Research on the mechanical–electrical properties is crucial for designing and preparing high-temperature superconducting(HTS)cables.Various winding core structures can influence the mechanical–electrical behavior of...Research on the mechanical–electrical properties is crucial for designing and preparing high-temperature superconducting(HTS)cables.Various winding core structures can influence the mechanical–electrical behavior of cables,but the impact of alterations in the winding core structure on the mechanical–electrical behavior of superconducting cables remains unclear.This paper presents a 3D finite element model to predict the performance of three cables with different core structures when subjected to transverse compression and axial tension.The three cables analyzed are CORC(conductor-on-round-core),CORT(conductor-on-round-tube),and HFRC(conductor-on-spiral-tube).A parametric analysis is carried out by varying the core diameter and inner-to-outer diameter ratio.Results indicate that the CORT cable demonstrates better performance in transverse compression compared to the CORC cable,aligning with experimental data.Among the three cables,the HFRC cables exhibit the weakest resistance to transverse deformation.However,the HFRC cable demonstrates superior tensile deformation resistance compared to the CORT cable,provided that the transverse compression properties are maintained.Finite element results also show that the optimum inner-to-outer diameter ratios for achieving the best transverse compression performance are approximately 0.8 for CORT cables and 0.6 for HFRC cables.Meanwhile,the study explores the effect of structural changes in HTS cable winding cores on their electromagnetic properties.It recommends utilizing small tape gaps,lower frequencies,and spiral core construction to minimize eddy losses.The findings presented in this paper offer valuable insights for the commercialization and practical manufacturing of HTS cables.展开更多
This study focuses on the electrical properties and microstructure of polypropylene(PP)-based blends used for cable insulation in nuclear power plants(NPPs).The PP-based blend,comprising isotactic PP and propylene-bas...This study focuses on the electrical properties and microstructure of polypropylene(PP)-based blends used for cable insulation in nuclear power plants(NPPs).The PP-based blend,comprising isotactic PP and propylene-based elastomer(PBE)at concentrations ranging from 0 to 50 wt%,underwent a melt blending process and subsequent cobalt-60 gamma-ray irradiation with doses ranging from 0 to 250 kGy.Electrical conductivity,trap distribution,and alternating(AC)breakdown strength were chosen to assess the insulation performance.These results indicate that the addition of PBE significantly improves the electrical properties of PP under irradiation.For PP,the electrical conductivity increased with irradiation,whereas the trap depth and breakdown strength decreased sharply.Conversely,for the blend,these changes initially exhibit opposite trends.When the irradiation was increased to 250 kGy,the AC breakdown strength of the blend improved by more than 21%compared to that of PP.The physical and chemical structures of the samples were investigated to explore the improvement mechanisms.The results offer insights into the design of new cable-insulation materials suitable for NPPs.展开更多
Frost heave and thaw settlement in cold regions pose a significant threat to engineering construction.Optical frequency domain reflectometry(OFDR)based on Rayleigh scattering can be applied to monitor ground deformati...Frost heave and thaw settlement in cold regions pose a significant threat to engineering construction.Optical frequency domain reflectometry(OFDR)based on Rayleigh scattering can be applied to monitor ground deformation in frozen soil areas,where the interface behavior of soil-embedded fiber optic sensors governs the monitoring accuracy.In this paper,a series of pullout tests were conducted on fiber optic(FO)cables embedded in the frozen soil to investigate the cable‒soil interface behavior.An experimental study was performed on interaction effects,particularly focused on the water content of unfrozen soil,freezing duration,and differential distribution of water content in frozen soil.The highresolution axial strains of FO cables were obtained using a sensing interrogator,and were used to calculate the interface shear stress.The interfacial mechanical response was analytically modeled using the ideal elasto‒plastic and softening constitutive models.Three freezing periods,correlating with the phase change process between ice and water,were analyzed.The results shows that the freezing effect can amplify the peak shear stress at the cable-soil interface by eight times.A criterion for the interface coupling states was proposed by normalizing the pullout force‒displacement information.Additionally,the applicability of existing theoretical models was discussed by comparing the results of theoretical back‒calculations with experimental measurements.This study provides new insights into the progressive interfacial failure behavior between strain sensing cable and frozen soil,which can be used to assist the interpretation of FO monitoring results of frozen soil deformation.展开更多
This paper focuses on the space charge and breakdown characteristics of polypropylene(PP)-based insulation interface in extrusion moulded joint(EMJ)for high-voltage direct current(HVDC)submarine cables.The double-laye...This paper focuses on the space charge and breakdown characteristics of polypropylene(PP)-based insulation interface in extrusion moulded joint(EMJ)for high-voltage direct current(HVDC)submarine cables.The double-layered flat samples and cylindrical samples are prepared to imitate the interface in the PP-insulated EMJ.The DC conductivity,space charge,and breakdown strength are tested.The results demonstrate that in the EMJ manufacturing process,the lower wielding temperature leads to microdefects at the insulation interface.As shallow traps,the microdefects exacerbate hetero charge accumulation,thereby intensifying the electric field distortion and increasing the conductivity.Meanwhile,the interfacial microdefects lead to a reduction in the insulation breakdown strength.At 90°C,the normal and tangential breakdown strengths decrease by a maximum of 20.6%and 54.5%,respectively.Notably,the space charges and microdefects lead to a rapid decline in the breakdown strength after hetero polarity pre-stressing.Especially for the tangential breakdown strength,the maximum decrease rate reaches 22.9%.Therefore,the interfacial microdefects caused by the drop in the welding temperature are the primary factors leading to a serious decrease in the electrical properties of EMJ insulation,making the EMJ insulation weaker than PP cable insulation.展开更多
Polymer/conductive filler composites have been widely used for the preparation of self-limiting heating cables with the positive temperature coefficient (PTC) effect. The control of conductive filler distribution and ...Polymer/conductive filler composites have been widely used for the preparation of self-limiting heating cables with the positive temperature coefficient (PTC) effect. The control of conductive filler distribution and network in polymer matrix is the most critical for performance of PTC materials. In order to compensate for the destruction of the filler network structure caused by strong shearing during processing, an excessive conductive filler content is usually added into the polymer matrix, which in turn sacrifices its processability and mechanical properties. In this work, a facile post-treatment of the as-extruded cable, including thermal and electrical treatment to produce high-density polyethylene (HDPE)/carbon black (CB) cable with excellent PTC effect, is developed. It is found for the as-extruded sample, the strong shearing makes the CB particles disperse uniformly in HDPE matrix, and 25 wt% CB is needed for the formation of conductive paths. For the thermal-treated sample, a gradually aggregated CB filler structure is observed, which leads to the improvement of PTC effect and the notable reduction of CB content to 20 wt%. It is very interesting to see that for the sample with combined thermal and electrical treatment, CB particles are agglomerated and oriented along the electric field direction to create substantial conductive paths, which leads to a further decrease of CB content down to 15 wt%. In this way, self-limiting heating cables with excellent processability, mechanical properties and PTC effect have simultaneously been achieved.展开更多
基金supported by the National Natural Science Foundation of China(12072136).
文摘Research on the mechanical–electrical properties is crucial for designing and preparing high-temperature superconducting(HTS)cables.Various winding core structures can influence the mechanical–electrical behavior of cables,but the impact of alterations in the winding core structure on the mechanical–electrical behavior of superconducting cables remains unclear.This paper presents a 3D finite element model to predict the performance of three cables with different core structures when subjected to transverse compression and axial tension.The three cables analyzed are CORC(conductor-on-round-core),CORT(conductor-on-round-tube),and HFRC(conductor-on-spiral-tube).A parametric analysis is carried out by varying the core diameter and inner-to-outer diameter ratio.Results indicate that the CORT cable demonstrates better performance in transverse compression compared to the CORC cable,aligning with experimental data.Among the three cables,the HFRC cables exhibit the weakest resistance to transverse deformation.However,the HFRC cable demonstrates superior tensile deformation resistance compared to the CORT cable,provided that the transverse compression properties are maintained.Finite element results also show that the optimum inner-to-outer diameter ratios for achieving the best transverse compression performance are approximately 0.8 for CORT cables and 0.6 for HFRC cables.Meanwhile,the study explores the effect of structural changes in HTS cable winding cores on their electromagnetic properties.It recommends utilizing small tape gaps,lower frequencies,and spiral core construction to minimize eddy losses.The findings presented in this paper offer valuable insights for the commercialization and practical manufacturing of HTS cables.
基金supported by the National Natural Science Foundation of China(No.52077151)the State Key Laboratory of Electrical Insulation and Power Equipment(No.EIPE23208)the Key Laboratory of Engineering Dielectrics and Its Application,Ministry of Education(No.KFM202203).
文摘This study focuses on the electrical properties and microstructure of polypropylene(PP)-based blends used for cable insulation in nuclear power plants(NPPs).The PP-based blend,comprising isotactic PP and propylene-based elastomer(PBE)at concentrations ranging from 0 to 50 wt%,underwent a melt blending process and subsequent cobalt-60 gamma-ray irradiation with doses ranging from 0 to 250 kGy.Electrical conductivity,trap distribution,and alternating(AC)breakdown strength were chosen to assess the insulation performance.These results indicate that the addition of PBE significantly improves the electrical properties of PP under irradiation.For PP,the electrical conductivity increased with irradiation,whereas the trap depth and breakdown strength decreased sharply.Conversely,for the blend,these changes initially exhibit opposite trends.When the irradiation was increased to 250 kGy,the AC breakdown strength of the blend improved by more than 21%compared to that of PP.The physical and chemical structures of the samples were investigated to explore the improvement mechanisms.The results offer insights into the design of new cable-insulation materials suitable for NPPs.
基金the National Key Research and Development Program of China(Grant No.2023YFF1303501)the National Science Fund for Distinguished Young Scholars of China(Grant No.42225702)the Open Fund of State Key Laboratory of Frozen Soil Engineering(Grant No.SKLFSE201814).
文摘Frost heave and thaw settlement in cold regions pose a significant threat to engineering construction.Optical frequency domain reflectometry(OFDR)based on Rayleigh scattering can be applied to monitor ground deformation in frozen soil areas,where the interface behavior of soil-embedded fiber optic sensors governs the monitoring accuracy.In this paper,a series of pullout tests were conducted on fiber optic(FO)cables embedded in the frozen soil to investigate the cable‒soil interface behavior.An experimental study was performed on interaction effects,particularly focused on the water content of unfrozen soil,freezing duration,and differential distribution of water content in frozen soil.The highresolution axial strains of FO cables were obtained using a sensing interrogator,and were used to calculate the interface shear stress.The interfacial mechanical response was analytically modeled using the ideal elasto‒plastic and softening constitutive models.Three freezing periods,correlating with the phase change process between ice and water,were analyzed.The results shows that the freezing effect can amplify the peak shear stress at the cable-soil interface by eight times.A criterion for the interface coupling states was proposed by normalizing the pullout force‒displacement information.Additionally,the applicability of existing theoretical models was discussed by comparing the results of theoretical back‒calculations with experimental measurements.This study provides new insights into the progressive interfacial failure behavior between strain sensing cable and frozen soil,which can be used to assist the interpretation of FO monitoring results of frozen soil deformation.
基金National Natural Science Foundation of China under the Grant 52477151 and 52077148Key Science and Technology Programme of Yunnan Province,China under Grant 202202AC080002.
文摘This paper focuses on the space charge and breakdown characteristics of polypropylene(PP)-based insulation interface in extrusion moulded joint(EMJ)for high-voltage direct current(HVDC)submarine cables.The double-layered flat samples and cylindrical samples are prepared to imitate the interface in the PP-insulated EMJ.The DC conductivity,space charge,and breakdown strength are tested.The results demonstrate that in the EMJ manufacturing process,the lower wielding temperature leads to microdefects at the insulation interface.As shallow traps,the microdefects exacerbate hetero charge accumulation,thereby intensifying the electric field distortion and increasing the conductivity.Meanwhile,the interfacial microdefects lead to a reduction in the insulation breakdown strength.At 90°C,the normal and tangential breakdown strengths decrease by a maximum of 20.6%and 54.5%,respectively.Notably,the space charges and microdefects lead to a rapid decline in the breakdown strength after hetero polarity pre-stressing.Especially for the tangential breakdown strength,the maximum decrease rate reaches 22.9%.Therefore,the interfacial microdefects caused by the drop in the welding temperature are the primary factors leading to a serious decrease in the electrical properties of EMJ insulation,making the EMJ insulation weaker than PP cable insulation.
文摘Polymer/conductive filler composites have been widely used for the preparation of self-limiting heating cables with the positive temperature coefficient (PTC) effect. The control of conductive filler distribution and network in polymer matrix is the most critical for performance of PTC materials. In order to compensate for the destruction of the filler network structure caused by strong shearing during processing, an excessive conductive filler content is usually added into the polymer matrix, which in turn sacrifices its processability and mechanical properties. In this work, a facile post-treatment of the as-extruded cable, including thermal and electrical treatment to produce high-density polyethylene (HDPE)/carbon black (CB) cable with excellent PTC effect, is developed. It is found for the as-extruded sample, the strong shearing makes the CB particles disperse uniformly in HDPE matrix, and 25 wt% CB is needed for the formation of conductive paths. For the thermal-treated sample, a gradually aggregated CB filler structure is observed, which leads to the improvement of PTC effect and the notable reduction of CB content to 20 wt%. It is very interesting to see that for the sample with combined thermal and electrical treatment, CB particles are agglomerated and oriented along the electric field direction to create substantial conductive paths, which leads to a further decrease of CB content down to 15 wt%. In this way, self-limiting heating cables with excellent processability, mechanical properties and PTC effect have simultaneously been achieved.
