TiN/TiAlN multilayer coatings were prepared by arc ion plating with separate targets. In order to decrease the unfavorable macroparticles, a straight magnetized filter was used for the low melting aluminium target. Th...TiN/TiAlN multilayer coatings were prepared by arc ion plating with separate targets. In order to decrease the unfavorable macroparticles, a straight magnetized filter was used for the low melting aluminium target. The results show that the output plasmas of titanium target without filter and aluminium target with filter reach the substrate with the same order of magnitude. Meanwhile, the number of macropartieles in TiN/TiAlN multilayer coatings deposited with separate targets is only 1/10-1/3 of that deposited with alloy target reported in literature. Al atom addition may lead to the decrease of peak at （200） lattice plane and strengthening of peak at （111） and （220） lattice planes. The measured hardness of TiN/TiAlN multilayer coatings accords with the mixture principle and the maximum hardness is HV2495. The adhesion strength reaches 75 N.展开更多
Titanium tetrachloride (TiCl4) treatment was employed to TiO2 coating deposited on fluoride-doped tin oxide (FTO) conducting glass and indium oxide doped tin oxide (ITO) conducting glass, respectively. The nano-crysta...Titanium tetrachloride (TiCl4) treatment was employed to TiO2 coating deposited on fluoride-doped tin oxide (FTO) conducting glass and indium oxide doped tin oxide (ITO) conducting glass, respectively. The nano-crystalline TiO2 coating was deposited using a composite powder composed of polyethylene glycol (PEG) and 25 nm TiO2 particles by vacuum cold spraying (VCS) process. A commercial N-719 dye was used to adsorb on the surface of TiO2 coating to prepare TiO2 electrode, which was applied to assemble dye-sensitized solar cell (DSC). The cell performance was measured under simulated solar light at an intensity of 100 mW·cm-2. Results show that with an FTO substrate the DSC composed of a VCS TiO2 electrode untreated by TiCl4 gives a short-circuit current density of 13.1 mA·cm-2 and an open circuit voltage of 0.60 V corresponding to an overall conversion efficiency of 4.4%. It is found that after TiCl4 treatment to the VCS TiO2 electrode with an FTO substrate, the short circuit current density of the cell increases by 31%, the open-circuit voltage increases by 60 mV and a higher conversion yield of 6.5% was obtained. However, when an ITO substrate is used to deposit TiO2 coating by VCS, after TiCl4 treatment, the conversion efficiency of the assembled cell reduces slightly due to corrosion of the conducting layer on the ITO glass by TiCl4.展开更多
To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating l...To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating layers by atmospheric pressure plasma spray coating process.By evaluating the corrosion resistance of these materials,their applicability to environmentally friendly power generation equipment such as blades of tidal current turbines was examined.According to the Tafel analysis for micro-areas including the coating layer,the coating/metal interlayer and the base metal,the Al2O3-3TiO2 coating layer and the CoNiCrAlY coating layer show markedly lower corrosion current density than the base metal.The corrosion current density of the CoNiCrAlY coating layer (9.75316×10-8A/cm2) is about 1.6 times more than that of the Al2O3-3TiO2 coating layer (6.13139×10-8A/cm2).展开更多
A stain-based screening method was developed to screen different catalyst coatings for their germicidal activity. A Baclight dead/live bacteria viability kit （invitrogen, molecular probes） was used for staining the ...A stain-based screening method was developed to screen different catalyst coatings for their germicidal activity. A Baclight dead/live bacteria viability kit （invitrogen, molecular probes） was used for staining the cell. The screening was carried out following a standard procedure. This included loading cell suspension to solid surface and maintaining contact for 30 min, then staining with a mixture containing dyes. The stained cells were observed using an epifluorescent microscope and photographed with a CCD camera under UV. Metal-doped TiO2 coatings on AI plates were prepared and tested for non-UV germicidal activity without using UV. It was tested using model microorganisms such as Bakers Yeast （Saccharomyces cerevisiae）, Bacillus subtilis, Pseudomonas putida, and Escherichia coli. On the basis of the germicidal activity of catalyst and the degree of damage caused to the cells, the stained cells may appear green （viable）, green with red or yellow nuclei and yellow （compromised） or red （nonviable）. According to their stained color, cells were counted to calculate the percentage of dead, live, and compromised cells. Compromised cells are cells that grow very slowly after reculturing indicating a degree of reversible cell damage. Screening the germicidal activity using this staining method is accurate and efficient, and requires less time than the culture-based method. A modification to the procedure for measuring germicidal activity of rough surfaces or fibrous coatings was developed. Both TiO2 and metal-doped TiO2 （Ag, Pt, Au, Cu） possess non-UV based germicidal activity. The germicidal activity of TiO2 was found to be related with its wetting property and can be improved by UV irradiation before testing. It is not greatly affected by contact time, indicating a fast acting germicidal activity.展开更多
To develop TiO2-based photocatalysts with visible light activity for better solar energy utilization, a simple flash oxidation method was developed by calcining commercial TiN nanoparticle to prepare N-doped TiO2 phot...To develop TiO2-based photocatalysts with visible light activity for better solar energy utilization, a simple flash oxidation method was developed by calcining commercial TiN nanoparticle to prepare N-doped TiO2 photocatalyst and TiN/TiO2 composite photocatalysts through the modulation of the calcination time and temperature. It was found that more energy and processing time were needed to prepare N-doped TiO2 photocatalyst than that of TiN/TiO2 composite photocatalyst during this process, while TiN/TiO2 composite photocatalyst bad a better visible light absorption/photocatalytic performance than that of N-doped TiO2 photocatalyst prepared from the oxidation of the same TiN precursor. Thus, the preparation of TiN/TiO2 composite photocatalyst from TiN precursor should be a more preferred approach than the preparation of N-doped TiO2 photocatalyst for visible-light-activated photocatalysis for its costeffectiveness.展开更多
Micro-arc oxidation （MAO） coatings with different concentrations of K2TiO（C2O4）2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the...Micro-arc oxidation （MAO） coatings with different concentrations of K2TiO（C2O4）2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the formation mechanisms and tribological behaviors of the coatings. Scanning electron microscopy （SEM） assisted with energy-dis- persive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS） and friction test were employed to charac- terize the MAO processes and microstructure of the resultant coatings. Results showed that the composition and microstructure of the coatings were significantly affected by the addition of KETiO（CaO4）2. A sealing microstructure of MAO coating was obtained with the addition of K2TiO（C2O4）2. Ti element from K2TiO（C2O4）2 was only absorbed into the defects of micropores under surface energy in the early stage, while in the later stage, Ti element was predominant in the micropores and distributed on the coatings under plasma discharge to form TiO2. It was demonstrated that Ti and Si elements from the electrolyte could interact with each other during the MAO process and the interaction mechanism was systematically analyzed. Wear resistance of the MAO coatings with K2TiO（C2O4）2 addition was significantly improved compared with that of the MAO coatings without K2TiO（C2O4）2 addition.展开更多
Coating the hydroxyapatite （HA） on the titanium alloy surface can obtain a bioactive implant with high mechanical properties However, the bonding force between the titanium alloy and the HA was low due to their diff...Coating the hydroxyapatite （HA） on the titanium alloy surface can obtain a bioactive implant with high mechanical properties However, the bonding force between the titanium alloy and the HA was low due to their different coefficient of thermal expansion （CET）. Preparing the multi-layer coating with alleviated thermal stress on titanium alloy substrate is few reported. Fabrication of a TiO2-bioactive glass （BG）-HA bioactive coating was proposed to solve this problem. A particular TiO2 surface was prepared on the titanium alloy substrate by micro-arc oxidation treatment. The BG and HA coating were coated onto the TiO2 surface in turn by using a sol-gel method. The microstructure, surface morphology and phase composition of the coatings were analyzed. The bonding force of coatings was investigated by the nick apparatus. In vitro dissolution was performed by soaking the TiO2-BG-HA coated samples into the simulated body fluid for various periods. Micro-structural observations indicated that no delamination and crack occurred at the interface of HA/BG and BG/TiO2. The bonding between the substrate and coating consists of the mechanical interaction and the chemical bonding. The bonding force could reach about 45 N. The TiO2-BG-HA coating displayed the excellent forming ability of bone-like apatite when it was soaked into the simulated body fluid. This work suggests an innovative way to reduce the internal stress among coatings through varying BG composition to adjust its CTE, so as to enhance the bonding force.展开更多
Foreign body reactions to the wear debris and corrosion products from the implants,and bacterial infections are the main factors leading to the implant failures.In order to resolve these problems,the antibacterial TiN...Foreign body reactions to the wear debris and corrosion products from the implants,and bacterial infections are the main factors leading to the implant failures.In order to resolve these problems,the antibacterial TiN/Cu nanocomposite coatings with various N_(2) partial pressures were deposited on 304 stainless steels(SS)using an arc ion plating(AIP)system,named TiN/Cu-x(x=0.5,1.0,1.5 Pa).The results of X-ray diffraction analysis,energy-dispersive X-ray spectroscopy,and scanning electron microscopy showed that the N_(2) partial pressures determined the Cu contents,surface defects,and crystallite sizes of TiN/Cu nanocomposite coatings,which further influenced the comprehensive abilities.And the hardness and wear resistances of TiN/Cu coatings were enhanced with increase of the crystallite sizes.Under the co-actions of surface defects,crystallite sizes,and Cu content,TiN/Cu-1.0 and TiN/Cu-1.5 coatings possessed excellent corrosion resistance.Besides,the biological tests proved that all the TiN/Cu coatings showed no cytotoxicity with strong antibacterial ability.Among them,TiN/Cu-1.5 coating significantly promoted the cell proliferation,which is expected to be a novel antibacterial,corrosion-resistant,and wear-resistant coating on the surfaces of medical implants.展开更多
This work focuses on the sol-gel spin coating technique of TiO2 nanostructure synthesis and its characterization. Though various methods have been used to fabricate TiO2 nanostructure, much effort has not been exerted...This work focuses on the sol-gel spin coating technique of TiO2 nanostructure synthesis and its characterization. Though various methods have been used to fabricate TiO2 nanostructure, much effort has not been exerted to achieve better photoresponsive and narrowly dispersed TiO2 nanostructure using the sol-gel spin coating method. Therefore, it is imperative to realize the synthesis of TiO2 nanostructures, and investigate their properties. In this work, TiO2 is synthesized by sol-gel spin coating technique using titanium tetraisopropoxide, isopropanol, acetic acid and deionized water as starting materials and deposited on borosilicate glass substrates. The effects of annealing temperatures (300˚C, 400˚C and 500˚C) on the structural and optical properties of the films were investigated by different techniques: Scanning Electron Microscopy (SEM), optical microscopy and UV-visible spectrophotometry. The optical characterization showed the direct band gap at 3.7 eV, 3.6 eV and 3.4 eV for 300˚C, 400˚C and 500˚C, respectively, and the optical transmittance and reflectance spectra showed a greater performance at 500˚C. The grain sizes obtained from SEM annealed at 300˚C, 400˚C and 500˚C are found to be about 6.0 nm, 5.0 nm and 4.0 nm respectively. The grain size of TiO2 nanostructure films decreased with increasing annealing temperatures. The results clearly indicated that the sol-gel spin coating synthesis of TiO2 nanostructure and post-thermal treatment at 500˚C cooled naturally at room temperature result in better photoresponsive and narrowly dispersed TiO2 nanostructure films with higher photoresponsive and good optical properties.展开更多
A new photocatalytic activity (PC) measurement instrument based on the measurement of the photo-induced reduction of Ag ions was proposed. The feature of this system is to perform “ultraviolet irradiation for PC acti...A new photocatalytic activity (PC) measurement instrument based on the measurement of the photo-induced reduction of Ag ions was proposed. The feature of this system is to perform “ultraviolet irradiation for PC activation” and “Ag film thickness determination for PC evaluation” simultaneously and automatically. Realizing a PC measurement system with high sensitivity, wide dynamic range, easy operation and reproducibility, which is especially suited for the PC measurement of the coatings on transparent substrates.展开更多
Photo catalytic TiO2 coatings with well defined honeycomb structure were successfully self-assembled on glass substrates by a simple “dip and burn solgel method“. The crux of this new method is that the starting mat...Photo catalytic TiO2 coatings with well defined honeycomb structure were successfully self-assembled on glass substrates by a simple “dip and burn solgel method“. The crux of this new method is that the starting material for the sol-gel coating (the water solution of ammonium titanium citrate) was “doped” with “tea-leaf extracts”. Tea-leaf extracts were completely dissolved in the water solution of ammonium titanium citrate and nucleate uniformly during the drying procedure of the coating precursor formation. This uniformly dispersed nucleation of the “tea-leaf extracts (tannin, catechin…)” were extracted during calcinations and leaving honeycomb-cell like nano-structure in the TiO2 coatings. Self-assembled cells were uniformly distributed in the TiO2 coatings and the diameter of the cells was in the range of 200 - 1000 nm. Fine honeycomb structures were clearly observed with microscopic observations.展开更多
Anti-reflective (AR) single layer of silica-titania (SiO2-TiO2) coatings were obtained from sols containing pyromellitic dianhydride (PMDA) derivatives and Ti and Si precursors on glass substrate by dip-coating method...Anti-reflective (AR) single layer of silica-titania (SiO2-TiO2) coatings were obtained from sols containing pyromellitic dianhydride (PMDA) derivatives and Ti and Si precursors on glass substrate by dip-coating method. The coatings showed very high optical quality and the transmission was improved to up to 98.5%. Furthermore, the coatings also presented good mechanical stability.展开更多
The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing...The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry （XRD） , scanning electron microsopy （SEM） and energy dis- persive spectroscopy （EDS）. Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.展开更多
SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which sign...SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.展开更多
基金Projects (50773015, 10775036) supported by the National Natural Science Foundation of China
文摘TiN/TiAlN multilayer coatings were prepared by arc ion plating with separate targets. In order to decrease the unfavorable macroparticles, a straight magnetized filter was used for the low melting aluminium target. The results show that the output plasmas of titanium target without filter and aluminium target with filter reach the substrate with the same order of magnitude. Meanwhile, the number of macropartieles in TiN/TiAlN multilayer coatings deposited with separate targets is only 1/10-1/3 of that deposited with alloy target reported in literature. Al atom addition may lead to the decrease of peak at （200） lattice plane and strengthening of peak at （111） and （220） lattice planes. The measured hardness of TiN/TiAlN multilayer coatings accords with the mixture principle and the maximum hardness is HV2495. The adhesion strength reaches 75 N.
文摘Titanium tetrachloride (TiCl4) treatment was employed to TiO2 coating deposited on fluoride-doped tin oxide (FTO) conducting glass and indium oxide doped tin oxide (ITO) conducting glass, respectively. The nano-crystalline TiO2 coating was deposited using a composite powder composed of polyethylene glycol (PEG) and 25 nm TiO2 particles by vacuum cold spraying (VCS) process. A commercial N-719 dye was used to adsorb on the surface of TiO2 coating to prepare TiO2 electrode, which was applied to assemble dye-sensitized solar cell (DSC). The cell performance was measured under simulated solar light at an intensity of 100 mW·cm-2. Results show that with an FTO substrate the DSC composed of a VCS TiO2 electrode untreated by TiCl4 gives a short-circuit current density of 13.1 mA·cm-2 and an open circuit voltage of 0.60 V corresponding to an overall conversion efficiency of 4.4%. It is found that after TiCl4 treatment to the VCS TiO2 electrode with an FTO substrate, the short circuit current density of the cell increases by 31%, the open-circuit voltage increases by 60 mV and a higher conversion yield of 6.5% was obtained. However, when an ITO substrate is used to deposit TiO2 coating by VCS, after TiCl4 treatment, the conversion efficiency of the assembled cell reduces slightly due to corrosion of the conducting layer on the ITO glass by TiCl4.
基金Project supported by the Ministry of Education,Science Technology(MEST)Korea Industrial Technology Foundation(KOTEF)through the Human Resource Training Project for Regional Innovation
文摘To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating layers by atmospheric pressure plasma spray coating process.By evaluating the corrosion resistance of these materials,their applicability to environmentally friendly power generation equipment such as blades of tidal current turbines was examined.According to the Tafel analysis for micro-areas including the coating layer,the coating/metal interlayer and the base metal,the Al2O3-3TiO2 coating layer and the CoNiCrAlY coating layer show markedly lower corrosion current density than the base metal.The corrosion current density of the CoNiCrAlY coating layer (9.75316×10-8A/cm2) is about 1.6 times more than that of the Al2O3-3TiO2 coating layer (6.13139×10-8A/cm2).
基金Project supported by the HK Innovation and Technology Fund.
文摘A stain-based screening method was developed to screen different catalyst coatings for their germicidal activity. A Baclight dead/live bacteria viability kit （invitrogen, molecular probes） was used for staining the cell. The screening was carried out following a standard procedure. This included loading cell suspension to solid surface and maintaining contact for 30 min, then staining with a mixture containing dyes. The stained cells were observed using an epifluorescent microscope and photographed with a CCD camera under UV. Metal-doped TiO2 coatings on AI plates were prepared and tested for non-UV germicidal activity without using UV. It was tested using model microorganisms such as Bakers Yeast （Saccharomyces cerevisiae）, Bacillus subtilis, Pseudomonas putida, and Escherichia coli. On the basis of the germicidal activity of catalyst and the degree of damage caused to the cells, the stained cells may appear green （viable）, green with red or yellow nuclei and yellow （compromised） or red （nonviable）. According to their stained color, cells were counted to calculate the percentage of dead, live, and compromised cells. Compromised cells are cells that grow very slowly after reculturing indicating a degree of reversible cell damage. Screening the germicidal activity using this staining method is accurate and efficient, and requires less time than the culture-based method. A modification to the procedure for measuring germicidal activity of rough surfaces or fibrous coatings was developed. Both TiO2 and metal-doped TiO2 （Ag, Pt, Au, Cu） possess non-UV based germicidal activity. The germicidal activity of TiO2 was found to be related with its wetting property and can be improved by UV irradiation before testing. It is not greatly affected by contact time, indicating a fast acting germicidal activity.
基金supported financially by the National Natural Science Foundation of China(Grant Nos.51672283 and 51602316)the Basic Science Innovation Program of Shenyang National Laboratory for Materials Science(Grant Nos.Y4N56R1161 and Y5N56F2161)
文摘To develop TiO2-based photocatalysts with visible light activity for better solar energy utilization, a simple flash oxidation method was developed by calcining commercial TiN nanoparticle to prepare N-doped TiO2 photocatalyst and TiN/TiO2 composite photocatalysts through the modulation of the calcination time and temperature. It was found that more energy and processing time were needed to prepare N-doped TiO2 photocatalyst than that of TiN/TiO2 composite photocatalyst during this process, while TiN/TiO2 composite photocatalyst bad a better visible light absorption/photocatalytic performance than that of N-doped TiO2 photocatalyst prepared from the oxidation of the same TiN precursor. Thus, the preparation of TiN/TiO2 composite photocatalyst from TiN precursor should be a more preferred approach than the preparation of N-doped TiO2 photocatalyst for visible-light-activated photocatalysis for its costeffectiveness.
基金supported by the National Science Foundation of China(Grant Nos.51571114 and 51201120)the Science and Technology Coordination and Innovation Project of Shaanxi Province(No.2016KTZDGY-04-01)the Shaanxi Provincial Education Department(Grant No.16JK1377)
文摘Micro-arc oxidation （MAO） coatings with different concentrations of K2TiO（C2O4）2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the formation mechanisms and tribological behaviors of the coatings. Scanning electron microscopy （SEM） assisted with energy-dis- persive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS） and friction test were employed to charac- terize the MAO processes and microstructure of the resultant coatings. Results showed that the composition and microstructure of the coatings were significantly affected by the addition of KETiO（CaO4）2. A sealing microstructure of MAO coating was obtained with the addition of K2TiO（C2O4）2. Ti element from K2TiO（C2O4）2 was only absorbed into the defects of micropores under surface energy in the early stage, while in the later stage, Ti element was predominant in the micropores and distributed on the coatings under plasma discharge to form TiO2. It was demonstrated that Ti and Si elements from the electrolyte could interact with each other during the MAO process and the interaction mechanism was systematically analyzed. Wear resistance of the MAO coatings with K2TiO（C2O4）2 addition was significantly improved compared with that of the MAO coatings without K2TiO（C2O4）2 addition.
基金supported by National Natural Science Foundation of China (Grant No.50872110)
文摘Coating the hydroxyapatite （HA） on the titanium alloy surface can obtain a bioactive implant with high mechanical properties However, the bonding force between the titanium alloy and the HA was low due to their different coefficient of thermal expansion （CET）. Preparing the multi-layer coating with alleviated thermal stress on titanium alloy substrate is few reported. Fabrication of a TiO2-bioactive glass （BG）-HA bioactive coating was proposed to solve this problem. A particular TiO2 surface was prepared on the titanium alloy substrate by micro-arc oxidation treatment. The BG and HA coating were coated onto the TiO2 surface in turn by using a sol-gel method. The microstructure, surface morphology and phase composition of the coatings were analyzed. The bonding force of coatings was investigated by the nick apparatus. In vitro dissolution was performed by soaking the TiO2-BG-HA coated samples into the simulated body fluid for various periods. Micro-structural observations indicated that no delamination and crack occurred at the interface of HA/BG and BG/TiO2. The bonding between the substrate and coating consists of the mechanical interaction and the chemical bonding. The bonding force could reach about 45 N. The TiO2-BG-HA coating displayed the excellent forming ability of bone-like apatite when it was soaked into the simulated body fluid. This work suggests an innovative way to reduce the internal stress among coatings through varying BG composition to adjust its CTE, so as to enhance the bonding force.
基金financially supported by National Key Research and Development Program of China (Nos. 2018YFC1106601 and 2016YFC1100601)Liaoning Revitalization Talents Program (No. XLYC1807069)+1 种基金National Natural Science Foundation of China (Nos. 51631009 and 31870954)Key Projects for Foreign Cooperation of Bureau of International Cooperation Chinese Academy of Sciences (No. 174321KYSB20180006)
文摘Foreign body reactions to the wear debris and corrosion products from the implants,and bacterial infections are the main factors leading to the implant failures.In order to resolve these problems,the antibacterial TiN/Cu nanocomposite coatings with various N_(2) partial pressures were deposited on 304 stainless steels(SS)using an arc ion plating(AIP)system,named TiN/Cu-x(x=0.5,1.0,1.5 Pa).The results of X-ray diffraction analysis,energy-dispersive X-ray spectroscopy,and scanning electron microscopy showed that the N_(2) partial pressures determined the Cu contents,surface defects,and crystallite sizes of TiN/Cu nanocomposite coatings,which further influenced the comprehensive abilities.And the hardness and wear resistances of TiN/Cu coatings were enhanced with increase of the crystallite sizes.Under the co-actions of surface defects,crystallite sizes,and Cu content,TiN/Cu-1.0 and TiN/Cu-1.5 coatings possessed excellent corrosion resistance.Besides,the biological tests proved that all the TiN/Cu coatings showed no cytotoxicity with strong antibacterial ability.Among them,TiN/Cu-1.5 coating significantly promoted the cell proliferation,which is expected to be a novel antibacterial,corrosion-resistant,and wear-resistant coating on the surfaces of medical implants.
文摘This work focuses on the sol-gel spin coating technique of TiO2 nanostructure synthesis and its characterization. Though various methods have been used to fabricate TiO2 nanostructure, much effort has not been exerted to achieve better photoresponsive and narrowly dispersed TiO2 nanostructure using the sol-gel spin coating method. Therefore, it is imperative to realize the synthesis of TiO2 nanostructures, and investigate their properties. In this work, TiO2 is synthesized by sol-gel spin coating technique using titanium tetraisopropoxide, isopropanol, acetic acid and deionized water as starting materials and deposited on borosilicate glass substrates. The effects of annealing temperatures (300˚C, 400˚C and 500˚C) on the structural and optical properties of the films were investigated by different techniques: Scanning Electron Microscopy (SEM), optical microscopy and UV-visible spectrophotometry. The optical characterization showed the direct band gap at 3.7 eV, 3.6 eV and 3.4 eV for 300˚C, 400˚C and 500˚C, respectively, and the optical transmittance and reflectance spectra showed a greater performance at 500˚C. The grain sizes obtained from SEM annealed at 300˚C, 400˚C and 500˚C are found to be about 6.0 nm, 5.0 nm and 4.0 nm respectively. The grain size of TiO2 nanostructure films decreased with increasing annealing temperatures. The results clearly indicated that the sol-gel spin coating synthesis of TiO2 nanostructure and post-thermal treatment at 500˚C cooled naturally at room temperature result in better photoresponsive and narrowly dispersed TiO2 nanostructure films with higher photoresponsive and good optical properties.
文摘A new photocatalytic activity (PC) measurement instrument based on the measurement of the photo-induced reduction of Ag ions was proposed. The feature of this system is to perform “ultraviolet irradiation for PC activation” and “Ag film thickness determination for PC evaluation” simultaneously and automatically. Realizing a PC measurement system with high sensitivity, wide dynamic range, easy operation and reproducibility, which is especially suited for the PC measurement of the coatings on transparent substrates.
文摘Photo catalytic TiO2 coatings with well defined honeycomb structure were successfully self-assembled on glass substrates by a simple “dip and burn solgel method“. The crux of this new method is that the starting material for the sol-gel coating (the water solution of ammonium titanium citrate) was “doped” with “tea-leaf extracts”. Tea-leaf extracts were completely dissolved in the water solution of ammonium titanium citrate and nucleate uniformly during the drying procedure of the coating precursor formation. This uniformly dispersed nucleation of the “tea-leaf extracts (tannin, catechin…)” were extracted during calcinations and leaving honeycomb-cell like nano-structure in the TiO2 coatings. Self-assembled cells were uniformly distributed in the TiO2 coatings and the diameter of the cells was in the range of 200 - 1000 nm. Fine honeycomb structures were clearly observed with microscopic observations.
基金The authors gratefully acknowledge the financial support of the Brazilian research funding agency CNPq and the Coordination for the Improvement of Higher Education Personnel(CAPES)
文摘Anti-reflective (AR) single layer of silica-titania (SiO2-TiO2) coatings were obtained from sols containing pyromellitic dianhydride (PMDA) derivatives and Ti and Si precursors on glass substrate by dip-coating method. The coatings showed very high optical quality and the transmission was improved to up to 98.5%. Furthermore, the coatings also presented good mechanical stability.
文摘The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry （XRD） , scanning electron microsopy （SEM） and energy dis- persive spectroscopy （EDS）. Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.
文摘SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.
