This work used the in-situ synthesis of molten-state nitride ceramic phase-reinforced Ni-based alloy coat-ings,aiming to improve the phase-interface bonding through the interdependent co-solidification be-tween molten...This work used the in-situ synthesis of molten-state nitride ceramic phase-reinforced Ni-based alloy coat-ings,aiming to improve the phase-interface bonding through the interdependent co-solidification be-tween molten droplets.The XRD was used to analyze the physical phases of the composite coatings.The microstructure and phase-interface structure were characterized in detail by combining SEM,TEM,HRTEM,FFT,and SAED techniques.Microhardness tester and microforce microhardness tester were em-ployed to measure the surface hardness and elastic modulus of the composite coatings.The fracture be-havior of the composite coatings was characterized by observing the fracture morphology of the coatings using SEM combined with the EDS technique.It was found that the formation mechanisms of inter-facial misfit dislocation assistance,lattice distortion,aggregation of stacking faults,and specific growth orientation between theγ-Ni matrix phase and each ceramic phase in NiCrBSi-TiCrN composite coat-ings improved the lattice matching between the two-phase interface,which resulted in the formation of atomically corresponding coherent lattice relations and stepped interfacial semi-coherent lattice relations,and enhanced the degree of phase-interface bonding.On this basis,the composite coatings with high Cr content further inhibited the expansion of interphase penetration cracks due to the existence of Cr-rich zones at the phase interface,thus exhibiting high fracture toughness.This work provides new opinions on the improvement of phase-interface bonding and composition design of Ni-based composite coatings.展开更多
Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were opt...Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were optimized by orthogonal tests.The PTA welding parameters including welding current,powder feed rate and welding speed have significant influence on the tungsten carbide degradation.The values for the optimum welding current,powder feed rate and welding speed were determined to be100A,25g/min and40mm/min,respectively.The produced WC/Ni-based composite coatings were crack-and degradation-free.The microstructure of deposited layers,as well as the microstructure and microhardness of the optimal coating were further analyzed.展开更多
Ni-based self lubricating composites containing four different amounts of silver were prepared by powder metallurgy(PM) route.The room temperature friction and wear behavior was investigated by carrying out dry slidin...Ni-based self lubricating composites containing four different amounts of silver were prepared by powder metallurgy(PM) route.The room temperature friction and wear behavior was investigated by carrying out dry sliding experiments against bearing steel using a ring-on-disk configuration.Tests were conducted at a constant load of 100 N and different sliding speeds of 0.5,1.0 and 1.5 m/s to analyze the effect of both the speed and the silver content on the wear behavior of the tribo-pair.The friction coefficient and the wear rate of the composites were found to decrease with increasing both the sliding speed and the silver content.The wear rate of the counterface was observed to be a little higher when it was siding against the composite having silver in comparison to that without any silver.However,the overall wear rate of the tribo-pair was found to decrease with increasing sliding speed and silver content.展开更多
A Ni-based composite coating reinforced by in situ synthesized TiB2 and TiC particles was fabricated on Ti6A14V by laser cladding. An attempt was made to correlate the thermodynamic predictions and experimental observ...A Ni-based composite coating reinforced by in situ synthesized TiB2 and TiC particles was fabricated on Ti6A14V by laser cladding. An attempt was made to correlate the thermodynamic predictions and experimental observation. The micro- structure and the microhardness profile across the coating were investigated by means of X-ray diffraction （XRD）, scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and a hardness tester. It is found that the coating mainly consists of a large number of reinforcements （black blocky TiB2, flower-like or equiaxial TiC, and fine acicular CrB） and the 7 matrix. The hardness of TiB2, TiC, and CrB reinforcements is much higher than that of the 7 matrix. The dispersive distribu- tion of such high hardness reinforcements causes the increase in hardness of the whole coating. The average value of the hard- ness is approximately Hv0.2 700 in the coating. The hardness of the coating is obviously higher than that of the substrate due to the dispersion strengthening of reinforcements.展开更多
Electrochemical measurements on three planes of TiC/Inconel 718 composites fabricated by selective laser melting(SLM) were performed to study the corrosion property. The results showed that the YZplane with dense and ...Electrochemical measurements on three planes of TiC/Inconel 718 composites fabricated by selective laser melting(SLM) were performed to study the corrosion property. The results showed that the YZplane with dense and fine columnar structures possessed high microhardness and superior corrosion resistance in 3.5 wt% NaCl solution. For the XZ-plane, a decreased anti-corrosion property was observed owing to its inhomogeneous microstructures. While the XY-plane with large irregular pores and clustered ring-like structures was more susceptible to corrosion compared with the other two planes. Comparative analysis suggested that the anisotropic corrosion behaviors were significantly dependent on the surface defects, microstructure characteristics and added reinforcements.展开更多
A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor depositio...A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor deposition(CVD)at 1000℃and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt.The method solves the difficulty for the dissimilar material to be cast together,forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature.During the pretreatment process,the Nb reacted with the CMC,forming a reactive coating with the microstructure composed of NbC,Nb2C and Nb5Si3 phases.In the following integral casting,the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC,and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference,resulting in the increase of interfacial strength.The typical interfacial microstructure consists of the CMC,NbC,NbSi_(2)/NbC,SiC,NbSi_(2),Nb_(2)C,Nb_(5)Si_(3),Al_(4)C_(3),Nb_(2)Al/γ/γ'and MC(M=W,Mo,Ti).A formula for estimating the interfacial thermal stress of an integrated cast was derived.展开更多
CoCrNi medium-entropy alloy has demonstrated remarkable mechanical properties,suggesting its potential as a structural material.Nevertheless,the challenge lies in achieving an elusive combination of high hardness and ...CoCrNi medium-entropy alloy has demonstrated remarkable mechanical properties,suggesting its potential as a structural material.Nevertheless,the challenge lies in achieving an elusive combination of high hardness and inherent self-lubrication on the worn surface,which is crucial for attaining exceptional tribological performance in medium-entropy alloy(MEA).This study reports the preparation of a novel CoCrNi-based self-lubricating composite by powder metallurgy,which is reinforced simultaneously with Ag solid lubricating phase and SiC ceramic particles.During the sintering process,SiC decomposes to form high hardness in situ Cr_(23)C_(6),enabling the composite to achieve high load-bearing capacity.During the sliding process,thick and dense Ag self-lubricating film is successfully achieved due to the mechanical and thermal effects.The protective tribo-layer effectively mitigates surface stress concentration induced by wear,thereby inhibiting surface coarsening and substantially enhancing the tribological performance.The results showed that compared with CoCrNi MEA,the wear rate and friction coefficient of CoCrNi/SiC/Ag composite are reduced by 88.1%and 32.8%,respectively,showing superior tribological properties over most MEA-based self-lubrication composites.This study further elucidates the wear mechanism of CoCrNi/SiC/Ag composite,providing a new strategy for developing self-lubricating materials with excellent comprehensive performance,which overcomes the inherent trade-off between wear resistance and lubrication.展开更多
Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain...Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.展开更多
The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and trib...The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.展开更多
Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynam...Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynamic size and slower degradation.It is key to develop facile methods to large-scale synthesis of polymer rings with tunable compositions and microstructures.Recent progresses in large-scale synthesis of polymer rings against single-chain dynamic nanoparticles,and the example applications in synchronous enhancing toughness and strength of polymer nanocomposites are summarized.Once there is the breakthrough in rational design and effective large-scale synthesis of polymer rings and their functional derivatives,a family of cyclic functional hybrids would be available,thus providing a new paradigm in developing polymer science and engineering.展开更多
Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with ...Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with multidirectional structure during UAG is challenging,impeding the progress and improvement of the UAG process.This work examined the impact of ultrasonic vibration on the dynamic mechanical characteristics during processing.Additionally,we experimentally elucidated the material removal mechanism of CMCs during the scratching process under the influence of vertical vibration.The results indicate that the introduction of ultrasonic vibration causes a strain rate effect,resulting in a modification of the material removal mechanism,subsequently impacting the processing quality.Ultrasonic vibration increases the dynamic strength and brittleness of the fibers in CMCs,leading to more cracks at fracture,which changes from the original bending fracture to shear fracture.In addition,ultrasonic vibration can effectively inhibit the impact of scratching depth and anisotropy on the removal mechanism of CMCs,resulting in a more uniform surface of CMCs after processing.展开更多
A composite electrocatalyst,CoMoNiO-S/NF-110(NF is nickel foam),was synthesized through electrodeposition,followed by pyrolysis and then the vulcanization process.CoMoNiO-S/NF-110 exhibited a structure where Ni3S2 and...A composite electrocatalyst,CoMoNiO-S/NF-110(NF is nickel foam),was synthesized through electrodeposition,followed by pyrolysis and then the vulcanization process.CoMoNiO-S/NF-110 exhibited a structure where Ni3S2 and Mo2S3 nanoparticles were integrated at the edges of Co3O4 nanosheets,creating a rich,heterogeneous interface that enhances the synergistic effects of each component.In an alkaline electrolyte,the synthesized CoMoNiO-S/NF-110 exhibited superior electrocatalytic performance for oxygen evolution reaction(OER),achieving current densities of 100 and 200 mA·cm^(-2) with low overpotentials of 199.4 and 224.4 mV,respectively,outperforming RuO2 and several high-performance Mo and Ni-based catalysts.This excellent performance is attributed to the rich interface formed between the components and active sites exposed by the defect structure.展开更多
A gradient structure was introduced into a metal laminated target plate,and the anti-penetration simulation of the gradient structure was compared with that of a uniform-layer-thickness target plate by finite element ...A gradient structure was introduced into a metal laminated target plate,and the anti-penetration simulation of the gradient structure was compared with that of a uniform-layer-thickness target plate by finite element simulation.The analysis was verified by an impact experiment.Results show that the high-level thickness and appropriate percentage of Ti alloy at the upper side of the gradient structure provide greater impact resistance against the bullet,which increases the warhead breakage and enhances the anti-penetration performance.In addition,during the impact process,the stress is transmitted and reflected in the form of waves in each layer of the target plate,and the interaction between the compression and tension waves causes non-synergistic deformation of the target plate and leads to delamination.The gradient target plate takes penetration resistance a step further through the higher energy absorption rate and more consumption of the bullet kinetic energy.This research provides a theoretical basis for the application of gradient structures in metallic laminated armor.展开更多
KIT-5/Beta composite supports were synthesized using an in situ self-assembly hydrothermal method,and NiW/KIT-5/Beta catalysts were prepared by impregnation.A series of characterization techniques were utilized to eva...KIT-5/Beta composite supports were synthesized using an in situ self-assembly hydrothermal method,and NiW/KIT-5/Beta catalysts were prepared by impregnation.A series of characterization techniques were utilized to evaluate the influence of varying hydrothermal synthesis temperatures on the physicochemical properties of both the KIT-5/Beta supports and the resulting catalysts.The catalytic performances of catalysts were evaluated under reaction conditions of 320℃,4 MPa H_(2)pressure,and a weight hourly space velocity(WHSV)of 4.8 h^(-1)for hydrodenitrogenation(HDN)of quinoline.The results indicated that the specific surface area and pore structure of the materials could be effectively regulated by adjusting the hydrothermal synthesis temperature,which in turn influenced the number of active sites on the catalyst.The NiW/KB-125 catalyst,synthesized at 125℃,presented the highest quinoline HDN efficiency(96.8%),which can be attributed to its favorable pore channel structure,greater Brønsted acid number,higher degree of metal sulfidation(80.12%)and appropriate metal-support interaction(MSI).展开更多
Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatin...Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.展开更多
The poor electrical conductivity of metal-organic frameworks(MOFs)limits their electrocatalytic performance in the oxygen evolution reaction(OER).In this study,a Py@Co-MOF composite material based on pyrene(Py)molecul...The poor electrical conductivity of metal-organic frameworks(MOFs)limits their electrocatalytic performance in the oxygen evolution reaction(OER).In this study,a Py@Co-MOF composite material based on pyrene(Py)molecules and{[Co2(BINDI)(DMA)_(2)]·DMA}_(n)(Co-MOF,H4BINDI=N,N'-bis(5-isophthalic acid)naphthalenediimide,DMA=N,N-dimethylacetamide)was synthesized via a one-pot method,leveragingπ-πinteractions between pyrene and Co-MOF to modulate electrical conductivity.Results demonstrate that the Py@Co-MOF catalyst exhibited significantly enhanced OER performance compared to pure Co-MOF or pyrene-based electrodes,achieving an overpotential of 246 mV at a current density of 10 mA·cm^(-2) along with excellent stability.Density functional theory(DFT)calculations reveal that the formation of O*in the second step is the rate-determining step(RDS)during the OER process on Co-MOF,with an energy barrier of 0.85 eV due to the weak adsorption affinity of the OH*intermediate for Co sites.CCDC:2419276.展开更多
Graphene/copper-based composite heat sinks demonstrate extensive application potential in military equipment thermal management,high-power electronic packaging,new energy vehicles,and 5G communication systems,due to t...Graphene/copper-based composite heat sinks demonstrate extensive application potential in military equipment thermal management,high-power electronic packaging,new energy vehicles,and 5G communication systems,due to their outstanding properties,including high thermal conductivity,tunable thermal expansion coefficients,excellent mechanical strength,and low density.However,the industrial-scale application of these composites faces critical challenges during the fabrication of components with complex structures,such as inhomogeneous dispersion of graphene within the copper matrix and poor interfacial bonding between the two phases,which substantially undermine the overall performance of graphene/copper-based composites.To address these issues,the preparation methods for graphene/copper-based composite heat sinks were reviewed.For each method,a rigorous analysis was presented to clarify its inherent advantages and unavoidable restrictions.Furthermore,the latest research progress in addressing three core scientific challenges was synthesized,including uniform dispersion of graphene,interfacial optimization mechanisms,and molecular dynamics simulations for elucidating the structure-property relationships.Finally,the future development directions of graphene/copper-based composite heat sinks in engineering applications were prospected.展开更多
The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature...The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.展开更多
Turbine blades,due to their intricate geometry,are exposed to multiaxial stresses during operation.Consequently,it is imperative to examine the anisotropy of their stress-rupture behavior across various testing scenar...Turbine blades,due to their intricate geometry,are exposed to multiaxial stresses during operation.Consequently,it is imperative to examine the anisotropy of their stress-rupture behavior across various testing scenarios,particularly under high-temperature conditions.Stress-rupture behavior of a Ni-based single crystal superalloy was investigated under a load varying from 100 MPa to 137 MPa at 1,100℃ for both[001]-and[111]-orientated specimens.Results demonstrate that the rupture behavior of[111]-orientated specimens exhibits obviously higher sensitive to applied stress compared to[001]-orientated specimens.This difference is primarily attributed to the orientation dependentγ'coarsening behavior and distinct dislocation interactions atγ/γ'interfaces.In[001]-oriented specimens,plate-likeγ/γ'rafts rapidly form alongside well-developed interfacial dislocation networks,where theγ/γ'misfit stress dominates the microstructural evolution.In contrast,the[111]-orientated specimens exhibit retained,coarsenedγ'precipitates embedded within theγmatrix,accompanied by poorly developed interfacial dislocation networks.展开更多
We mixed Bacillus subtilis and brewing yeast to prepare composite microbial self-healing materials,and studied the self-healing effect of composite microorganisms in mortar cracks of different widths and cracking ages...We mixed Bacillus subtilis and brewing yeast to prepare composite microbial self-healing materials,and studied the self-healing effect of composite microorganisms in mortar cracks of different widths and cracking ages.The experimental results show that the performance and self-healing effect of composite micro-organisms are significantly better than those of single microorganisms.For cracks with widths of 0.2-0.4 mm,the repair effect of the composite microorganisms at 28 days is 42.7%and 71.2%higher than that of pure Bacillus and pure yeast,respectively.The repairing rate of the area with the widths of the cracks of 0.2-0.4,0.4-0.6,and 0.6-0.8 mm are 100%,77.3%,and 53.4%,respectively.The area repair rates corresponding to cracking ages of 56,90,and 180 days are 73.3%,55.4%,and 30.8%,respectively.展开更多
基金supported by the National Natural Science Foundation of China(No.52271055)the Natural Science Foundation of Hebei Province(No.E2021202130).
文摘This work used the in-situ synthesis of molten-state nitride ceramic phase-reinforced Ni-based alloy coat-ings,aiming to improve the phase-interface bonding through the interdependent co-solidification be-tween molten droplets.The XRD was used to analyze the physical phases of the composite coatings.The microstructure and phase-interface structure were characterized in detail by combining SEM,TEM,HRTEM,FFT,and SAED techniques.Microhardness tester and microforce microhardness tester were em-ployed to measure the surface hardness and elastic modulus of the composite coatings.The fracture be-havior of the composite coatings was characterized by observing the fracture morphology of the coatings using SEM combined with the EDS technique.It was found that the formation mechanisms of inter-facial misfit dislocation assistance,lattice distortion,aggregation of stacking faults,and specific growth orientation between theγ-Ni matrix phase and each ceramic phase in NiCrBSi-TiCrN composite coat-ings improved the lattice matching between the two-phase interface,which resulted in the formation of atomically corresponding coherent lattice relations and stepped interfacial semi-coherent lattice relations,and enhanced the degree of phase-interface bonding.On this basis,the composite coatings with high Cr content further inhibited the expansion of interphase penetration cracks due to the existence of Cr-rich zones at the phase interface,thus exhibiting high fracture toughness.This work provides new opinions on the improvement of phase-interface bonding and composition design of Ni-based composite coatings.
基金Project (2016YFB0300502) supported by the National Key Research and Development Program of ChinaProjects (51601129,51775386) supported by the National Natural Science Foundation of China+2 种基金Project (16PJ1410000) supported by Shanghai Pujiang Program,ChinaProject (16ZR1438700) supported by the Natural Science Foundation of Shanghai,ChinaProject (TPL1706) supported by Traction Power State Key Laboratory of Southwest Jiaotong University,China
文摘Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were optimized by orthogonal tests.The PTA welding parameters including welding current,powder feed rate and welding speed have significant influence on the tungsten carbide degradation.The values for the optimum welding current,powder feed rate and welding speed were determined to be100A,25g/min and40mm/min,respectively.The produced WC/Ni-based composite coatings were crack-and degradation-free.The microstructure of deposited layers,as well as the microstructure and microhardness of the optimal coating were further analyzed.
基金the Chinese Post-Doctoral Fund(No.20080440160)the Nanjing University of Science and Technology Research Funding(No.2010ZYTS088)
文摘Ni-based self lubricating composites containing four different amounts of silver were prepared by powder metallurgy(PM) route.The room temperature friction and wear behavior was investigated by carrying out dry sliding experiments against bearing steel using a ring-on-disk configuration.Tests were conducted at a constant load of 100 N and different sliding speeds of 0.5,1.0 and 1.5 m/s to analyze the effect of both the speed and the silver content on the wear behavior of the tribo-pair.The friction coefficient and the wear rate of the composites were found to decrease with increasing both the sliding speed and the silver content.The wear rate of the counterface was observed to be a little higher when it was siding against the composite having silver in comparison to that without any silver.However,the overall wear rate of the tribo-pair was found to decrease with increasing sliding speed and silver content.
基金supported by the National Natural Science Foundation of China (No. 51002093)Shanghai Science and Technology Development Foundation (No. 08QA14035)Shanghai Leading Academic Discipline Project (No. J51402)
文摘A Ni-based composite coating reinforced by in situ synthesized TiB2 and TiC particles was fabricated on Ti6A14V by laser cladding. An attempt was made to correlate the thermodynamic predictions and experimental observation. The micro- structure and the microhardness profile across the coating were investigated by means of X-ray diffraction （XRD）, scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, and a hardness tester. It is found that the coating mainly consists of a large number of reinforcements （black blocky TiB2, flower-like or equiaxial TiC, and fine acicular CrB） and the 7 matrix. The hardness of TiB2, TiC, and CrB reinforcements is much higher than that of the 7 matrix. The dispersive distribu- tion of such high hardness reinforcements causes the increase in hardness of the whole coating. The average value of the hard- ness is approximately Hv0.2 700 in the coating. The hardness of the coating is obviously higher than that of the substrate due to the dispersion strengthening of reinforcements.
基金financially supported by the National Natural Science Foundation of China(Nos.51735005 and 51575267)the National Key Research and Development Program “Additive Manufacturing and Laser Manufacturing”(No.2016YFB1100101)
文摘Electrochemical measurements on three planes of TiC/Inconel 718 composites fabricated by selective laser melting(SLM) were performed to study the corrosion property. The results showed that the YZplane with dense and fine columnar structures possessed high microhardness and superior corrosion resistance in 3.5 wt% NaCl solution. For the XZ-plane, a decreased anti-corrosion property was observed owing to its inhomogeneous microstructures. While the XY-plane with large irregular pores and clustered ring-like structures was more susceptible to corrosion compared with the other two planes. Comparative analysis suggested that the anisotropic corrosion behaviors were significantly dependent on the surface defects, microstructure characteristics and added reinforcements.
基金the financial support from the Fundamental Research Funds for the Central Universities,China(No.FRF-GF-18-006A)。
文摘A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor deposition(CVD)at 1000℃and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt.The method solves the difficulty for the dissimilar material to be cast together,forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature.During the pretreatment process,the Nb reacted with the CMC,forming a reactive coating with the microstructure composed of NbC,Nb2C and Nb5Si3 phases.In the following integral casting,the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC,and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference,resulting in the increase of interfacial strength.The typical interfacial microstructure consists of the CMC,NbC,NbSi_(2)/NbC,SiC,NbSi_(2),Nb_(2)C,Nb_(5)Si_(3),Al_(4)C_(3),Nb_(2)Al/γ/γ'and MC(M=W,Mo,Ti).A formula for estimating the interfacial thermal stress of an integrated cast was derived.
基金supported by the Natural Science Foundation of China(Nos.52175188 and 52274367)the Key Research and Development Program of Shaanxi Province(No.2023-YBGY-434)+2 种基金he Open Fund of Liaoning Provincial Key Laboratory of Aero-engine Materials Tribology(No.LKLAMTF202301)Guangdong Basic and Applied Basic Research Foundation(No.2024A1515012378)the Science and Technology on Reactor System Design Technology Laboratory.
文摘CoCrNi medium-entropy alloy has demonstrated remarkable mechanical properties,suggesting its potential as a structural material.Nevertheless,the challenge lies in achieving an elusive combination of high hardness and inherent self-lubrication on the worn surface,which is crucial for attaining exceptional tribological performance in medium-entropy alloy(MEA).This study reports the preparation of a novel CoCrNi-based self-lubricating composite by powder metallurgy,which is reinforced simultaneously with Ag solid lubricating phase and SiC ceramic particles.During the sintering process,SiC decomposes to form high hardness in situ Cr_(23)C_(6),enabling the composite to achieve high load-bearing capacity.During the sliding process,thick and dense Ag self-lubricating film is successfully achieved due to the mechanical and thermal effects.The protective tribo-layer effectively mitigates surface stress concentration induced by wear,thereby inhibiting surface coarsening and substantially enhancing the tribological performance.The results showed that compared with CoCrNi MEA,the wear rate and friction coefficient of CoCrNi/SiC/Ag composite are reduced by 88.1%and 32.8%,respectively,showing superior tribological properties over most MEA-based self-lubrication composites.This study further elucidates the wear mechanism of CoCrNi/SiC/Ag composite,providing a new strategy for developing self-lubricating materials with excellent comprehensive performance,which overcomes the inherent trade-off between wear resistance and lubrication.
基金financially supported by the Liaoning Revitalization Talents Program(No.XLYC2203133)the Fundamental Research Funds for the Central Universities(No.N2302018)+1 种基金the Ningbo Yuyao City Science and Technology Plan Project(No.2023J03010010)the Fourth Batch of Ningxia Youth Talents Supporting Program(No.TJGC2019028).
文摘Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.
文摘The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.
基金Supported by the National Natural Science Foundation of China(Nos.52293472,22473096 and 22471164)。
文摘Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynamic size and slower degradation.It is key to develop facile methods to large-scale synthesis of polymer rings with tunable compositions and microstructures.Recent progresses in large-scale synthesis of polymer rings against single-chain dynamic nanoparticles,and the example applications in synchronous enhancing toughness and strength of polymer nanocomposites are summarized.Once there is the breakthrough in rational design and effective large-scale synthesis of polymer rings and their functional derivatives,a family of cyclic functional hybrids would be available,thus providing a new paradigm in developing polymer science and engineering.
基金supported by the National Science Foundation for Distinguished Young Scholars of China(No.52325506)the Fundamental Research Funds for the Central Universities(No.DUT22LAB501)。
文摘Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with multidirectional structure during UAG is challenging,impeding the progress and improvement of the UAG process.This work examined the impact of ultrasonic vibration on the dynamic mechanical characteristics during processing.Additionally,we experimentally elucidated the material removal mechanism of CMCs during the scratching process under the influence of vertical vibration.The results indicate that the introduction of ultrasonic vibration causes a strain rate effect,resulting in a modification of the material removal mechanism,subsequently impacting the processing quality.Ultrasonic vibration increases the dynamic strength and brittleness of the fibers in CMCs,leading to more cracks at fracture,which changes from the original bending fracture to shear fracture.In addition,ultrasonic vibration can effectively inhibit the impact of scratching depth and anisotropy on the removal mechanism of CMCs,resulting in a more uniform surface of CMCs after processing.
文摘A composite electrocatalyst,CoMoNiO-S/NF-110(NF is nickel foam),was synthesized through electrodeposition,followed by pyrolysis and then the vulcanization process.CoMoNiO-S/NF-110 exhibited a structure where Ni3S2 and Mo2S3 nanoparticles were integrated at the edges of Co3O4 nanosheets,creating a rich,heterogeneous interface that enhances the synergistic effects of each component.In an alkaline electrolyte,the synthesized CoMoNiO-S/NF-110 exhibited superior electrocatalytic performance for oxygen evolution reaction(OER),achieving current densities of 100 and 200 mA·cm^(-2) with low overpotentials of 199.4 and 224.4 mV,respectively,outperforming RuO2 and several high-performance Mo and Ni-based catalysts.This excellent performance is attributed to the rich interface formed between the components and active sites exposed by the defect structure.
基金National Defense Basic Scientific Research Program of China(JCKY2020408B002,WDZC2022-12)Key Research and Development Program of Shanxi Province(202102050201011,202202050201014)Fundamental Research Program of Shanxi Province(20210302124178,20210302123061,202103021224183)。
文摘A gradient structure was introduced into a metal laminated target plate,and the anti-penetration simulation of the gradient structure was compared with that of a uniform-layer-thickness target plate by finite element simulation.The analysis was verified by an impact experiment.Results show that the high-level thickness and appropriate percentage of Ti alloy at the upper side of the gradient structure provide greater impact resistance against the bullet,which increases the warhead breakage and enhances the anti-penetration performance.In addition,during the impact process,the stress is transmitted and reflected in the form of waves in each layer of the target plate,and the interaction between the compression and tension waves causes non-synergistic deformation of the target plate and leads to delamination.The gradient target plate takes penetration resistance a step further through the higher energy absorption rate and more consumption of the bullet kinetic energy.This research provides a theoretical basis for the application of gradient structures in metallic laminated armor.
基金Supported by the Autonomous Research Project of SKLCC(2024BWZ003)Strategic Priority Research Program of the Chinese Academy of Sciences(XDA0390401)the Doctoral Research Start-up Funding of Shanxi Institute of Technology(026012).
文摘KIT-5/Beta composite supports were synthesized using an in situ self-assembly hydrothermal method,and NiW/KIT-5/Beta catalysts were prepared by impregnation.A series of characterization techniques were utilized to evaluate the influence of varying hydrothermal synthesis temperatures on the physicochemical properties of both the KIT-5/Beta supports and the resulting catalysts.The catalytic performances of catalysts were evaluated under reaction conditions of 320℃,4 MPa H_(2)pressure,and a weight hourly space velocity(WHSV)of 4.8 h^(-1)for hydrodenitrogenation(HDN)of quinoline.The results indicated that the specific surface area and pore structure of the materials could be effectively regulated by adjusting the hydrothermal synthesis temperature,which in turn influenced the number of active sites on the catalyst.The NiW/KB-125 catalyst,synthesized at 125℃,presented the highest quinoline HDN efficiency(96.8%),which can be attributed to its favorable pore channel structure,greater Brønsted acid number,higher degree of metal sulfidation(80.12%)and appropriate metal-support interaction(MSI).
基金National Natural Science Foundation of China(52272075,52472053)Research Fund of Youth Innovation Promotion Association of CAS,China(2021190)Defense Industrial Technology Development Program(JCKY2021130B007)。
文摘Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.
文摘The poor electrical conductivity of metal-organic frameworks(MOFs)limits their electrocatalytic performance in the oxygen evolution reaction(OER).In this study,a Py@Co-MOF composite material based on pyrene(Py)molecules and{[Co2(BINDI)(DMA)_(2)]·DMA}_(n)(Co-MOF,H4BINDI=N,N'-bis(5-isophthalic acid)naphthalenediimide,DMA=N,N-dimethylacetamide)was synthesized via a one-pot method,leveragingπ-πinteractions between pyrene and Co-MOF to modulate electrical conductivity.Results demonstrate that the Py@Co-MOF catalyst exhibited significantly enhanced OER performance compared to pure Co-MOF or pyrene-based electrodes,achieving an overpotential of 246 mV at a current density of 10 mA·cm^(-2) along with excellent stability.Density functional theory(DFT)calculations reveal that the formation of O*in the second step is the rate-determining step(RDS)during the OER process on Co-MOF,with an energy barrier of 0.85 eV due to the weak adsorption affinity of the OH*intermediate for Co sites.CCDC:2419276.
基金Research Start-Up Fund Project of Anhui Polytechnic University(S022023017)University Research Project of Anhui Province(2023AH050937)+1 种基金Anhui Polytechnic University Research Foundation for Introducing Talents(2022YQQ003)Anhui Province Key Laboratory of Intelligent Vehicle Chassis by Wire。
文摘Graphene/copper-based composite heat sinks demonstrate extensive application potential in military equipment thermal management,high-power electronic packaging,new energy vehicles,and 5G communication systems,due to their outstanding properties,including high thermal conductivity,tunable thermal expansion coefficients,excellent mechanical strength,and low density.However,the industrial-scale application of these composites faces critical challenges during the fabrication of components with complex structures,such as inhomogeneous dispersion of graphene within the copper matrix and poor interfacial bonding between the two phases,which substantially undermine the overall performance of graphene/copper-based composites.To address these issues,the preparation methods for graphene/copper-based composite heat sinks were reviewed.For each method,a rigorous analysis was presented to clarify its inherent advantages and unavoidable restrictions.Furthermore,the latest research progress in addressing three core scientific challenges was synthesized,including uniform dispersion of graphene,interfacial optimization mechanisms,and molecular dynamics simulations for elucidating the structure-property relationships.Finally,the future development directions of graphene/copper-based composite heat sinks in engineering applications were prospected.
基金the financial support by the Project of Taihang Laboratory (No. A3023)Science Center for Gas Turbine Project (Grant No. P2022-CIV-002-001)。
文摘The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.
基金financially supported by the National Science and Technology Major Project of China(No.2019-VII-0019-0161 and No.2019-VII-0004-0144)the National Natural Science Foundation of China(No.92360302)the Shandong Provincial Natural Science Foundation of China(No.ZR2021QE103)。
文摘Turbine blades,due to their intricate geometry,are exposed to multiaxial stresses during operation.Consequently,it is imperative to examine the anisotropy of their stress-rupture behavior across various testing scenarios,particularly under high-temperature conditions.Stress-rupture behavior of a Ni-based single crystal superalloy was investigated under a load varying from 100 MPa to 137 MPa at 1,100℃ for both[001]-and[111]-orientated specimens.Results demonstrate that the rupture behavior of[111]-orientated specimens exhibits obviously higher sensitive to applied stress compared to[001]-orientated specimens.This difference is primarily attributed to the orientation dependentγ'coarsening behavior and distinct dislocation interactions atγ/γ'interfaces.In[001]-oriented specimens,plate-likeγ/γ'rafts rapidly form alongside well-developed interfacial dislocation networks,where theγ/γ'misfit stress dominates the microstructural evolution.In contrast,the[111]-orientated specimens exhibit retained,coarsenedγ'precipitates embedded within theγmatrix,accompanied by poorly developed interfacial dislocation networks.
基金Funded by the National Key R&D Program of China(No.2023YFC3806100)the National Nature Science Foundation of China(No.52278269,52278268)+2 种基金the Tianjin Outstanding Young Scholars Science Fund Project(No.22JCJQJC00020)the Key Project of Tianjin Natural Science Foundation(No.23JCZDJC00430)the Joint Research Center of China and Foreign Countries Special Fund of Tianjin Innovation Platform(No.24PTLYHZ00240)。
文摘We mixed Bacillus subtilis and brewing yeast to prepare composite microbial self-healing materials,and studied the self-healing effect of composite microorganisms in mortar cracks of different widths and cracking ages.The experimental results show that the performance and self-healing effect of composite micro-organisms are significantly better than those of single microorganisms.For cracks with widths of 0.2-0.4 mm,the repair effect of the composite microorganisms at 28 days is 42.7%and 71.2%higher than that of pure Bacillus and pure yeast,respectively.The repairing rate of the area with the widths of the cracks of 0.2-0.4,0.4-0.6,and 0.6-0.8 mm are 100%,77.3%,and 53.4%,respectively.The area repair rates corresponding to cracking ages of 56,90,and 180 days are 73.3%,55.4%,and 30.8%,respectively.
