lance submersion depths, and gas flow rates were subsequently measured using the conductivity method. A new criterion was proposed to determine the mixing time. On this basis, the quasi-equations of the mixing time as a function of different parameters were established. The parameters of the top-blown smelting process were optimized using high-speed photography. An excessively high gas flow rate or excessively low liquid height would enhance the fluctuation and splashing of liquid in the bath, which is unfavorable for material mixing. Simultaneously increasing the lance diameter and the lance submersion depth would promote the mixing in the bath, thereby improving the smelting efficiency.展开更多
Fluid flow and mixing of molten steel in a twin-slab-strand continuous casting tundish were investigated using a mixing model under non-isothermal conditions.This model led to a set of ordinary differential equations ...Fluid flow and mixing of molten steel in a twin-slab-strand continuous casting tundish were investigated using a mixing model under non-isothermal conditions.This model led to a set of ordinary differential equations that were solved with a Runge-Kutta algorithm.Steady state water modeling was carried out under non-isothermal conditions.Experimental data obtained from the water model were used to calibrate the mixing model.Owing to the presence of a mixed convection in the non-isothermal conditions,a channelizing flow would be created in the fluid inside the tundish.A mixing model was designed that was capable of predicting RTD（residence time distribution）curves for different cases in non-isothermal conditions.The relationship between RTD parameters and the Tu（tundish Richardson number）was obtained for various cases under non-isothermal conditions.The results show that the RTD parameters were completely different under isothermal and non-isothermal conditions.The comparison of the RTD curves between the isothermal and non-isothermal conditions presents that the extent of mixing in the tundish in non-isothermal conditions is lower than the mixing extent in isothermal conditions.展开更多
A 1∶8 physical water model was constructed to investigate the fluid flow and mixing phenomena in the basic oxygen furnace(BOF)converter.The particle image velocimetry was employed to measure the velocity distribution...A 1∶8 physical water model was constructed to investigate the fluid flow and mixing phenomena in the basic oxygen furnace(BOF)converter.The particle image velocimetry was employed to measure the velocity distribution of the bath and the high-speed camera was applied to capture the cavity shape in the combined blowing BOF converter.The mixing time for varied operating conditions was measured by the stimulus-response approach.The cavity depth increased with the decrease in the lance height and the increase in the top gas flow rate while the bottom blowing gas had little influence on the cavity depth.The minimum cavity depth was obtained under the condition of a 69.8 m^(3)/h top gas flow rate,a 287.5 mm lance height and a 0.93 m^(3)/h bottom blowing gas flow rate,which was 161.2 mm.The mixing time decreased as the lance height decreased and the top blowing gas flow rate increased.The mixing time was first decreased and then increased with the increase in the bottom gas flow rate.With the condition of 69.8 m^(3)/h gas flow rate of top blowing,the 287.5 mm lance height and the 0.93 m^(3)/h gas flow rate of bottom blowing,the mixing time in the converter was 48.65 s.The empirical formula between the stirring power and the mixing time in the converter was calculated.展开更多
By means of the computational fluid dynamics software Fluent 6.3, a mathematical model of three-dimensional three-phase fluid flow field in the molten bath of electric arc furnace （EAF） with side accessorial oxygen ...By means of the computational fluid dynamics software Fluent 6.3, a mathematical model of three-dimensional three-phase fluid flow field in the molten bath of electric arc furnace （EAF） with side accessorial oxygen lances was developed to study the transient phenomena of oxygen jet impingement on the molten steel and the molten slag. The water modeling experiment was carried out to verify the simulation results. The impingement of the supersonic oxygen jet caused impact dent on the molten steel surface accordingly. The area of impact dent changed almost in linear relationship to flow rate of oxygen jet, which can be expressed by a deduced mathematical equation. And the relationship between the impact force of oxygen iet and the correspondingly formed apparent static pressure on molten bath was obtained, which was in linear relationship and a direct proportion, and can also be expressed by a deduced mathematical equation.展开更多
The mechanism of slag entrapment in the mould was analyzed and the water modeling experiment was done according to the industrial manufacturing. The results show that the flow of the liquid steel becomes more active a...The mechanism of slag entrapment in the mould was analyzed and the water modeling experiment was done according to the industrial manufacturing. The results show that the flow of the liquid steel becomes more active and the level fluctuation in the mould becomes bigger when the casting speed increases from 1.0 m/min to 1.2 m/min. So the control of slag entrapment in the mould becomes more difficult. When the depth of the nozzle increases from 30mm to 42. 5mm and the angle increases from 15~ downward to 30° downward, the level fluctuation in the mould becomes smaller and the slag entrapment in the mould also decreases. But the impact depth increases and the circumfluence vortex center moves downward, which is unfavorable for the flotation of gas bubbles and inclusions. Furthermore, the impact depth with side holes a （ 16.3 × 20mm2 ） and b （ 10 × 10 mm2 ） is almost equal, but a smaller level fluctuation can be obtained with side hole a.展开更多
In the continuous casting process of aluminum killed steel grades,nozzle clogging is a common problem.Argon is usually injected into the casting channel through stoppers or nozzles to minimize clogs;however,complex tw...In the continuous casting process of aluminum killed steel grades,nozzle clogging is a common problem.Argon is usually injected into the casting channel through stoppers or nozzles to minimize clogs;however,complex two-phase flow regimes appear,and the flow in the mold might deteriorate.This could result in a higher defect rate in the cast product and should be avoided as much as possible.Therefore,it is important to understand the interaction between process conditions and the refractory products used and their impact on the flow pattern in the mold.In this study,a full-scale water model was established to simulate the slab casting process.Three nozzle shapes and three immersion depths were applied to investigate the flow behavior and liquid level fluctuations by the full-scale water model.The relationship between the flow behavior and continuous casting parameters was evaluated.The results provide guidance for the design and production of the refractory nozzle and the operation of the continuous casting plant.展开更多
In this study, the performance of the extended shallow water model （ESWM） in evaluation of the flow regime of turbidity currents entering the Dez Reservoir was investigated. The continuity equations for fluid and pa...In this study, the performance of the extended shallow water model （ESWM） in evaluation of the flow regime of turbidity currents entering the Dez Reservoir was investigated. The continuity equations for fluid and particles and the Navier-Stokes equations govern the entire flow of turbidity currents. The shallow water equations governing the flow of the depositing phase of turbidity currents are derived from these equations. A case study was conducted on the flow regime of turbidity currents entering the Dez Reservoir in Iran from January 2002 to July 2003. Facing a serious sedimentation problem, the dead storage of the Dez Reservoir will be full in the coming 10 years, and the inflowing water in the hydropower conduit system is now becoming turbid. Based on the values of the dimensionless friction number （ Nf ≤1 ） and dimensionless entrainment number （ NE≤ 1 ） of turbidity currents, and the coefficient of determination between the observed and predicted deposit depths （R2 = 0.86） for the flow regime of negligible friction and negligible entrainment （NFNE）, the flow regime of turbidity currents coming into the Dez Reservoir is considered to be NFNE. The results suggest that the ESWM is an appropriate approach for evaluation of the flow regime of turbidity currents in dam reservoirs where the characteristics of turbidity currents, such as the deposit depth, must be evaluated.展开更多
This work is concerned with the hydraulics and f low characterization in a pressurized,horizontal gating system with multiple ingates attached to a plate mold,using transparent water models.Runners with two different ...This work is concerned with the hydraulics and f low characterization in a pressurized,horizontal gating system with multiple ingates attached to a plate mold,using transparent water models.Runners with two different aspect ratios(w/h=0.5 and 2)and four different types of ingates(rectangular,convergent,divergent and venturi)were examined for their influence on flow behavior.Flow behavior was visualized using a high speed camera capable of capturing images up to 10,000 frames per second.Real time experimentation with a few runner–ingate combinations were carried out to validate the usefulness of water models in predicting the f illing behavior.Comparison of the approaches provided useful insights into the filling behavior in critical sections of the flow passages as well as the utility of water models towards understanding of the f illing behavior during real time casting.展开更多
A protein may exist as an ensem-ble of di erent conformations in solution,which cannot be repre-sented by a single static structure.Molecular dy-namics(MD)simulation has become a useful tool for sampling protein confo...A protein may exist as an ensem-ble of di erent conformations in solution,which cannot be repre-sented by a single static structure.Molecular dy-namics(MD)simulation has become a useful tool for sampling protein conformations in solution,but force elds and water models are important issues.This work presents a case study of the bacteriophage T4 lysozyme(T4L).We have found that MD simulations using a classic AMBER99SB force eld and TIP4P water model cannot well describe hinge-bending domain motion of the wild-type T4L at the timescale of one microsecond.Other combinations,such as a residue-speci c force eld called RSFF2+and a dispersion-corrected water model TIP4P-D,are able to sample reasonable solution conformations of T4L,which are in good agreement with experimental data.This primary study may provide candidates of force elds and water models for further investigating conformational transition of T4L.展开更多
Based on the principle of similarity, water was used to simulate the flow of molten steel to analyze the flow field in a tundish. Several schemes of the tundish＇ s tracer shape were designed and corresponding water m...Based on the principle of similarity, water was used to simulate the flow of molten steel to analyze the flow field in a tundish. Several schemes of the tundish＇ s tracer shape were designed and corresponding water model experiments were conducted. During the experiments, a computer automatically collected data. The comparison of the residence time distribution（ RTD ） curves drawn according to the computer-collected data optimized the scheme and photographs originated from the experiments with ink as its tracer. It indicates that the water model can optimize the flow field of the tundish.展开更多
Using 0.6-scale warer modelling based on Fr-We number similitude criteria, the influences of the submerged entry nozzle configuration and operating practices on the level fluctuation in the mold which caused surface d...Using 0.6-scale warer modelling based on Fr-We number similitude criteria, the influences of the submerged entry nozzle configuration and operating practices on the level fluctuation in the mold which caused surface defects and mold power catching, were studied. It was found that the level flunction was resulted from gas injection, impacting of the stream and standing wave. The level turblence raises with the incresing of the gas injection, however the casting rate, immersion depth and jet angel of SEN have a dual influenc on the level fluctuation.展开更多
文摘In the water modeling experiments, three cases were considered, i. e, , a bare tundish, a tundish equipped with a turbulence inhibitor, and a rectangular tundish equipped with weirs （dams） and a turbulence inhibitor. Comparing the RTD curves, inclusion separation, and the result of the streamline experiment, it can be found that the tundish equipped with weirs （dams） and a turbulence inhibitor has a great effect on the flow field and the inclusion separation when compared with the sole use or no use of the turbulent inhibitor or weirs （dams）. In addition, the enlargement of the distance between the weir and dam will result in a better effect when the tundish equipped with weirs （dam） and a turbulence inhibitor was used.
文摘A conventional turbulence inhibitor is compared with a swirling chamber from the points of view of fluid flow and removal rate of inclusion in the tundish. Comparing the RTD curves, inclusion removals, and the streamlines in water model experiments, it can be found that the tundish equipped with a swirling chamber has a great effect on improving the flow field, and the floatation rate of inclusion is higher than the tundish with a turbulence inhibitor. Because of the introduction of the swirling chamber, the flow field and inclusion removal in a two-strand swirling flow tundish are asymmetrical. Rotating the inlet direction of swirling chamber 60 degree is a good strategy to improve the asymmetrical flow field.
文摘Improper flow control devices in a multi-strand tundish can cause some problems, for example, liquid steel cannot reach every nozzle at the same time and the liquid steel in nozzles far away from the entry zone has a lower temperature. The water model experiment of a six-strand tundish of Tianjin Iron ＆ Steel Co. Ltd. was performed, a new ＂U＂ type baffle was obtained, and its parameters were defined by perpendicular analysis. The ＂U＂ baffle can not only improve those imperfections, but also prolong the residence time of nonmetallic inclusions, which is good for their flotation and separation.
基金financially supported by the National Natural Science Foundation of China(51504002)
文摘The optimization of flow control devices(FCDs) for a T-type five-strand billet caster tundish was carried out by water modeling and numerical simulation. In water modeling experiments, flow characteristics of the bare tundish and tundish conf igurations with designed U-type baff les and a round turbulence inhibitor were analyzed using residence time distribution(RTD) curves. Mathematical models for liquid steel in the real plant tundish were established using the fluid dynamics software package Fluent. The flow field, the temperature field, and the RTD curves of liquid steel in the proposed tundish conf igurations were obtained. The results of numerical simulation and water modeling were validated with each other by the predicted and experimental RTD curves. The results of flow field and temperature field were used to ref lect the actual state of a real plant tundish and to choose the optimal FCD. Finaly, from the whole performance of the multi-strand tundish, the optimal scheme was determined by combining the results of water modeling and numerical simulation. With the optimal tundish equipped with U-type baffle with def lector holes and round turbulence inhibitor, not only was the flow characteristic of each strand improved, but also the difference of flow characteristics between multiple strands was smaller.
文摘Fluid flow characteristics in a four-strand tundish with gas blowing were studied by water modeling experiments.It is found that gas blowing can greatly improve the flow characteristics in the tundish with a turbulence inhibitor.It dramatically increases the peak concentration time,and greatly decreases the dead volume,and reduces the minimum residence time.The gas blowing location,gas flow rate,and porous plug area greatly influence the flow characteristics in the tundish; the gas blowing location near the baffle,smaller gas flow rate,and smaller porous plug area are better for improving the fluid flow characteristics.Using gas blowing can reduce the difference of flows at the middle outlets and side outlets for the multi-strand tundish.Bubbles produced by gas blowing can absorb small inclusions and provide the condition for inclusion collision and aggregation.Therefore,introducing gas blowing into a tundish and combining the turbulence inhibitor can improve inclusion floating and removal,and the cleanness of molten steel can be advanced.
基金ItemSponsored by Provincial Natural Science Foundation of Inner Mongolia of China (200408020715)
文摘Twin-roll strip casting is regarded as a prospective technology of near net shape continuous casting. The fluid flow field and level fluctuation in the pool have a strong influence not only on composition and temperature homogeneity of pool, but also on the strip quality. A 1 ： 1 water model of a twin-roll strip caster was set up based on the criteria of Froude number and Reynold number similarity. The level fluctuation was measured. The influence of pool depth, casting speed and feeding system configuration on level fluctuation in the pool was studied. The experimental results provided a basis for the optimization of feeding system and process parameters.
基金financially supported by the National Natural Science Foundation of China(No.51504018)the China Postdoctoral Science Foundation(2015M580986)the Fundamental Research Funds for the Central Universities(FRF-TP-17-038A2)
文摘A water model with a geometric similarity ratio of 1：5 was developed to investigate the gas-liquid mass transfer and flow charac- teristics in a Peirce-Smith converter. A gas mixture of CO2 and Ar was injected into a NaOH solution bath. The flow field, volumetric mass transfer coefficient per unit volume （Ak/V; where A is the contact area between phases, V is the volume, and k is the mass transfer coeffi- cient）, and gas utilization ratio （t/） were then measured at different gas flow rates and blow angles. The results showed that the flow field could be divided into five regions, i.e., injection, strong loop, weak loop, splashing, and dead zone. Whereas the Ak/V of the bath increased and then decreased with increasing gas flow rate, and n steadily increased. When the converter was rotated clockwise, both Ak/F and t/increased. However, the flow condition deteriorated when the gas flow rate and blow angle were drastically increased. Therefore, these para- meters must be controlled to optimal conditions. In the proposed model, the optimal gas flow rate and blow angle were 7.5 m3.h-1 and 10°, respectively.
文摘The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the shearing flow near the narrow face of mold, the entrapment caused by vortexes around the submerged entry nozzle （SEN）, and the entrapment caused by the Ar bubbling. Both the velocity of the surface flow and the level fluctuation of the liquids are enlarged with increasing the casting speed, reducing the submersion depth of SEN, decreasing the downward angles of the nozzle outlets, and increasing the Ar flowrate, all of which increase the tendency of mold powder entrapment. Among the four above-mentioned factors, casting speed has the largest effect.
基金Item Sponsored by National Hi-Tech Research and Development Programof China(2006AA040307)
文摘The continuous casting process is used for solidifying molten steel into semi-finished steel.The technology of secondary cooling is extremely important for output of the casting machine and billet quality.A dynamic water model was introduced,including solidification model in the secondary cooling,feedforward control strategy based on continuous temperature measurement in tundish,and feedback control strategy based on surface temperature measurement.The mathematical model of solidification process was developed according to the principle of solidification,and the solidification model was validated by measuring billet shell thickness through shooting nail and sulfur print.Primary water distribution was calculated by the solidification model according to procedure parameters,and it was adjusted by the other two control strategies online.The model was applied on some caster and billet quality was obviously improved,indicating that the dynamic water model is better than conventional ones.
基金financially supported by the National Natural Science Foundation of China(No.51504018)the China Postdoctoral Science Foundation(No.2015M580986)the Fundamental Research Funds for the Central Universities(No.FRF-TP-15-069A1)
文摘We constructed a 1：10 cold water experimental model by geometrically scaling down an Isa smelting furnace. The mixing processes at different liquid heights, lance diameters, lance submersion depths, and gas flow rates were subsequently measured using the conductivity method. A new criterion was proposed to determine the mixing time. On this basis, the quasi-equations of the mixing time as a function of different parameters were established. The parameters of the top-blown smelting process were optimized using high-speed photography. An excessively high gas flow rate or excessively low liquid height would enhance the fluctuation and splashing of liquid in the bath, which is unfavorable for material mixing. Simultaneously increasing the lance diameter and the lance submersion depth would promote the mixing in the bath, thereby improving the smelting efficiency.
文摘Fluid flow and mixing of molten steel in a twin-slab-strand continuous casting tundish were investigated using a mixing model under non-isothermal conditions.This model led to a set of ordinary differential equations that were solved with a Runge-Kutta algorithm.Steady state water modeling was carried out under non-isothermal conditions.Experimental data obtained from the water model were used to calibrate the mixing model.Owing to the presence of a mixed convection in the non-isothermal conditions,a channelizing flow would be created in the fluid inside the tundish.A mixing model was designed that was capable of predicting RTD（residence time distribution）curves for different cases in non-isothermal conditions.The relationship between RTD parameters and the Tu（tundish Richardson number）was obtained for various cases under non-isothermal conditions.The results show that the RTD parameters were completely different under isothermal and non-isothermal conditions.The comparison of the RTD curves between the isothermal and non-isothermal conditions presents that the extent of mixing in the tundish in non-isothermal conditions is lower than the mixing extent in isothermal conditions.
基金support from the National Natural Science Foundation of China(U22A20171)the High Steel Center(HSC)at North China University of Technology and University of Science and Technology Beijing,China.
文摘A 1∶8 physical water model was constructed to investigate the fluid flow and mixing phenomena in the basic oxygen furnace(BOF)converter.The particle image velocimetry was employed to measure the velocity distribution of the bath and the high-speed camera was applied to capture the cavity shape in the combined blowing BOF converter.The mixing time for varied operating conditions was measured by the stimulus-response approach.The cavity depth increased with the decrease in the lance height and the increase in the top gas flow rate while the bottom blowing gas had little influence on the cavity depth.The minimum cavity depth was obtained under the condition of a 69.8 m^(3)/h top gas flow rate,a 287.5 mm lance height and a 0.93 m^(3)/h bottom blowing gas flow rate,which was 161.2 mm.The mixing time decreased as the lance height decreased and the top blowing gas flow rate increased.The mixing time was first decreased and then increased with the increase in the bottom gas flow rate.With the condition of 69.8 m^(3)/h gas flow rate of top blowing,the 287.5 mm lance height and the 0.93 m^(3)/h gas flow rate of bottom blowing,the mixing time in the converter was 48.65 s.The empirical formula between the stirring power and the mixing time in the converter was calculated.
基金Sponsored by National Key Technology Research and Development Program in 11th Five-year Plan of China(2008AF33B01)Fuzhou University Foundation for Development of Science and Technology of China(0020-600588)
文摘By means of the computational fluid dynamics software Fluent 6.3, a mathematical model of three-dimensional three-phase fluid flow field in the molten bath of electric arc furnace （EAF） with side accessorial oxygen lances was developed to study the transient phenomena of oxygen jet impingement on the molten steel and the molten slag. The water modeling experiment was carried out to verify the simulation results. The impingement of the supersonic oxygen jet caused impact dent on the molten steel surface accordingly. The area of impact dent changed almost in linear relationship to flow rate of oxygen jet, which can be expressed by a deduced mathematical equation. And the relationship between the impact force of oxygen iet and the correspondingly formed apparent static pressure on molten bath was obtained, which was in linear relationship and a direct proportion, and can also be expressed by a deduced mathematical equation.
文摘The mechanism of slag entrapment in the mould was analyzed and the water modeling experiment was done according to the industrial manufacturing. The results show that the flow of the liquid steel becomes more active and the level fluctuation in the mould becomes bigger when the casting speed increases from 1.0 m/min to 1.2 m/min. So the control of slag entrapment in the mould becomes more difficult. When the depth of the nozzle increases from 30mm to 42. 5mm and the angle increases from 15~ downward to 30° downward, the level fluctuation in the mould becomes smaller and the slag entrapment in the mould also decreases. But the impact depth increases and the circumfluence vortex center moves downward, which is unfavorable for the flotation of gas bubbles and inclusions. Furthermore, the impact depth with side holes a （ 16.3 × 20mm2 ） and b （ 10 × 10 mm2 ） is almost equal, but a smaller level fluctuation can be obtained with side hole a.
文摘In the continuous casting process of aluminum killed steel grades,nozzle clogging is a common problem.Argon is usually injected into the casting channel through stoppers or nozzles to minimize clogs;however,complex two-phase flow regimes appear,and the flow in the mold might deteriorate.This could result in a higher defect rate in the cast product and should be avoided as much as possible.Therefore,it is important to understand the interaction between process conditions and the refractory products used and their impact on the flow pattern in the mold.In this study,a full-scale water model was established to simulate the slab casting process.Three nozzle shapes and three immersion depths were applied to investigate the flow behavior and liquid level fluctuations by the full-scale water model.The relationship between the flow behavior and continuous casting parameters was evaluated.The results provide guidance for the design and production of the refractory nozzle and the operation of the continuous casting plant.
文摘In this study, the performance of the extended shallow water model （ESWM） in evaluation of the flow regime of turbidity currents entering the Dez Reservoir was investigated. The continuity equations for fluid and particles and the Navier-Stokes equations govern the entire flow of turbidity currents. The shallow water equations governing the flow of the depositing phase of turbidity currents are derived from these equations. A case study was conducted on the flow regime of turbidity currents entering the Dez Reservoir in Iran from January 2002 to July 2003. Facing a serious sedimentation problem, the dead storage of the Dez Reservoir will be full in the coming 10 years, and the inflowing water in the hydropower conduit system is now becoming turbid. Based on the values of the dimensionless friction number （ Nf ≤1 ） and dimensionless entrainment number （ NE≤ 1 ） of turbidity currents, and the coefficient of determination between the observed and predicted deposit depths （R2 = 0.86） for the flow regime of negligible friction and negligible entrainment （NFNE）, the flow regime of turbidity currents coming into the Dez Reservoir is considered to be NFNE. The results suggest that the ESWM is an appropriate approach for evaluation of the flow regime of turbidity currents in dam reservoirs where the characteristics of turbidity currents, such as the deposit depth, must be evaluated.
基金funded by the Department of Science and Technology,Government of India(File No.SR/S3/MERC/0123/2009 dated 28.02.2011& Diary No.100/IFD/12365/2010-11 dated 28.02.2011)
文摘This work is concerned with the hydraulics and f low characterization in a pressurized,horizontal gating system with multiple ingates attached to a plate mold,using transparent water models.Runners with two different aspect ratios(w/h=0.5 and 2)and four different types of ingates(rectangular,convergent,divergent and venturi)were examined for their influence on flow behavior.Flow behavior was visualized using a high speed camera capable of capturing images up to 10,000 frames per second.Real time experimentation with a few runner–ingate combinations were carried out to validate the usefulness of water models in predicting the f illing behavior.Comparison of the approaches provided useful insights into the filling behavior in critical sections of the flow passages as well as the utility of water models towards understanding of the f illing behavior during real time casting.
基金This work was supported by the National Natu-ral Science Foundation of China(No.91953101 and No.21573205)the Strategic Priority Research Program of the Chinese Academy of Science(XDB37040202),the Hefei National Science Center Pilot Project Funds,and the New Concept Medical Research Fund of USTC.
文摘A protein may exist as an ensem-ble of di erent conformations in solution,which cannot be repre-sented by a single static structure.Molecular dy-namics(MD)simulation has become a useful tool for sampling protein conformations in solution,but force elds and water models are important issues.This work presents a case study of the bacteriophage T4 lysozyme(T4L).We have found that MD simulations using a classic AMBER99SB force eld and TIP4P water model cannot well describe hinge-bending domain motion of the wild-type T4L at the timescale of one microsecond.Other combinations,such as a residue-speci c force eld called RSFF2+and a dispersion-corrected water model TIP4P-D,are able to sample reasonable solution conformations of T4L,which are in good agreement with experimental data.This primary study may provide candidates of force elds and water models for further investigating conformational transition of T4L.
文摘Based on the principle of similarity, water was used to simulate the flow of molten steel to analyze the flow field in a tundish. Several schemes of the tundish＇ s tracer shape were designed and corresponding water model experiments were conducted. During the experiments, a computer automatically collected data. The comparison of the residence time distribution（ RTD ） curves drawn according to the computer-collected data optimized the scheme and photographs originated from the experiments with ink as its tracer. It indicates that the water model can optimize the flow field of the tundish.
文摘Using 0.6-scale warer modelling based on Fr-We number similitude criteria, the influences of the submerged entry nozzle configuration and operating practices on the level fluctuation in the mold which caused surface defects and mold power catching, were studied. It was found that the level flunction was resulted from gas injection, impacting of the stream and standing wave. The level turblence raises with the incresing of the gas injection, however the casting rate, immersion depth and jet angel of SEN have a dual influenc on the level fluctuation.
