An integrated calculated approach based on weakly coupled finite element(FEM)-viscoplastic selfconsistent(VPSC)model was established to simulate the texture evolution during the variable strain path extrusion process ...An integrated calculated approach based on weakly coupled finite element(FEM)-viscoplastic selfconsistent(VPSC)model was established to simulate the texture evolution during the variable strain path extrusion process of magnesium alloys.The spiral die extrusion(SDE)process with additional circumferential shear deformation was applied to investigate the effect of path control on texture adjustment and verify the accuracy of the model.The results indicated that the additional spiral shear resulting from the overall inclined flow path effectively reduced the intensity of the{0002}//ED fiber texture by suppressing basal slip activation in the core area,while the local shear deformation along the spiral equal channel strain path led to the formation of an inclined{0002}//ND plane texture on the side.Using the modified Hall-Petch relationship,the correlation between texture and yield strength was quantified.Specifically,the weakening of the texture effectively suppressed{10-12}tensile twinning,which compensated for the deficiency of compressive yield strength without significantly sacrificing tensile yield strength,and thus improved the tension-compression asymmetry.Furthermore,the strongly inclined{0002}//ND plane texture inhibited the widespread activation of basal slip during tensile yielding,thereby enhancing the yield strength.展开更多
Susceptibility of the steel for further cold processing strongly depends on the whole prior history of deformation in the hot working regime.In the industrial hot working processes,e.g.at the roughing stage of hot rol...Susceptibility of the steel for further cold processing strongly depends on the whole prior history of deformation in the hot working regime.In the industrial hot working processes,e.g.at the roughing stage of hot rolling,or forging,material undergoes complex deformation modes that leads to gradients of both microstructure and properties across the deformed cross-section.Torsion and multiaxial compression tests with different amounts of strain reversals were conducted at elevated temperatures to study the effect of applied strain path on the phenomena occurring during microstructure evolution of Nb-microalloyed steels.Gathered results will provide data for the modification of existing constitutive equations that mostly do not account for the strain path changes.Better through-process modelling will then enable to achieve better properties and quality of the products for further cold processing.展开更多
An experimental study of the microstructures in pure copper billets processed by 8 passes of equal channel angular extrusion (ECAE) via an extended range of processing routes with a 90° die is carried out. Each...An experimental study of the microstructures in pure copper billets processed by 8 passes of equal channel angular extrusion (ECAE) via an extended range of processing routes with a 90° die is carried out. Each processing route is defined according to the inter-pass billet rotation angle (χ), which varies from 0° to 180°. According to the generation of high-angle boundaries and reduction of grain size by electron backscatter diffraction (EBSD) measurements, the grain refinement is found to be most efficient for route with χ=90°and least efficient with χ=180°, among the seven routes studied. This trend is supported by supplementary transmission electron microscopy (TEM) measurements. Comparison of the EBSD and TEM data reveals the importance of considering the non-equiaxity of grain structures in quantitative assessment of microstructural differences in ECAE-processed materials.展开更多
Some applications of crystal plasticity modeling in equal channel angular extrusion(ECAE) of face-centered cubic metals were highlighted.The results show that such simulations can elucidate the dependency of grain r...Some applications of crystal plasticity modeling in equal channel angular extrusion(ECAE) of face-centered cubic metals were highlighted.The results show that such simulations can elucidate the dependency of grain refinement efficiency on processing route and the directionality of substructure development,which cannot be explained by theories that consider only the macroscopic deformation behavior.They can also capture satisfactorily the orientation stability and texture evolution under various processing conditions.It is demonstrated that crystal plasticity models are useful tools in exploring the crystallographic nature of grain deformation and associated behavior that are overlooked or sometimes erroneously interpreted by existing phenomenological theories.展开更多
This paper develops a semi-analytical solution for pile penetration in natural soft clays using the strain path method(SPM).The stress-strain behavior of soils is characterized by the S-CLAY1S model,which can capture ...This paper develops a semi-analytical solution for pile penetration in natural soft clays using the strain path method(SPM).The stress-strain behavior of soils is characterized by the S-CLAY1S model,which can capture the anisotropic evolution and destructuring nature of soft clays.By integrating the S-CLAY1S model into the theoretical framework of the SPM,a set of ordinary differential equations is formulated with respect to the vertical coordinate of soil particles.The distribution of excess pore water pressure(EPWP)following pile installation is approximated through one-dimensional(1D)radial integration around the pile shaft.The distribution of stresses and EPWP,along with the evolution of fabric anisotropy within the soil surrounding the pile,is presented to illustrate the response of pile penetration in natural soft clays.The proposed solution is validated against existing theoretical solutions using the SPM and cavity expansion method(CEM),along with experimental data.The findings demonstrate that the SPM reveals lower radial effective stresses and EPWP at the pile shaft than that of CEM.Pile penetration alters the soil's anisotropic properties,inducing rotational hardening and affecting post-installation stress distribution.Soil destructuration eliminates bonding among particles near the pile,resulting in a complete disruption of soil structure at the pile surface,which is particularly pronounced for higher initial soil structure ratios.Minimal variation was observed in the three principal stresses and shear stress on the cone side surface as the angle increased from 18°to 60°,except for a slight reduction in EPWP.展开更多
In this work it is assessed the potential of combining conventional and incremental sheet forming processes in a same sheet of metal.This so-called hybrid forming approach is performed through the manufacture of a pre...In this work it is assessed the potential of combining conventional and incremental sheet forming processes in a same sheet of metal.This so-called hybrid forming approach is performed through the manufacture of a pre-forming by conventional forming,followed by incremental sheet forming.The main objective is analyzing strain evolution.The pre-forming induced in the conventional forming stage will determine the strain paths,directly influencing the strains produced by the incremental process.To conduct the study,in the conventional processes,strains were imposed in three different ways with distinct true strains.At the incremental stage,the pyramid strategy was adopted with different wall slopes.From the experiments,the true strains and the final geometries were analyzed.Numerical simulation was also employed for the sake of comparison and correlation with the measured data.It could be observed that single-stretch pre-strain was directly proportional to the maximum incremental strains achieved,whereas samples subjected to biaxial pre-strain influenced the formability according to the degree of pre-strain applied.Pre-strain driven by the prior deep-drawing operation did not result,in this particular geometry,in increased formability.展开更多
The effects of annealing treatments(ATs)on the microstructure of Zr-Sn-Nb alloy strips were studied.Based on the characteristics of strips for nuclear fuel assemblies,punching experiments were carried out and the form...The effects of annealing treatments(ATs)on the microstructure of Zr-Sn-Nb alloy strips were studied.Based on the characteristics of strips for nuclear fuel assemblies,punching experiments were carried out and the formability of zirconium alloy strips was quantitatively evaluated.The results indicate that the proportions of small-angle grain boundaries of the zirconium alloy under conditions of annealing treatment at 580°C(ATⅠ)and annealing treatment at 620°C(ATⅡ)are 14.3%and 23.2%,respectively,while that of the as-received material is 12.4%.And the forming limit margin fields of the zirconium alloy under ATⅠcan reach 0.43%,while the values of the as-received material and the ATⅡare-0.35%and-2.8%,respectively.The annealing process affects the evolution process of the strip recrystallization texture and the grain size.Moreover,the total texture and pole density are closely related to the degree of anisotropy of the strip.Besides,the small-angle grain boundary affects the strain path and crack expansion of the necking unit during the strip punching process,while the grain size affects the hardening exponent of the material.展开更多
We have established an elastoplastic analysis model to explore the effect of loading path in an incompressible thin-walled tube under the combined action of axial force and torque based on Mises yield condition and is...We have established an elastoplastic analysis model to explore the effect of loading path in an incompressible thin-walled tube under the combined action of axial force and torque based on Mises yield condition and isotropic linear hardening assumption.Further,four stress areas(σx,τx)are divided according to the characteristics of the final stress,and the plastic stress-strain relationship of twelve stress paths in different stress areas is derived.The"primary effect"of the stress path on plastic strain is demonstrated,namely,the plastic strain caused by the pre-loaded stress in path A(tensile stress is initially applied,followed by shear stress)is always greater than that caused by the post-loaded stress in path C(shear stress is initially applied,followed by tensile stress)irrespective of the value of final stress.The"recency effect"of the strain path on the stress is also established,which indicates that the stress caused by the post-loaded strain in path A is always greater than that caused by the pre-loaded strain in path C irrespective of the value of final strain.From the perspective of deformation,the"primary effect"of the stress path on the plastic strain and the"recency effect"of the strain path on the stress are unified.These effects are succinct and universal,and they provide useful insights on the plastic stress-strain relationship under different loading paths.Furthermore,they can serve as a useful reference for optimizing the processing technologies and construction procedures.展开更多
Flat workpieces have been tested in order to investigate the influence of stress path change (loading mode) while keeping strain path unchanged. These investigations are pertinent to the testing of cold rolled strip...Flat workpieces have been tested in order to investigate the influence of stress path change (loading mode) while keeping strain path unchanged. These investigations are pertinent to the testing of cold rolled strips and to subsequent forming. The workpieces which first compressed by plane strain compression in thickness direction were then tested in perpendicular direction in order to measure the influence of strain and stress path. The tension workpieces came from flat die compression test at different deformation histories. Two different materials were investigated: 18/8 Ti stainless steel and AW-1050 aluminium. The results show that the plastic flow by tension in lengthwise direction after pre-strain by compression in thickness direction will begin at an appreciably lower stress than that of the workpieces unloaded after pre-compression. Comparing with two materials, it can be seen that both 18/8 Ti stainless steel and AW-1050 aluminium behave similarly. The drop in yield stress is lower for AW-1050 aluminium than that for 18/8 Ti stainless steel. However, reloading in different directions than in the precious step results in significantly higher strain hardening.展开更多
The variation regularity of dislocation densites of some deformed steel sheets under three kinds of strainpaths as uniaxial tension, plane strain and equal biaxial stretching was investigated by means of positron life...The variation regularity of dislocation densites of some deformed steel sheets under three kinds of strainpaths as uniaxial tension, plane strain and equal biaxial stretching was investigated by means of positron lifetimespectrum and Doppler-broadening techniques. The results show that the increasing rate of dislocation densites isrelated to the plastic strain path. A relationship between the increasing rate of micro-defects, macro-instability andforming limits during the process of steel sheet forming was got based on analyzing the mechanism of dislocationdensity increasing under different stress-strain condihons.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.51975146,52205344)Shandong Province Natural Science Foundation(Grant No.ZR2020QE171)supported by the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIP)(Nos.NRF-2021R1A2C3006662,NRF-2022R1A5A1030054).
文摘An integrated calculated approach based on weakly coupled finite element(FEM)-viscoplastic selfconsistent(VPSC)model was established to simulate the texture evolution during the variable strain path extrusion process of magnesium alloys.The spiral die extrusion(SDE)process with additional circumferential shear deformation was applied to investigate the effect of path control on texture adjustment and verify the accuracy of the model.The results indicated that the additional spiral shear resulting from the overall inclined flow path effectively reduced the intensity of the{0002}//ED fiber texture by suppressing basal slip activation in the core area,while the local shear deformation along the spiral equal channel strain path led to the formation of an inclined{0002}//ND plane texture on the side.Using the modified Hall-Petch relationship,the correlation between texture and yield strength was quantified.Specifically,the weakening of the texture effectively suppressed{10-12}tensile twinning,which compensated for the deficiency of compressive yield strength without significantly sacrificing tensile yield strength,and thus improved the tension-compression asymmetry.Furthermore,the strongly inclined{0002}//ND plane texture inhibited the widespread activation of basal slip during tensile yielding,thereby enhancing the yield strength.
基金Financial support from the Polish Ministry of Science and Higher Education (grant no. N508 398237)the financial support provided by the EPSRC UK, under grant EP/F023464/1
文摘Susceptibility of the steel for further cold processing strongly depends on the whole prior history of deformation in the hot working regime.In the industrial hot working processes,e.g.at the roughing stage of hot rolling,or forging,material undergoes complex deformation modes that leads to gradients of both microstructure and properties across the deformed cross-section.Torsion and multiaxial compression tests with different amounts of strain reversals were conducted at elevated temperatures to study the effect of applied strain path on the phenomena occurring during microstructure evolution of Nb-microalloyed steels.Gathered results will provide data for the modification of existing constitutive equations that mostly do not account for the strain path changes.Better through-process modelling will then enable to achieve better properties and quality of the products for further cold processing.
基金Project(50871040)supported by the National Natural Science Foundation of ChinaProject(NCET-06-0741)supported by the Program for New Century Excellent Talents of China
文摘An experimental study of the microstructures in pure copper billets processed by 8 passes of equal channel angular extrusion (ECAE) via an extended range of processing routes with a 90° die is carried out. Each processing route is defined according to the inter-pass billet rotation angle (χ), which varies from 0° to 180°. According to the generation of high-angle boundaries and reduction of grain size by electron backscatter diffraction (EBSD) measurements, the grain refinement is found to be most efficient for route with χ=90°and least efficient with χ=180°, among the seven routes studied. This trend is supported by supplementary transmission electron microscopy (TEM) measurements. Comparison of the EBSD and TEM data reveals the importance of considering the non-equiaxity of grain structures in quantitative assessment of microstructural differences in ECAE-processed materials.
基金Projects(50871040,51271204) supported by the National Natural Science Foundation of ChinaProject(2012CB619500) supported by the National Basic Research Program of ChinaProject(NCET-06-0741) supported by the Program for New Century Excellent Talents, China
文摘Some applications of crystal plasticity modeling in equal channel angular extrusion(ECAE) of face-centered cubic metals were highlighted.The results show that such simulations can elucidate the dependency of grain refinement efficiency on processing route and the directionality of substructure development,which cannot be explained by theories that consider only the macroscopic deformation behavior.They can also capture satisfactorily the orientation stability and texture evolution under various processing conditions.It is demonstrated that crystal plasticity models are useful tools in exploring the crystallographic nature of grain deformation and associated behavior that are overlooked or sometimes erroneously interpreted by existing phenomenological theories.
基金support from the National Natural Science Foundation of China(Grant No.42407256)the State Key Laboratory of Hydraulics and Mountain River Engineering,China(Grant No.SKHL2113)the Sichuan Science and Technology Program(Grant No.2024YFHZ0341).
文摘This paper develops a semi-analytical solution for pile penetration in natural soft clays using the strain path method(SPM).The stress-strain behavior of soils is characterized by the S-CLAY1S model,which can capture the anisotropic evolution and destructuring nature of soft clays.By integrating the S-CLAY1S model into the theoretical framework of the SPM,a set of ordinary differential equations is formulated with respect to the vertical coordinate of soil particles.The distribution of excess pore water pressure(EPWP)following pile installation is approximated through one-dimensional(1D)radial integration around the pile shaft.The distribution of stresses and EPWP,along with the evolution of fabric anisotropy within the soil surrounding the pile,is presented to illustrate the response of pile penetration in natural soft clays.The proposed solution is validated against existing theoretical solutions using the SPM and cavity expansion method(CEM),along with experimental data.The findings demonstrate that the SPM reveals lower radial effective stresses and EPWP at the pile shaft than that of CEM.Pile penetration alters the soil's anisotropic properties,inducing rotational hardening and affecting post-installation stress distribution.Soil destructuration eliminates bonding among particles near the pile,resulting in a complete disruption of soil structure at the pile surface,which is particularly pronounced for higher initial soil structure ratios.Minimal variation was observed in the three principal stresses and shear stress on the cone side surface as the angle increased from 18°to 60°,except for a slight reduction in EPWP.
基金Fabio Lora gratefully acknowledge LdTM/UFRGS,SENAI CIMATEC and IBF/RWTH-Aachen for their support during the development of this workas well as CAPES for financial support in the form of a scholarship+3 种基金Daniel Fritzen acknowledges CNPq 234851/2014-7(Doutorado Sanduíche no Exterior)-SWERicardo J.Alves de Sousa acknowledges grants UID/EMS/00481/2019-FCT and CENTRO-01-0145-FEDER-022083-Centro2020European Regional Development Fund(ERDF)This research was support by CNPq/DAAD 2010-Doutorado no Exterior-GDE Grant Number 290096/2010-3 in the form of a scholarship.
文摘In this work it is assessed the potential of combining conventional and incremental sheet forming processes in a same sheet of metal.This so-called hybrid forming approach is performed through the manufacture of a pre-forming by conventional forming,followed by incremental sheet forming.The main objective is analyzing strain evolution.The pre-forming induced in the conventional forming stage will determine the strain paths,directly influencing the strains produced by the incremental process.To conduct the study,in the conventional processes,strains were imposed in three different ways with distinct true strains.At the incremental stage,the pyramid strategy was adopted with different wall slopes.From the experiments,the true strains and the final geometries were analyzed.Numerical simulation was also employed for the sake of comparison and correlation with the measured data.It could be observed that single-stretch pre-strain was directly proportional to the maximum incremental strains achieved,whereas samples subjected to biaxial pre-strain influenced the formability according to the degree of pre-strain applied.Pre-strain driven by the prior deep-drawing operation did not result,in this particular geometry,in increased formability.
文摘The effects of annealing treatments(ATs)on the microstructure of Zr-Sn-Nb alloy strips were studied.Based on the characteristics of strips for nuclear fuel assemblies,punching experiments were carried out and the formability of zirconium alloy strips was quantitatively evaluated.The results indicate that the proportions of small-angle grain boundaries of the zirconium alloy under conditions of annealing treatment at 580°C(ATⅠ)and annealing treatment at 620°C(ATⅡ)are 14.3%and 23.2%,respectively,while that of the as-received material is 12.4%.And the forming limit margin fields of the zirconium alloy under ATⅠcan reach 0.43%,while the values of the as-received material and the ATⅡare-0.35%and-2.8%,respectively.The annealing process affects the evolution process of the strip recrystallization texture and the grain size.Moreover,the total texture and pole density are closely related to the degree of anisotropy of the strip.Besides,the small-angle grain boundary affects the strain path and crack expansion of the necking unit during the strip punching process,while the grain size affects the hardening exponent of the material.
基金Project(51979280)supported by the National Natural Science Foundation of ChinaProjects(2016M602972,2018M643852)supported by the Postdoctoral Science Foundation of China。
文摘We have established an elastoplastic analysis model to explore the effect of loading path in an incompressible thin-walled tube under the combined action of axial force and torque based on Mises yield condition and isotropic linear hardening assumption.Further,four stress areas(σx,τx)are divided according to the characteristics of the final stress,and the plastic stress-strain relationship of twelve stress paths in different stress areas is derived.The"primary effect"of the stress path on plastic strain is demonstrated,namely,the plastic strain caused by the pre-loaded stress in path A(tensile stress is initially applied,followed by shear stress)is always greater than that caused by the post-loaded stress in path C(shear stress is initially applied,followed by tensile stress)irrespective of the value of final stress.The"recency effect"of the strain path on the stress is also established,which indicates that the stress caused by the post-loaded strain in path A is always greater than that caused by the pre-loaded strain in path C irrespective of the value of final strain.From the perspective of deformation,the"primary effect"of the stress path on the plastic strain and the"recency effect"of the strain path on the stress are unified.These effects are succinct and universal,and they provide useful insights on the plastic stress-strain relationship under different loading paths.Furthermore,they can serve as a useful reference for optimizing the processing technologies and construction procedures.
文摘Flat workpieces have been tested in order to investigate the influence of stress path change (loading mode) while keeping strain path unchanged. These investigations are pertinent to the testing of cold rolled strips and to subsequent forming. The workpieces which first compressed by plane strain compression in thickness direction were then tested in perpendicular direction in order to measure the influence of strain and stress path. The tension workpieces came from flat die compression test at different deformation histories. Two different materials were investigated: 18/8 Ti stainless steel and AW-1050 aluminium. The results show that the plastic flow by tension in lengthwise direction after pre-strain by compression in thickness direction will begin at an appreciably lower stress than that of the workpieces unloaded after pre-compression. Comparing with two materials, it can be seen that both 18/8 Ti stainless steel and AW-1050 aluminium behave similarly. The drop in yield stress is lower for AW-1050 aluminium than that for 18/8 Ti stainless steel. However, reloading in different directions than in the precious step results in significantly higher strain hardening.
文摘The variation regularity of dislocation densites of some deformed steel sheets under three kinds of strainpaths as uniaxial tension, plane strain and equal biaxial stretching was investigated by means of positron lifetimespectrum and Doppler-broadening techniques. The results show that the increasing rate of dislocation densites isrelated to the plastic strain path. A relationship between the increasing rate of micro-defects, macro-instability andforming limits during the process of steel sheet forming was got based on analyzing the mechanism of dislocationdensity increasing under different stress-strain condihons.