Due to the existence of oxide layer on the surface of Q235 steel,it is difficult to directly achieve metallurgical bonding with tin-lead al-loy,in order to solve this problem,this paper designed and successfully prepa...Due to the existence of oxide layer on the surface of Q235 steel,it is difficult to directly achieve metallurgical bonding with tin-lead al-loy,in order to solve this problem,this paper designed and successfully prepared steel surface activation liquid with the composition of 1 L distilled water,130 g ZnCl_(2),90 g NH_(4)Cl,5 mL 6501,and adding C_(3)H_(6)O_(3)to adjust pH 3.The results show that the activated mol-ten tin-lead alloy has a low wetting angle of 7.5°on the steel surface,which was then successfully plated on the steel surface by hot-dipping.The microstructural analysis of the plating-substrate interface and the thermodynamic calculation of the reaction can be found.The main structure of the interfacial reaction layer isα-Fe/FeSn_(2)/α-Pb+β-Sn.展开更多
Amino acids have emerged as promising green alternatives to replace toxic inhibitors in corrosion protection applications.In this study,we present a one-step synthetic approach to get 4-(tert-butyl)benzoyl)methionine(...Amino acids have emerged as promising green alternatives to replace toxic inhibitors in corrosion protection applications.In this study,we present a one-step synthetic approach to get 4-(tert-butyl)benzoyl)methionine(P-Meth)and 4-(tert-butyl)benzoyl)cysteine(P-Cys)through the acylation reactions between methionine or cysteine and p-tert-butylbenzoic acid,respectively,which exhibit a super protective performance toward metals against corrosion.The corrosion rates of Q235 steel in 1 M HCl were reduced from 4.542 to 0.202and 0.312 mg·h^(-1)·cm^(-2)in the presence of 100 mg·L^(-1)P-Meth and P-Cys,respectively.The surface structures of Q235 steel remained unbroken after 12 h in 1 M HCl medium.The charge transfer resistances of corrosion reactions were enhanced by 12 and 9 times in the presence of P-Meth and P-Cys,respectively.P-Meth and P-Cys were adsorbed onto the Q235 steel via chemical actions,which were accompanied by minimal physical action.Molecular dynamic simulations demonstrate the higher binding energy of P-Meth onto Q235 steel than P-Cys.The study contributes to the corrosion protection of metals with green and environmentally friendly methods.展开更多
Through the study of the corrosion behavior of Q235 steel in actual Yingtan soil and two simulated acidic soils with different water contents, the calculation of corrosion mass losses, and the analysis of the corrosio...Through the study of the corrosion behavior of Q235 steel in actual Yingtan soil and two simulated acidic soils with different water contents, the calculation of corrosion mass losses, and the analysis of the corrosion mor- phologies and products by means of scanning electron microscope （SEM） and X-ray diffraction （XRD）, the results demonstrated that the diatomite soil could simulate the corrosion in actual soil veritably. In both actual soil and simu- lated soil with 16.4% water content, the corrosion rates of Q235 steel were approximately 0.1 mm/a, the corrosion morphologies were mainly extension and connection of corrosion spots on sample surface, and the corrosion products were composed of a-FeOOH, γ-FeOOH, Fe3 O4 and Fe2O3. When other media conditions remained unchanged, the corrosion area of Q235 steel was larger in simulated soil with 34.5 % water content, and the corrosion rate reached 0.48 mm/a after 360 h of corrosion, which was nearly 5 times as the value in actual soil. Compared with the corro- sion products in actual soil, the proportion of γ-FeOOH in simulated soil with 34.5 % water content was higher, and the wα-FeOOH/wγ-FeOOH ratio was 1. 4, which was only 1/3 of the value in actual soil.展开更多
More than 30 bending beams with rectangular cross-section and different thicknesses and heights were pre- pared from Q295 steel. The specimen dimensions were about 240 mm （length） × 60 mm （height） ×70 mm...More than 30 bending beams with rectangular cross-section and different thicknesses and heights were pre- pared from Q295 steel. The specimen dimensions were about 240 mm （length） × 60 mm （height） ×70 mm （thick ness）. Flaws were cut along its middle line with a wire cutter, with lengths ranging from 6 to 35 mm. Each specimen was tested with three-point bend loading, and a process curve was obtained between load and the displacement of the loading point, in order to analyze the fracture process when opening the crack. A deformation near the prefabricated crack was observed in the testing period, and the variation of the fracture characteristic parameters was analyzed for different sizes. For a comprehensive understanding of carbon steel fracture resistance behavior, its elasticity and plas- ticity were established by determining its Young＇s modulus and Poisson＇s ratio with an optical strain gauge. This gauge was also used for the loading process test. It was found that the fracture toughness varied with the dimensions, and the toughness of the elastic limit loading was almost constant. Using the relationship of crack resistance stress intensity factor and fracture criterion, the bearing capacity of the material structure could be estimated, which shows a good agreement with the experimental test data.展开更多
An analytic model based on ANSYS/LS-DYNA has been developed on the cold rolling process for Q235 steel rebar with 12 mm in diameter.The elastic-plastic finite element method(FEM)and the cold deformation resistance mod...An analytic model based on ANSYS/LS-DYNA has been developed on the cold rolling process for Q235 steel rebar with 12 mm in diameter.The elastic-plastic finite element method(FEM)and the cold deformation resistance model of Q235 steel were adopted in this model.Deformation uniformity of the final product has been analyzed using this model.The results indicate that the uniformity of the final product is obtained only as the centerline of the bending rolls is vertical to the centerline of the driven roll and parallel to the centerline of the drive roll in the whole rolling process.Besides,the number of the bending rolls must even realize the continuous bending and reverse bending process.Also,the number of the bending rolls must match the deformation degree of the workpiece in the cold rolling process.The validity of this finite element model was verified by the size and distribution of grains from the billet to the rebar in a practical cold rolling process.展开更多
The effects of Na_(2)MoO_(4) and Na_(2)B_(4)O_(7) on corrosion behavior of Q235 steel in resistance reducing agent(RRA)containing sodium bentonite were studied by mass loss,scanning electron microscopy and electrochem...The effects of Na_(2)MoO_(4) and Na_(2)B_(4)O_(7) on corrosion behavior of Q235 steel in resistance reducing agent(RRA)containing sodium bentonite were studied by mass loss,scanning electron microscopy and electrochemical measurement.The results showed that both the independent and mixed additions of Na_(2)MoO_(4) and/or Na_(2)B_(4)O_(7),can reduce the corrosion rate of Q235 steel in RRA containing sodium bentonite.And the inhibition effect of Na_(2)MoO_(4) and/or Na_(2)B_(4)O_(7)increased with their dosage increase.With the same dosage,the inhibition efficiency of the mixed addition of Na_(2)MoO_(4) and Na_(2)B_(4)O_(7),was higher than that of their independent addition.The passivation effect of Q235 steel was easy to obtain in the RRA with the mixed addition of Na_(2)MoO_(4) and Na_(2)B_(4)O_(7).The optimized inhibitor for the RRA containing sodium bentonite was the mixture of Na_(2)B_(4)O_(7) and Na_(2)MoO_(4) with a total concentration of 1.5 wt.%.Furthermore,the increase in corrosion potential E_(corr) and the decrease in corrosion current density i_(cor) in carbon steel were one of the important criteria for the formation of passivation film.展开更多
Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion...Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion behaviour of waterborne rust inhibitor coated Q235 steel and original Q235 steel,which was carried out in a temperature and humidity test chamber(WSHW-1000)at a temperature of 80℃and humidity of 95%.Compared with the original Q235,waterborne rust inhibitor coated Q235 has better resistance to corrosion in hot and humid ambient conditions.Electrochemical impedance spectroscopy and potentiodynamic polarization were measured with a three-electrode cell in 3.5%NaCl aqueous solution on a CHI760E potentiostat/galvanostat.Molecular dynamics was simulated to verify the synergistic corrosion inhibitory mechanism of sodium carbonate and triethanolamine.The test shows that the prepared waterborne rust inhibitor can reduce the tendency of Q235 to corrosion and can also effectively reduce the corrosion rate.展开更多
Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard elec...Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard electrode potentials,which may lead to differences in corrosion,but their effects on corrosion by the same bacteria have not been reported.The corrosion of Q235 steel affected by Pseudodesulfovibrio cashew(P.cashew)in the sulfate and nitrate media under carbon starvation was studied.It was found that sulfate and nitrate did not lead to differences in corrosion under abiotic conditions.However,P.cashew promoted corrosion in both cases,and the consumption of H_(2)was the main mechanism for MIC.In addition,corrosion was more severe in the sulfate media.The higher corrosivity of P.cashew with sulfate as the electron acceptor is closely related to the higher number of sessile cells in the biofilm,higher bacterial motility,more hydrogen production pathways,and the increased gene expression of enzymes related to energy synthesis.展开更多
This paper presents a non-destrcutive evaluation method for the evolution of corrosion fatigue of Q235A steel. Specimen surface degradation due to corrosion fatigue from the combined interaction of corrosion and cycli...This paper presents a non-destrcutive evaluation method for the evolution of corrosion fatigue of Q235A steel. Specimen surface degradation due to corrosion fatigue from the combined interaction of corrosion and cyclic loading leads to harmonic generation during Rayleigh wave propagation along the specimen surface,which allows for an early prediction of material fatigue life. The relative nonlinearity parameter β as an evaluation parameter,which is denoted as a ratio of fundamental and second-order harmonic amplitudes,is measured by using an experimental platform based on a pair of wedge transducers to launch and receive Rayleigh wave signal. Subjected to an immersion corrosion method with 10% NaCl solution and a 20 Hz cyclic loading,a corrosion-fatigue specimen was made,and its relative nonlinearity parameter was measured every 10 5 cycles until to 7 ×10^5 cycles. A measured curve of relative nonlinearity parameter versus fatigue load cycles,which is produced by surface degradation of specimen corrosion fatigue,showed an initial steady trend followed by a rapid increase. Experimental results demonstrate that corrosion fatigue results in the sudden destruction of a Q235A steel specimen and nonlinear Rayleigh surface waves measurement technique can be used to quantitatively characterize fatigue life of Q235A steel.展开更多
To solve the problem of corrosion acoustic emission （AE） source feature extraction and recognition, the AE detection validation and the amplitude-frequency characteristics were derived in theory. The amplitude of AE...To solve the problem of corrosion acoustic emission （AE） source feature extraction and recognition, the AE detection validation and the amplitude-frequency characteristics were derived in theory. The amplitude of AE signal generated by bubble burst is proportional to its radius square and the liquid level, while the AE signal frequency is inversely proportional to the bubble radius. The AE signal amplitude of the steel and the steel corrosion product cracking is proportional to the local stress, and the AE signal frequency is proportional to the crack propagation velocity and inversely proportional to the crack propagation distance. Three Q235 specimens were separately immersed in the solution of 10% FeC13.6H20, 5% CuSOa.5H20 and 10% FeC13.6H20 with 0.01 mol/L HCL. The AE systems with high frequency and low frequency were used to detect the whole corrosion process AE signals. The AE signals of Q235 steel and the steel corrosion products cracking were detected as the verification experiment. The AE signals from different sources could be distinguished by AE hits count and the power spectrum. It is coincident with theoretical analysis. These conclusions have significant guidance for the corrosion detection and evaluation by on-line acoustic emission detecting.展开更多
Q235carbon steel and Q450 weathering steel were exposed to the hot and dry environment of Turpan,China for three years.The corrosion rates of both steels were calculated and compared.The morphologies of the rust layer...Q235carbon steel and Q450 weathering steel were exposed to the hot and dry environment of Turpan,China for three years.The corrosion rates of both steels were calculated and compared.The morphologies of the rust layer products were observed by optical microscopy and scanning electron microscopy.Analyses of the rust layers were performed by X-ray photoelectron spectroscopy,X-ray powder diffraction,and Raman spectroscopy,and analysis results indicate that the compositions of rust are main iron rich oxide such as FeOOH,Fe_3O_4,and Fe_2O_3.The iron oxide layer content proportion was calculated through a semi-quantitative algorithm.The resistance elements（Cr,Ni,and Cu）enhanced the resistance properties of the Q450 weathering steel matrix.Moreover,the resistance elements increased the proportion of goethite crystals in the corroded rust layer.展开更多
Friction stir welding(FSW)was used to prepare Q235 low-carbon steel joint,and the microstructure of different zones of the joint was characterized.The electrochemical corrosion behavior of different macroscopic zones ...Friction stir welding(FSW)was used to prepare Q235 low-carbon steel joint,and the microstructure of different zones of the joint was characterized.The electrochemical corrosion behavior of different macroscopic zones of the joint was evaluated in 3.5 wt.%NaCl solution.The results showed that the retreated-side heat-affected zone(HAZRS)and the advanced-side heat-affected zone(HAZAS)did not undergo phase transformation during FSW,and their microstructures were similar to those of the base material(BM),which was mainly composed of blocky ferrite and pearlite.The retreated-side thermo-mechanical affected zone(TMAZRS),the stirring zone(SZ),and the advanced-side thermo-mechanical affected zone(TMAZAS)underwent phase transformation,and the microstructure was mainly composed of proeutectoid ferrite and pearlite.The order of the corrosion resistance of different micro-zones from high to low was:HAZRS>BM>HAZAS>TMAZRS>SZ>TMAZAS.The corrosion mechanism for BM,HAZRS,and HAZAS was mainly the dissolution of ferrite.By contrast,the corrosion mechanism for TMAZRS,SZ,and TMAZAS was mainly galvanic corrosion between proeutectoid ferrite and pearlite.展开更多
The corrosion behaviors and electrochemical properties of Q235 A steel in the treated water containing corrosive halide anions(F-, Cl-) have been investigated with corrosion tests of static coupon and dynamic coupon t...The corrosion behaviors and electrochemical properties of Q235 A steel in the treated water containing corrosive halide anions(F-, Cl-) have been investigated with corrosion tests of static coupon and dynamic coupon testing, electrochemical measurement of open-circuit potential and linear sweep voltammetry. The results reveal that the existence of F-and Cl-ions in the simulated treated water accelerate the corrosion rate of Q235 A steel. The corrosion rate reaches maximum with F-concentration of 50 mg/L, Cl-concentration of 200 mg/L, respectively. However, Q235 A steel would passivate when an applied potential is added to the system. Meanwhile, the initiating passive potential becomes positive with F-, Cl-concentration increasing. There is a little influence of F-, Cl-concentration on the initiating passivation current density. Therefore, it is necessary to control F-, Cl-concentration in the treated water when it is recycled by the pipelines made of Q235 A steel.展开更多
In this research,2205/Q235 B clad plates were prepared by a vacuum hot rolling composite process.The effects of adding Fe,Ni,and Nb interlayers on the bonding interface structures and the shear strengths of the clad s...In this research,2205/Q235 B clad plates were prepared by a vacuum hot rolling composite process.The effects of adding Fe,Ni,and Nb interlayers on the bonding interface structures and the shear strengths of the clad steel plates were studied.The results showed that 2205 duplex stainless steel and the three interlayers produced a large amount of plastic deformation and low-angle boundaries,and the main structures were the recrystallized and deformed grains.There were many recrystallized grains in the microstructure of the Q235 B low-carbon steel due to the low deformation in the rolling process.The Fe interlayer had better wettability with the two kinds of steel,but the lower strength led to the reduction of shear strength by about14 MPa compared with the original clad steel plate.The C element in the Q235 B low-carbon steel easily diffused into the Fe interlayer,and the clad steel plate attained a poor corrosion resistance because a large decarburization area was formed.The Nb interlayer reacted with the Mo element in the 2205 duplex stainless steel to form an Nb-Mo binary alloy,which generated long-banded ferrite.The decarburization area was also produced because the Nb reacted with the C element in the Q235 B to form hard and brittle NbCx.As a result,the shear strength was significantly reduced by about 282 MPa,and the corrosion resistance of the bonding surface was deteriorated.The Ni interlayer did not react with the alloy elements in both sides,and therefore effectively prevented element diffusion and improved the corrosion resistance of the bonding surface.Due to the low strength of the Ni interlayer and the increased number of bonding surfaces of the clad steel plates,the shear strength was reduced to some extent(about 40 MPa),but it still met the engineering application standards.展开更多
基金supported by National Natural Science Foundation of China(Grant No.52305353)Postdoctoral Science Foundation of China(Grant No.2023M7408938).
文摘Due to the existence of oxide layer on the surface of Q235 steel,it is difficult to directly achieve metallurgical bonding with tin-lead al-loy,in order to solve this problem,this paper designed and successfully prepared steel surface activation liquid with the composition of 1 L distilled water,130 g ZnCl_(2),90 g NH_(4)Cl,5 mL 6501,and adding C_(3)H_(6)O_(3)to adjust pH 3.The results show that the activated mol-ten tin-lead alloy has a low wetting angle of 7.5°on the steel surface,which was then successfully plated on the steel surface by hot-dipping.The microstructural analysis of the plating-substrate interface and the thermodynamic calculation of the reaction can be found.The main structure of the interfacial reaction layer isα-Fe/FeSn_(2)/α-Pb+β-Sn.
基金supported by the Shenzhen Science and Technology Research Fund(Nos.JSGG20201103153807021,GXWD20220811173736002,and KCXFZ20230731094904009)We are also grateful to the Natural Science Foundation of Guangdong Province,China(No.2021 A1515110366)+1 种基金the National Natural Science Foundation of China(Nos.22302048,82204231,and 22004024)the Shenzhen High Tech Zone Development Special Plan Innovation Platform Construction Project,China(No.29853MKCJ-2023-002-11)。
文摘Amino acids have emerged as promising green alternatives to replace toxic inhibitors in corrosion protection applications.In this study,we present a one-step synthetic approach to get 4-(tert-butyl)benzoyl)methionine(P-Meth)and 4-(tert-butyl)benzoyl)cysteine(P-Cys)through the acylation reactions between methionine or cysteine and p-tert-butylbenzoic acid,respectively,which exhibit a super protective performance toward metals against corrosion.The corrosion rates of Q235 steel in 1 M HCl were reduced from 4.542 to 0.202and 0.312 mg·h^(-1)·cm^(-2)in the presence of 100 mg·L^(-1)P-Meth and P-Cys,respectively.The surface structures of Q235 steel remained unbroken after 12 h in 1 M HCl medium.The charge transfer resistances of corrosion reactions were enhanced by 12 and 9 times in the presence of P-Meth and P-Cys,respectively.P-Meth and P-Cys were adsorbed onto the Q235 steel via chemical actions,which were accompanied by minimal physical action.Molecular dynamic simulations demonstrate the higher binding energy of P-Meth onto Q235 steel than P-Cys.The study contributes to the corrosion protection of metals with green and environmentally friendly methods.
文摘Through the study of the corrosion behavior of Q235 steel in actual Yingtan soil and two simulated acidic soils with different water contents, the calculation of corrosion mass losses, and the analysis of the corrosion mor- phologies and products by means of scanning electron microscope （SEM） and X-ray diffraction （XRD）, the results demonstrated that the diatomite soil could simulate the corrosion in actual soil veritably. In both actual soil and simu- lated soil with 16.4% water content, the corrosion rates of Q235 steel were approximately 0.1 mm/a, the corrosion morphologies were mainly extension and connection of corrosion spots on sample surface, and the corrosion products were composed of a-FeOOH, γ-FeOOH, Fe3 O4 and Fe2O3. When other media conditions remained unchanged, the corrosion area of Q235 steel was larger in simulated soil with 34.5 % water content, and the corrosion rate reached 0.48 mm/a after 360 h of corrosion, which was nearly 5 times as the value in actual soil. Compared with the corro- sion products in actual soil, the proportion of γ-FeOOH in simulated soil with 34.5 % water content was higher, and the wα-FeOOH/wγ-FeOOH ratio was 1. 4, which was only 1/3 of the value in actual soil.
基金Sponsored by National Natural Science Foundation of China(51008166,11172311,10272068)
文摘More than 30 bending beams with rectangular cross-section and different thicknesses and heights were pre- pared from Q295 steel. The specimen dimensions were about 240 mm （length） × 60 mm （height） ×70 mm （thick ness）. Flaws were cut along its middle line with a wire cutter, with lengths ranging from 6 to 35 mm. Each specimen was tested with three-point bend loading, and a process curve was obtained between load and the displacement of the loading point, in order to analyze the fracture process when opening the crack. A deformation near the prefabricated crack was observed in the testing period, and the variation of the fracture characteristic parameters was analyzed for different sizes. For a comprehensive understanding of carbon steel fracture resistance behavior, its elasticity and plas- ticity were established by determining its Young＇s modulus and Poisson＇s ratio with an optical strain gauge. This gauge was also used for the loading process test. It was found that the fracture toughness varied with the dimensions, and the toughness of the elastic limit loading was almost constant. Using the relationship of crack resistance stress intensity factor and fracture criterion, the bearing capacity of the material structure could be estimated, which shows a good agreement with the experimental test data.
基金Item Sponsored by Financial Supports From National Pillar Program of China(2007DAE30B02)
文摘An analytic model based on ANSYS/LS-DYNA has been developed on the cold rolling process for Q235 steel rebar with 12 mm in diameter.The elastic-plastic finite element method(FEM)and the cold deformation resistance model of Q235 steel were adopted in this model.Deformation uniformity of the final product has been analyzed using this model.The results indicate that the uniformity of the final product is obtained only as the centerline of the bending rolls is vertical to the centerline of the driven roll and parallel to the centerline of the drive roll in the whole rolling process.Besides,the number of the bending rolls must even realize the continuous bending and reverse bending process.Also,the number of the bending rolls must match the deformation degree of the workpiece in the cold rolling process.The validity of this finite element model was verified by the size and distribution of grains from the billet to the rebar in a practical cold rolling process.
基金support of Foundation of Science and Technology of State Grid(5216AJ20000U)Hunan Provincial Key R&D Program of China(2021GK2008).
文摘The effects of Na_(2)MoO_(4) and Na_(2)B_(4)O_(7) on corrosion behavior of Q235 steel in resistance reducing agent(RRA)containing sodium bentonite were studied by mass loss,scanning electron microscopy and electrochemical measurement.The results showed that both the independent and mixed additions of Na_(2)MoO_(4) and/or Na_(2)B_(4)O_(7),can reduce the corrosion rate of Q235 steel in RRA containing sodium bentonite.And the inhibition effect of Na_(2)MoO_(4) and/or Na_(2)B_(4)O_(7)increased with their dosage increase.With the same dosage,the inhibition efficiency of the mixed addition of Na_(2)MoO_(4) and Na_(2)B_(4)O_(7),was higher than that of their independent addition.The passivation effect of Q235 steel was easy to obtain in the RRA with the mixed addition of Na_(2)MoO_(4) and Na_(2)B_(4)O_(7).The optimized inhibitor for the RRA containing sodium bentonite was the mixture of Na_(2)B_(4)O_(7) and Na_(2)MoO_(4) with a total concentration of 1.5 wt.%.Furthermore,the increase in corrosion potential E_(corr) and the decrease in corrosion current density i_(cor) in carbon steel were one of the important criteria for the formation of passivation film.
基金Funded by Key Scientific Research Projects Plan of Henan Higher Education Institutions(No.19A460025)National Natural Science Foundation of China(No.51809127)。
文摘Sorbitol,triethanolamine,sodium benzoate,boric acid,and sodium carbonate were mixed to prepare a waterborne rust inhibitor.A temperature and humidity accelerated corrosion test was applied to investigate the corrosion behaviour of waterborne rust inhibitor coated Q235 steel and original Q235 steel,which was carried out in a temperature and humidity test chamber(WSHW-1000)at a temperature of 80℃and humidity of 95%.Compared with the original Q235,waterborne rust inhibitor coated Q235 has better resistance to corrosion in hot and humid ambient conditions.Electrochemical impedance spectroscopy and potentiodynamic polarization were measured with a three-electrode cell in 3.5%NaCl aqueous solution on a CHI760E potentiostat/galvanostat.Molecular dynamics was simulated to verify the synergistic corrosion inhibitory mechanism of sodium carbonate and triethanolamine.The test shows that the prepared waterborne rust inhibitor can reduce the tendency of Q235 to corrosion and can also effectively reduce the corrosion rate.
基金Project(2022LSL050102)supported by the Laoshan Laboratory,China。
文摘Sulfate and nitrate reducing bacteria are important culprits for microbiologically influenced corrosion(MIC)using sulfate and nitrate as electron acceptors,respectively.Sulfate and nitrate hold different standard electrode potentials,which may lead to differences in corrosion,but their effects on corrosion by the same bacteria have not been reported.The corrosion of Q235 steel affected by Pseudodesulfovibrio cashew(P.cashew)in the sulfate and nitrate media under carbon starvation was studied.It was found that sulfate and nitrate did not lead to differences in corrosion under abiotic conditions.However,P.cashew promoted corrosion in both cases,and the consumption of H_(2)was the main mechanism for MIC.In addition,corrosion was more severe in the sulfate media.The higher corrosivity of P.cashew with sulfate as the electron acceptor is closely related to the higher number of sessile cells in the biofilm,higher bacterial motility,more hydrogen production pathways,and the increased gene expression of enzymes related to energy synthesis.
基金National Natural Science Foundation of China(No.11604304)Natural Science Foundation of Shanxi Province(No.201701D221127)
文摘This paper presents a non-destrcutive evaluation method for the evolution of corrosion fatigue of Q235A steel. Specimen surface degradation due to corrosion fatigue from the combined interaction of corrosion and cyclic loading leads to harmonic generation during Rayleigh wave propagation along the specimen surface,which allows for an early prediction of material fatigue life. The relative nonlinearity parameter β as an evaluation parameter,which is denoted as a ratio of fundamental and second-order harmonic amplitudes,is measured by using an experimental platform based on a pair of wedge transducers to launch and receive Rayleigh wave signal. Subjected to an immersion corrosion method with 10% NaCl solution and a 20 Hz cyclic loading,a corrosion-fatigue specimen was made,and its relative nonlinearity parameter was measured every 10 5 cycles until to 7 ×10^5 cycles. A measured curve of relative nonlinearity parameter versus fatigue load cycles,which is produced by surface degradation of specimen corrosion fatigue,showed an initial steady trend followed by a rapid increase. Experimental results demonstrate that corrosion fatigue results in the sudden destruction of a Q235A steel specimen and nonlinear Rayleigh surface waves measurement technique can be used to quantitatively characterize fatigue life of Q235A steel.
基金supported by the Innovation Team Project of Liaoning Provincial Education Department(LT2010082)
文摘To solve the problem of corrosion acoustic emission （AE） source feature extraction and recognition, the AE detection validation and the amplitude-frequency characteristics were derived in theory. The amplitude of AE signal generated by bubble burst is proportional to its radius square and the liquid level, while the AE signal frequency is inversely proportional to the bubble radius. The AE signal amplitude of the steel and the steel corrosion product cracking is proportional to the local stress, and the AE signal frequency is proportional to the crack propagation velocity and inversely proportional to the crack propagation distance. Three Q235 specimens were separately immersed in the solution of 10% FeC13.6H20, 5% CuSOa.5H20 and 10% FeC13.6H20 with 0.01 mol/L HCL. The AE systems with high frequency and low frequency were used to detect the whole corrosion process AE signals. The AE signals of Q235 steel and the steel corrosion products cracking were detected as the verification experiment. The AE signals from different sources could be distinguished by AE hits count and the power spectrum. It is coincident with theoretical analysis. These conclusions have significant guidance for the corrosion detection and evaluation by on-line acoustic emission detecting.
基金Item Sponsored by National Natural Science Foundation of China(51222106)Fundamental Research Funds for Central Universities of China(230201306500002)National Basic Research Program of China(2014CB643300)
文摘Q235carbon steel and Q450 weathering steel were exposed to the hot and dry environment of Turpan,China for three years.The corrosion rates of both steels were calculated and compared.The morphologies of the rust layer products were observed by optical microscopy and scanning electron microscopy.Analyses of the rust layers were performed by X-ray photoelectron spectroscopy,X-ray powder diffraction,and Raman spectroscopy,and analysis results indicate that the compositions of rust are main iron rich oxide such as FeOOH,Fe_3O_4,and Fe_2O_3.The iron oxide layer content proportion was calculated through a semi-quantitative algorithm.The resistance elements（Cr,Ni,and Cu）enhanced the resistance properties of the Q450 weathering steel matrix.Moreover,the resistance elements increased the proportion of goethite crystals in the corroded rust layer.
基金from the State Key Program of National Natural Science Foundation of China(Nos.U1760201 and 52034005)the National Natural Science Foundation of China(Nos.51974220 and 52104383)+2 种基金the Key Research and Development Program of Shaanxi Province(Nos.2020ZDLGY13-06 and 2017ZDXM-GY-037)the Innovation Capacity Support Project of Shaanxi Province-Nova Program(No.2020KJXX-077)the Science Fund for Distinguished Young Scholars in Universities of Shaanxi Province.
文摘Friction stir welding(FSW)was used to prepare Q235 low-carbon steel joint,and the microstructure of different zones of the joint was characterized.The electrochemical corrosion behavior of different macroscopic zones of the joint was evaluated in 3.5 wt.%NaCl solution.The results showed that the retreated-side heat-affected zone(HAZRS)and the advanced-side heat-affected zone(HAZAS)did not undergo phase transformation during FSW,and their microstructures were similar to those of the base material(BM),which was mainly composed of blocky ferrite and pearlite.The retreated-side thermo-mechanical affected zone(TMAZRS),the stirring zone(SZ),and the advanced-side thermo-mechanical affected zone(TMAZAS)underwent phase transformation,and the microstructure was mainly composed of proeutectoid ferrite and pearlite.The order of the corrosion resistance of different micro-zones from high to low was:HAZRS>BM>HAZAS>TMAZRS>SZ>TMAZAS.The corrosion mechanism for BM,HAZRS,and HAZAS was mainly the dissolution of ferrite.By contrast,the corrosion mechanism for TMAZRS,SZ,and TMAZAS was mainly galvanic corrosion between proeutectoid ferrite and pearlite.
基金Project(2018YFC1900304)supported by the National Key R&D Program of ChinaProject(2018SK2026)supported by the Key R&D Program of Hunan Province,ChinaProject(2017SK2420)supported by the Science and Technology of Hunan Province,China。
文摘The corrosion behaviors and electrochemical properties of Q235 A steel in the treated water containing corrosive halide anions(F-, Cl-) have been investigated with corrosion tests of static coupon and dynamic coupon testing, electrochemical measurement of open-circuit potential and linear sweep voltammetry. The results reveal that the existence of F-and Cl-ions in the simulated treated water accelerate the corrosion rate of Q235 A steel. The corrosion rate reaches maximum with F-concentration of 50 mg/L, Cl-concentration of 200 mg/L, respectively. However, Q235 A steel would passivate when an applied potential is added to the system. Meanwhile, the initiating passive potential becomes positive with F-, Cl-concentration increasing. There is a little influence of F-, Cl-concentration on the initiating passivation current density. Therefore, it is necessary to control F-, Cl-concentration in the treated water when it is recycled by the pipelines made of Q235 A steel.
基金financially supported by the Shandong Taishan Industry Leading Talents Project(SF1503302301)
文摘In this research,2205/Q235 B clad plates were prepared by a vacuum hot rolling composite process.The effects of adding Fe,Ni,and Nb interlayers on the bonding interface structures and the shear strengths of the clad steel plates were studied.The results showed that 2205 duplex stainless steel and the three interlayers produced a large amount of plastic deformation and low-angle boundaries,and the main structures were the recrystallized and deformed grains.There were many recrystallized grains in the microstructure of the Q235 B low-carbon steel due to the low deformation in the rolling process.The Fe interlayer had better wettability with the two kinds of steel,but the lower strength led to the reduction of shear strength by about14 MPa compared with the original clad steel plate.The C element in the Q235 B low-carbon steel easily diffused into the Fe interlayer,and the clad steel plate attained a poor corrosion resistance because a large decarburization area was formed.The Nb interlayer reacted with the Mo element in the 2205 duplex stainless steel to form an Nb-Mo binary alloy,which generated long-banded ferrite.The decarburization area was also produced because the Nb reacted with the C element in the Q235 B to form hard and brittle NbCx.As a result,the shear strength was significantly reduced by about 282 MPa,and the corrosion resistance of the bonding surface was deteriorated.The Ni interlayer did not react with the alloy elements in both sides,and therefore effectively prevented element diffusion and improved the corrosion resistance of the bonding surface.Due to the low strength of the Ni interlayer and the increased number of bonding surfaces of the clad steel plates,the shear strength was reduced to some extent(about 40 MPa),but it still met the engineering application standards.
