Silicon carbide/pyrolytic carbon (SiC/PyC) composite materials with excellent performance of self-lubrication and wear resistance were prepared on SiC substrates by electromagnetic-field-assisted chemical vapor infilt...Silicon carbide/pyrolytic carbon (SiC/PyC) composite materials with excellent performance of self-lubrication and wear resistance were prepared on SiC substrates by electromagnetic-field-assisted chemical vapor infiltration (CVI). The composition and microstructure of the SiC/PyC materials were investigated in detail by XRD, SEM and EDS, etc. The effects of the deposition temperature on the section features and wear resistance of the SiC/PyC were studied. The results show that the PyC layers were deposited onto SiC substrates spontaneously at a lower deposition temperature. The SiC substrates deposited with PyC can significantly reduce the wear rate of the self-dual composite materials under dry sliding condition. The wear tests suggest that the SiC/PyC composite materials own a better wear resistance property when the deposition temperature is 800 °C, and the wear rate is about 64.6% of that without the deposition of PyC.展开更多
Aiming to obtain microwave absorbing materials with excellent mechanical and microwave absorption properties, carbon fiber reinforced Si3N4 ceramics(Cf-Si3N4) with pyrolytic carbon(PyC)/SiC interphases were fabricated...Aiming to obtain microwave absorbing materials with excellent mechanical and microwave absorption properties, carbon fiber reinforced Si3N4 ceramics(Cf-Si3N4) with pyrolytic carbon(PyC)/SiC interphases were fabricated by gel casting. The influences of carbon fibers content on mechanical and microwave absorption properties of as-prepared Si3N4 based ceramics were investigated. Results show that chemical compatibility between carbon fibers and Si3N4 matrix in high temperature environment can be significantly improved after introduction of Py C/SiC interphases. As carbon fibers content increases from 0 to 4 wt%, flexural strength of Si3N4 based ceramics decreases slightly while fracture toughness obviously increases. Moreover, both the real and imaginary parts of complex permittivity increase with the rising of carbon fibers content within the frequency range of 8.2–12.4 GHz. Investigation of microwave absorption shows that the microwave attenuation ability of Cf-Si3N4 ceramics with Py C/SiC interphases is remarkably enhanced compared with pure Si3N4 ceramics. Effective absorption bandwidth(<-10 d B) of10.17–12.4 GHz and the minimum reflection less of-19.6 d B are obtained for Si3N4 ceramics with 4 wt%carbon fibers in 2.0 mm thickness. Cf-Si3N4 ceramics with Py C/SiC interphases are promising candidates for microwave absorbing materials with favorable mechanical property.展开更多
The 3D fine-woven punctured C/C-(PyC/SiC/TaC)composites,composed of PyC/SiC/TaC interphases and pyrocarbon (PyC)matrix,were synthesized by isothermal chemical vapor infiltration(ICVI)methods.The alternating layers and...The 3D fine-woven punctured C/C-(PyC/SiC/TaC)composites,composed of PyC/SiC/TaC interphases and pyrocarbon (PyC)matrix,were synthesized by isothermal chemical vapor infiltration(ICVI)methods.The alternating layers and the structure of these composites were examined by polarized light microscopy(PLM),X-ray diffractometry(XRD)and scanning electron microscopy(SEM).It is found that the PyC matrix has rough laminar(RL)structure,the TaC layer has NaCl-type cubic structure,and the SiC layer has few wurtzite type 10H-SiC besidesβ-SiC structure.The effects of fiber coating and the bulk density on the tensile and flexural properties of composites along X or Y and Z direction were investigated.It is shown that fiber coated 3D woven punctured C/C composites have good tensile and flexural strength,and the maximum of flexural strength is 375 MPa in X or Y direction at density of 1.89 g/cm 3 ,which is about three times higher than that of samples without TaC/SiC fiber coating.The flexural strength and bending strength increase with increasing the density of the composites.The analysis of fracture surfaces reveals that fibers and fiber bundles are pulled out in composites,indicating that the composite exhibits a non-linear failure behavior through propagation and deflection of the cracks.展开更多
In order to improve high temperature(over 2 273 K)ablation resistance,TaC and TaC/SiC composite coatings were deposited on carbon-carbon composites by CVD method utilizing reactive TaCl5-C3H6-H2-Ar and TaCl5-C3H6-CH3S...In order to improve high temperature(over 2 273 K)ablation resistance,TaC and TaC/SiC composite coatings were deposited on carbon-carbon composites by CVD method utilizing reactive TaCl5-C3H6-H2-Ar and TaCl5-C3H6-CH3SiCl3-H2-Ar systems respectively.The structure and morphology of these coatings were analyzed by XRD and SEM.The results show that the double carbide coatings have good chemical compatibility during preparation.Two distinctive composition gradients are developed and used to produce multilayer TaC/SiC coatings with low internal stress,free crack and good resistant to thermal shock.A transition layer consisting of either C-TaC or C-SiC formed between the coating and the C/C matrix can reduce the residual stress effectively. The processing parameters were optimized and the possible growth mechanisms for these coatings were proposed.A designing methodology to prepare high performance multilayer TaC/SiC composite coatings was developed.展开更多
基金National High-Tech Research and Development Program of China(2013AA8011004B)Foundation for Innovative Research Groups of the National Natural Science Foundation of China(CX201227)State Key Laboratory of Solidification Processing in NWPU(SKLSP201103)
基金Project(2011CB605801)supported by the National Basic Research Program of ChinaProject(2011M500127)supported by the China Postdoctoral Science Foundation+2 种基金Projects(51102089,50802115)supported by the National Natural Science Foundation of ChinaProjects(12JJ4046,12JJ9014)supported by the Natural Science Foundation of Hunan Province,ChinaProject(74341015817)supported by the Post-doctoral Fund of Central South University,China
文摘Silicon carbide/pyrolytic carbon (SiC/PyC) composite materials with excellent performance of self-lubrication and wear resistance were prepared on SiC substrates by electromagnetic-field-assisted chemical vapor infiltration (CVI). The composition and microstructure of the SiC/PyC materials were investigated in detail by XRD, SEM and EDS, etc. The effects of the deposition temperature on the section features and wear resistance of the SiC/PyC were studied. The results show that the PyC layers were deposited onto SiC substrates spontaneously at a lower deposition temperature. The SiC substrates deposited with PyC can significantly reduce the wear rate of the self-dual composite materials under dry sliding condition. The wear tests suggest that the SiC/PyC composite materials own a better wear resistance property when the deposition temperature is 800 °C, and the wear rate is about 64.6% of that without the deposition of PyC.
基金supported by the National Natural Science Foundation of China (Grant No. 51604107)the Natural Science Foundation of Hunan Province (Grant No. 2019JJ50115 and 2019JJ50768)
文摘Aiming to obtain microwave absorbing materials with excellent mechanical and microwave absorption properties, carbon fiber reinforced Si3N4 ceramics(Cf-Si3N4) with pyrolytic carbon(PyC)/SiC interphases were fabricated by gel casting. The influences of carbon fibers content on mechanical and microwave absorption properties of as-prepared Si3N4 based ceramics were investigated. Results show that chemical compatibility between carbon fibers and Si3N4 matrix in high temperature environment can be significantly improved after introduction of Py C/SiC interphases. As carbon fibers content increases from 0 to 4 wt%, flexural strength of Si3N4 based ceramics decreases slightly while fracture toughness obviously increases. Moreover, both the real and imaginary parts of complex permittivity increase with the rising of carbon fibers content within the frequency range of 8.2–12.4 GHz. Investigation of microwave absorption shows that the microwave attenuation ability of Cf-Si3N4 ceramics with Py C/SiC interphases is remarkably enhanced compared with pure Si3N4 ceramics. Effective absorption bandwidth(<-10 d B) of10.17–12.4 GHz and the minimum reflection less of-19.6 d B are obtained for Si3N4 ceramics with 4 wt%carbon fibers in 2.0 mm thickness. Cf-Si3N4 ceramics with Py C/SiC interphases are promising candidates for microwave absorbing materials with favorable mechanical property.
基金Project(50872154)supported by the National Natural Science Foundation of ChinaProject(20080431029)supported by China Postdoctoral Science FoundationProject supported by the Postdoctoral Science Foundation of Central South University,China
文摘The 3D fine-woven punctured C/C-(PyC/SiC/TaC)composites,composed of PyC/SiC/TaC interphases and pyrocarbon (PyC)matrix,were synthesized by isothermal chemical vapor infiltration(ICVI)methods.The alternating layers and the structure of these composites were examined by polarized light microscopy(PLM),X-ray diffractometry(XRD)and scanning electron microscopy(SEM).It is found that the PyC matrix has rough laminar(RL)structure,the TaC layer has NaCl-type cubic structure,and the SiC layer has few wurtzite type 10H-SiC besidesβ-SiC structure.The effects of fiber coating and the bulk density on the tensile and flexural properties of composites along X or Y and Z direction were investigated.It is shown that fiber coated 3D woven punctured C/C composites have good tensile and flexural strength,and the maximum of flexural strength is 375 MPa in X or Y direction at density of 1.89 g/cm 3 ,which is about three times higher than that of samples without TaC/SiC fiber coating.The flexural strength and bending strength increase with increasing the density of the composites.The analysis of fracture surfaces reveals that fibers and fiber bundles are pulled out in composites,indicating that the composite exhibits a non-linear failure behavior through propagation and deflection of the cracks.
基金Project(2007AA03Z110)supported by the National Hi-tech Research and Development Program of ChinaProject(2006CB600908)supported by the National Basic Research Program of China+2 种基金Project(20070420822)supported by the China Postdoctoral ScienceFoundationProject(2007RS4027)supported by the Postdoctoral Science Foundation of Hunan Province,ChinaProject supported bythe Postdoctoral Science Foundation of Central South University,China
文摘In order to improve high temperature(over 2 273 K)ablation resistance,TaC and TaC/SiC composite coatings were deposited on carbon-carbon composites by CVD method utilizing reactive TaCl5-C3H6-H2-Ar and TaCl5-C3H6-CH3SiCl3-H2-Ar systems respectively.The structure and morphology of these coatings were analyzed by XRD and SEM.The results show that the double carbide coatings have good chemical compatibility during preparation.Two distinctive composition gradients are developed and used to produce multilayer TaC/SiC coatings with low internal stress,free crack and good resistant to thermal shock.A transition layer consisting of either C-TaC or C-SiC formed between the coating and the C/C matrix can reduce the residual stress effectively. The processing parameters were optimized and the possible growth mechanisms for these coatings were proposed.A designing methodology to prepare high performance multilayer TaC/SiC composite coatings was developed.
