Titanium exhibits outstanding properties,particularly,high specific strength and resistance to both high and low temperatures,earning it a reputation as the metal of the future.However,because of the highly reactive n...Titanium exhibits outstanding properties,particularly,high specific strength and resistance to both high and low temperatures,earning it a reputation as the metal of the future.However,because of the highly reactive nature of titanium,metallic titanium production involves extensive procedures and high costs.Considering its advantages and limitations,the European Union has classified titanium metal as a critical raw material(CRM)of low category.The Kroll process is predominantly used to produce titanium;however,molten salt electrolysis(MSE)is currently being explored for producing metallic titanium at a low cost.Since 2000,electrolytic titanium production has undergone a wave of technological advancements.However,because of the intermediate and disproportionation reactions in the electrolytic titanium production process,the process efficiency and titanium purity according to industrial standards could not be achieved.Consequently,metallic titanium production has gradually diversified into employing technologies such as thermal reduction,MSE,and titanium alloy preparation.This study provides a comprehensive review of research advances in titanium metal preparation technologies over the past two decades,highlighting the challenges faced by the existing methods and proposing potential solutions.It offers useful insights into the development of low-cost titanium preparation technologies.展开更多
During electrochemical machining(ECM),the passivation film formed on the surface of titanium alloy can lead to uneven dissolution and pitting.Solid particle erosion can effectively remove this passivation film.In this...During electrochemical machining(ECM),the passivation film formed on the surface of titanium alloy can lead to uneven dissolution and pitting.Solid particle erosion can effectively remove this passivation film.In this paper,the electrochemical dissolution behavior of Ti-6.5Al-2Zr-1Mo-1V(TA15)titanium alloy at without particle impact,low(15°)and high(90°)angle particle impact was investigated,and the influence of Al_(2)O_(3)particles on ECM was systematically expounded.It was found that under the condition of no particle erosion,the surface of electrochemically processed titanium alloy had serious pitting corrosion due to the influence of the passivation film,and the surface roughness(Sa)of the local area reached 10.088μm.Under the condition of a high-impact angle(90°),due to the existence of strain hardening and particle embedding,only the edge of the surface is dissolved,while the central area is almost insoluble,with the surface roughness(S_(a))reaching 16.086μm.On the contrary,under the condition of a low-impact angle(15°),the machining efficiency and surface quality of the material were significantly improved due to the ploughing effect and galvanic corrosion,and the surface roughness(S_(a))reached 2.823μm.Based on these findings,the electrochemical dissolution model of TA15 titanium alloy under different particle erosion conditions was established.展开更多
Titanium metal and alloy are key materials for technological development,which significantly promote the development of the hightech economy in China.The consumption of high-end titanium materials and the developmenta...Titanium metal and alloy are key materials for technological development,which significantly promote the development of the hightech economy in China.The consumption of high-end titanium materials and the developmental level of the titanium industry are important indexes of a country’s comprehensive power.However,at present,the application amount and level of high-end titanium materials in China are limited by many factors,including the dependence of raw materials on imports,high processing cost,and structural imbalance of products.Based on the characteristics of titanium resources and the current situation of the titanium industry,the whole titanium industrial chain in China should be updated.Improving the quality of raw materials is important to produce low-cost,high-end titanium materials using titanium resources with high calcium and magnesium contents in the Panxi region.In addition,the steel-titanium joint production is a vital step to reduce the processing cost of titanium materials.Moreover,the consumption structure of titanium materials should be completed to expand their application.Gradually implementing these suggestions,the overall level of China’s titanium industry will be greatly improved,thereby rapidly establishing an advanced scientific and technological country.展开更多
As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven si...As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven size distribution.Through electron backscattered diffraction(EBSD),the forged microstructure at various locations of as-forged WSTi6421 titanium alloy billet was analyzed,revealing that the strength of theβphase cubic texture generated by forging significantly influences the grain size afterβannealing.Heat treatment experiments were conducted within the temperature range from T_(β)−50°C to T_(β)+10°C to observe the macro-and micro-morphologies.Results show that the cubic texture ofβphase caused by forging impacts the texture of the secondaryαphase,which subsequently influences theβphase formed during the post-βannealing process.Moreover,the pinning effect of the residual primaryαphase plays a crucial role in the growth ofβgrains during theβannealing process.EBSD analysis results suggest that the strength ofβphase with cubic texture formed during forging process impacts the orientation distribution differences ofβgrains afterβannealing.Additionally,the development of grains with large orientations within the cubic texture shows a certain degree of selectivity duringβannealing,which is affected by various factors,including the pinning effect of the primaryαphase,the strength of the matrix cubic texture,and the orientation relationship betweenβgrain and matrix.Comprehensively,the stronger the texture in a certain region,the less likely the large misoriented grains suffering secondary growth,thereby aggregating the difference in microstructure and grain orientation distribution across different regions afterβannealing.展开更多
Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other...Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.展开更多
The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and med...The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.展开更多
Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional ...Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.展开更多
Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kineti...Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kinetics still require improvement.Encouraged by the excellent electrochemical performance of titanium-based anode materials,here,we present a novel titanium vanadate@carbon(TVO@C)material as anode for SIBs.Our TVO@C material is synthesized via a facile coprecipitation method,with the following annealing process in an acetylene atomosphere.The opened ion channel and the oxygen vacancies within TVO@C facilitate the diffusion of Na^(+) ions,reducing their diffusion barrier.Thus,an ultrahigh rate of 100 A g^(-1)and long life of 10,000 cycles have been achieved.Furthermore,the TVO@C electrode exhibits stable performance,not only at room temperature,but also at temperatures as low as 20 C.The TVO@CjjNa_(3)V_(2)(PO_(4))_(3)@C full cells have also achieved stable discharge/charge for 500 cycles.It is believed that this strategy provides new insight into the development of advanced electrodes and provides a new opportunity for constructing novel high rate electrodes.展开更多
Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising techn...Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.展开更多
In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were invest...In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were investigated by using a single factor variable method.The surface morphologies of the shell molds produced by different temperatures of the surface(first)layer slurries were observed via electron microscopy.Furthermore,the microscopic composition of these shell molds was obtained by EDS,and the osmotic effect of the slurry on the wax patterns at different temperatures was also assessed by the PZ-200 Contact Angle detector.The forming reasons for the surface cracks and holes of thick and large ZTC4 titanium alloy by investment casting were analyzed.The experimental results show that the surface of the shell molds prepared by the surface layer slurry with a low temperature exhibits noticeable damage,which is mainly due to the poor coating performance and the serious expansion and contraction of wax pattern at low temperatures.The second layer shell material(SiO_(2),Al_(2)O_(3))immerses into the crack area of the surface layer,contacts and reacts with the molten titanium to form surface cracks and holes in the castings.With the increase of the temperature of surface layer slurry,the damage to the shell surface tends to weaken,and the composition of the shell molds'surface becomes more uniform with less impurities.The results show that the surface layer slurry at 22℃is evenly coated on the surface of the wax patterns with appropriate thickness,and there is no surface shell mold rupture caused by sliding slurry after sand leaching.The surface layer slurry temperature is consistent with the wax pattern temperature and the workshop temperature,so there is no damage of the surface layer shell caused by expansion and contraction.Therefore,the shell mold prepared by the surface layer slurry at this temperature has good integrity,isolating the contact between the low inert shell material and the titanium liquid effectively,and the ZTC4 titanium alloy cylinder casting prepared by this shell mold is smooth,without cracks and holes.展开更多
The titanium alloy strut serves as a key load-bearing component of aircraft landing gear,typically manufactured via forging.The friction condition has important influence on material flow and cavity filling during the...The titanium alloy strut serves as a key load-bearing component of aircraft landing gear,typically manufactured via forging.The friction condition has important influence on material flow and cavity filling during the forging process.Using the previously optimized shape and initial position of preform,the influence of the friction condition(friction factor m=0.1–0.3)on material flow and cavity filling was studied by numerical method with a shear friction model.A novel filling index was defined to reflect material flow into left and right flashes and zoom in on friction-induced results.The results indicate that the workpiece moves rigidly to the right direction,with the displacement decreasing as m increases.When m<0.18,the underfilling defect will occur in the left side of strut forging,while overflow occurs in the right forging die cavity.By combining the filling index and analyses of material flow and filling status,a reasonable friction factor interval of m=0.21–0.24 can be determined.Within this interval,the cavity filling behavior demonstrates robustness,with friction fluctuations exerting minimal influence.展开更多
Infections associated with titanium(Ti)-based implants present significant challenges in clinical treatments,especially when biofilms already form on the implant surface.Many antimicrobial agents,including antibiotics...Infections associated with titanium(Ti)-based implants present significant challenges in clinical treatments,especially when biofilms already form on the implant surface.Many antimicrobial agents,including antibiotics,metallic nanoparticles and antimicrobial peptides,have been extensively used to deal with Ti implant infections.However,these chemical approaches suffer from potential toxicity,antibiotic resistance and poor long-term antibacterial performance.Hence,physical antibacterial surfaces on Ti-based implants have attracted increasing attention.The antibacterial behavior of different surfaces on Ti-based biomaterials against various bacteria only by physical properties of the implants themselves(e.g.,nanotopography)or exogenous physical stimulus(e.g.,photocatalysis)was reviewed,as well as parameters influencing the physical antibacterial processes,such as size,shape and density of the surface nanotextures,and bacterial growth phases.Besides,mechanisms of different fabrication techniques for the physical antibacterial surfaces on Ti-based biomaterials were also summarized.展开更多
For studying the carbon thermal reduction rules of titanium in hot metal and providing a theoretical basis for the blast furnace(BF) hearth protection, the distribution behavior of titanium between low-titanium slag...For studying the carbon thermal reduction rules of titanium in hot metal and providing a theoretical basis for the blast furnace(BF) hearth protection, the distribution behavior of titanium between low-titanium slag system of CaO-SiO2-MgO-Al2O3-TiO2 and hot metal was studied using analytical reagents in a temperature range from 1350 °C to 1600 °C. Through high temperature melting, rapid quenching, chemical analysis and thermodynamic model calculating, the results showed that the increase of reaction temperature, which improved the titanium distribution L(Ti) and lowered the system activity coefficient γsys, leads to the rise of equilibrium constant. Combined with Wagner and congregated electron phase models, the data obtained in distribution experiments were used to fit out the Gibbs free energy formula of titanium carbothermic reduction. Finally, the relations between the contents of Si and Ti in hot metal and the titanium load to reach the minimum w(Ti) for the formation of Ti C were given.展开更多
A new approach was introduced by combining laser powder bed fusion and hot isostatic pressing processes to create a Ti6Al4V-Ti composite alloy structured similar to nacre,merging Ti6Al4V with pure Ti.Titanium alloys a...A new approach was introduced by combining laser powder bed fusion and hot isostatic pressing processes to create a Ti6Al4V-Ti composite alloy structured similar to nacre,merging Ti6Al4V with pure Ti.Titanium alloys are known to be sensitive to fluoride ions commonly found in dental products like rinses,toothpaste,and mouthwashes,impacting their corrosion resistance.Therefore,the aim of this research is to investigate how fluoride ions affect the corrosion characteristics of the Ti6Al4V-Ti composite and to evaluate the unique dissolution behaviors observed in the Ti6Al4V and pure Ti zones.The findings from electrochemical tests reveal that adding fluoride ions decreases the composite's corrosion resistance,yet fluoride concentrations of 0.01 and 0.05 M still exhibit passive behavior.However,at a fluoride concentration of 0.1 M,there is a significant degradation of the passive film,presenting a porous structure.Additionally,the observation from atomic force microscope demonstrated Ti6Al4V zone shows a preference for dissolution compared to the Ti zone,particularly evident at fluoride ion concentrations of 0.1 M.This study is expected to provide valuable insights to deepen the understanding of Ti6Al4V-Ti composites'suitability for dental applications.展开更多
In order to investigate the damage tolerance of a metastable Ti-5Al-3V-3Mo-2Cr-2Zr-1Nb-1Fe(Ti5321)alloy with bimodal microstructure using void growth quantification and micromechanical modeling,in situ tensile testing...In order to investigate the damage tolerance of a metastable Ti-5Al-3V-3Mo-2Cr-2Zr-1Nb-1Fe(Ti5321)alloy with bimodal microstructure using void growth quantification and micromechanical modeling,in situ tensile testing was performed during X-ray microtomography experiments.Compared with investigations of surface voids by traditional two-dimensional(2D)methods involving post-mortem characterization,three-dimensional(3D)information on void evolution inside optically opaque samples obtained through X-ray microtomography is essential.The Rice and Tracey model and Huang model were applied to predict void growth and show good agreement with experimental data using calibration of the damage parameterα.The void growth kinetics of Ti5321 with bimodal microstructure was analyzed by comparing theαvalue with that of Ti64 for different microstructure morphologies.The damage mechanism of ductile fracture of Ti5321 with bimodal microstructure is discussed.It was found that the size of the voids apparently increases with the triaxiality of stress.Post-mortem scanning electron microscopy(SEM)was also used to demonstrate this damage mechanism of ductile fracture of Ti5321.展开更多
The development of cost-effective titanium alloys with outstanding mechanical properties has always been a primary concern of the modern aerospace industry.However,the intrinsic sensitivity of theirαprecipitates to h...The development of cost-effective titanium alloys with outstanding mechanical properties has always been a primary concern of the modern aerospace industry.However,the intrinsic sensitivity of theirαprecipitates to heat treatments proliferates the manufacturing costs to achieve desirable strength and ductility,especially in engineering occasions.In current work,a silicide-containingα+βTi-5Al-7.5V-0.5Mo-0.5Zr-0.5Si(TC5751S)alloy has been evidenced to exhibit advanced mechanical properties with reduced sensitivity to heat treatments.It is noted that more nano-scale secondaryα(αs)precipitate with a simultaneous dissolution in micron-scale primaryα(αp)and(Ti,Zr)_(5)Si_(3)silicides in the current alloy as the solution temperature increases.However,this alloy shows excellent and stabilized strength-ductility synergy in all cases(ultimate tensile strength:1335±30 MPa,yield strength:1245±30 MPa,fracture strain:9.6%±0.5%)irrespective of the aforementioned variations in the microstructure.This stabilized strength and ductility of TC5751S are rationalized based on the compensation mechanisms be-tween the contributions from silicide and heterogeneousαprecipitates.The quantitative analysis unveils that the increased α_(s)/β phase boundary strengthening(σ_(PB))is approximately offset by the decrease in silicide strengthening(σ_(silicide))due to silicide dissolution with increasing solution temperatures,leading to the strength of TC5751S in a dynamic equilibrium state.Simultaneously,the dissolution of silicides re-duces the cracking tendency and complements the ductility loss due to α_(p) reduction and α_(s) precipitation,leading to the ductility insensitive to heat treatments.Therefore,the compensating role of silicides to the effects of heterogeneousαprecipitates on both the strength and ductility of titanium alloys has been well-verified in our work,providing a novel pathway to the development of high-performance titanium alloys friendly to processing strategies.展开更多
Binuclear complexes have attracted extensive attention in fields such as catalysis because of their likely bimetallic synergistic effect;however,the mechanism and factors influencing this synergism remain unclear.In t...Binuclear complexes have attracted extensive attention in fields such as catalysis because of their likely bimetallic synergistic effect;however,the mechanism and factors influencing this synergism remain unclear.In this work,six bis-β-ketoimine binuclear titanium complexes4a-4f containing different alkylthio sidearms and configurations were synthesized and characterized by nuclear magnetic resonance hydrogen spectrum(~1H-NMR),nuclear magnetic resonance carbon spectrum(^(13)C-NMR),Fourier transform infrared spectrum(FTIR),and elemental analysis.The intermetallic distances of isomeric complexes 4a,4d,4e and 4f determined through density functional theory(DFT)optimization were in the order 4a<4d<4e<4f and were found to significantly influence the catalytic performance for ethylene(co)polymerization.These complexes could efficiently catalyze ethylene polymerization and ethylene/1-hexene or ethylene/1-octene copolymerization with high activity to produce highmolecular-weight ethylene homo-and co-polymers.Among the three binuclear titanium complexes 4a-4c with similar structures but different lengths of alkylthio sidearms,complex 4a,which contained the shortest methylthio sidearm,exhibited the highest activity for ethylene polymerization and copolymerization with 1-hexene or 1-octene.Additionally,for ethylene/1-hexene or ethylene/1-octene copolymerization,it showed the highest comonomer incorporation compared with propylthio(4b)and octylthio(4c)derivatives because of the smaller steric hindrance of the methyl group in 4a and the more open coordination space for vinyl monomers.Furthermore,among the isomeric complexes 4a,4d,4e and4f,complex 4a with the shortest bimetallic distance also exhibited the highest activity towards ethylene(co)polymerization,and the highest 1-hexene or 1-octene incorporation in comparison with its regioisomeric counterparts 4d,4e and p-phenyl-bridged analog 4f,owing to a more appropriate bimetallic distance that is conducive to a synergistic effect.展开更多
A heterogeneous structure composed of elongated primaryαand secondaryαgrains with a size of 670 nm was produced by subjecting the bimodal microstructure of a titanium alloy to hot rolling,annealing,and aging treatme...A heterogeneous structure composed of elongated primaryαand secondaryαgrains with a size of 670 nm was produced by subjecting the bimodal microstructure of a titanium alloy to hot rolling,annealing,and aging treatments.This heterogeneous structure exhibited significantly improved strength owing to a combination of heterogeneous deformation-induced strengthening and dislocation strengthening.A short-duration high-temperature heat treatment facilitated a synergistic enhancement of yield strength and elongation at both room temperature and 650℃.The fracture elongation at room temperature and 650℃ increased by 36.7% and 130.4%,respectively,compared with that of bimodal microstructure.The stacking of geometrically necessary dislocations with a single slip system at the phase boundary and the longer effective slip length of the dislocations are the reasons for the significant improvement in elongation.The elongated primary α phase in lamellar bimodal microstructure,composed of multiple primary α grains,has better resistance to the anti-fatigue crack initiation effect.展开更多
Titanium alloys engineered in structural applications achieve ultrahigh strength primarily through precipitation strengthening of secondary α-phase(αs)during aging,while they often experience compromised ductility a...Titanium alloys engineered in structural applications achieve ultrahigh strength primarily through precipitation strengthening of secondary α-phase(αs)during aging,while they often experience compromised ductility and toughness due to traditional strength-toughness tradeoff.In this study,we propose a novel strategy to address this conflict by introducing deformation kinks prior to conventional cold rolling(CR)and aging processes.These kinks are produced by cold forging(CF)to create macroscopic lamellar structures in β-grains,which alter strain partitioning during subsequent CR and ultimately tailor α_(s)-precipitation upon aging.As a result,an ultrafine duplex(αe+β)-structure is formed within kink interi-ors,while hierarchicalαs-precipitates are generated in the external β-matrix.This unique microstructure effectively enhances dislocation activity,promotes uniform plastic strain distribution and impedes crack propagation.Consequently,a simple Ti-V binary titanium alloy exhibits exceptional properties with ultra-high strength∼1636 MPa,decent ductility∼5.4% and appreciable fracture toughness∼36.1 MPa m^(1/2).The synergetic properties surpass those obtained through traditional CR and aging processes for the alloy and even outperform numerous multielement engineering titanium alloys reported in literature.Our findings open up a new avenue for overcoming the strength-toughness tradeoffof ultrahigh-strength titanium alloys,and also offer a facile production route towards structural materials for advanced performance.展开更多
基金financial support from the Yunnan Province Key Industries Science and Technology Special Project for Colleges and UniversitiesChina(No.FWCY-QYCT2024006)+6 种基金National Natural Science Foundation of China(Nos.52104351 and 52364051)Science and Technology Major Project of Yunnan Province,China(No.202202AG050007)the Yunnan Fundamental Research ProjectsChina(No.202401AT070314)the Key Technology Research and Development Program of Shandong Province,China(No.2023CXGC010903)Central Guidance Local Scientific and Technological Development Funds,China(No.202407AB110022)Yunnan Province Xingdian Talent Support Plan Project,China。
文摘Titanium exhibits outstanding properties,particularly,high specific strength and resistance to both high and low temperatures,earning it a reputation as the metal of the future.However,because of the highly reactive nature of titanium,metallic titanium production involves extensive procedures and high costs.Considering its advantages and limitations,the European Union has classified titanium metal as a critical raw material(CRM)of low category.The Kroll process is predominantly used to produce titanium;however,molten salt electrolysis(MSE)is currently being explored for producing metallic titanium at a low cost.Since 2000,electrolytic titanium production has undergone a wave of technological advancements.However,because of the intermediate and disproportionation reactions in the electrolytic titanium production process,the process efficiency and titanium purity according to industrial standards could not be achieved.Consequently,metallic titanium production has gradually diversified into employing technologies such as thermal reduction,MSE,and titanium alloy preparation.This study provides a comprehensive review of research advances in titanium metal preparation technologies over the past two decades,highlighting the challenges faced by the existing methods and proposing potential solutions.It offers useful insights into the development of low-cost titanium preparation technologies.
基金supported by the National Natural Science Foundation of China(No.52175414)the Natural Science Foundation of Jiangsu Province of China(No.BK20220134)+1 种基金the Fundamental Research Funds for the Central Universities,China(No.NE2023002)the Postgraduate Research&Practice Innovation Program of Jiangsu Province,China(No.KYCX24_0559)。
文摘During electrochemical machining(ECM),the passivation film formed on the surface of titanium alloy can lead to uneven dissolution and pitting.Solid particle erosion can effectively remove this passivation film.In this paper,the electrochemical dissolution behavior of Ti-6.5Al-2Zr-1Mo-1V(TA15)titanium alloy at without particle impact,low(15°)and high(90°)angle particle impact was investigated,and the influence of Al_(2)O_(3)particles on ECM was systematically expounded.It was found that under the condition of no particle erosion,the surface of electrochemically processed titanium alloy had serious pitting corrosion due to the influence of the passivation film,and the surface roughness(Sa)of the local area reached 10.088μm.Under the condition of a high-impact angle(90°),due to the existence of strain hardening and particle embedding,only the edge of the surface is dissolved,while the central area is almost insoluble,with the surface roughness(S_(a))reaching 16.086μm.On the contrary,under the condition of a low-impact angle(15°),the machining efficiency and surface quality of the material were significantly improved due to the ploughing effect and galvanic corrosion,and the surface roughness(S_(a))reached 2.823μm.Based on these findings,the electrochemical dissolution model of TA15 titanium alloy under different particle erosion conditions was established.
文摘Titanium metal and alloy are key materials for technological development,which significantly promote the development of the hightech economy in China.The consumption of high-end titanium materials and the developmental level of the titanium industry are important indexes of a country’s comprehensive power.However,at present,the application amount and level of high-end titanium materials in China are limited by many factors,including the dependence of raw materials on imports,high processing cost,and structural imbalance of products.Based on the characteristics of titanium resources and the current situation of the titanium industry,the whole titanium industrial chain in China should be updated.Improving the quality of raw materials is important to produce low-cost,high-end titanium materials using titanium resources with high calcium and magnesium contents in the Panxi region.In addition,the steel-titanium joint production is a vital step to reduce the processing cost of titanium materials.Moreover,the consumption structure of titanium materials should be completed to expand their application.Gradually implementing these suggestions,the overall level of China’s titanium industry will be greatly improved,thereby rapidly establishing an advanced scientific and technological country.
基金Key Research and Development Plan of Shaanxi Province(2023-YBGY-493)。
文摘As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven size distribution.Through electron backscattered diffraction(EBSD),the forged microstructure at various locations of as-forged WSTi6421 titanium alloy billet was analyzed,revealing that the strength of theβphase cubic texture generated by forging significantly influences the grain size afterβannealing.Heat treatment experiments were conducted within the temperature range from T_(β)−50°C to T_(β)+10°C to observe the macro-and micro-morphologies.Results show that the cubic texture ofβphase caused by forging impacts the texture of the secondaryαphase,which subsequently influences theβphase formed during the post-βannealing process.Moreover,the pinning effect of the residual primaryαphase plays a crucial role in the growth ofβgrains during theβannealing process.EBSD analysis results suggest that the strength ofβphase with cubic texture formed during forging process impacts the orientation distribution differences ofβgrains afterβannealing.Additionally,the development of grains with large orientations within the cubic texture shows a certain degree of selectivity duringβannealing,which is affected by various factors,including the pinning effect of the primaryαphase,the strength of the matrix cubic texture,and the orientation relationship betweenβgrain and matrix.Comprehensively,the stronger the texture in a certain region,the less likely the large misoriented grains suffering secondary growth,thereby aggregating the difference in microstructure and grain orientation distribution across different regions afterβannealing.
基金financially supported by the Key Research and Development Program of Ningbo(Grant No.2023Z098)Natural Science Foundation of Inner Mongolia(Grant No.2023MS05040)+1 种基金Shenyang Collaborative Innovation Center Project for Multiple Energy Fields Composite Processing of Special Materials(Grant No.JG210027)Shenyang Key Technology Special Project of The Open Competition Mechanism to Select the Best Solution(Grant Nos.2022210101000827,2022-0-43-048).
文摘Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.
基金financially supported by the National Natural Science Foundation of China(Nos.92160301,92060203,52175415 and 52205475)the Science Center for Gas Turbine Project(No.P2023-B-IV-003-001)+1 种基金the Natural Science Foundation of Jiangsu Province(No.BK20210295)the Huaqiao University Engineering Research Center of Brittle Materials Machining(MOE,2023IME-001)。
文摘The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.
基金supported by the National Key R&D Plan of China(No.2022YFB3705603)the National Natural Science Foundation of China(No.52101046)+1 种基金the Excellent Youth Overseas Project of National Science and Natural Foundation of China,the Baowu Special Metallurgy Cooperation Limited(No.22H010101336)the Medicine-Engineering Interdisciplinary Project of Shanghai Jiao Tong University(No.YG2022QN076).
文摘Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.
基金supported by National Nature Science Foundation of China(22105118)Nature Science Foundation of Shandong Provinces(ZR2021QB095)China Postdoctoral Science Foundation(2020TQ0183 and 2021M701979).
文摘Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kinetics still require improvement.Encouraged by the excellent electrochemical performance of titanium-based anode materials,here,we present a novel titanium vanadate@carbon(TVO@C)material as anode for SIBs.Our TVO@C material is synthesized via a facile coprecipitation method,with the following annealing process in an acetylene atomosphere.The opened ion channel and the oxygen vacancies within TVO@C facilitate the diffusion of Na^(+) ions,reducing their diffusion barrier.Thus,an ultrahigh rate of 100 A g^(-1)and long life of 10,000 cycles have been achieved.Furthermore,the TVO@C electrode exhibits stable performance,not only at room temperature,but also at temperatures as low as 20 C.The TVO@CjjNa_(3)V_(2)(PO_(4))_(3)@C full cells have also achieved stable discharge/charge for 500 cycles.It is believed that this strategy provides new insight into the development of advanced electrodes and provides a new opportunity for constructing novel high rate electrodes.
基金the National Natural Science Foundation of China(No.52205468)China Postdoctoral Science Foundation(No.2022M710061 and No.2023T160277)Natural Science Foundation of Jiangsu Province(No.BK20210755)。
文摘Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.
文摘In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were investigated by using a single factor variable method.The surface morphologies of the shell molds produced by different temperatures of the surface(first)layer slurries were observed via electron microscopy.Furthermore,the microscopic composition of these shell molds was obtained by EDS,and the osmotic effect of the slurry on the wax patterns at different temperatures was also assessed by the PZ-200 Contact Angle detector.The forming reasons for the surface cracks and holes of thick and large ZTC4 titanium alloy by investment casting were analyzed.The experimental results show that the surface of the shell molds prepared by the surface layer slurry with a low temperature exhibits noticeable damage,which is mainly due to the poor coating performance and the serious expansion and contraction of wax pattern at low temperatures.The second layer shell material(SiO_(2),Al_(2)O_(3))immerses into the crack area of the surface layer,contacts and reacts with the molten titanium to form surface cracks and holes in the castings.With the increase of the temperature of surface layer slurry,the damage to the shell surface tends to weaken,and the composition of the shell molds'surface becomes more uniform with less impurities.The results show that the surface layer slurry at 22℃is evenly coated on the surface of the wax patterns with appropriate thickness,and there is no surface shell mold rupture caused by sliding slurry after sand leaching.The surface layer slurry temperature is consistent with the wax pattern temperature and the workshop temperature,so there is no damage of the surface layer shell caused by expansion and contraction.Therefore,the shell mold prepared by the surface layer slurry at this temperature has good integrity,isolating the contact between the low inert shell material and the titanium liquid effectively,and the ZTC4 titanium alloy cylinder casting prepared by this shell mold is smooth,without cracks and holes.
基金National Natural Science Foundation of China(52375378)National Key Laboratory of Metal Forming Technology and Heavy Equipment(S2308100.W12)Huxiang High-Level Talent Gathering Project of Hunan Province(2021RC5001)。
文摘The titanium alloy strut serves as a key load-bearing component of aircraft landing gear,typically manufactured via forging.The friction condition has important influence on material flow and cavity filling during the forging process.Using the previously optimized shape and initial position of preform,the influence of the friction condition(friction factor m=0.1–0.3)on material flow and cavity filling was studied by numerical method with a shear friction model.A novel filling index was defined to reflect material flow into left and right flashes and zoom in on friction-induced results.The results indicate that the workpiece moves rigidly to the right direction,with the displacement decreasing as m increases.When m<0.18,the underfilling defect will occur in the left side of strut forging,while overflow occurs in the right forging die cavity.By combining the filling index and analyses of material flow and filling status,a reasonable friction factor interval of m=0.21–0.24 can be determined.Within this interval,the cavity filling behavior demonstrates robustness,with friction fluctuations exerting minimal influence.
基金National Natural Science Foundation of China(52171114)。
文摘Infections associated with titanium(Ti)-based implants present significant challenges in clinical treatments,especially when biofilms already form on the implant surface.Many antimicrobial agents,including antibiotics,metallic nanoparticles and antimicrobial peptides,have been extensively used to deal with Ti implant infections.However,these chemical approaches suffer from potential toxicity,antibiotic resistance and poor long-term antibacterial performance.Hence,physical antibacterial surfaces on Ti-based implants have attracted increasing attention.The antibacterial behavior of different surfaces on Ti-based biomaterials against various bacteria only by physical properties of the implants themselves(e.g.,nanotopography)or exogenous physical stimulus(e.g.,photocatalysis)was reviewed,as well as parameters influencing the physical antibacterial processes,such as size,shape and density of the surface nanotextures,and bacterial growth phases.Besides,mechanisms of different fabrication techniques for the physical antibacterial surfaces on Ti-based biomaterials were also summarized.
基金Project(2012CB720401)supported by the National Basic Research Program of ChinaProject(2011BAC01B02)supported by the National Key Technology R&D Program of China
文摘For studying the carbon thermal reduction rules of titanium in hot metal and providing a theoretical basis for the blast furnace(BF) hearth protection, the distribution behavior of titanium between low-titanium slag system of CaO-SiO2-MgO-Al2O3-TiO2 and hot metal was studied using analytical reagents in a temperature range from 1350 °C to 1600 °C. Through high temperature melting, rapid quenching, chemical analysis and thermodynamic model calculating, the results showed that the increase of reaction temperature, which improved the titanium distribution L(Ti) and lowered the system activity coefficient γsys, leads to the rise of equilibrium constant. Combined with Wagner and congregated electron phase models, the data obtained in distribution experiments were used to fit out the Gibbs free energy formula of titanium carbothermic reduction. Finally, the relations between the contents of Si and Ti in hot metal and the titanium load to reach the minimum w(Ti) for the formation of Ti C were given.
基金supported by the National Natural Science Foundation of China(No.51801198)Fujian Science Fund for Distinguished Young Scholars(No.2023J06050)the Key Laboratory of Advanced Structural Materials(Changchun Univrsity of Technology),Ministry of China Education(No.ASM-202201).
文摘A new approach was introduced by combining laser powder bed fusion and hot isostatic pressing processes to create a Ti6Al4V-Ti composite alloy structured similar to nacre,merging Ti6Al4V with pure Ti.Titanium alloys are known to be sensitive to fluoride ions commonly found in dental products like rinses,toothpaste,and mouthwashes,impacting their corrosion resistance.Therefore,the aim of this research is to investigate how fluoride ions affect the corrosion characteristics of the Ti6Al4V-Ti composite and to evaluate the unique dissolution behaviors observed in the Ti6Al4V and pure Ti zones.The findings from electrochemical tests reveal that adding fluoride ions decreases the composite's corrosion resistance,yet fluoride concentrations of 0.01 and 0.05 M still exhibit passive behavior.However,at a fluoride concentration of 0.1 M,there is a significant degradation of the passive film,presenting a porous structure.Additionally,the observation from atomic force microscope demonstrated Ti6Al4V zone shows a preference for dissolution compared to the Ti zone,particularly evident at fluoride ion concentrations of 0.1 M.This study is expected to provide valuable insights to deepen the understanding of Ti6Al4V-Ti composites'suitability for dental applications.
基金supported by the China Postdoctoral Science Foundation(No.2022M720399).
文摘In order to investigate the damage tolerance of a metastable Ti-5Al-3V-3Mo-2Cr-2Zr-1Nb-1Fe(Ti5321)alloy with bimodal microstructure using void growth quantification and micromechanical modeling,in situ tensile testing was performed during X-ray microtomography experiments.Compared with investigations of surface voids by traditional two-dimensional(2D)methods involving post-mortem characterization,three-dimensional(3D)information on void evolution inside optically opaque samples obtained through X-ray microtomography is essential.The Rice and Tracey model and Huang model were applied to predict void growth and show good agreement with experimental data using calibration of the damage parameterα.The void growth kinetics of Ti5321 with bimodal microstructure was analyzed by comparing theαvalue with that of Ti64 for different microstructure morphologies.The damage mechanism of ductile fracture of Ti5321 with bimodal microstructure is discussed.It was found that the size of the voids apparently increases with the triaxiality of stress.Post-mortem scanning electron microscopy(SEM)was also used to demonstrate this damage mechanism of ductile fracture of Ti5321.
基金supported by the National Key Research and Development Program of China(No.2021YFB3702604)the National Natural Science Foundation of China(No.52001258).
文摘The development of cost-effective titanium alloys with outstanding mechanical properties has always been a primary concern of the modern aerospace industry.However,the intrinsic sensitivity of theirαprecipitates to heat treatments proliferates the manufacturing costs to achieve desirable strength and ductility,especially in engineering occasions.In current work,a silicide-containingα+βTi-5Al-7.5V-0.5Mo-0.5Zr-0.5Si(TC5751S)alloy has been evidenced to exhibit advanced mechanical properties with reduced sensitivity to heat treatments.It is noted that more nano-scale secondaryα(αs)precipitate with a simultaneous dissolution in micron-scale primaryα(αp)and(Ti,Zr)_(5)Si_(3)silicides in the current alloy as the solution temperature increases.However,this alloy shows excellent and stabilized strength-ductility synergy in all cases(ultimate tensile strength:1335±30 MPa,yield strength:1245±30 MPa,fracture strain:9.6%±0.5%)irrespective of the aforementioned variations in the microstructure.This stabilized strength and ductility of TC5751S are rationalized based on the compensation mechanisms be-tween the contributions from silicide and heterogeneousαprecipitates.The quantitative analysis unveils that the increased α_(s)/β phase boundary strengthening(σ_(PB))is approximately offset by the decrease in silicide strengthening(σ_(silicide))due to silicide dissolution with increasing solution temperatures,leading to the strength of TC5751S in a dynamic equilibrium state.Simultaneously,the dissolution of silicides re-duces the cracking tendency and complements the ductility loss due to α_(p) reduction and α_(s) precipitation,leading to the ductility insensitive to heat treatments.Therefore,the compensating role of silicides to the effects of heterogeneousαprecipitates on both the strength and ductility of titanium alloys has been well-verified in our work,providing a novel pathway to the development of high-performance titanium alloys friendly to processing strategies.
基金financially supported by the National Natural Science Foundation of China(No.21172269)the Fundamental Research Funds for the Central Universities,SouthCentral Minzu University(No.CZH24005)。
文摘Binuclear complexes have attracted extensive attention in fields such as catalysis because of their likely bimetallic synergistic effect;however,the mechanism and factors influencing this synergism remain unclear.In this work,six bis-β-ketoimine binuclear titanium complexes4a-4f containing different alkylthio sidearms and configurations were synthesized and characterized by nuclear magnetic resonance hydrogen spectrum(~1H-NMR),nuclear magnetic resonance carbon spectrum(^(13)C-NMR),Fourier transform infrared spectrum(FTIR),and elemental analysis.The intermetallic distances of isomeric complexes 4a,4d,4e and 4f determined through density functional theory(DFT)optimization were in the order 4a<4d<4e<4f and were found to significantly influence the catalytic performance for ethylene(co)polymerization.These complexes could efficiently catalyze ethylene polymerization and ethylene/1-hexene or ethylene/1-octene copolymerization with high activity to produce highmolecular-weight ethylene homo-and co-polymers.Among the three binuclear titanium complexes 4a-4c with similar structures but different lengths of alkylthio sidearms,complex 4a,which contained the shortest methylthio sidearm,exhibited the highest activity for ethylene polymerization and copolymerization with 1-hexene or 1-octene.Additionally,for ethylene/1-hexene or ethylene/1-octene copolymerization,it showed the highest comonomer incorporation compared with propylthio(4b)and octylthio(4c)derivatives because of the smaller steric hindrance of the methyl group in 4a and the more open coordination space for vinyl monomers.Furthermore,among the isomeric complexes 4a,4d,4e and4f,complex 4a with the shortest bimetallic distance also exhibited the highest activity towards ethylene(co)polymerization,and the highest 1-hexene or 1-octene incorporation in comparison with its regioisomeric counterparts 4d,4e and p-phenyl-bridged analog 4f,owing to a more appropriate bimetallic distance that is conducive to a synergistic effect.
基金the National Key Research and Development Program of China(Nos.2021YFB3704202,2021YFB3704205)R&D Program of Beijing Municipal Education Commission,China(No.KM 202110005010)+2 种基金Beijing Natural Science Foundation,China(No.2202009)National Natural Science Foundation of China(No.51621003)Basic Research Program of Jiangsu Province,China(No.BK20191148).
文摘A heterogeneous structure composed of elongated primaryαand secondaryαgrains with a size of 670 nm was produced by subjecting the bimodal microstructure of a titanium alloy to hot rolling,annealing,and aging treatments.This heterogeneous structure exhibited significantly improved strength owing to a combination of heterogeneous deformation-induced strengthening and dislocation strengthening.A short-duration high-temperature heat treatment facilitated a synergistic enhancement of yield strength and elongation at both room temperature and 650℃.The fracture elongation at room temperature and 650℃ increased by 36.7% and 130.4%,respectively,compared with that of bimodal microstructure.The stacking of geometrically necessary dislocations with a single slip system at the phase boundary and the longer effective slip length of the dislocations are the reasons for the significant improvement in elongation.The elongated primary α phase in lamellar bimodal microstructure,composed of multiple primary α grains,has better resistance to the anti-fatigue crack initiation effect.
基金supported by the National Natural Science Foundation of China(Nos.52271113,92163201)Jinyu Zhang is grateful for the Shaanxi Province Youth Innovation Team(No.22JP042)Shaanxi Province Innovation Team Project(2024RS-CXTD-58).
文摘Titanium alloys engineered in structural applications achieve ultrahigh strength primarily through precipitation strengthening of secondary α-phase(αs)during aging,while they often experience compromised ductility and toughness due to traditional strength-toughness tradeoff.In this study,we propose a novel strategy to address this conflict by introducing deformation kinks prior to conventional cold rolling(CR)and aging processes.These kinks are produced by cold forging(CF)to create macroscopic lamellar structures in β-grains,which alter strain partitioning during subsequent CR and ultimately tailor α_(s)-precipitation upon aging.As a result,an ultrafine duplex(αe+β)-structure is formed within kink interi-ors,while hierarchicalαs-precipitates are generated in the external β-matrix.This unique microstructure effectively enhances dislocation activity,promotes uniform plastic strain distribution and impedes crack propagation.Consequently,a simple Ti-V binary titanium alloy exhibits exceptional properties with ultra-high strength∼1636 MPa,decent ductility∼5.4% and appreciable fracture toughness∼36.1 MPa m^(1/2).The synergetic properties surpass those obtained through traditional CR and aging processes for the alloy and even outperform numerous multielement engineering titanium alloys reported in literature.Our findings open up a new avenue for overcoming the strength-toughness tradeoffof ultrahigh-strength titanium alloys,and also offer a facile production route towards structural materials for advanced performance.