The fatigue crack growth rate of a novel Ti-6Al-4V-1Mo titanium alloy,which is developed for laser directed energy deposition technique,was investigated before and after cyclic heat treatment(CHT).Changes in microstru...The fatigue crack growth rate of a novel Ti-6Al-4V-1Mo titanium alloy,which is developed for laser directed energy deposition technique,was investigated before and after cyclic heat treatment(CHT).Changes in microstructure,fracture surfaces,and crack growth paths were analyzed before and after CHT.Results indicate that in the stable crack growth region,the growth rates for the as-deposited and cyclic heat-treated specimens follow the relationships da/dN=1.8651×10^(−8)(ΔK)^(3.2271)and da/dN=1.4112×10^(−8)(ΔK)^(3.1125),respectively.Compared with that at the as-deposited state,the microstructure after CHT is transformed from a uniform basket-weave microstructure to a dual-phase microstructure consisting of near-sphericalαandβ-transformed matrix phases.The cyclic process also disrupts the continuity of the grain boundaryα(αGB)at the primaryβ-phase grain boundary.The coarsening of primaryαand the disruption ofαGB continuity are the primary factors to release stress concentration and promote crack deflection,thereby decreasing the fatigue crack growth rate.Additionally,the increased occurrence of crack branching,secondary cracking,and crack bridging in cyclic heat-treated specimens further reduces the crack driving force and slows the fatigue crack growth rate.展开更多
Ti-10V-2Fe-3Al alloy with fine-grainedβphases was fabricated by friction stir processing with opti-mized processing parameters.The superplastic behavior of the specimens was investigated by tensile deformation at dif...Ti-10V-2Fe-3Al alloy with fine-grainedβphases was fabricated by friction stir processing with opti-mized processing parameters.The superplastic behavior of the specimens was investigated by tensile deformation at different strain rates and temperatures,and an optimal superplastic elongation of 634%was achieved at 700℃ and 3×10^(-4)/s.An annealing treatment at 650℃ for 60 min showed a mi-crostructure withαprecipitates distributed in theβmatrix in the friction stir specimen.Such pre-heat treatment improves the superplasticity of the specimen,achieving an elongation of up to 807%at 750℃ and 3×10^(-4)/s.The influences of tensile temperatures and strain rates on the microstructural evolution,such as grain size variation,grain morphology,and phase transformations,were discussed.The super-plastic deformation behavior of fine-grained Ti-10V-2Fe-3Al alloy is controlled by grain boundary sliding and accompanied by dynamic phase transformation and recrystallization.展开更多
After the hot deformation sample of Ti-10V-2Fe-3Al alloy was treated by solid solution in theα+βtwo-phase region,the coarseβgrains that often appeared in theβsingle phase region were observed in the local region,i...After the hot deformation sample of Ti-10V-2Fe-3Al alloy was treated by solid solution in theα+βtwo-phase region,the coarseβgrains that often appeared in theβsingle phase region were observed in the local region,indicating that the abnormal grain growth occurred in the local microstructural region,and the macrostructure also showed abnormally coarse grains(ACGs).The dynamic recrystallization(DRX)behavior of Ti-10V-2Fe-3Al titanium alloy was systematically investigated through hot compression tests on the Gleeble-3800 system.The DRX model ofβgrains was established,and the quantitative correlation between DRX characteristics and the appearance of ACG was clarified.Based on these results,a numerical simulation platform was developed to realize the visual prediction of ACG distribution.The results show that the increase of deformation temperature and the decrease of strain rate both contribute to a significant increase in the grain size(d_(DRX)))and volume fraction(X_(DRX))of DRXed grains.However,the proper X_(DRX)and smaller d_(DRX))at low deformation temperature and high strain rate make the macro and microstructure show ACGs after solid solution.Interestingly,if the DRX degree is excessive or insufficient,ACGs cannot be produced,indicating that ACGs are solid solution products based on the appropriate DRX degree.According to the flow curves and statistical results of microstructure,the quantitative model of DRX kinetics and DRX grain size model were constructed,and the quantitative criterion model that is related to the formation of ACG with grain size(d_(DRX)))and volume fraction(X_(DRX))of DRXed grains as the key parameters was established,i.e.,d_(DRX)≤2.60µm,72.5%≤X_(DRX)≤87.9%.By integrating the subroutine of coarse grain criterion,the isothermal compression process of cylindrical samples and the actual die forging process of H-shaped parts were simulated by DEFORM-3D software of finite element(FE),respectively,and the visual prediction of the distribution of macroscopic ACGs was realized.There is a good consistency between the tested results and the simulated results,indicating a strong correlation between macroscopic ACGs and microscopic DRX.展开更多
On the basis of Al-V-B grain refining agent,rare earth element La was added,and Al-5V-3B-0.5La intermediate alloy was prepared by sintering method.The size,distribution,and morphology of nucleation particles in the re...On the basis of Al-V-B grain refining agent,rare earth element La was added,and Al-5V-3B-0.5La intermediate alloy was prepared by sintering method.The size,distribution,and morphology of nucleation particles in the refining agent at different sintering temperatures and the refining effect on A356 alloy were studied.The experimental results show that with the increase of sintering temperature,the addition of La element reduces the particle size of nucleated particles in the refining agent,makes the distribution more uniform,and has a good grain refinement effect on A356 alloy,with a significant reduction in grain size to around 184.62μm.It provides reference for the development of high-quality grain refining agents.展开更多
To clarify the high temperature flow stress behavior and microstructures evolution of a V-5Cr-5Ti (mass fraction, %) alloy, the isothermal hot compression tests were conducted in the temperature range of 1423-1573 K...To clarify the high temperature flow stress behavior and microstructures evolution of a V-5Cr-5Ti (mass fraction, %) alloy, the isothermal hot compression tests were conducted in the temperature range of 1423-1573 K with strain rates of 0.01, 0.1, and 1 s-1. The results show that the measured flow stress should be revised by friction and the calculated values of friction coefficient m are in the range of 0.45-0.56. Arrhenius-type constitutive equation was developed by regression analysis. The comparison between the experimental and predicted flow stress shows that the R~ and the average absolute relative error (AARE) are 0.948 and 5.44%, respectively. The measured apparent activation energy Qa is in the range of 540-890 kJ/mol. Both dis-continuous dynamic recrystallization (DDRX) and continuous dynamic recrystallization (CDRX) mechanisms are observed in the deformed alloy, but dynamic recovery (DRV) is the dominant softening mechanism up to a true strain of 1.5.展开更多
基金National Key Research and Development Program of China(2024YFB4610803)。
文摘The fatigue crack growth rate of a novel Ti-6Al-4V-1Mo titanium alloy,which is developed for laser directed energy deposition technique,was investigated before and after cyclic heat treatment(CHT).Changes in microstructure,fracture surfaces,and crack growth paths were analyzed before and after CHT.Results indicate that in the stable crack growth region,the growth rates for the as-deposited and cyclic heat-treated specimens follow the relationships da/dN=1.8651×10^(−8)(ΔK)^(3.2271)and da/dN=1.4112×10^(−8)(ΔK)^(3.1125),respectively.Compared with that at the as-deposited state,the microstructure after CHT is transformed from a uniform basket-weave microstructure to a dual-phase microstructure consisting of near-sphericalαandβ-transformed matrix phases.The cyclic process also disrupts the continuity of the grain boundaryα(αGB)at the primaryβ-phase grain boundary.The coarsening of primaryαand the disruption ofαGB continuity are the primary factors to release stress concentration and promote crack deflection,thereby decreasing the fatigue crack growth rate.Additionally,the increased occurrence of crack branching,secondary cracking,and crack bridging in cyclic heat-treated specimens further reduces the crack driving force and slows the fatigue crack growth rate.
基金financially supported by the National Natural Science Foundation of China(No.52105373)the China Scholarship Council(No.202106020094).
文摘Ti-10V-2Fe-3Al alloy with fine-grainedβphases was fabricated by friction stir processing with opti-mized processing parameters.The superplastic behavior of the specimens was investigated by tensile deformation at different strain rates and temperatures,and an optimal superplastic elongation of 634%was achieved at 700℃ and 3×10^(-4)/s.An annealing treatment at 650℃ for 60 min showed a mi-crostructure withαprecipitates distributed in theβmatrix in the friction stir specimen.Such pre-heat treatment improves the superplasticity of the specimen,achieving an elongation of up to 807%at 750℃ and 3×10^(-4)/s.The influences of tensile temperatures and strain rates on the microstructural evolution,such as grain size variation,grain morphology,and phase transformations,were discussed.The super-plastic deformation behavior of fine-grained Ti-10V-2Fe-3Al alloy is controlled by grain boundary sliding and accompanied by dynamic phase transformation and recrystallization.
基金Projects(52275388,52075474)supported by the National Natural Science Foundation of ChinaProject(236Z1008G)supported by the Special Project of Hebei Provincial Central Government Guiding Local Science and Technology Development,China+1 种基金Project(E2022203206)supported by the Natural Science Foundation of Hebei Province,ChinaProject(241080457A)supported by the Shijiazhuang's University-Industry-Academia Cooperation Project in Hebei Province-Major Science and Technology Special Project,China。
文摘After the hot deformation sample of Ti-10V-2Fe-3Al alloy was treated by solid solution in theα+βtwo-phase region,the coarseβgrains that often appeared in theβsingle phase region were observed in the local region,indicating that the abnormal grain growth occurred in the local microstructural region,and the macrostructure also showed abnormally coarse grains(ACGs).The dynamic recrystallization(DRX)behavior of Ti-10V-2Fe-3Al titanium alloy was systematically investigated through hot compression tests on the Gleeble-3800 system.The DRX model ofβgrains was established,and the quantitative correlation between DRX characteristics and the appearance of ACG was clarified.Based on these results,a numerical simulation platform was developed to realize the visual prediction of ACG distribution.The results show that the increase of deformation temperature and the decrease of strain rate both contribute to a significant increase in the grain size(d_(DRX)))and volume fraction(X_(DRX))of DRXed grains.However,the proper X_(DRX)and smaller d_(DRX))at low deformation temperature and high strain rate make the macro and microstructure show ACGs after solid solution.Interestingly,if the DRX degree is excessive or insufficient,ACGs cannot be produced,indicating that ACGs are solid solution products based on the appropriate DRX degree.According to the flow curves and statistical results of microstructure,the quantitative model of DRX kinetics and DRX grain size model were constructed,and the quantitative criterion model that is related to the formation of ACG with grain size(d_(DRX)))and volume fraction(X_(DRX))of DRXed grains as the key parameters was established,i.e.,d_(DRX)≤2.60µm,72.5%≤X_(DRX)≤87.9%.By integrating the subroutine of coarse grain criterion,the isothermal compression process of cylindrical samples and the actual die forging process of H-shaped parts were simulated by DEFORM-3D software of finite element(FE),respectively,and the visual prediction of the distribution of macroscopic ACGs was realized.There is a good consistency between the tested results and the simulated results,indicating a strong correlation between macroscopic ACGs and microscopic DRX.
基金Funded by the Science and Technology Project of State Grid Shanghai Municipal Electric Power Company(No.5209A6240003)the 2024 Shanxi Provincial Major Science and Technology Special Project(No.202401050201003)。
文摘On the basis of Al-V-B grain refining agent,rare earth element La was added,and Al-5V-3B-0.5La intermediate alloy was prepared by sintering method.The size,distribution,and morphology of nucleation particles in the refining agent at different sintering temperatures and the refining effect on A356 alloy were studied.The experimental results show that with the increase of sintering temperature,the addition of La element reduces the particle size of nucleated particles in the refining agent,makes the distribution more uniform,and has a good grain refinement effect on A356 alloy,with a significant reduction in grain size to around 184.62μm.It provides reference for the development of high-quality grain refining agents.
基金Project(11105127) supported by the National Natural Science Foundation of China
文摘To clarify the high temperature flow stress behavior and microstructures evolution of a V-5Cr-5Ti (mass fraction, %) alloy, the isothermal hot compression tests were conducted in the temperature range of 1423-1573 K with strain rates of 0.01, 0.1, and 1 s-1. The results show that the measured flow stress should be revised by friction and the calculated values of friction coefficient m are in the range of 0.45-0.56. Arrhenius-type constitutive equation was developed by regression analysis. The comparison between the experimental and predicted flow stress shows that the R~ and the average absolute relative error (AARE) are 0.948 and 5.44%, respectively. The measured apparent activation energy Qa is in the range of 540-890 kJ/mol. Both dis-continuous dynamic recrystallization (DDRX) and continuous dynamic recrystallization (CDRX) mechanisms are observed in the deformed alloy, but dynamic recovery (DRV) is the dominant softening mechanism up to a true strain of 1.5.