A SiC/ZrSiO4？SiO2 （SZS） coating was successfully fabricated on the carbon/carbon （C/C） composites by pack cementation, slurry painting and sintering to improve the anti-oxidation property and thermal shock r...A SiC/ZrSiO4？SiO2 （SZS） coating was successfully fabricated on the carbon/carbon （C/C） composites by pack cementation, slurry painting and sintering to improve the anti-oxidation property and thermal shock resistance. The anti-oxidation properties under different oxygen partial pressures （OPP） and thermal shock resistance of the SZS coating were investigated. The results show that the SZS coated sample under low OPP, corresponding to the ambient air, during isothermal oxidation was 0.54% in mass gain after 111 h oxidation at 1500 ° C and less than 0.03% in mass loss after 50 h oxidation in high OPP, corresponding to the air flow rate of 36 L/h. Additionally, the residual compressive strengths （RCS） of the SZS coated samples after oxidation for 50 h in high OPP and 80 h in low OPP remain about 70% and 72.5% of those of original C/C samples, respectively. Moreover, the mass loss of SZS coated samples subjected to the thermal cycle from 1500 ° C in high OPP to boiling water for 30 times was merely 1.61%.展开更多
To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB...To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB2-MoSi2 was prepared by slurry painting.The phase compositions and microstructures of the coating were characterized by XRD and SEM,respectively.The preparation and the high temperature oxidation property of the coated composites were investigated.The results show that the outer coating of carbon/carbon composites is composed of ZrB2,MoSi2 and SiC phases.The mass losses of the ZrB2-MoSi2/SiC coated samples with SiC nano-whiskers after 30 h and 10 h of oxidation at 1 273 K and 1 773 K were,respectively,5.3% and 3.0%.The ZrB2-MoSi2/SiC coated samples exhibit self-sealing performance and good oxidation resistance at high temperature.展开更多
C/SiC/MoSi2-SiC-Si oxidation protective multilayer coating for carbon/carbon （C/C） composites was prepared by pack cementation and slurry method. The microstructure, element distribution and phase composition of the...C/SiC/MoSi2-SiC-Si oxidation protective multilayer coating for carbon/carbon （C/C） composites was prepared by pack cementation and slurry method. The microstructure, element distribution and phase composition of the as-received coating were analyzed by scanning electron microscopy （SEM）, energy dispersive X-ray spectroscopy （EDS） and X-ray diffraction （XRD）. The results show that the multilayer coating was composed of MoSi2, SiC and Si. It could effectively protect C/C composites against oxidation for 200 h with the mass loss of 3.25% at 1873 K in static air. The mass loss of the coated C/C composites results from the volatilization of SiO2 and the formation of cracks and bubble holes in the coating.展开更多
The effect of heat treatment on the transformation temperature of Ti?52.2%Ni (mole fraction) alloy was studied using differential scanning calorimetry (DSC). The transformation temperatures of the alloy can be adjuste...The effect of heat treatment on the transformation temperature of Ti?52.2%Ni (mole fraction) alloy was studied using differential scanning calorimetry (DSC). The transformation temperatures of the alloy can be adjusted effectively by heat treatment. Dense and stable SiO2 coatings were deposited on the surface of the pre-oxidized TiNi alloy by sol?gel method. The bonding strength of films and matrix was (65.9±1.5) N. The electrochemical corrosion test shows that the TiNi alloy with SiO2 coating has excellent corrosion resistance in the Hank’s simulated body fluid. The release behaviors of Ni ion of the alloy with and without SiO2 coating implanted in the acoustic vesicle of guinea pig were studied by EDS testing, which was inhibited effectively by the dense and stable SiO2 coating on the alloy.展开更多
To improve the ablation resistance of carbon/carbon(C/C)composites,a SiC/ZrC-ZrB2 double layer coating was fabricated by pack cementation and slurry-sintering method.The ablation resistance of the SiC/ZrC-ZrB2 coating...To improve the ablation resistance of carbon/carbon(C/C)composites,a SiC/ZrC-ZrB2 double layer coating was fabricated by pack cementation and slurry-sintering method.The ablation resistance of the SiC/ZrC-ZrB2 coating was tested under plasma flame above 2300°C.The results indicate that the SiC/ZrC-ZrB2 double layer coating exhibits superior ablation resistance than the ZrC-ZrB2 single layer coating.After being ablated under the plasma flame for 20 s,the mass and linear ablation rates of the ZrC-ZrB2 coating are 0.89 mg/s and 15.3μm/s,while those for SiC/ZrC-ZrB2 coating are 0.09 mg/s and 24.15μm/s,respectively.During ablation,the SiC inner layer can generate SiO2 glass and result in the formation of ZrO2-SiO2 molten film.Compared with the ZrO2 molten film formed on the ZrC-ZrB2 coating surface,the ZrO2-SiO2 molten film with lower oxygen diffusion rate and viscosity enables the SiC/ZrC-ZrB2 coating to have better self-healing ability.Therefore,the enhanced ablation resistance of the SiC/ZrC-ZrB2 coating can be attributed to the formation of dense ZrO2-SiO2 molten film under the plasma flame.展开更多
With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying di...With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying distance on the properties of the TiB2−SiC coating were investigated and the fabrication processing of SAPS was optimized.The results show that the sprayed powders after calcination have a uniform particle size distribution,good sphericity and enhanced fluidity.The coating prepared by the calcined powders has a dense structure and high deposition efficiency.When the calcined TiB2−SiC powders are used and the spraying power is 95 kW and the spraying distance is 150 mm during supersonic plasma spraying,the obtained TiB2−SiC coating behaves the best comprehensive performance with the porosity,microhardness,bonding strength and resistivity equal to 5.6%,3.57 GPa,18.3 MPa and 10.8 mΩ·cm,respectively.展开更多
To alleviate catalytic coking on the inner surface of radiant tube for ethylene production in petrochemical plants,SiO2/S coatings were deposited on HP40 alloy specimens using dimethyldisulfide （DMDS） and tetraethox...To alleviate catalytic coking on the inner surface of radiant tube for ethylene production in petrochemical plants,SiO2/S coatings were deposited on HP40 alloy specimens using dimethyldisulfide （DMDS） and tetraethoxysilane （TEOS） by atmospheric pressure chemical vapor deposition （APCVD）. A two-dimension mathematical model was made to predict the growth rate of SiO2/S coating and to study the effects of deposition parameters on the deposition rate. The results show that the predicted deposition rate is in good agreement with the experimental one. The deposition rate mainly depends on the concentrations of precursors in the total gas flow, concentrations of intermediates on the deposition surface, total gas flow rate and deposition temperature. The weight of SiO2/S coating linearly increases with the deposition time. When the gas flow rate is below 0.3 m/s, the rate-limiting step of SiO2/S coating deposition is the diffusions of intermediates.However, the surface reactions of intermediates will be the rate-limiting step after the gas flow rate is above 0.3 m/s. When the deposition temperature is below 780℃, the rate-limiting step of SiO2/S coating deposition mainly depends on the surface reactions of intermediates. When the deposition temperature is above 780℃,the rate-limiting step depends on the diffusions of intermediates. The deposition rate increases with increasing the concentrations of the intermediates. However, when the partial pressures of the intermediates reach 8 Pa,the deposition rate keeps constant.展开更多
SiO 2-GeO 2 sols and gel glass coatings with different contents of germanium dioxide were fabricated.Stable and transparent sols could only be obtained when the content of GeO 2 was under 35%.It is shown by SEM tha...SiO 2-GeO 2 sols and gel glass coatings with different contents of germanium dioxide were fabricated.Stable and transparent sols could only be obtained when the content of GeO 2 was under 35%.It is shown by SEM that only one continuous phase is observed in the coating of 65SiO 2·35GeO 2 and plenty of Ge,O and Si were all found in it.However,the separated phase is found in the coating of 60SiO 2·40GeO 2 and a large number of Ge and O.It is proved by the Raman scattering investigation that the separated phase in the coating of 60SiO 2·40GeO 2 is germanium dioxide.The congeries of hydrolystates of Cl 3GeCH 2CH 2COOH play the main role in the formation of the separated phase when the proportion of GeO 2 is much higher.Si-O-Ge,Si-O-Si,and Ge-O-Ge bonds form in the coating of 65SiO 2·35GeO 2 and this coating is homogenous.展开更多
The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite c...The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite coating before and after heat treatment, as well as a micro-hardness tester was used to measure the micro-hardness before and after heat treatment. The results show that the entrance of nano SiO2 particles into composite coating makes the micro-hardness higher. After heat treatment, due to the obstruction to growth of Ni crystals from nano particles, the composite coating still possesses a higher micro-hardness than that of common Ni-base coating.展开更多
Liquid SiO2 solutions produced by silicon-based nano- powder are covered on the fabric surface by using spray method. Fabric surfaces were coated at the room temperature in air with the different spray nozzles. Surfac...Liquid SiO2 solutions produced by silicon-based nano- powder are covered on the fabric surface by using spray method. Fabric surfaces were coated at the room temperature in air with the different spray nozzles. Surface analysis of the coated fabric was performed by using Contact Angle and SEM pictures. According to the Contact Angles measurements, the coated fabric surfaces showed hydrophobic character between 126 and 146 degrees, and the SiO2 particles sticked to the fabric fibers as seen from SEM picture.展开更多
基金Project supported by the Nonferrous Metal Oriented Advanced Structural Materials and Manufacturing Cooperative Innovation Center,ChinaProject(51205417)supported by the National Natural Science Foundation of China
文摘A SiC/ZrSiO4？SiO2 （SZS） coating was successfully fabricated on the carbon/carbon （C/C） composites by pack cementation, slurry painting and sintering to improve the anti-oxidation property and thermal shock resistance. The anti-oxidation properties under different oxygen partial pressures （OPP） and thermal shock resistance of the SZS coating were investigated. The results show that the SZS coated sample under low OPP, corresponding to the ambient air, during isothermal oxidation was 0.54% in mass gain after 111 h oxidation at 1500 ° C and less than 0.03% in mass loss after 50 h oxidation in high OPP, corresponding to the air flow rate of 36 L/h. Additionally, the residual compressive strengths （RCS） of the SZS coated samples after oxidation for 50 h in high OPP and 80 h in low OPP remain about 70% and 72.5% of those of original C/C samples, respectively. Moreover, the mass loss of SZS coated samples subjected to the thermal cycle from 1500 ° C in high OPP to boiling water for 30 times was merely 1.61%.
基金Project(50721003) supported by the Innovation Community Foundation of National Natural Science of ChinaProject(2011CB605805) supported by the National Basic Research Program of China
文摘To improve the oxidation resistance of carbon/carbon composites,ZrB2-MoSi2/SiC coating on the carbon/carbon substrate was prepared.The inner coating of SiC was prepared by pack cementation and the outer coating of ZrB2-MoSi2 was prepared by slurry painting.The phase compositions and microstructures of the coating were characterized by XRD and SEM,respectively.The preparation and the high temperature oxidation property of the coated composites were investigated.The results show that the outer coating of carbon/carbon composites is composed of ZrB2,MoSi2 and SiC phases.The mass losses of the ZrB2-MoSi2/SiC coated samples with SiC nano-whiskers after 30 h and 10 h of oxidation at 1 273 K and 1 773 K were,respectively,5.3% and 3.0%.The ZrB2-MoSi2/SiC coated samples exhibit self-sealing performance and good oxidation resistance at high temperature.
基金Projects(51272213,51221001)supported by the National Natural Science Foundation of ChinaProject(73-QP-2010)supported by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU)Project(B08040)supported by Program of Introducing Talents of Discipline to Universities,China
文摘C/SiC/MoSi2-SiC-Si oxidation protective multilayer coating for carbon/carbon （C/C） composites was prepared by pack cementation and slurry method. The microstructure, element distribution and phase composition of the as-received coating were analyzed by scanning electron microscopy （SEM）, energy dispersive X-ray spectroscopy （EDS） and X-ray diffraction （XRD）. The results show that the multilayer coating was composed of MoSi2, SiC and Si. It could effectively protect C/C composites against oxidation for 200 h with the mass loss of 3.25% at 1873 K in static air. The mass loss of the coated C/C composites results from the volatilization of SiO2 and the formation of cracks and bubble holes in the coating.
基金Project(81170609)supported by the National Natural Science Foundation of ChinaProject(11JJ6087)supported by the Nature Science Foundation of Hunan Province,ChinaProject supported by the Open Project of State Key Laboratory of Powder Metallurgy,Central South University,China
文摘The effect of heat treatment on the transformation temperature of Ti?52.2%Ni (mole fraction) alloy was studied using differential scanning calorimetry (DSC). The transformation temperatures of the alloy can be adjusted effectively by heat treatment. Dense and stable SiO2 coatings were deposited on the surface of the pre-oxidized TiNi alloy by sol?gel method. The bonding strength of films and matrix was (65.9±1.5) N. The electrochemical corrosion test shows that the TiNi alloy with SiO2 coating has excellent corrosion resistance in the Hank’s simulated body fluid. The release behaviors of Ni ion of the alloy with and without SiO2 coating implanted in the acoustic vesicle of guinea pig were studied by EDS testing, which was inhibited effectively by the dense and stable SiO2 coating on the alloy.
基金Project(51304249)supported by the National Natural Science Foundation of ChinaProject(14JJ3023)supported by the Science Foundation of Hunan Province,China。
文摘To improve the ablation resistance of carbon/carbon(C/C)composites,a SiC/ZrC-ZrB2 double layer coating was fabricated by pack cementation and slurry-sintering method.The ablation resistance of the SiC/ZrC-ZrB2 coating was tested under plasma flame above 2300°C.The results indicate that the SiC/ZrC-ZrB2 double layer coating exhibits superior ablation resistance than the ZrC-ZrB2 single layer coating.After being ablated under the plasma flame for 20 s,the mass and linear ablation rates of the ZrC-ZrB2 coating are 0.89 mg/s and 15.3μm/s,while those for SiC/ZrC-ZrB2 coating are 0.09 mg/s and 24.15μm/s,respectively.During ablation,the SiC inner layer can generate SiO2 glass and result in the formation of ZrO2-SiO2 molten film.Compared with the ZrO2 molten film formed on the ZrC-ZrB2 coating surface,the ZrO2-SiO2 molten film with lower oxygen diffusion rate and viscosity enables the SiC/ZrC-ZrB2 coating to have better self-healing ability.Therefore,the enhanced ablation resistance of the SiC/ZrC-ZrB2 coating can be attributed to the formation of dense ZrO2-SiO2 molten film under the plasma flame.
基金The authors are grateful for the financial supports from Guangdong Academy of Sciences Project(2018GDASCX-0402)of China,Yunnan Science and Technology Plan Project of China(2018IC080)the Natural Science Foundation of Hunan Province of China(2018JJ2524).
文摘With the TiB2−SiC powders after spray granulation and vacuum calcination as raw materials,the TiB2−SiC coating was prepared by supersonic atmospheric plasma spraying(SAPS).The effects of spraying power and spraying distance on the properties of the TiB2−SiC coating were investigated and the fabrication processing of SAPS was optimized.The results show that the sprayed powders after calcination have a uniform particle size distribution,good sphericity and enhanced fluidity.The coating prepared by the calcined powders has a dense structure and high deposition efficiency.When the calcined TiB2−SiC powders are used and the spraying power is 95 kW and the spraying distance is 150 mm during supersonic plasma spraying,the obtained TiB2−SiC coating behaves the best comprehensive performance with the porosity,microhardness,bonding strength and resistivity equal to 5.6%,3.57 GPa,18.3 MPa and 10.8 mΩ·cm,respectively.
文摘To alleviate catalytic coking on the inner surface of radiant tube for ethylene production in petrochemical plants,SiO2/S coatings were deposited on HP40 alloy specimens using dimethyldisulfide （DMDS） and tetraethoxysilane （TEOS） by atmospheric pressure chemical vapor deposition （APCVD）. A two-dimension mathematical model was made to predict the growth rate of SiO2/S coating and to study the effects of deposition parameters on the deposition rate. The results show that the predicted deposition rate is in good agreement with the experimental one. The deposition rate mainly depends on the concentrations of precursors in the total gas flow, concentrations of intermediates on the deposition surface, total gas flow rate and deposition temperature. The weight of SiO2/S coating linearly increases with the deposition time. When the gas flow rate is below 0.3 m/s, the rate-limiting step of SiO2/S coating deposition is the diffusions of intermediates.However, the surface reactions of intermediates will be the rate-limiting step after the gas flow rate is above 0.3 m/s. When the deposition temperature is below 780℃, the rate-limiting step of SiO2/S coating deposition mainly depends on the surface reactions of intermediates. When the deposition temperature is above 780℃,the rate-limiting step depends on the diffusions of intermediates. The deposition rate increases with increasing the concentrations of the intermediates. However, when the partial pressures of the intermediates reach 8 Pa,the deposition rate keeps constant.
文摘SiO 2-GeO 2 sols and gel glass coatings with different contents of germanium dioxide were fabricated.Stable and transparent sols could only be obtained when the content of GeO 2 was under 35%.It is shown by SEM that only one continuous phase is observed in the coating of 65SiO 2·35GeO 2 and plenty of Ge,O and Si were all found in it.However,the separated phase is found in the coating of 60SiO 2·40GeO 2 and a large number of Ge and O.It is proved by the Raman scattering investigation that the separated phase in the coating of 60SiO 2·40GeO 2 is germanium dioxide.The congeries of hydrolystates of Cl 3GeCH 2CH 2COOH play the main role in the formation of the separated phase when the proportion of GeO 2 is much higher.Si-O-Ge,Si-O-Si,and Ge-O-Ge bonds form in the coating of 65SiO 2·35GeO 2 and this coating is homogenous.
基金Project(50235030) supported by the National Natural Science Foundation of China Project(G1999065009) supported by the National Basic Research Program of China Project(2003AA331130) supported by the Hi-tech Research and Development Program of China
文摘The n-SiO2/Ni composite electro-brush plating coating was prepared on the 1045 steel substrate. SEM and TEM were utilized to analyze the surface and cross-section morphologies or the microstructures of the composite coating before and after heat treatment, as well as a micro-hardness tester was used to measure the micro-hardness before and after heat treatment. The results show that the entrance of nano SiO2 particles into composite coating makes the micro-hardness higher. After heat treatment, due to the obstruction to growth of Ni crystals from nano particles, the composite coating still possesses a higher micro-hardness than that of common Ni-base coating.
文摘Liquid SiO2 solutions produced by silicon-based nano- powder are covered on the fabric surface by using spray method. Fabric surfaces were coated at the room temperature in air with the different spray nozzles. Surface analysis of the coated fabric was performed by using Contact Angle and SEM pictures. According to the Contact Angles measurements, the coated fabric surfaces showed hydrophobic character between 126 and 146 degrees, and the SiO2 particles sticked to the fabric fibers as seen from SEM picture.
