Dividing wall batch distillation with middle vessel(DWBDM)is a new type of batch distillation column,with outstanding advantages of low capital cost,energy saving and flexible operation.However,temperature control of ...Dividing wall batch distillation with middle vessel(DWBDM)is a new type of batch distillation column,with outstanding advantages of low capital cost,energy saving and flexible operation.However,temperature control of DWBDM process is challenging,since inherently dynamic and highly nonlinear,which make it difficult to give the controller reasonable set value or optimal temperature profile for temperature control scheme.To overcome this obstacle,this study proposes a new strategy to develop temperature control scheme for DWBDM combining neural network soft-sensor with fuzzy control.Dynamic model of DWBDM was firstly developed and numerically solved by Python,with three control schemes:composition control by PID and fuzzy control respectively,and temperature control by fuzzy control with neural network soft-sensor.For dynamic process,the neural networks with memory functions,such as RNN,LSTM and GRU,are used to handle with time-series data.The results from a case example show that the new control scheme can perform a good temperature control of DWBDM with the same or even better product purities as traditional PID or fuzzy control,and fuzzy control could reduce the effect of prediction error from neural network,indicating that it is a highly feasible and effective control approach for DWBDM,and could even be extended to other dynamic processes.展开更多
Throught fusion of the mechanism modeling and the neural networks modeling,a compo- nent content soft-sensor,which is composed of the equilibrium calculation model for multi-component rare earth extraction and the err...Throught fusion of the mechanism modeling and the neural networks modeling,a compo- nent content soft-sensor,which is composed of the equilibrium calculation model for multi-component rare earth extraction and the error compensation model of fuzzy system,is proposed to solve the prob- lem that the component content in countercurrent rare-earth extraction process is hardly measured on-line.An industry experiment in the extraction Y process by HAB using this hybrid soft-sensor proves its effectiveness.展开更多
Prediction of melt index （MI）, the most important parameter in determining the product＇s grade and quality control of polypropylene produced in practical industrial processes, is studied. A novel soft-sensor model ...Prediction of melt index （MI）, the most important parameter in determining the product＇s grade and quality control of polypropylene produced in practical industrial processes, is studied. A novel soft-sensor model with principal component analysis （PCA）, radial basis function （RBF） networks, and multi-scale analysis （MSA） is proposed to infer the MI of manufactured products from real process variables, where PCA is carried out to select the most relevant process features and to eliminate the correlations of the input variables, MSA is introduced to a^quire much more information and to reduce the uncertainty of the system, and RBF networks are used to characterize the nonlinearity of the process. The research results show that the proposed method provides promising prediction reliability and accuracy, and supposed to have extensive application prospects in propylene polymerization processes.展开更多
In compound fertilizer production, several quality variables need to be monitored and controlled simultaneously. It is very diifficult to measure these variables on-line by existing instruments and sensors. So, soft-s...In compound fertilizer production, several quality variables need to be monitored and controlled simultaneously. It is very diifficult to measure these variables on-line by existing instruments and sensors. So, soft-sensor technique becomes an indispensable method to implement real-time quality control. In this article, a new model of multi-inputs multi-outputs （MIMO） soft-sensor, which is constructed based on hybrid modeling technique, is proposed for these interactional variables. Data-driven modeling method and simplified first principle modelingmethod are combined in this model. Data-driven modeling method based on limited memory partial least squares（LM-PLS） al.gorithm is used to build soft-senor models for some secondary variables.then, the simplified first principle model is used to compute three primary variables on line. The proposed model has been used in practicalprocess; the results indicate that the proposed model is precise and efficient, and it is possible to realize on line quality control for compound fertilizer process.展开更多
In consideration of the online measurement of the component content in rare earth countercurrent extraction separation process, the soft sensor method based on hybrid modeling was proposed to measure the rare earth co...In consideration of the online measurement of the component content in rare earth countercurrent extraction separation process, the soft sensor method based on hybrid modeling was proposed to measure the rare earth component content. The hybrid models were composed of the extraction equilibrium calculation model and the Radial Basis Function (RBF) Neural Network (NN) error compensation model; the parameters of compensation model were optimized by the hierarchical genetic algorithms (HGA). In addition, application experiment research of this proposed method was carried out in the rare earth separation production process of a corporation. The result shows that this method is effective and can realize online measurement for the component content of rare earth in the countercurrent extraction.展开更多
The equilibrium model for multicomponent rare earth extraction is developed using neural networks, which combined with the material balance model could give online prediction of component content in countercurrent rar...The equilibrium model for multicomponent rare earth extraction is developed using neural networks, which combined with the material balance model could give online prediction of component content in countercurrent rare earth (extraction) production. Simulation experiments with industrial operation data prove the effectiveness of the hybrid soft-(sensor).展开更多
The effluent total phosphorus(ETP) is an important parameter to evaluate the performance of wastewater treatment process(WWTP). In this study, a novel method, using a data-derived soft-sensor method, is proposed to ob...The effluent total phosphorus(ETP) is an important parameter to evaluate the performance of wastewater treatment process(WWTP). In this study, a novel method, using a data-derived soft-sensor method, is proposed to obtain the reliable values of ETP online. First, a partial least square(PLS) method is introduced to select the related secondary variables of ETP based on the experimental data. Second, a radial basis function neural network(RBFNN) is developed to identify the relationship between the related secondary variables and ETP. This RBFNN easily optimizes the model parameters to improve the generalization ability of the soft-sensor. Finally, a monitoring system, based on the above PLS and RBFNN, named PLS-RBFNN-based soft-sensor system, is developed and tested in a real WWTP. Experimental results show that the proposed monitoring system can obtain the values of ETP online and own better predicting performance than some existing methods.展开更多
The soft-sensor modeling for fermentation process based on standard support vector regression(SVR) needs to solve the quadratic programming problem(QPP) which will often lead to large computational burdens, slow conve...The soft-sensor modeling for fermentation process based on standard support vector regression(SVR) needs to solve the quadratic programming problem(QPP) which will often lead to large computational burdens, slow convergence rate, low solving efficiency, and etc. In order to overcome these problems, a method of soft-sensor modeling for fermentation process based on geometric SVR is presented. In the method, the problem of solving the SVR soft-sensor model is converted into the problem of finding the nearest points between two convex hulls (CHs) or reduced convex hulls (RCHs) in geometry. Then a geometric algorithm is adopted to generate soft-sensor models of fermentation process efficiently. Furthermore, a swarm energy conservation particle swarm optimization (SEC-PSO) algorithm is proposed to seek the optimal parameters of the augmented training sample sets, the RCH size, and the kernel function which are involved in geometric SVR modeling. The method is applied to the soft-sensor modeling for a penicillin fermentation process. The experimental results show that, compared with the method based on the standard SVR, the proposed method of soft-sensor modeling based on geometric SVR for fermentation process can generate accurate soft-sensor models and has much less amount of computation, faster convergence rate, and higher efficiency.展开更多
Biomass is a key parameter in fermentation process, directly influencing the performance of the fermentation system as well as the quality and yield of the targeted product. Hybrid soft-sensor modeling is a good metho...Biomass is a key parameter in fermentation process, directly influencing the performance of the fermentation system as well as the quality and yield of the targeted product. Hybrid soft-sensor modeling is a good method for on-line estimation of biomass. Structure of hybrid soft-sensor model is a key to improve the estimating accuracy. In this paper, a forward heuristic breadth-first reasoning approach based on rule match is proposed for constructing structure of hybrid model. First, strategy of forward heuristic reasoning about facts is introduced, which can reason complex hybrid model structure in the event of few known facts. Second, rule match degree is defined to obtain higher esti- mating accuracy. The experiment results of Nosiheptide fermentation process show that the hybrid modeling process can estimate biomass with higher accuracy by adding transcendental knowledge and partial mechanism to the process.展开更多
软测量技术为工业过程中重要变量及难测变量的预测提供了一个有效的解决办法。然而,由于工业过程的复杂化和高昂的数据获取成本,使得标记数据与未标记数据分布不平衡。此时,构建高性能的软测量模型成为一个挑战。针对这一问题,提出了一...软测量技术为工业过程中重要变量及难测变量的预测提供了一个有效的解决办法。然而,由于工业过程的复杂化和高昂的数据获取成本,使得标记数据与未标记数据分布不平衡。此时,构建高性能的软测量模型成为一个挑战。针对这一问题,提出了一种基于时差的多输出tri-training异构软测量方法。通过构建一种新的tri-training框架,采用多输出的高斯过程回归(multi-output Gaussian process regression,MGPR)、相关向量机(multi-output relevance vector machine,MRVM)、最小二乘支持向量机(multi-output least squares support vector machine,MLSSVM)三种模型作为基线监督回归器,使用标记数据进行训练和迭代;同时,引入时间差分(time difference,TD)改进模型的动态特性,并通过卡尔曼滤波(Kalman filtering,KF)优化模型的参数,提高其预测性能;最后通过模拟污水处理平台(benchmark simulation model 1,BSM1)和实际污水处理厂对该模型进行了验证。结果表明,与传统的软测量建模方法相比,该模型能显著提高数据分布不平衡下软测量模型的自适应性和预测性能。展开更多
实际化工工业过程数据往往存在多重共线性、高度非线性等多重特性,这会严重影响传统软测量模型对关键质量变量的预测精度。针对这一局限性,提出了一种分布式非线性映射和并行输入的双向长短记忆(distributed nonlinear mapping and para...实际化工工业过程数据往往存在多重共线性、高度非线性等多重特性,这会严重影响传统软测量模型对关键质量变量的预测精度。针对这一局限性,提出了一种分布式非线性映射和并行输入的双向长短记忆(distributed nonlinear mapping and parallel input bidirectional long short-term memory,DNMPI-BiLSTM)软测量模型。在所提策略中,首先为了阐述过程变量与质量变量之间的关联性,采用互信息以及最大相关最小冗余方法对输入数据集进行分类。随后,为了充分挖掘工业过程内部所包含的高度复杂的非线性关系,利用深度极限学习机的隐藏层对子过程变量空间进行非线性映射到高维空间。最后,将三类数据的非线性映射结果并行,建立了基于分布式非线性映射和并行输入的DNMPI-BiLSTM软测量模型,以提升模型对复杂工业过程质量变量的预测能力。通过三个工业案例验证所提方法的有效性,仿真结果表明,所提出的基于分布式非线性映射和并行输入的BiLSTM软测量建模方法的预测精度优于其他先进模型。展开更多
Anaerobic process is regarded as a green and sustainable process due to low carbon emission and minimal energy consumption in wastewater treatment plants(WWTPs).However,some water quality metrics are not measurable in...Anaerobic process is regarded as a green and sustainable process due to low carbon emission and minimal energy consumption in wastewater treatment plants(WWTPs).However,some water quality metrics are not measurable in real time,thus influencing the judgment of the operators and may increase energy consumption and carbon emission.One of the solutions is using a soft-sensor prediction technique.This article introduces a water quality soft-sensor prediction method based on Bidirectional Gated Recurrent Unit(BiGRU)combined with Gaussian Progress Regression(GPR)optimized by Tree-structured Parzen Estimator(TPE).TPE automatically optimizes the hyperparameters of BiGRU,and BiGRU is trained to obtain the point prediction with GPR for the interval prediction.Then,a case study applying this prediction method for an actual anaerobic process(2500 m^(3)/d)is carried out.Results show that TPE effectively optimizes the hyperparameters of BiGRU.For point prediction of CODeff and biogas yield,R^(2)values of BiGRU,which are 0.973 and 0.939,respectively,are increased by 1.03%–7.61%and 1.28%–10.33%,compared with those of other models,and the valid prediction interval can be obtained.Besides,the proposed model is assessed as a reliable model for anaerobic process through the probability prediction and reliable evaluation.It is expected to provide high accuracy and reliable water quality prediction to offer basis for operators in WWTPs to control the reactor and minimize carbon emission and energy consumption.展开更多
基金supported by Beijing Natural Science Foundation(2222037)the Special Educating Project of the Talent for Carbon Peak and Carbon Neutrality of University of Chinese Academy of Sciences(Innovation of talent cultivation model for“dual carbon”in chemical engineering industry,E3E56501A2).
文摘Dividing wall batch distillation with middle vessel(DWBDM)is a new type of batch distillation column,with outstanding advantages of low capital cost,energy saving and flexible operation.However,temperature control of DWBDM process is challenging,since inherently dynamic and highly nonlinear,which make it difficult to give the controller reasonable set value or optimal temperature profile for temperature control scheme.To overcome this obstacle,this study proposes a new strategy to develop temperature control scheme for DWBDM combining neural network soft-sensor with fuzzy control.Dynamic model of DWBDM was firstly developed and numerically solved by Python,with three control schemes:composition control by PID and fuzzy control respectively,and temperature control by fuzzy control with neural network soft-sensor.For dynamic process,the neural networks with memory functions,such as RNN,LSTM and GRU,are used to handle with time-series data.The results from a case example show that the new control scheme can perform a good temperature control of DWBDM with the same or even better product purities as traditional PID or fuzzy control,and fuzzy control could reduce the effect of prediction error from neural network,indicating that it is a highly feasible and effective control approach for DWBDM,and could even be extended to other dynamic processes.
基金Supported by National Natural Science Foundation of P.R.China(50474020,60534010,60504006)
文摘Throught fusion of the mechanism modeling and the neural networks modeling,a compo- nent content soft-sensor,which is composed of the equilibrium calculation model for multi-component rare earth extraction and the error compensation model of fuzzy system,is proposed to solve the prob- lem that the component content in countercurrent rare-earth extraction process is hardly measured on-line.An industry experiment in the extraction Y process by HAB using this hybrid soft-sensor proves its effectiveness.
基金Supported by the National Natural Science Foundation of China (No. 20106008)National HI-TECH Industrialization Program of China (No. Fagai-Gaoji-2004-2080)Science Fund for Distinguished Young Scholars of Zhejiang University (No. 111000-581645).
文摘Prediction of melt index （MI）, the most important parameter in determining the product＇s grade and quality control of polypropylene produced in practical industrial processes, is studied. A novel soft-sensor model with principal component analysis （PCA）, radial basis function （RBF） networks, and multi-scale analysis （MSA） is proposed to infer the MI of manufactured products from real process variables, where PCA is carried out to select the most relevant process features and to eliminate the correlations of the input variables, MSA is introduced to a^quire much more information and to reduce the uncertainty of the system, and RBF networks are used to characterize the nonlinearity of the process. The research results show that the proposed method provides promising prediction reliability and accuracy, and supposed to have extensive application prospects in propylene polymerization processes.
基金Supported by the National Natural Science Foundation of China （No.60421002） and the New Century 151 Talent Project of Zhejiang Province.
文摘In compound fertilizer production, several quality variables need to be monitored and controlled simultaneously. It is very diifficult to measure these variables on-line by existing instruments and sensors. So, soft-sensor technique becomes an indispensable method to implement real-time quality control. In this article, a new model of multi-inputs multi-outputs （MIMO） soft-sensor, which is constructed based on hybrid modeling technique, is proposed for these interactional variables. Data-driven modeling method and simplified first principle modelingmethod are combined in this model. Data-driven modeling method based on limited memory partial least squares（LM-PLS） al.gorithm is used to build soft-senor models for some secondary variables.then, the simplified first principle model is used to compute three primary variables on line. The proposed model has been used in practicalprocess; the results indicate that the proposed model is precise and efficient, and it is possible to realize on line quality control for compound fertilizer process.
文摘In consideration of the online measurement of the component content in rare earth countercurrent extraction separation process, the soft sensor method based on hybrid modeling was proposed to measure the rare earth component content. The hybrid models were composed of the extraction equilibrium calculation model and the Radial Basis Function (RBF) Neural Network (NN) error compensation model; the parameters of compensation model were optimized by the hierarchical genetic algorithms (HGA). In addition, application experiment research of this proposed method was carried out in the rare earth separation production process of a corporation. The result shows that this method is effective and can realize online measurement for the component content of rare earth in the countercurrent extraction.
基金ProjectsupportedbytheNationalTenthFive Year PlanofKeyTechnology (2 0 0 2BA3 15A)
文摘The equilibrium model for multicomponent rare earth extraction is developed using neural networks, which combined with the material balance model could give online prediction of component content in countercurrent rare earth (extraction) production. Simulation experiments with industrial operation data prove the effectiveness of the hybrid soft-(sensor).
基金Supported by the National Science Foundation of China(61622301,61533002)Beijing Natural Science Foundation(4172005)Major National Science and Technology Project(2017ZX07104)
文摘The effluent total phosphorus(ETP) is an important parameter to evaluate the performance of wastewater treatment process(WWTP). In this study, a novel method, using a data-derived soft-sensor method, is proposed to obtain the reliable values of ETP online. First, a partial least square(PLS) method is introduced to select the related secondary variables of ETP based on the experimental data. Second, a radial basis function neural network(RBFNN) is developed to identify the relationship between the related secondary variables and ETP. This RBFNN easily optimizes the model parameters to improve the generalization ability of the soft-sensor. Finally, a monitoring system, based on the above PLS and RBFNN, named PLS-RBFNN-based soft-sensor system, is developed and tested in a real WWTP. Experimental results show that the proposed monitoring system can obtain the values of ETP online and own better predicting performance than some existing methods.
基金National Natural Science Foundation of China(No.20676013)
文摘The soft-sensor modeling for fermentation process based on standard support vector regression(SVR) needs to solve the quadratic programming problem(QPP) which will often lead to large computational burdens, slow convergence rate, low solving efficiency, and etc. In order to overcome these problems, a method of soft-sensor modeling for fermentation process based on geometric SVR is presented. In the method, the problem of solving the SVR soft-sensor model is converted into the problem of finding the nearest points between two convex hulls (CHs) or reduced convex hulls (RCHs) in geometry. Then a geometric algorithm is adopted to generate soft-sensor models of fermentation process efficiently. Furthermore, a swarm energy conservation particle swarm optimization (SEC-PSO) algorithm is proposed to seek the optimal parameters of the augmented training sample sets, the RCH size, and the kernel function which are involved in geometric SVR modeling. The method is applied to the soft-sensor modeling for a penicillin fermentation process. The experimental results show that, compared with the method based on the standard SVR, the proposed method of soft-sensor modeling based on geometric SVR for fermentation process can generate accurate soft-sensor models and has much less amount of computation, faster convergence rate, and higher efficiency.
基金Supported by the National Natural Science Foundation of China (20476007)
文摘Biomass is a key parameter in fermentation process, directly influencing the performance of the fermentation system as well as the quality and yield of the targeted product. Hybrid soft-sensor modeling is a good method for on-line estimation of biomass. Structure of hybrid soft-sensor model is a key to improve the estimating accuracy. In this paper, a forward heuristic breadth-first reasoning approach based on rule match is proposed for constructing structure of hybrid model. First, strategy of forward heuristic reasoning about facts is introduced, which can reason complex hybrid model structure in the event of few known facts. Second, rule match degree is defined to obtain higher esti- mating accuracy. The experiment results of Nosiheptide fermentation process show that the hybrid modeling process can estimate biomass with higher accuracy by adding transcendental knowledge and partial mechanism to the process.
文摘软测量技术为工业过程中重要变量及难测变量的预测提供了一个有效的解决办法。然而,由于工业过程的复杂化和高昂的数据获取成本,使得标记数据与未标记数据分布不平衡。此时,构建高性能的软测量模型成为一个挑战。针对这一问题,提出了一种基于时差的多输出tri-training异构软测量方法。通过构建一种新的tri-training框架,采用多输出的高斯过程回归(multi-output Gaussian process regression,MGPR)、相关向量机(multi-output relevance vector machine,MRVM)、最小二乘支持向量机(multi-output least squares support vector machine,MLSSVM)三种模型作为基线监督回归器,使用标记数据进行训练和迭代;同时,引入时间差分(time difference,TD)改进模型的动态特性,并通过卡尔曼滤波(Kalman filtering,KF)优化模型的参数,提高其预测性能;最后通过模拟污水处理平台(benchmark simulation model 1,BSM1)和实际污水处理厂对该模型进行了验证。结果表明,与传统的软测量建模方法相比,该模型能显著提高数据分布不平衡下软测量模型的自适应性和预测性能。
文摘实际化工工业过程数据往往存在多重共线性、高度非线性等多重特性,这会严重影响传统软测量模型对关键质量变量的预测精度。针对这一局限性,提出了一种分布式非线性映射和并行输入的双向长短记忆(distributed nonlinear mapping and parallel input bidirectional long short-term memory,DNMPI-BiLSTM)软测量模型。在所提策略中,首先为了阐述过程变量与质量变量之间的关联性,采用互信息以及最大相关最小冗余方法对输入数据集进行分类。随后,为了充分挖掘工业过程内部所包含的高度复杂的非线性关系,利用深度极限学习机的隐藏层对子过程变量空间进行非线性映射到高维空间。最后,将三类数据的非线性映射结果并行,建立了基于分布式非线性映射和并行输入的DNMPI-BiLSTM软测量模型,以提升模型对复杂工业过程质量变量的预测能力。通过三个工业案例验证所提方法的有效性,仿真结果表明,所提出的基于分布式非线性映射和并行输入的BiLSTM软测量建模方法的预测精度优于其他先进模型。
基金This research was supported by the National Natural Science Foundation of China(Nos.41977300 and 41907297)the Science and Technology Program of Guangzhou(China)(No.202002020055)the Fujian Provincial Natural Science Foundation(China)(No.2020I1001).
文摘Anaerobic process is regarded as a green and sustainable process due to low carbon emission and minimal energy consumption in wastewater treatment plants(WWTPs).However,some water quality metrics are not measurable in real time,thus influencing the judgment of the operators and may increase energy consumption and carbon emission.One of the solutions is using a soft-sensor prediction technique.This article introduces a water quality soft-sensor prediction method based on Bidirectional Gated Recurrent Unit(BiGRU)combined with Gaussian Progress Regression(GPR)optimized by Tree-structured Parzen Estimator(TPE).TPE automatically optimizes the hyperparameters of BiGRU,and BiGRU is trained to obtain the point prediction with GPR for the interval prediction.Then,a case study applying this prediction method for an actual anaerobic process(2500 m^(3)/d)is carried out.Results show that TPE effectively optimizes the hyperparameters of BiGRU.For point prediction of CODeff and biogas yield,R^(2)values of BiGRU,which are 0.973 and 0.939,respectively,are increased by 1.03%–7.61%and 1.28%–10.33%,compared with those of other models,and the valid prediction interval can be obtained.Besides,the proposed model is assessed as a reliable model for anaerobic process through the probability prediction and reliable evaluation.It is expected to provide high accuracy and reliable water quality prediction to offer basis for operators in WWTPs to control the reactor and minimize carbon emission and energy consumption.
