A siliconizing process to manufacture 6.5% Si steel sheet has been developed. Electric components, such as transformers and reactors are made easily from 6.5% Si steel sheet. However, improved workability is desirable...A siliconizing process to manufacture 6.5% Si steel sheet has been developed. Electric components, such as transformers and reactors are made easily from 6.5% Si steel sheet. However, improved workability is desirable to increase the applications. Therefore the improvement of workability of 6.5% Si steel sheet was investigated, and the results were obtained as follows: (a) workability of 6.5% Si steel sheet is deteriorated by grain boundary oxidization, (b) grain boundary oxidization can be restrained by the addition of C. Workability and magnetic properties of 6.5% Si steel sheet with C addition are discussed. Furthermore, it was found that the workability of high Si steel sheet was improved remarkably by varying the Si content gradient along the thickness without deterioration of high frequency magnetic properties. This newly developed magnetic gradient high Si steel sheet is also discussed.展开更多
The first multi-function laser processing system in the domestic for clutch manufacture,with abilities of cutting, jointing and heat treatment,was reported in this paper.One external optical path,double laser heads,ad...The first multi-function laser processing system in the domestic for clutch manufacture,with abilities of cutting, jointing and heat treatment,was reported in this paper.One external optical path,double laser heads,adjust device by manual operation,automatically track were employed in this system Also the other parts of vehicles can be fabricated by this system,as well as clutches.The special processing to manufacture the clutches of heavy vehicles,which was developed by the project of this laser processing system,achieved the international standards and satisfied the economic development and nation defense in the do- mestic.展开更多
With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process...With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process industry.This paper provides a comprehensive overview of the challenges and opportunities presented by the use of foundation models in the process industry,including the frameworks,core applications,and future prospects.First,this paper proposes a framework for foundation models for the process industry.Second,it summarizes the key capabilities of industrial foundation models and their practical applications.Finally,it highlights future research directions and identifies unresolved open issues related to the use of foundation models in the process industry.展开更多
Nondestructive testing(NDT)methods such as visual inspection and ultrasonic testing are widely applied in manufacturing quality control,but they remain limited in their ability to detect defect characteristics.Visual ...Nondestructive testing(NDT)methods such as visual inspection and ultrasonic testing are widely applied in manufacturing quality control,but they remain limited in their ability to detect defect characteristics.Visual inspection depends strongly on operator experience,while ultrasonic testing requires physical contact and stable coupling conditions that are difficult to maintain in production lines.These constraints become more pronounced when defect-related information is scarce or when background noise interferes with signal acquisition in manufacturing processes.This study presents a non-contact acoustic method for diagnosing defects in scroll compressors during the manufacturing process.The diagnostic approach leverages Mel-frequency cepstral coefficients(MFCC),and shorttime Fourier transform(STFT)parameters to capture the rotational frequency and harmonic characteristics of the scroll compressor.These parameters enable the extraction of defect-related features even in the presence of background noise.A convolutional neural network(CNN)model was constructed using MFCCs and spectrograms as image inputs.The proposed method was validated using acoustic data collected from compressors operated at a fixed rotational speed under real manufacturing process.The method identified normal operation and three defect types.These results demonstrate the applicability of this method in noise-prone manufacturing environments and suggest its potential for improving product quality,manufacturing reliability and productivity.展开更多
VlseKriterijumska Optimizacija I Kompromisno Resenje(VIKOR)has been developed and applied for over twenty-five years,gaining recognition as a prominent multi-criteria decision-making(MCDM)method.Over this period,numer...VlseKriterijumska Optimizacija I Kompromisno Resenje(VIKOR)has been developed and applied for over twenty-five years,gaining recognition as a prominent multi-criteria decision-making(MCDM)method.Over this period,numerous studies have explored its applications,conducted comparative analyses,integrated it with other methods,and proposed various modifications to enhance its performance.This paper aims to delve into the fundamental principles and objectives of VIKOR,which aim to maximize group utility and minimize individual regret simultaneously.However,this study identifies a significant limitation in the VIKOR methodology:its process amplifies the weight of individual regret,and the calculated index values further magnify this effect.This phenomenon not only affects the decision-making balance but also leads to the critical issue of ranking reversal,which undermines the reliability of the results.To address these shortcomings,this paper introduces an enhanced version of VIKOR that mitigates the impact of individual regret while preserving the method’s original objectives.This paper validates the effectiveness of the proposed enhanced VIKOR method using various MCDM approaches,including(1)ten different versions of VIKOR and(2)eleven commonly used MCDM methods.Furthermore,this study confirms that the enhanced VIKOR can be effectively applied across various existing VIKOR versions,broadening its adaptability.A sensitivity analysis is additionally performed by adjusting the criteria weights using the ordered weighted averaging method.An illustrative case study involving the selection of a manufacturing process validates the proposed model.The results show that the proposed model is robust and capable of producing more reliable outcomes.It also demonstrates its practicality and effectiveness in real-world decision-making scenarios.展开更多
1.Background In the chemical industry,process plants-commonly referred to as plantwide systems-typically consist of many process units(unit operations).Driven by the considerable economic efficiency offered by complex...1.Background In the chemical industry,process plants-commonly referred to as plantwide systems-typically consist of many process units(unit operations).Driven by the considerable economic efficiency offered by complex and interactive process designs,modern plantwide systems are becoming increasingly sophisticated.The operation of these processes is typically characterized by the complexity of individual units(subsystems)and the intricate interactions between geographically distributed units through networks of material and energy flows,as well as control loops[1].展开更多
Process manufacturing is going through a critical transformation in response to escalating demands for efficiency,sustainability,and intelligent innovation.With process manufacturing being characterized by complex wor...Process manufacturing is going through a critical transformation in response to escalating demands for efficiency,sustainability,and intelligent innovation.With process manufacturing being characterized by complex workflows and high resource consumption,the process manufacturing industry is under mounting pressure to optimize resource utilization,enhance intelligent design,reduce carbon emissions,and address emerging challenges in quality assurance,safety,and information integration.展开更多
Product and manufacturing process developments are knowledge intensive. For rapid product developments in today′s competitive global marketplace, we need tools to facilitate the effective utilization of critical des...Product and manufacturing process developments are knowledge intensive. For rapid product developments in today′s competitive global marketplace, we need tools to facilitate the effective utilization of critical design and manufacturing knowledge obtained during the previous product developments. The Internet technology has very rapidly evolved over past few years. The web is being increasingly used to support various activities of the pro duct development process. Java is a programming language that is highly tuned for the web environment. This paper is concerned with providing the solution of web based manufacturing process development. The architecture of web based application and the implementation of web based manufacturing process developer are discussed.展开更多
In order to promote the intelligent transformation and upgrading of the steel industry, intelligent technology features based on the current situation and challenges of the steel industry are discussed in this paper. ...In order to promote the intelligent transformation and upgrading of the steel industry, intelligent technology features based on the current situation and challenges of the steel industry are discussed in this paper. Based on both domestic and global research, functional analysis, reasonable positioning, and process optimization of each aspect of steel making are expounded. The current state of molten steel quality and implementation under narrow window control is analyzed. A method for maintaining stability in the narrow window control technology of steel quality is proposed, controlled by factors including composition, temperature, time, cleanliness, and consumption(raw material). Important guidance is provided for the future development of a green and intelligent steel manufacturing process.展开更多
Against the realistic background of excess production capacity, product structure imbalance, and high material and energy consumption in steel enterprises, the implementation of operation optimization for the steel ma...Against the realistic background of excess production capacity, product structure imbalance, and high material and energy consumption in steel enterprises, the implementation of operation optimization for the steel manufacturing process is essential to reduce the production cost, increase the production or energy efficiency, and improve production management. In this study, the operation optimization problem of the steel manufacturing process, which needed to go through a complex production organization from customers' orders to workshop production, was analyzed. The existing research on the operation optimization techniques, including process simulation, production planning, production scheduling, interface scheduling, and scheduling of auxiliary equipment, was reviewed. The literature review reveals that, although considerable research has been conducted to optimize the operation of steel production, these techniques are usually independent and unsystematic.Therefore, the future work related to operation optimization of the steel manufacturing process based on the integration of multi technologies and the intersection of multi disciplines were summarized.展开更多
From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship betw...From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship between material flow and the energy intensity is useful to save energy in steel industry. Based on the concept of standard material flow diagram, all possible situations of ferric material flow in steel manufacturing process are analyzed. The expressions of the influence of material flow deviated from standard material flow diagram on energy consumption are put forward.展开更多
Theoretical minimum and actual specific energy consumptions （SEC） of typical manufacturing process （SMP） were studied. Firstly, a process division of a typical SMP in question was conducted with the theory of SEC ...Theoretical minimum and actual specific energy consumptions （SEC） of typical manufacturing process （SMP） were studied. Firstly, a process division of a typical SMP in question was conducted with the theory of SEC analysis. Secondly, an exergy analysis model of a subsystem consisting of several parallel processes and a SEC analysis model of SMP were developed. And finally, based on the analysis models, the SEC of SMP was analyzed by means of the statistical significance. The results show that the SEC of typical SMP comprises the theoretical minimum SEC and the additional SEC derived from the irreversibility~ and the SMP has a theoretical minimum SEC of 6.74 GJ/t and an additional SEC of 19.32 GJ/t, which account for 25.88% and 74.12% of the actual SEC, respectively.展开更多
Steels are widely used as structural materials,making them essential for supporting our lives and industries.However,further improving the comprehensive properties of steel through traditional trial-and-error methods ...Steels are widely used as structural materials,making them essential for supporting our lives and industries.However,further improving the comprehensive properties of steel through traditional trial-and-error methods becomes challenging due to the continuous development and numerous processing parameters involved in steel production.To address this challenge,the application of machine learning methods becomes crucial in establishing complex relationships between manufacturing processes and steel performance.This review begins with a general overview of machine learning methods and subsequently introduces various performance predictions in steel materials.The classification of performance pre-diction was used to assess the current application of machine learning model-assisted design.Several important issues,such as data source and characteristics,intermediate features,algorithm optimization,key feature analysis,and the role of environmental factors,were summarized and analyzed.These insights will be beneficial and enlightening to future research endeavors in this field.展开更多
In order to investigate the effect of the relative motion of nano CaCO_(3)reinforced bamboo pulp fiber(BPF)/HDPE composite components on the mechanical performance,a comparative study was performed.BPF was treated by ...In order to investigate the effect of the relative motion of nano CaCO_(3)reinforced bamboo pulp fiber(BPF)/HDPE composite components on the mechanical performance,a comparative study was performed.BPF was treated by nano CaCO_(3)blending(BM)and impregnation modification(IM)technology.The composites were produced using hot press(HPMP),extrusion(EMP)and injection molding process(IMP).The physical morphology of BPF was similar at different manufacturing processes.Compared to the samples manufactured by HPMP,a decrease in the(specific)flexural strength of BPF/HDPE composites and an increase in those of composites treated by nano CaCO_(3)manufactured by EMP and IMP were observed.The injection molded composites exhibited the best values in the(specific)impact strength,(specific)tensile properties.IM had a greater effect on the rheological behavior of the composites than BM,and nano CaCO_(3)treatment most effectively affected the performance of the extrusion molded composites.展开更多
The standard material flow diagram in steel manufacturing process was proposed to analyze the influences of various material flows on environmental load of 1tof final product.Two influence factors and reducing measure...The standard material flow diagram in steel manufacturing process was proposed to analyze the influences of various material flows on environmental load of 1tof final product.Two influence factors and reducing measures of environmental load were pointed out.The environmental load was appraised for a typical technological process in a Chinese steel plant.展开更多
In this study,the best manufacturing process will be selected to build an automotive crash box using green oil palm natural fibre-reinforced polyurethane composite materials.This paper introduces an approach consist o...In this study,the best manufacturing process will be selected to build an automotive crash box using green oil palm natural fibre-reinforced polyurethane composite materials.This paper introduces an approach consist of technical aspects(T),the economic point of view(E)and availability(A),and it’s also called as TEA requirement.This approach was developed with the goal of assisting the design engineer in the selection of the best manufacturing process during the design phase at the criteria selection stage.In this study,the TEA requirement will integrate with the analytical hierarchy process(AHP)to assist decision makers or manufacturing engineers in determining the most appropriate manufacturing process to be employed in the manufacture of a composite automotive crash box(ACB)at the early stage of the product development process.It is obvious that a major challenge in the manufacturing selection process is lack of information regarding manufacturing of ACB using natural fibre composite(NFC).There have been no previous studies that examined ranking manufacturability processes in terms of their suitability.Therefore,the TEA-AHP hybrid method was introduced to provide unprejudiced criteria-ranking selection prior to evaluation of pairwise comparisons.At the end of this study,the pulforming process was selected as the best manufacturing process for fabrication of the ACB structural component.展开更多
The prognostics health management(PHM)fromthe systematic viewis critical to the healthy continuous operation of processmanufacturing systems(PMS),with different kinds of dynamic interference events.This paper proposes...The prognostics health management(PHM)fromthe systematic viewis critical to the healthy continuous operation of processmanufacturing systems(PMS),with different kinds of dynamic interference events.This paper proposes a three leveled digital twinmodel for the systematic PHMof PMSs.The unit-leveled digital twinmodel of each basic device unit of PMSs is constructed based on edge computing,which can provide real-time monitoring and analysis of the device status.The station-leveled digital twin models in the PMSs are designed to optimize and control the process parameters,which are deployed for the manufacturing execution on the fog server.The shop-leveled digital twin maintenancemodel is designed for production planning,which gives production instructions fromthe private industrial cloud server.To cope with the dynamic disturbances of a PMS,a big data-driven framework is proposed to control the three-level digital twin models,which contains indicator prediction,influence evaluation,and decisionmaking.Finally,a case study with a real chemical fiber system is introduced to illustrate the effectiveness of the digital twin model with edge-fog-cloud computing for the systematic PHM of PMSs.The result demonstrates that the three-leveled digital twin model for the systematic PHM in PMSs works well in the system’s respects.展开更多
Based on the option prioritization in graph model for conflict resolution of two decision makers(DMs),new logical and matrix representations of four stability concepts for DMs′attitude are proposed.The logical repres...Based on the option prioritization in graph model for conflict resolution of two decision makers(DMs),new logical and matrix representations of four stability concepts for DMs′attitude are proposed.The logical representation of attitude is defined,and converted to the matrix form in order to develop a decision support system(DSS)efficiently.Compared with existing definitions of DMs′attitude based on states,the proposed definitions of attitude based on options are convenient and more effective to generate preferences since that of states can be significantly larger than that of options in a large conflict.In addition,it is easier to obtain the information of the prioritization of option statements than to obtain preference of states for users.The proposed representations are applied to the process conflict during aircraft manufacturing to demonstrate the efficiency of the new approach.展开更多
This paper reports the evolution of textile structure and mechanical properties of vascular prosthesis in the level of the whole prosthesis and the constituent filaments with respect to the manufacturing process. The ...This paper reports the evolution of textile structure and mechanical properties of vascular prosthesis in the level of the whole prosthesis and the constituent filaments with respect to the manufacturing process. The tubular wall of the prosthesis is divided circumferentially into three zones; basic line (BL), remeshing line ( RL) and guide line ( GL). Some heterogeneity has been observed on the tubular wall in terms of stitch structure of the prosthesis and linear density of the constituent filaments. The breaking position of the prosthesis under circumferential tensile localizes preferentially in remeshing line that is the weakest zone by warp knitting with double needle bed. Furthermore, the statistical differences of the mechanical properties of the filaments of zone RL, GL and BL have been confirmed too. It is predictable that the deterioration of prosthesis, under physiological loads (periodical pulse blood pressure etc.), could happen firstly in the weaker zone in vivo.展开更多
Light weights wheels improve vehicle performance with respect to road handling, cornering as well providing fuel economy and reduced greenhouse gas emissions. Aluminum wheels are currently used in many models and are ...Light weights wheels improve vehicle performance with respect to road handling, cornering as well providing fuel economy and reduced greenhouse gas emissions. Aluminum wheels are currently used in many models and are produced usually by low pressure assisted gravity casting. Important property requirements are fatigue strength, pressure tightness, tensile strength, impact resistance, and corrosion resistance. Many attempts have been made to convert aluminum road wheels to magnesium. Race cars and some of the high end models (Porsche, Ferrari, etc.) have used magnesium wheels. These wheels have been gravity cast or forged. Viable corrosion protection systems have been developed and magnesium wheels have been used with success on these models. To use magnesium on more modest models is a challenge due to cost issues. Higher productivity casting processes or more cost effective coating systems need to be utilized. The project consists of selecting magnesium alloys for road wheels, examining the possible cost effective casting processes and corrosion protection systems, evaluating the cost per one wheel and comparing it to aluminum wheel costs. The wheels will also be compared with respect to fatigue and impact properties, pressure tightness, and corrosion.展开更多
文摘A siliconizing process to manufacture 6.5% Si steel sheet has been developed. Electric components, such as transformers and reactors are made easily from 6.5% Si steel sheet. However, improved workability is desirable to increase the applications. Therefore the improvement of workability of 6.5% Si steel sheet was investigated, and the results were obtained as follows: (a) workability of 6.5% Si steel sheet is deteriorated by grain boundary oxidization, (b) grain boundary oxidization can be restrained by the addition of C. Workability and magnetic properties of 6.5% Si steel sheet with C addition are discussed. Furthermore, it was found that the workability of high Si steel sheet was improved remarkably by varying the Si content gradient along the thickness without deterioration of high frequency magnetic properties. This newly developed magnetic gradient high Si steel sheet is also discussed.
文摘The first multi-function laser processing system in the domestic for clutch manufacture,with abilities of cutting, jointing and heat treatment,was reported in this paper.One external optical path,double laser heads,adjust device by manual operation,automatically track were employed in this system Also the other parts of vehicles can be fabricated by this system,as well as clutches.The special processing to manufacture the clutches of heavy vehicles,which was developed by the project of this laser processing system,achieved the international standards and satisfied the economic development and nation defense in the do- mestic.
基金supported by the National Natural Science Foundation of China(62225302,623B2014,and 62173023).
文摘With the emergence of general foundational models,such as Chat Generative Pre-trained Transformer(ChatGPT),researchers have shown considerable interest in the potential applications of foundation models in the process industry.This paper provides a comprehensive overview of the challenges and opportunities presented by the use of foundation models in the process industry,including the frameworks,core applications,and future prospects.First,this paper proposes a framework for foundation models for the process industry.Second,it summarizes the key capabilities of industrial foundation models and their practical applications.Finally,it highlights future research directions and identifies unresolved open issues related to the use of foundation models in the process industry.
基金supported in part by the National Research Foundation of Korea(NRF)grant funded by the Korean government(MSIT)(RS-2023-00239657)in part by the National Research Foundation of Korea(NRF)grant funded by the Korean government(MSIT)(No.RS-2024-00423772)。
文摘Nondestructive testing(NDT)methods such as visual inspection and ultrasonic testing are widely applied in manufacturing quality control,but they remain limited in their ability to detect defect characteristics.Visual inspection depends strongly on operator experience,while ultrasonic testing requires physical contact and stable coupling conditions that are difficult to maintain in production lines.These constraints become more pronounced when defect-related information is scarce or when background noise interferes with signal acquisition in manufacturing processes.This study presents a non-contact acoustic method for diagnosing defects in scroll compressors during the manufacturing process.The diagnostic approach leverages Mel-frequency cepstral coefficients(MFCC),and shorttime Fourier transform(STFT)parameters to capture the rotational frequency and harmonic characteristics of the scroll compressor.These parameters enable the extraction of defect-related features even in the presence of background noise.A convolutional neural network(CNN)model was constructed using MFCCs and spectrograms as image inputs.The proposed method was validated using acoustic data collected from compressors operated at a fixed rotational speed under real manufacturing process.The method identified normal operation and three defect types.These results demonstrate the applicability of this method in noise-prone manufacturing environments and suggest its potential for improving product quality,manufacturing reliability and productivity.
基金supported by the National Science and Technology Council(NSTC)Taiwan(Grant No.NSTC 113-2222-E-029-005),with additional computational resources provided by the projectThe work of Josef Jablonsky was supprted by the Faculty of Informatics and Statistics,Prague University of Economics and Business。
文摘VlseKriterijumska Optimizacija I Kompromisno Resenje(VIKOR)has been developed and applied for over twenty-five years,gaining recognition as a prominent multi-criteria decision-making(MCDM)method.Over this period,numerous studies have explored its applications,conducted comparative analyses,integrated it with other methods,and proposed various modifications to enhance its performance.This paper aims to delve into the fundamental principles and objectives of VIKOR,which aim to maximize group utility and minimize individual regret simultaneously.However,this study identifies a significant limitation in the VIKOR methodology:its process amplifies the weight of individual regret,and the calculated index values further magnify this effect.This phenomenon not only affects the decision-making balance but also leads to the critical issue of ranking reversal,which undermines the reliability of the results.To address these shortcomings,this paper introduces an enhanced version of VIKOR that mitigates the impact of individual regret while preserving the method’s original objectives.This paper validates the effectiveness of the proposed enhanced VIKOR method using various MCDM approaches,including(1)ten different versions of VIKOR and(2)eleven commonly used MCDM methods.Furthermore,this study confirms that the enhanced VIKOR can be effectively applied across various existing VIKOR versions,broadening its adaptability.A sensitivity analysis is additionally performed by adjusting the criteria weights using the ordered weighted averaging method.An illustrative case study involving the selection of a manufacturing process validates the proposed model.The results show that the proposed model is robust and capable of producing more reliable outcomes.It also demonstrates its practicality and effectiveness in real-world decision-making scenarios.
基金the National Natural Science Foundation of China(NSFC)(62103283)the Australia Research Council’s Discovery Pro-jects Scheme(DP220100355).
文摘1.Background In the chemical industry,process plants-commonly referred to as plantwide systems-typically consist of many process units(unit operations).Driven by the considerable economic efficiency offered by complex and interactive process designs,modern plantwide systems are becoming increasingly sophisticated.The operation of these processes is typically characterized by the complexity of individual units(subsystems)and the intricate interactions between geographically distributed units through networks of material and energy flows,as well as control loops[1].
文摘Process manufacturing is going through a critical transformation in response to escalating demands for efficiency,sustainability,and intelligent innovation.With process manufacturing being characterized by complex workflows and high resource consumption,the process manufacturing industry is under mounting pressure to optimize resource utilization,enhance intelligent design,reduce carbon emissions,and address emerging challenges in quality assurance,safety,and information integration.
文摘Product and manufacturing process developments are knowledge intensive. For rapid product developments in today′s competitive global marketplace, we need tools to facilitate the effective utilization of critical design and manufacturing knowledge obtained during the previous product developments. The Internet technology has very rapidly evolved over past few years. The web is being increasingly used to support various activities of the pro duct development process. Java is a programming language that is highly tuned for the web environment. This paper is concerned with providing the solution of web based manufacturing process development. The architecture of web based application and the implementation of web based manufacturing process developer are discussed.
基金financially supported by the National Key R&D Program of China (No.2017YFB0304000)the National Natural Science Foundation of China (Nos.52074093, 51874102, 51704080, and 51674092)。
文摘In order to promote the intelligent transformation and upgrading of the steel industry, intelligent technology features based on the current situation and challenges of the steel industry are discussed in this paper. Based on both domestic and global research, functional analysis, reasonable positioning, and process optimization of each aspect of steel making are expounded. The current state of molten steel quality and implementation under narrow window control is analyzed. A method for maintaining stability in the narrow window control technology of steel quality is proposed, controlled by factors including composition, temperature, time, cleanliness, and consumption(raw material). Important guidance is provided for the future development of a green and intelligent steel manufacturing process.
基金financially supported by the National Natural Science Foundation of China (No.51734004)the National Key Research and Development Program of China (No.2017YFB0304005)the National Natural Science Foundation of China (No.51474044)。
文摘Against the realistic background of excess production capacity, product structure imbalance, and high material and energy consumption in steel enterprises, the implementation of operation optimization for the steel manufacturing process is essential to reduce the production cost, increase the production or energy efficiency, and improve production management. In this study, the operation optimization problem of the steel manufacturing process, which needed to go through a complex production organization from customers' orders to workshop production, was analyzed. The existing research on the operation optimization techniques, including process simulation, production planning, production scheduling, interface scheduling, and scheduling of auxiliary equipment, was reviewed. The literature review reveals that, although considerable research has been conducted to optimize the operation of steel production, these techniques are usually independent and unsystematic.Therefore, the future work related to operation optimization of the steel manufacturing process based on the integration of multi technologies and the intersection of multi disciplines were summarized.
基金Item Sponsored by National Basic Research Programof China (200002600)
文摘From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship between material flow and the energy intensity is useful to save energy in steel industry. Based on the concept of standard material flow diagram, all possible situations of ferric material flow in steel manufacturing process are analyzed. The expressions of the influence of material flow deviated from standard material flow diagram on energy consumption are put forward.
基金Item Sponsored by Fundamental Research Funds for the Central Universities of China(N090602007)National Key Technology Research and Development Program in 11th Five-Year Plan Project of China(2006BAE03A09)
文摘Theoretical minimum and actual specific energy consumptions （SEC） of typical manufacturing process （SMP） were studied. Firstly, a process division of a typical SMP in question was conducted with the theory of SEC analysis. Secondly, an exergy analysis model of a subsystem consisting of several parallel processes and a SEC analysis model of SMP were developed. And finally, based on the analysis models, the SEC of SMP was analyzed by means of the statistical significance. The results show that the SEC of typical SMP comprises the theoretical minimum SEC and the additional SEC derived from the irreversibility~ and the SMP has a theoretical minimum SEC of 6.74 GJ/t and an additional SEC of 19.32 GJ/t, which account for 25.88% and 74.12% of the actual SEC, respectively.
基金supported by the National Natural Science Foundation of China (No.51701061)the Natural Science Foundation of Hebei Province (Nos.E2023202047 and E2021202075)+1 种基金the Key-Area R&D Program of Guangdong Province (No.2020B0101340004)Guangdong Academy of Science (2021GDASYL-20210102002).
文摘Steels are widely used as structural materials,making them essential for supporting our lives and industries.However,further improving the comprehensive properties of steel through traditional trial-and-error methods becomes challenging due to the continuous development and numerous processing parameters involved in steel production.To address this challenge,the application of machine learning methods becomes crucial in establishing complex relationships between manufacturing processes and steel performance.This review begins with a general overview of machine learning methods and subsequently introduces various performance predictions in steel materials.The classification of performance pre-diction was used to assess the current application of machine learning model-assisted design.Several important issues,such as data source and characteristics,intermediate features,algorithm optimization,key feature analysis,and the role of environmental factors,were summarized and analyzed.These insights will be beneficial and enlightening to future research endeavors in this field.
基金This study is financially supported by the Basic Research Operating Expenses Program of International Centre for Bamboo and Rattan(1632021002).
文摘In order to investigate the effect of the relative motion of nano CaCO_(3)reinforced bamboo pulp fiber(BPF)/HDPE composite components on the mechanical performance,a comparative study was performed.BPF was treated by nano CaCO_(3)blending(BM)and impregnation modification(IM)technology.The composites were produced using hot press(HPMP),extrusion(EMP)and injection molding process(IMP).The physical morphology of BPF was similar at different manufacturing processes.Compared to the samples manufactured by HPMP,a decrease in the(specific)flexural strength of BPF/HDPE composites and an increase in those of composites treated by nano CaCO_(3)manufactured by EMP and IMP were observed.The injection molded composites exhibited the best values in the(specific)impact strength,(specific)tensile properties.IM had a greater effect on the rheological behavior of the composites than BM,and nano CaCO_(3)treatment most effectively affected the performance of the extrusion molded composites.
基金Sponsored by National Natural Science Foundation of China(50334020)
文摘The standard material flow diagram in steel manufacturing process was proposed to analyze the influences of various material flows on environmental load of 1tof final product.Two influence factors and reducing measures of environmental load were pointed out.The environmental load was appraised for a typical technological process in a Chinese steel plant.
文摘In this study,the best manufacturing process will be selected to build an automotive crash box using green oil palm natural fibre-reinforced polyurethane composite materials.This paper introduces an approach consist of technical aspects(T),the economic point of view(E)and availability(A),and it’s also called as TEA requirement.This approach was developed with the goal of assisting the design engineer in the selection of the best manufacturing process during the design phase at the criteria selection stage.In this study,the TEA requirement will integrate with the analytical hierarchy process(AHP)to assist decision makers or manufacturing engineers in determining the most appropriate manufacturing process to be employed in the manufacture of a composite automotive crash box(ACB)at the early stage of the product development process.It is obvious that a major challenge in the manufacturing selection process is lack of information regarding manufacturing of ACB using natural fibre composite(NFC).There have been no previous studies that examined ranking manufacturability processes in terms of their suitability.Therefore,the TEA-AHP hybrid method was introduced to provide unprejudiced criteria-ranking selection prior to evaluation of pairwise comparisons.At the end of this study,the pulforming process was selected as the best manufacturing process for fabrication of the ACB structural component.
基金supported by the Fundamental Research Funds for The Central Universities(Grant No.2232021A-08)National Natural Science Foundation of China(GrantNo.51905091)Shanghai Sailing Program(Grand No.19YF1401500).
文摘The prognostics health management(PHM)fromthe systematic viewis critical to the healthy continuous operation of processmanufacturing systems(PMS),with different kinds of dynamic interference events.This paper proposes a three leveled digital twinmodel for the systematic PHMof PMSs.The unit-leveled digital twinmodel of each basic device unit of PMSs is constructed based on edge computing,which can provide real-time monitoring and analysis of the device status.The station-leveled digital twin models in the PMSs are designed to optimize and control the process parameters,which are deployed for the manufacturing execution on the fog server.The shop-leveled digital twin maintenancemodel is designed for production planning,which gives production instructions fromthe private industrial cloud server.To cope with the dynamic disturbances of a PMS,a big data-driven framework is proposed to control the three-level digital twin models,which contains indicator prediction,influence evaluation,and decisionmaking.Finally,a case study with a real chemical fiber system is introduced to illustrate the effectiveness of the digital twin model with edge-fog-cloud computing for the systematic PHM of PMSs.The result demonstrates that the three-leveled digital twin model for the systematic PHM in PMSs works well in the system’s respects.
基金supported by the National Natural Science Foundation of China(Nos.71071076,71471087,and 61673209)
文摘Based on the option prioritization in graph model for conflict resolution of two decision makers(DMs),new logical and matrix representations of four stability concepts for DMs′attitude are proposed.The logical representation of attitude is defined,and converted to the matrix form in order to develop a decision support system(DSS)efficiently.Compared with existing definitions of DMs′attitude based on states,the proposed definitions of attitude based on options are convenient and more effective to generate preferences since that of states can be significantly larger than that of options in a large conflict.In addition,it is easier to obtain the information of the prioritization of option statements than to obtain preference of states for users.The proposed representations are applied to the process conflict during aircraft manufacturing to demonstrate the efficiency of the new approach.
基金Funded by the Shanghai Post Doctoral Foundation Overseas Returned Scholars' Foundation of Education Ministry the Shanghai Key Discipline Project
文摘This paper reports the evolution of textile structure and mechanical properties of vascular prosthesis in the level of the whole prosthesis and the constituent filaments with respect to the manufacturing process. The tubular wall of the prosthesis is divided circumferentially into three zones; basic line (BL), remeshing line ( RL) and guide line ( GL). Some heterogeneity has been observed on the tubular wall in terms of stitch structure of the prosthesis and linear density of the constituent filaments. The breaking position of the prosthesis under circumferential tensile localizes preferentially in remeshing line that is the weakest zone by warp knitting with double needle bed. Furthermore, the statistical differences of the mechanical properties of the filaments of zone RL, GL and BL have been confirmed too. It is predictable that the deterioration of prosthesis, under physiological loads (periodical pulse blood pressure etc.), could happen firstly in the weaker zone in vivo.
文摘Light weights wheels improve vehicle performance with respect to road handling, cornering as well providing fuel economy and reduced greenhouse gas emissions. Aluminum wheels are currently used in many models and are produced usually by low pressure assisted gravity casting. Important property requirements are fatigue strength, pressure tightness, tensile strength, impact resistance, and corrosion resistance. Many attempts have been made to convert aluminum road wheels to magnesium. Race cars and some of the high end models (Porsche, Ferrari, etc.) have used magnesium wheels. These wheels have been gravity cast or forged. Viable corrosion protection systems have been developed and magnesium wheels have been used with success on these models. To use magnesium on more modest models is a challenge due to cost issues. Higher productivity casting processes or more cost effective coating systems need to be utilized. The project consists of selecting magnesium alloys for road wheels, examining the possible cost effective casting processes and corrosion protection systems, evaluating the cost per one wheel and comparing it to aluminum wheel costs. The wheels will also be compared with respect to fatigue and impact properties, pressure tightness, and corrosion.
