This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printin...This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.展开更多
Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, ...Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.展开更多
Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,be...Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,being the concentration of glycerol in the PVA mixture of 10 wt%.The blends were characterized by infrared spectroscopy,dynamic-mechanical thermal analysis,and scanning electron microscope of the fragile fractured surface.The results showed one single phase blend,indicating miscibility corroborated by the presence of a single glass transition temperature.The blending method proved to be an efficient way to tune PHB properties keeping its biodegradable nature since both PVA and glycerol are fully biodegradable materials.展开更多
An aromatic azo-polymer, poly（thiourea-azo-sulfone） （PTAS）, has been prepared using 4-（4- aminophenylsulfonyl）benzenamine and diazonium salt solution of 2,6odiaminopyridine. PTAS was easily processable using pol...An aromatic azo-polymer, poly（thiourea-azo-sulfone） （PTAS）, has been prepared using 4-（4- aminophenylsulfonyl）benzenamine and diazonium salt solution of 2,6odiaminopyridine. PTAS was easily processable using polar solvents and had high molar mass 63 × 103 g.mo1-1 according to GPC. Mechanically and thermally stable and electrically conducting polymer/CNTs nano-composites were obtained via melt processing technique. Fine distribution of CNTs in a polymer matrix performed an essential role in the preparation of polymer/CNTs nano-composites based on interfacial interaction between CNTs and polymer matrix. Scanning electron micrographs showed good dispersion of filler and adhesion of matrix on the surface of nanotubes. Accordingly, increasing the amount of CNTs from 0.1 wt% to 5 wt% increased the electrical conductivity from 2.99 S.cm-1 to 3.56 S.cm-1. Mechanical strength of functional nanotubes-based hybrids was enhanced from 43.22 MPa to 65.02 MPa compared with that of hybrids with non-functional filler in matrix 37.21 MPa. A rapport between nanotube loading and thermal stability of the materials was also observed. 10% gravimetric loss temperature was increased from 528 ~C to 578 ~C, while glass transition was improved from 241 ℃ to 271 ℃. Adding up of small quantity of functional CNTs strongly affected the tensile, electrical and thermal properties of materials. Improvement of the physical properties of CNT-reinforced polymer nano-composites was ascribed to the melt processing technique.展开更多
China has abundant resources of high-alumina coal(HAC).However,its application as a raw gasification material is limited owing to high ash-fusion characteristics.For overcoming the limitation,this study employed Xinji...China has abundant resources of high-alumina coal(HAC).However,its application as a raw gasification material is limited owing to high ash-fusion characteristics.For overcoming the limitation,this study employed Xinjiang coal(XJ),having a low ash fusion temperature,to improve the ash fusibility and viscosity of high-alumina Jungar coal(JG).The evolution of Al-containing phases and structures during mixed ash melting were investigated based on XRD,XPS,27Al NMR,high-temperature stage microscopy(HTSM),and thermodynamic simulations.An increase in the XJ mass ratio resulted in the transformation of gehlenite to anorthite and mullite,producing more amorphous materials at high temperature.These phenomena were manifested at a microscopic imaging as an increase in the number of reaction/melting sites and their area expansion rate,as well as a decrease in ash area shrinkage and melting temperature.Moreover,the introduction of XJ altered the alumina-oxygen network,reducing the binding to the silicaoxygen network and converting some[AlO_(6)]^(9-)to[AlO_(4)]^(5-)as the relative concentration of O_(2)-and O-increases.Consequently,the decrease in the stability of the aluminate structure improves the AFT and viscosity.Based on these results,a mechanism to improve the ash fusion characteristics of HAC based on coal blending is proposed.展开更多
We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth ...We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400–1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...展开更多
To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features ...To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.展开更多
Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLD...Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLDD)region,the source of the Yangtze River.Therefore,the concentration,source and variations of carbonaceous matter at Ganglongjiama(GLJM)glacier in GLDD region were investigated during the melting period in 2017,which could deepen our understanding on carbonaceous matter contribution to glacier melting.The results showed that dissolved organic carbon(DOC)concentration of snowpit samples(283±200μg/L)was much lower than that of precipitation samples(624±361μg/L),indicating that large parts of DOC could be rapidly leached from the snowpit during the melting process.In contrast,refractory black carbon(rBC)concentration measured by Single Particle Soot Photometer of snowpit samples(4.27±3.15μg/L)was much higher than that of precipitation samples(0.97±0.49μg/L).Similarly,DOC with high mass absorption cross-section measured at 365 nm value was also likely to enrich in snowpit during the melting process.In addition,it was found that both r BC and DOC with high light-absorbing ability began to leach from the snowpit when melting process became stronger.Therefore,rBC and DOC with high light-absorbing ability exhibited similar behavior during the melting process.Based on relationship among DOC,rBC and K^+ in precipitation,the main source of carbonaceous matter in GLJM glacier was biomass burning during the study period.展开更多
The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting pr...The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting process,The temperature data were used to determine the thermal characteristics,including the temporal temperature variations and the effects of the mass flow rate and the inlet temperature of the heat transfer fluid on the heat transfer coefficient and the heat charging fraction during the melting process,The results indicated that the time to reach to heat charging fraction of 1.0 could be altered by changing the mass flow rate and the inlet temperature of the heat transfer fluid.展开更多
The microstructural properties and electrochemical performance of zinc(Zn)sacrificial anodes during strain-induced melt activation(SIMA)were investigated in this study.The samples were subjected to a compressive ratio...The microstructural properties and electrochemical performance of zinc(Zn)sacrificial anodes during strain-induced melt activation(SIMA)were investigated in this study.The samples were subjected to a compressive ratio of 20%-50% at various temperatures(425-435℃)and durations(5-30 min).Short-term electrochemical tests(anode tests)based on DNV-RP-B401 and potentiodynamic polarization tests were performed in 3.5wt%NaCl solution to evaluate the electrochemical efficiency and corrosion behavior of the samples,respectively.The electrochemical test results for the optimum sample confirmed that the corrosion current density declined by 90% and the anode efficiency slightly decreased relative to that of the raw sample.Energy-dispersive X-ray spectroscopy,scanning electron microscopy,metallographic images,and microhardness profiles showed the accumulation of alloying elements on the boundary and the conversion of uniform corrosion into localized corrosion,hence the decrease of the Zn sacrificial anode’s efficiency after the SIMA process.展开更多
The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 parti...The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 particles in powder melting processed samples. The formation of round Y2BaCuO5 phase is due to relative content of each constitution of precursor powders in powder melting process. For powder melting process, the excessive liquid phase is eliminated, which restrains the preferred growth of Y2BaCuO5 particles.展开更多
Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent ...Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent are considered. Numerical example is given to verify the model. Finally the real example of transient thermal field is given.展开更多
A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calcu...A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.展开更多
The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed....The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed. The discussion on the solute balance comes to a simple model for the solute redistribution in directional melting process. As an example, the variation of liquid composition during melting process of carbon steel is quantitatively evaluated using the model. Results show that the melting of an alloy starts at solidus temperature, but approaches the liquidus temperature after a very short transient process.展开更多
The semi-solid stir casting method is adopted to prepare 10 wt%SiC_(p)/Mg-6Zn-0.5Ca-xAl(x=0,1,3 and 5 wt%)composites,and the microstructure evolution and mechanical property of composites with various Al content are i...The semi-solid stir casting method is adopted to prepare 10 wt%SiC_(p)/Mg-6Zn-0.5Ca-xAl(x=0,1,3 and 5 wt%)composites,and the microstructure evolution and mechanical property of composites with various Al content are investigated.The results show that the addition of 3 wt%Al improves the distribution of SiC_(p),whereas the SiC_(p) cluster occurs again with Al content greater than 3%.An abnormal phenomenon of twinning is observed in the cast composites in this work.The SiC_(p)/Mg-6Zn-0.5Ca composite possesses the highest twin content of~23%,for which tension twins(TTW)and compression twins(CTW)account for~19%and~3%,respectively.The CTW is only observed in ZXA600 composite.The addition of Al has an inhibiting effect for the generation and growth of twins.The content of twin decreases firstly and then increases with increase of Al content.The lowest twin content is obtained as Al increases to 3 wt%.It is found the existence of twin is detrimental to the mechanical property of composites.As-cast SiC_(p)/Mg-6Zn-0.5Ca-3Al composite with the lowest twin content exhibits the optimal mechanical property of yield strength,ultimate tensile strength and elongation for 100 MPa,188 MPa and 4.4%,respectively.The outstanding mechanical property is attributed to the uniform distribution of SiC_(p),the low twin content and the well-distributed fine second phases.展开更多
Thermoelectric(TE)materials can effectively achieve direct energy interconversions between heat and electrical energy(Seebeck,Peltier,and Thomson effects),showing wide applications in harvesting waste or low-grade hea...Thermoelectric(TE)materials can effectively achieve direct energy interconversions between heat and electrical energy(Seebeck,Peltier,and Thomson effects),showing wide applications in harvesting waste or low-grade heat,local cooling and sensing[1].展开更多
Refinement of grains and intermetallic phases in the as-solidified alloy structure offers uniform struc-tural properties,eliminates or minimizes common solidification defects,including segregation and hot cracking,and...Refinement of grains and intermetallic phases in the as-solidified alloy structure offers uniform struc-tural properties,eliminates or minimizes common solidification defects,including segregation and hot cracking,and improves thermomechanical processing of wrought alloys.Melt processing by an external field is an efficient process for achieving refinement of the solidification structure of Al and Mg alloys without altering the alloy composition.A wide range of melt processing methods and solidification stud-ies(conventional,directional,and in-situ approaches)have been reported in the literature that explore the mechanism of refinement.Identifying the dominant grain refinement mechanism has been a focus of most investigations because significant variations exist according to the casting conditions and the type of applied external treatments.The origin of fine grains occurs through either one or a combination of heterogenous nucleation,fragmentation of dendrites and grains formed and then separated from the surface of the melt and mould wall under vibration or agitation.The first part of this review describes the prominent external field techniques and the mechanisms proposed for the origin of fine grains.The second part critically compares the current understanding of these grain refinement mechanisms to de-termine differences and commonalities to identify the factors that promote the formation of equiaxed zones occupying a large volume fraction of the casting.展开更多
The microstructures and superconducting properties of melt textured(Y_(1-x)Gd_x)BCO bulk samples were studied. It was found that the peritectic decomposition temperature(T_m)of(Y_(1-x)Gd_x)BCO samples increases with i...The microstructures and superconducting properties of melt textured(Y_(1-x)Gd_x)BCO bulk samples were studied. It was found that the peritectic decomposition temperature(T_m)of(Y_(1-x)Gd_x)BCO samples increases with increasing x. Large single domain growth in air is readily obtained in all the composites. The results of X-ray distribution maps of x=0.4 composite indicate that the RE123 matrix is homogeneous and Y and Gd elements in the RE site forms a perfect solid solution. The onset T_c values exceeding 91 K with relatively broad transitions are obtained for almost all the samples. Magnetization measurements show no marked indication for the formation of a peak effect in the J_c-B curves, and the highest J_c measured is 3.08×10~4 A·cm^(-2) for x=0.4 sample at 77 K and self-field. The results clearly indicate that Y dominates the superconducting properties of x=0.2 and (0.4) composites.展开更多
Pentaerythritol triacrylate （PETA） was successfully grafted onto the plasma-treated isotactic polypropylene （iPP） via the in situ melt processing. The X-ray photoelectron spectroscopy （XPS） results showed that t...Pentaerythritol triacrylate （PETA） was successfully grafted onto the plasma-treated isotactic polypropylene （iPP） via the in situ melt processing. The X-ray photoelectron spectroscopy （XPS） results showed that the hydroxyl and carbonyl groups, and peroxides could be generated via plasma treatment. The content of free radical in plasma-treated iPP （PiPP） was measured by 2,2-diphenyl-1- picrylhydrazyl （DPPH）. It was found that the resulting peroxides induced the grafting copolymerization of PETA onto iPP, and the grafted PETA promoted the formation of β-crystal in PiPP, which was evidenced by Fourier transform infrared spectroscopy （FTIR）, differential scanning calorimetry （DSC） and wide-angle X-ray diffraction （WAXD） measurements, respectively.展开更多
Granite stone is a by-product of the rock crushing manufacturing.An industrial waste in powder form that causes health problems and environmental pollution.Fine particles fraction can be used as a partial replacement ...Granite stone is a by-product of the rock crushing manufacturing.An industrial waste in powder form that causes health problems and environmental pollution.Fine particles fraction can be used as a partial replacement of sand in concrete manufacture.In this work,an alternative exploitation of this waste fraction is proposed.Granite sand(GS)with particles mean size of ~1μm was employed as thermoplastic starch(TPS)filler at different concentrations.Biocomposites were obtained by melt-mixing and thermo-compression,achieving translucent and easy to handle films.A good GS dispersion within the matrix was evidenced by SEM.Mineral presence induced a shift of starch’s melting point to higher values and a better thermal resistance.TPS UV absorption capacity was increased ~90% by GS addition.An increment in TPS Young’s modulus and maximum tensile stress of 5 and 3 times,respectively was observed by adding 5%w/w GS.展开更多
文摘This study focused on the production of polypropylene(PP)/silver(Ag)composites via additive manufacturing.This study aimed to enhance the quality of medical-grade PP in material extrusion(MEX)three-dimensional printing(3DP)by improving its mechanical properties while simultaneously adding antibacterial properties.The latter can find extremely important and versatile properties that are applicable in defense and security domains.PP/Ag nanocomposites were prepared using a novel method based on a reaction occurring while mixing appropriate quantities of the starting polymers and additives,namely polyvinylpyrrolidone(PVP)as the matrix material and silver nitrate(AgNO_(3))as the filler.This process produced three-dimensional(3D)printed filaments,which were then used to create specimens for a series of standardized tests.It was found that the mechanical properties of the nanocomposites were enhanced in relation to pristine PP,especially for the PP matrix with various loadings of AgNO_(3)and PVP,such as 5.0 wt%and 2.5 wt%,respectively.The voids,inclusions,and actual-to-nominal dimensions also showed improved results.The 3DP specimens exhibited a more effective biocidal performance against Staphylococcus aureus than Escherichia coli,which developed an inhibition zone only in the case of PP with filler loading percentages of AgNO_(3)and PVP at 10.0 wt%and 5.0 wt%,respectively Compounds possessing such properties can be beneficial for various applications requiring increased mechanical properties and biocidal capabilities,such as in the Defence or medical industries.
文摘Structure evolution of an Al-Zn wrought alloy in remelting processing in thestrain induced melt activated (SIMA) serai-solid procedure was observed, and effects of factors, theremelting temperature, the holding time, and the compression strain, on structures and grain sizesof the alloy were investigated. The results show that (1) the proper temperature of remelting is inthe range of 610 to 615℃; (2) the grain size in specimen with greater compression strain is smallerthan that with smaller compression strain in condition of the same remelting temperature andholding time, and the grain size in local area with great local equivalent strain is smaller thanthat with small one; (3) liquid occurs in form of cluster in matrix during remelting and itsquantity increases with remelting time increasing; liquid in specimen with great compression strainoccurs earlier than that with small one, and quantity of liquid in the center of specimen withgreater local equivalent strain is greater than that in the two ends of it; (4) distortion energyafter deforming in matrix of the alloy is the significant factor to activate melting of matrix atlocal area with great local equivalent strain.
文摘Poly(hydroxybutyrate)/poly(vinyl alcohol)(PHB/PVA)blends plasticized with glycerol were prepared by melt blending of PHB and glycerol plasticized PVA.The PHB/PVA-glycerol compositions were 90:10,75:25 and 50:50 w/w,being the concentration of glycerol in the PVA mixture of 10 wt%.The blends were characterized by infrared spectroscopy,dynamic-mechanical thermal analysis,and scanning electron microscope of the fragile fractured surface.The results showed one single phase blend,indicating miscibility corroborated by the presence of a single glass transition temperature.The blending method proved to be an efficient way to tune PHB properties keeping its biodegradable nature since both PVA and glycerol are fully biodegradable materials.
文摘An aromatic azo-polymer, poly（thiourea-azo-sulfone） （PTAS）, has been prepared using 4-（4- aminophenylsulfonyl）benzenamine and diazonium salt solution of 2,6odiaminopyridine. PTAS was easily processable using polar solvents and had high molar mass 63 × 103 g.mo1-1 according to GPC. Mechanically and thermally stable and electrically conducting polymer/CNTs nano-composites were obtained via melt processing technique. Fine distribution of CNTs in a polymer matrix performed an essential role in the preparation of polymer/CNTs nano-composites based on interfacial interaction between CNTs and polymer matrix. Scanning electron micrographs showed good dispersion of filler and adhesion of matrix on the surface of nanotubes. Accordingly, increasing the amount of CNTs from 0.1 wt% to 5 wt% increased the electrical conductivity from 2.99 S.cm-1 to 3.56 S.cm-1. Mechanical strength of functional nanotubes-based hybrids was enhanced from 43.22 MPa to 65.02 MPa compared with that of hybrids with non-functional filler in matrix 37.21 MPa. A rapport between nanotube loading and thermal stability of the materials was also observed. 10% gravimetric loss temperature was increased from 528 ~C to 578 ~C, while glass transition was improved from 241 ℃ to 271 ℃. Adding up of small quantity of functional CNTs strongly affected the tensile, electrical and thermal properties of materials. Improvement of the physical properties of CNT-reinforced polymer nano-composites was ascribed to the melt processing technique.
基金support from the National Natural Science Foundation of China(22408004)the Scientific Research Foundation for the Introduction of Talent,Anhui University of Science and Technology(2023yjrc90)+1 种基金the Fundamental Research Funds of the AUST(2024JBQN0015)the Open Research Fund Program of Anhui Provincial Institute of Modern Coal Processing Technology,Anhui University of Science and Technology(MTY202302).
文摘China has abundant resources of high-alumina coal(HAC).However,its application as a raw gasification material is limited owing to high ash-fusion characteristics.For overcoming the limitation,this study employed Xinjiang coal(XJ),having a low ash fusion temperature,to improve the ash fusibility and viscosity of high-alumina Jungar coal(JG).The evolution of Al-containing phases and structures during mixed ash melting were investigated based on XRD,XPS,27Al NMR,high-temperature stage microscopy(HTSM),and thermodynamic simulations.An increase in the XJ mass ratio resulted in the transformation of gehlenite to anorthite and mullite,producing more amorphous materials at high temperature.These phenomena were manifested at a microscopic imaging as an increase in the number of reaction/melting sites and their area expansion rate,as well as a decrease in ash area shrinkage and melting temperature.Moreover,the introduction of XJ altered the alumina-oxygen network,reducing the binding to the silicaoxygen network and converting some[AlO_(6)]^(9-)to[AlO_(4)]^(5-)as the relative concentration of O_(2)-and O-increases.Consequently,the decrease in the stability of the aluminate structure improves the AFT and viscosity.Based on these results,a mechanism to improve the ash fusion characteristics of HAC based on coal blending is proposed.
基金supported by the National Natural Science Foundation of China (50672111)Shanghai Science and Technology Committee (08520513100)
文摘We reported the development of a Ф100 cm growth apparatus for skull melting growth of yttria-stabilized cubic zirconia(YSZ) crystals and more than 1000 kg crystals have been grown in the furnace each time.The growth conditions were optimized and the structure of the as-grown crystals was characterized by X-ray diffraction.The transmittance of 15 mol.% yttria-stabilized cubic zirconia crystal was nearly 80% in the range of 400–1600 nm.The refractive indices were measured and fitted the Sellmeier equation whi...
基金Project(2009BSXT022) supported by the Dissertation Innovation Foundation of Central South University, ChinaProject(07JJ4016) supported by Natural Science Foundation of Hunan Province, ChinaProject(U0937604) supported by National Natural Science Foundation of China
文摘To reduce the fuel consumption and emissions and also enhance the molten aluminum quality, a mathematical model with user-developed melting model and burning capacity model, were established according to the features of melting process of regenerative aluminum melting furnaces. Based on validating results by heat balance test for an aluminum melting furnace, CFD （computational fluid dynamics） technique, in association with statistical experimental design were used to optimize the melting process of the aluminum melting furnace. Four important factors influencing the melting time, such as horizontal angle between burners, height-to-radius ratio, natural gas mass flow and air preheated temperature, were identified by PLACKETT-BURMAN design. A steepest descent method was undertaken to determine the optimal regions of these factors. Response surface methodology with BOX-BEHNKEN design was adopted to further investigate the mutual interactions between these variables on RSD （relative standard deviation） of aluminum temperature, RSD of furnace temperature and melting time. Multiple-response optimization by desirability function approach was used to determine the optimum melting process parameters. The results indicate that the interaction between the height-to-radius ratio and horizontal angle between burners affects the response variables significantly. The predicted results show that the minimum RSD of aluminum temperature （12.13%）, RSD of furnace temperature （18.50%） and melting time （3.9 h） could be obtained under the optimum conditions of horizontal angle between burners as 64°, height-to-radius ratio as 0.3, natural gas mass flow as 599 m3/h, and air preheated temperature as 639 ℃. These predicted values were further verified by validation experiments. The excellent correlation between the predicted and experimental values confirms the validity and practicability of this statistical optimum strategy.
基金supported by the National Nature Science Foundation of China(Nos.41630754,41675130)the State Key Laboratory of Cryospheric Science(No.SKLCS-ZZ-2019)project funded by China Postdoctoral Science Foundation(No.2018M631215)
文摘Carbonaceous matter has an important impact on glacial retreat in the Tibetan Plateau,further affecting the water resource supply.However,the related studies on carbonaceous matter are still scarce in Geladaindong(GLDD)region,the source of the Yangtze River.Therefore,the concentration,source and variations of carbonaceous matter at Ganglongjiama(GLJM)glacier in GLDD region were investigated during the melting period in 2017,which could deepen our understanding on carbonaceous matter contribution to glacier melting.The results showed that dissolved organic carbon(DOC)concentration of snowpit samples(283±200μg/L)was much lower than that of precipitation samples(624±361μg/L),indicating that large parts of DOC could be rapidly leached from the snowpit during the melting process.In contrast,refractory black carbon(rBC)concentration measured by Single Particle Soot Photometer of snowpit samples(4.27±3.15μg/L)was much higher than that of precipitation samples(0.97±0.49μg/L).Similarly,DOC with high mass absorption cross-section measured at 365 nm value was also likely to enrich in snowpit during the melting process.In addition,it was found that both r BC and DOC with high light-absorbing ability began to leach from the snowpit when melting process became stronger.Therefore,rBC and DOC with high light-absorbing ability exhibited similar behavior during the melting process.Based on relationship among DOC,rBC and K^+ in precipitation,the main source of carbonaceous matter in GLJM glacier was biomass burning during the study period.
文摘The objective of this study was to establish the thermal characteristics of the lauric acid (95% purity) as a latent heat storage material filled in the annulus of vertical concentric double pipe during its melting process,The temperature data were used to determine the thermal characteristics,including the temporal temperature variations and the effects of the mass flow rate and the inlet temperature of the heat transfer fluid on the heat transfer coefficient and the heat charging fraction during the melting process,The results indicated that the time to reach to heat charging fraction of 1.0 could be altered by changing the mass flow rate and the inlet temperature of the heat transfer fluid.
文摘The microstructural properties and electrochemical performance of zinc(Zn)sacrificial anodes during strain-induced melt activation(SIMA)were investigated in this study.The samples were subjected to a compressive ratio of 20%-50% at various temperatures(425-435℃)and durations(5-30 min).Short-term electrochemical tests(anode tests)based on DNV-RP-B401 and potentiodynamic polarization tests were performed in 3.5wt%NaCl solution to evaluate the electrochemical efficiency and corrosion behavior of the samples,respectively.The electrochemical test results for the optimum sample confirmed that the corrosion current density declined by 90% and the anode efficiency slightly decreased relative to that of the raw sample.Energy-dispersive X-ray spectroscopy,scanning electron microscopy,metallographic images,and microhardness profiles showed the accumulation of alloying elements on the boundary and the conversion of uniform corrosion into localized corrosion,hence the decrease of the Zn sacrificial anode’s efficiency after the SIMA process.
基金Funded by the National Natural Science Foundation of China (50432050)the National High Technology Research and Development Program of China(2007AA03Z241)
文摘The morphology and the formation of Y2BaCuO5 phase in powder melting processed YBa2Cu3O7-x superconductors were investigated. The experimental results show the heat treatment can not change the shape of Y2BaCuO5 particles in powder melting processed samples. The formation of round Y2BaCuO5 phase is due to relative content of each constitution of precursor powders in powder melting process. For powder melting process, the excessive liquid phase is eliminated, which restrains the preferred growth of Y2BaCuO5 particles.
文摘Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent are considered. Numerical example is given to verify the model. Finally the real example of transient thermal field is given.
文摘A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.
基金The research is funded by the National Natural Science FOundation of China! (No.59931030)
文摘The solute redistribution in directional melting process is theoretically studied. Based on quantitative evaluations, uniform.solute distribution in liquid and a quasi-steady solute distribution in solid are supposed. The discussion on the solute balance comes to a simple model for the solute redistribution in directional melting process. As an example, the variation of liquid composition during melting process of carbon steel is quantitatively evaluated using the model. Results show that the melting of an alloy starts at solidus temperature, but approaches the liquidus temperature after a very short transient process.
基金supported by the National Natural Science Foundation of China (Grant Nos.51974058,52022017,52371005 and 51927801)the Fundamental Research Funds for the Central Universities.
文摘The semi-solid stir casting method is adopted to prepare 10 wt%SiC_(p)/Mg-6Zn-0.5Ca-xAl(x=0,1,3 and 5 wt%)composites,and the microstructure evolution and mechanical property of composites with various Al content are investigated.The results show that the addition of 3 wt%Al improves the distribution of SiC_(p),whereas the SiC_(p) cluster occurs again with Al content greater than 3%.An abnormal phenomenon of twinning is observed in the cast composites in this work.The SiC_(p)/Mg-6Zn-0.5Ca composite possesses the highest twin content of~23%,for which tension twins(TTW)and compression twins(CTW)account for~19%and~3%,respectively.The CTW is only observed in ZXA600 composite.The addition of Al has an inhibiting effect for the generation and growth of twins.The content of twin decreases firstly and then increases with increase of Al content.The lowest twin content is obtained as Al increases to 3 wt%.It is found the existence of twin is detrimental to the mechanical property of composites.As-cast SiC_(p)/Mg-6Zn-0.5Ca-3Al composite with the lowest twin content exhibits the optimal mechanical property of yield strength,ultimate tensile strength and elongation for 100 MPa,188 MPa and 4.4%,respectively.The outstanding mechanical property is attributed to the uniform distribution of SiC_(p),the low twin content and the well-distributed fine second phases.
基金supported by the Guangdong Basic and Applied Basic Research Foundation(2025A1515012415).
文摘Thermoelectric(TE)materials can effectively achieve direct energy interconversions between heat and electrical energy(Seebeck,Peltier,and Thomson effects),showing wide applications in harvesting waste or low-grade heat,local cooling and sensing[1].
基金support provided by the Australian Research Council Research Hub for Advanced Manufacturing of Medical Devices (No.IH150100024)the ARC Discovery (No.DP140100702)and the ARC linkage project (No.LP150100950).
文摘Refinement of grains and intermetallic phases in the as-solidified alloy structure offers uniform struc-tural properties,eliminates or minimizes common solidification defects,including segregation and hot cracking,and improves thermomechanical processing of wrought alloys.Melt processing by an external field is an efficient process for achieving refinement of the solidification structure of Al and Mg alloys without altering the alloy composition.A wide range of melt processing methods and solidification stud-ies(conventional,directional,and in-situ approaches)have been reported in the literature that explore the mechanism of refinement.Identifying the dominant grain refinement mechanism has been a focus of most investigations because significant variations exist according to the casting conditions and the type of applied external treatments.The origin of fine grains occurs through either one or a combination of heterogenous nucleation,fragmentation of dendrites and grains formed and then separated from the surface of the melt and mould wall under vibration or agitation.The first part of this review describes the prominent external field techniques and the mechanisms proposed for the origin of fine grains.The second part critically compares the current understanding of these grain refinement mechanisms to de-termine differences and commonalities to identify the factors that promote the formation of equiaxed zones occupying a large volume fraction of the casting.
文摘The microstructures and superconducting properties of melt textured(Y_(1-x)Gd_x)BCO bulk samples were studied. It was found that the peritectic decomposition temperature(T_m)of(Y_(1-x)Gd_x)BCO samples increases with increasing x. Large single domain growth in air is readily obtained in all the composites. The results of X-ray distribution maps of x=0.4 composite indicate that the RE123 matrix is homogeneous and Y and Gd elements in the RE site forms a perfect solid solution. The onset T_c values exceeding 91 K with relatively broad transitions are obtained for almost all the samples. Magnetization measurements show no marked indication for the formation of a peak effect in the J_c-B curves, and the highest J_c measured is 3.08×10~4 A·cm^(-2) for x=0.4 sample at 77 K and self-field. The results clearly indicate that Y dominates the superconducting properties of x=0.2 and (0.4) composites.
基金financially supported by the National Natural Science Foundation of China (No.51473113)the Natural Science Foundation of Tianjin (No.12JCYBJC11900)
文摘Pentaerythritol triacrylate （PETA） was successfully grafted onto the plasma-treated isotactic polypropylene （iPP） via the in situ melt processing. The X-ray photoelectron spectroscopy （XPS） results showed that the hydroxyl and carbonyl groups, and peroxides could be generated via plasma treatment. The content of free radical in plasma-treated iPP （PiPP） was measured by 2,2-diphenyl-1- picrylhydrazyl （DPPH）. It was found that the resulting peroxides induced the grafting copolymerization of PETA onto iPP, and the grafted PETA promoted the formation of β-crystal in PiPP, which was evidenced by Fourier transform infrared spectroscopy （FTIR）, differential scanning calorimetry （DSC） and wide-angle X-ray diffraction （WAXD） measurements, respectively.
文摘Granite stone is a by-product of the rock crushing manufacturing.An industrial waste in powder form that causes health problems and environmental pollution.Fine particles fraction can be used as a partial replacement of sand in concrete manufacture.In this work,an alternative exploitation of this waste fraction is proposed.Granite sand(GS)with particles mean size of ~1μm was employed as thermoplastic starch(TPS)filler at different concentrations.Biocomposites were obtained by melt-mixing and thermo-compression,achieving translucent and easy to handle films.A good GS dispersion within the matrix was evidenced by SEM.Mineral presence induced a shift of starch’s melting point to higher values and a better thermal resistance.TPS UV absorption capacity was increased ~90% by GS addition.An increment in TPS Young’s modulus and maximum tensile stress of 5 and 3 times,respectively was observed by adding 5%w/w GS.
