This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrheni...This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrhenius model and machine learning model were developed to forecast flow stresses at various conditions.The predictive capability of both models was assessed using the coefficients of determination(R^(2)),average absolute relative error(AARE),and root mean square error(RMSE).The findings show that the osprey optimization algorithm convolutional neural network(OOA-CNN)model outperforms the Arrhenius model,achieving a high R^(2) value of 0.99959 and lower AARE and RMSE values.The flow stress that the OOA-CNN model predicted was used to generate power dissipation maps and instability maps under different strains.Finally,combining the processing map and microstructure characterization,the ideal processing domain was identified as 1100℃ at strain rates of 0.01-0.1 s^(-1).This study provided key insights into optimizing the hot working process of CoNiV MEA.展开更多
Hot compression experiments were conducted under conditions of deformation temperatures ranging from 950 to 1150℃,strain rates of 0.001-10 s^(-1),and deformation degrees ranging from 20%to 80%.The hot deformation beh...Hot compression experiments were conducted under conditions of deformation temperatures ranging from 950 to 1150℃,strain rates of 0.001-10 s^(-1),and deformation degrees ranging from 20%to 80%.The hot deformation behavior and microstructure evolution of millimeter-grade coarse grains(MCGs)in the as-cast Ti-6Cr-5Mo-5V-4Al(Ti-6554)alloy were studied,and a hot processing map was established.Under compression along the rolling direction(RD),continuous dynamic recrystallization(CDRX)ensues due to the progressive rotation of subgrains within the MCGs.Along the transverse direction(TD),discontinuous dynamic recrystallization(DDRX)resulting from grain boundary bulging or bridging,occurs on the boundaries of the MCGs.With decreasing strain rate,increasing temperature,and higher deformation degree,dynamic recrystallization becomes more pronounced,resulting in a reduction in the original average grain size.The optimal processing parameters fall within a temperature range of 1050-1150℃,a strain rate of 0.01 s^(-1),and a deformation degree between 40%and 60%.展开更多
High strength β titanium alloys are widely used in large load bearing components in the aerospace field. At present, large parts are generally formed by die forging. Different initial microstructures and deformation ...High strength β titanium alloys are widely used in large load bearing components in the aerospace field. At present, large parts are generally formed by die forging. Different initial microstructures and deformation process parameters will significantly affect the flow behavior. To precisely control the microstructures, researchers have conducted many studies to analyze the microstructure evolution law and deformation mechanism during hot compression. This review focuses on the microstructure evolution of high strength β titanium alloys during hot deformation, including dynamic recrystallization and dynamic recovery in the single-phase region and the dynamic evolution of the α phase in the two-phase region. Furthermore, the optimal hot processing regions, instability regions,and the relationship between the efficiency of power dissipation and the deformation mechanism in the hot processing map are summarized. Finally, the problems and development direction of using hot processing maps to optimize process parameters are also emphasized.展开更多
The isothermal compression tests of A1-5Ti- 1B master alloy were conducted on the thermal mechanical simulator Gleeble-1500D at the deformation temperature range of 300-450 ℃,the strain rate range of 0.01- 10.00 s^-l...The isothermal compression tests of A1-5Ti- 1B master alloy were conducted on the thermal mechanical simulator Gleeble-1500D at the deformation temperature range of 300-450 ℃,the strain rate range of 0.01- 10.00 s^-l, and the engineering strain of 50 %. The effects of deformation temperatures and strain rates on the flow stress were analyzed by the true stress-true strain curves. The result indicates that the flow stress increases with the increase of strain rate, while it decreases with the increase of temperature. The hot deformation activation energy of A1-5Ti-IB master alloy is calculated to be 250.9 kJ.mol^-1, and the constitutive equation is established as ε=1.97 x lO^19[sinh（O.O15δ）^11.14exp（-250.9/RT）, and the validity of this constitutive equation is verified. Based on dynamic material model （DMM） criterion, the hot processing map of AI-5Ti-1B master alloy is obtained. The optimum hot extrusion conditions are determined as deformation temperature of 400℃ and strain rate of 1.00 s^-1, and the flow instability only appears at the temperature range of 300-340℃ at the base of the hot processing map.展开更多
The hot working behavior of Mg-Gd-Y-Nb-Zr alloy was investigated using constitutive model and hot processing maps in this work. Isothermal compression tests were conducted with temperature and strain rate range of 703...The hot working behavior of Mg-Gd-Y-Nb-Zr alloy was investigated using constitutive model and hot processing maps in this work. Isothermal compression tests were conducted with temperature and strain rate range of 703-773 K and 0.01-5 s^（-1）, respectively. Improved Arrhenius-type equation incorporated with strain compensations was used to predict flow behavior of the alloy, and the predictability was evaluated using correlation coefficient, root mean square error and absolute relative error. Processing maps were constructed at different strains for Mg-Gd-Y-Nb-Zr alloy based on dynamic materials model.The processing maps are divided into three domains and the corresponding microstructure evolutions are referred to the forming of straight grain boundaries, twinning, dynamic recrystallization and grain growth. Instability occurred mainly at the strain rate range of 0.3s^（-1）-0.5s^（-1）. The optimum processing domain is mainly at the temperature range of 703-765 K with the strain rate range of 0.01-0.1 s^（-1）.展开更多
In the context of intelligent manufacturing,the modern hot strip mill process(HSMP)shows characteristics such as diversification of products,multi-specification batch production,and demand-oriented customization.These...In the context of intelligent manufacturing,the modern hot strip mill process(HSMP)shows characteristics such as diversification of products,multi-specification batch production,and demand-oriented customization.These characteristics pose significant challenges to ensuring process stability and consistency of product performance.Therefore,exploring the potential relationship between product performance and the production process,and developing a comprehensive performance evaluation method adapted to modern HSMP have become an urgent issue.A comprehensive performance evaluation method for HSMP by integrating multi-task learning and stacked performance-related autoencoder is proposed to solve the problems such as incomplete performance indicators(PIs)data,insufficient real-time acquisition requirements,and coupling of multiple PIs.First,according to the existing Chinese standards,a comprehensive performance evaluation grade strategy for strip steel is designed.The random forest model is established to predict and complete the parts of PIs data that could not be obtained in real-time.Second,a stacked performance-related autoencoder(SPAE)model is proposed to extract the deep features closely related to the product performance.Then,considering the correlation between PIs,the multi-task learning framework is introduced to output the subitem ratings and comprehensive product performance rating results of the strip steel online in real-time,where each task represents a subitem of comprehensive performance.Finally,the effectiveness of the method is verified on a real HSMP dataset,and the results show that the accuracy of the proposed method is as high as 94.8%,which is superior to the other comparative methods.展开更多
The high temperature deformation behaviors of α＋β type titanium alloy TC11 （Ti-6.5Al-3.5Mo-1.5Zr-0.3Si） with coarse lamellar starting microstructure were investigated based on the hot compression tests in the tem...The high temperature deformation behaviors of α＋β type titanium alloy TC11 （Ti-6.5Al-3.5Mo-1.5Zr-0.3Si） with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a＋fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α＋β phase field. The peak of efficiency of power dissipation in α＋β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α＋β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a＋β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.展开更多
In order to describe the deformation behavior and the hot workability of equiatomic NiTi shape memory alloy (SMA) during hot deformation, Arrhenius-type constitutive equation and hot processing map of the alloy were d...In order to describe the deformation behavior and the hot workability of equiatomic NiTi shape memory alloy (SMA) during hot deformation, Arrhenius-type constitutive equation and hot processing map of the alloy were developed by hot compression tests at temperatures ranging from 500 to 1100 °C and strain rates ranging from 0.0005 to 0.5 s?1. The results show that the instability region of the hot processing map increases with the increase of deformation extent. The instability occurs in the low and high temperature regions. The instability region presents the adiabatic shear bands at low temperatures, but it exhibits the abnormal growth of the grains at high temperatures. Consequently, it is necessary to avoid processing the equiatomic NiTi SMA in these regions. It is preferable to process the NiTi SMA at the temperatures ranging from 750 to 900 °C.展开更多
Hot deformation behavior of as-cast Mn18Cr18 N austenitic stainless steel was studied in the temperature range of 950-1200 ℃ and strain rate range of 0.001-1 s^（-1） using isothermal hot compression tests. The true ...Hot deformation behavior of as-cast Mn18Cr18 N austenitic stainless steel was studied in the temperature range of 950-1200 ℃ and strain rate range of 0.001-1 s^（-1） using isothermal hot compression tests. The true stress-strain curves of the steel were characterized by hardening and subsequent softening and varied with temperatures and strain rates. The hot deformation activation energy of the steel was calculated to be 657.4 k J/mol, which was higher than that of the corresponding wrought steel due to its as-cast coarse columnar grains and heterogeneous structure. Hot processing maps were developed at different plastic strains, which exhibited two domains with peak power dissipation efficiencies at 1150 ℃/0.001 s^（-1） and 1200 ℃/1 s^（-1）, respectively. The corresponding microstructures were analyzed by optical microscopy（OM）, scanning electron microscopy（SEM）, and electron backscatter diffraction（EBSD）. It has been confirmed that dynamic recrystallization（DRX） controlled by dislocation slipping and climbing mechanism occurs in the temperature and strain rate range of 1050-1200 ℃ and 0.001-0.01 s^（-1）; And DRX controlled by twinning mechanism occurs in the temperature and strain rate range of 1100-1200 ℃, 0.1-1 s^（-1）. These two DRX domains can serve as the hot working windows of the as-cast steel at lower strain rates and at higher strain rates, respectively. The processing maps at different strains also exhibit that the instability region decreases with increasing strain. The corresponding microstructures and the less tensile ductility in the instability region imply that the flow instability is attributed to flow localization accelerated by a few layers of very fine recrystallized grains along the original grain boundaries.展开更多
A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably m...A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably mixed with fluctuant and abnormal values. Models established on the basis of the data without data processing can cause misleading results, which cannot be used for the optimal design of hot rolling process. Thus, a method of industrial data processing of C-Mn steel was proposed based on the data analysis. The Bayesian neural network was employed to establish the reliable mechanical property prediction models for the optimal design of hot rolling process. By using the multi-objective optimization algorithm and considering the individual requirements of costumers and the constraints of the equipment, the optimal design of hot rolling process was successfully applied to the rolling process design for Q345B steel with 0.017% Nb and 0.046% Ti content removed. The optimal process design results were in good agreement with the industrial trials results, which verify the effectiveness of the optimal design of hot rolling process.展开更多
The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated.The results indicated that the deformation process homogenized microstructure an...The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated.The results indicated that the deformation process homogenized microstructure and improved mechanical properties of the A356 aluminum alloy.During the hot spinning process,eutectic Si particles and Fe-rich phases were fragmented,and porosities were eliminated.In addition,recrystallization of Al matrix and precipitation of Al Si Ti phases occurred.The mechanical property testing results indicated that there was a significant increase of ductility and a decrease of average microhardness in deformed alloy over die-cast alloy.This is attributed to uniform distribution of finer spherical eutectic Si particles,the elimination of casting defects and to the recrystallized finer grain structure.展开更多
In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the in...In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the interactive effects of material hardening, recovery and dynamic recrystallization(DRX) on the characteristic deformation behavior were considered by incorporating the evolution laws of viscoplastic flow, dislocation activities, DRX nucleation and boundary migration in a coupled manner. The model parameters were calibrated based on the experimental data analysis and genetic algorithm(GA) based objective optimization. The predicted flow stress, DRX fraction and average grain size match well with experimental results. The proposed model was embedded in the finite element(FE) software DEFORM-3 D via user defined subroutine to simulate the hot compression and equal channel angular extrusion(ECAE) processes. The heterogeneous microstructure distributions at different deformation zones and the dislocation density evolution with competitive deformation mechanisms were captured.This study can provide a theoretical solution for the hot working problems of magnesium alloy.展开更多
The control of microstructure during hot rolling process of steel is of great importance and will affect the properties of the steel products.According to the production line,a three-dimensional multi-field coupled fi...The control of microstructure during hot rolling process of steel is of great importance and will affect the properties of the steel products.According to the production line,a three-dimensional multi-field coupled finite element model of 24-pass continuous hot rolling process of 38CrMoAl steel rod is established using the finite element software MSC.Marc.Based on the recrystallization kinetics model and the grain growth model,a subroutine written in Fortran is introduced to calculate the recrystallization behavior and microstructure evolution of 38CrMoAl steel during the entire rolling process.The distribution and evolution of variables such as strain,temperature and recrystallization fractions during the rolling process are analyzed.The temperature variations and grain sizes at both the center and surface of the tested steel are compared with the experimental results.And it is found that the simulation results are in good agreement with the experimental ones,confirming the reliability of the established model.展开更多
The hypereutectic Al-Si alloy was fabricated by hot extrusion process after solidified under electromagnetic stirring,and the microstructure and mechanical properties of the alloy were studied.The results show that th...The hypereutectic Al-Si alloy was fabricated by hot extrusion process after solidified under electromagnetic stirring,and the microstructure and mechanical properties of the alloy were studied.The results show that the ultimate tensile strength and elongation of the alloy reached 229.5 MPa and 4.6%,respectively with the extrusion ratio of 10,and 263.2 MPa and 5.4%,respectively with extrusion ratio of 20.This indicates that the mechanical properties of the alloy are obviously improved with the increase of extrusion ratio.After hot extruded,the primary Si,eutectic Si,Mg2Si,AlNi,Al7Cu4Ni and Al-Si-Mn-Fe-Cr-Mo phases are refined to different extent,and the efficiency of refinement is obvious more and more with the increase of extrusion ratio.After T6 heat treatment,the sharp corners of these phases become passivated and roundish,and the mechanical properties are improved.The ultimate tensile strength of the extruded alloy after T6 heat treatment reaches 335.3 MPa with extrusion ratio of 10 and 353.6 MPa with extrusion ratio of 20.展开更多
The hot deformation behaviour of 7075 aluminium alloy reinforced with 10%of SiC particles was studied by employing both"processing maps"and microstructural observations.The composite was characterized by emp...The hot deformation behaviour of 7075 aluminium alloy reinforced with 10%of SiC particles was studied by employing both"processing maps"and microstructural observations.The composite was characterized by employing optical microscope to evaluate the microstructural transformations and instability phenomena.The material investigated was deformed by compression in the temperature and strain rate ranges of 300-500℃and 0.001-1.0 s-1,respectively.The deformation efficiency was calculated by strain rate sensitivity(m)values obtained by hot compression tests.The power dissipation efficiency and instability parameters were evaluated and processing maps were constructed for strain of 0.5.The optimum domains and instability zone were obtained for the composites.The optimum processing conditions are obtained in the strain rate range of 0.1-0.9 s-1and temperature range of 390-440 ℃with the efficiency of 30%.展开更多
The hot deformation behavior of a fine-grained Mg–8 Sn–2 Zn–2 Al(TZA822, in wt%) alloy was investigated in the temperature range of 150–350°C and the strain rate of 0.01–10 s^-1 employing thermomechanical si...The hot deformation behavior of a fine-grained Mg–8 Sn–2 Zn–2 Al(TZA822, in wt%) alloy was investigated in the temperature range of 150–350°C and the strain rate of 0.01–10 s^-1 employing thermomechanical simulator. In most of the cases, the material showed typical dynamic recrystallization(DRX) features i.e., a signal peak value followed by a gradual decrease or to reach a steady state. The work hardening rate was found to increase with decreasing temperature and increasing strain rate, while strain rates had great effects on work hardening behavior. Meanwhile, the constitutive analysis indicated that cross-slip of dislocations was likely to be the dominant deformation mechanism. In addition, the processing map at the strain of 0.1–0.7 showed two stability domains with high power dissipation efficiencies and the optimum hot working parameters for the studied alloy was determined to be 350°C/0.01 s^-1 and 350°C/10 s^-1, at which continuous DRX(CDRX) and discontinuous DRX(DDRX) as main softening mechanism. The instability regions occurred at 200–250°C/10 s^-1 and the main flow instability mechanism was twinning and/or flow localization bands, which were prone to induce cracks and caused in-consistent mechanical properties of the alloy.展开更多
The true stress-strain curves of as-cast 7075 aluminum alloy have been obtained by isothermal compression tests at temperatures of 300 500 ~C and strain rates of 0.01 10 s i. The plastic flow instability map is establ...The true stress-strain curves of as-cast 7075 aluminum alloy have been obtained by isothermal compression tests at temperatures of 300 500 ~C and strain rates of 0.01 10 s i. The plastic flow instability map is established based on Gegel B and Murthy instability criteria because the deformed compression samples suggest that the combination of the above two instability criteria has more comprehensive crack prediction ability. And the processing map based on Dynamic Mate- rial Model （DMM） of as-cast 7075 aluminum alloy has been developed through a superposition of the established instability map and power dissipation map. In terms of microstructure of the deformed samples and whether plastic flow is stable or not, the processing map can be divided into five areas： stable area with as-cast grain, stable area with homogeneous grain resulting from dynamic recovery, instability area with as-cast grain, instability area with the second phase and instability area with mixed grains. In consideration of microstructure characteristics in the above five areas of the processing map, the stable area with homogeneous grain resulting from dynamic recovery, namely the temperatures at 425465 ℃ and the strain rates at 0.01^-1 s^-1, is suggested to be suitable processing window for the as-cast 7075 aluminum alloy.展开更多
The hot compression testing of hot isostatically pressed(HIPed) spray formed(SF) nickel-base superalloy was carried out by thermal mechanical simulator in the temperature range of 1 050-1 140 ℃ at strain rates of 0.0...The hot compression testing of hot isostatically pressed(HIPed) spray formed(SF) nickel-base superalloy was carried out by thermal mechanical simulator in the temperature range of 1 050-1 140 ℃ at strain rates of 0.01-10 s-1 and engineering strain of 50%. A processing map was developed on the basis of these data by using the principles of dynamic materials modeling. The microstructural evolution of deformed samples was also examined on the basis of optical and electron microscopic observations. The map exhibits two domains: the instability domain at the temperatures of 1 050 ℃ -1 110 ℃ and strain rate of 0.01 s-1, the stability domain at the temperatures of 1 110 ℃- 1 140 ℃ and strain rates of 1 s-1-10 s-1, with a peak efficiency of about 40%. The dynamic recrystallization(DRX) is observed in the stability domain and the deformed specimens are no cracking or instabilities. However, there is no DRX in the instability domain and the alloy exhibits flow instability with cracks due to poor workability. The optimum hot working condition was determined in the stability domain.展开更多
In the present research, artificial artificial networks hare be applied to establish the constitutive rela- tionship model of Ti - 5Al - 2Sn - 2Zr - 4Mo - 4Cr (wt - % ) alloy. In the first stage of the re- search...In the present research, artificial artificial networks hare be applied to establish the constitutive rela- tionship model of Ti - 5Al - 2Sn - 2Zr - 4Mo - 4Cr (wt - % ) alloy. In the first stage of the re- search, an isothermal compressive experiment using Thermecmastor - Z hot simulator is studied to ac- quire the flow stress at different deformation temperature,equivalent strain and equivalent strain rate. Then,a feed - forward neural network is trained by using the experimental data.After the training process is finished, the neural networks become a knowledge-based constitutive relationship system. Comparison of the predicted and experimental results results shows that the neural network model has good le- arning precision and good generalization.The neural neural network methods are found to show much better agreement than existing methods with the experiment data, and have the advantage of being able to deal with noisy for or data with strong non - linear reationships. At last, this model can be aused to simulate the flow behavior of Ti - 5Al - 2Sn - 2Zr - 4Mo - 4Ca alloy.展开更多
The hot deformation behavior of uniform fine-grained GH4720Li alloy was studied in the temperature range from 1040 to 1130℃ and the strain-rate range from 0.005 to 0.5 s-1 using hot compression testing. Processing ma...The hot deformation behavior of uniform fine-grained GH4720Li alloy was studied in the temperature range from 1040 to 1130℃ and the strain-rate range from 0.005 to 0.5 s-1 using hot compression testing. Processing maps were constructed on the basis of compression data and a dynamic materials model. Considerable flow softening associated with superplasticity was observed at strain rates of 0.01 s 1 or lower. According to the processing map and observations of the microstructure, the uniform fine-grained microstructure remains intact at 1100℃ or lower because of easily activated dynamic recrystallization （DRX）, whereas obvious grain growth is observed at 1130℃. Metal- lurgical instabilities in the form of non-uniform microstrucmres under higher and lower Zener-Hollomon parameters are induced by local plastic flow and primary γ＇ local faster dissolution, respectively. The optimum processing conditions at all of the investigated strains are pro- posed as 1090-1130℃ with 0.084）.5 s-1 and 0.0054）.008 s-1 and 1040-1085℃ with 0.0054）.06 s-1.展开更多
基金supported by the National Natural Science Foundation of China(NSFC)(Grant No.51901078)the Central Guidance for Local Scientific and Technological Development Funding Project(Grant No.236Z1003G)+3 种基金the Science and Technology Plan Project of Tangshan City(Grant No.24130207C)the Natural Science Foundation of Hebei Province(Grant No.E2022209070)the High-level Talent Project of Hebei(Grant No.E2019100007)the Open Project Program of Key Laboratory of Ministry of Education for Modern Metallurgy Technology(Grant No.2024YJKF02).
文摘This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrhenius model and machine learning model were developed to forecast flow stresses at various conditions.The predictive capability of both models was assessed using the coefficients of determination(R^(2)),average absolute relative error(AARE),and root mean square error(RMSE).The findings show that the osprey optimization algorithm convolutional neural network(OOA-CNN)model outperforms the Arrhenius model,achieving a high R^(2) value of 0.99959 and lower AARE and RMSE values.The flow stress that the OOA-CNN model predicted was used to generate power dissipation maps and instability maps under different strains.Finally,combining the processing map and microstructure characterization,the ideal processing domain was identified as 1100℃ at strain rates of 0.01-0.1 s^(-1).This study provided key insights into optimizing the hot working process of CoNiV MEA.
基金supported by the National Key Research and Development Program of China(Nos.2022YFB3706901,2022YFB3706903)the National Natural Science Foundation of China(No.52274382)。
文摘Hot compression experiments were conducted under conditions of deformation temperatures ranging from 950 to 1150℃,strain rates of 0.001-10 s^(-1),and deformation degrees ranging from 20%to 80%.The hot deformation behavior and microstructure evolution of millimeter-grade coarse grains(MCGs)in the as-cast Ti-6Cr-5Mo-5V-4Al(Ti-6554)alloy were studied,and a hot processing map was established.Under compression along the rolling direction(RD),continuous dynamic recrystallization(CDRX)ensues due to the progressive rotation of subgrains within the MCGs.Along the transverse direction(TD),discontinuous dynamic recrystallization(DDRX)resulting from grain boundary bulging or bridging,occurs on the boundaries of the MCGs.With decreasing strain rate,increasing temperature,and higher deformation degree,dynamic recrystallization becomes more pronounced,resulting in a reduction in the original average grain size.The optimal processing parameters fall within a temperature range of 1050-1150℃,a strain rate of 0.01 s^(-1),and a deformation degree between 40%and 60%.
基金supported by the Project of National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology, China (No. 6142909190207)Shaanxi Key Laboratory of High-performance Precision Forming Technology and Equipment (SKL-HPFTE), China (No. PETE-2019-KF-01)。
文摘High strength β titanium alloys are widely used in large load bearing components in the aerospace field. At present, large parts are generally formed by die forging. Different initial microstructures and deformation process parameters will significantly affect the flow behavior. To precisely control the microstructures, researchers have conducted many studies to analyze the microstructure evolution law and deformation mechanism during hot compression. This review focuses on the microstructure evolution of high strength β titanium alloys during hot deformation, including dynamic recrystallization and dynamic recovery in the single-phase region and the dynamic evolution of the α phase in the two-phase region. Furthermore, the optimal hot processing regions, instability regions,and the relationship between the efficiency of power dissipation and the deformation mechanism in the hot processing map are summarized. Finally, the problems and development direction of using hot processing maps to optimize process parameters are also emphasized.
基金financially supported by the Natural Science Foundation of Heilongjiang Province(No.E201107)
文摘The isothermal compression tests of A1-5Ti- 1B master alloy were conducted on the thermal mechanical simulator Gleeble-1500D at the deformation temperature range of 300-450 ℃,the strain rate range of 0.01- 10.00 s^-l, and the engineering strain of 50 %. The effects of deformation temperatures and strain rates on the flow stress were analyzed by the true stress-true strain curves. The result indicates that the flow stress increases with the increase of strain rate, while it decreases with the increase of temperature. The hot deformation activation energy of A1-5Ti-IB master alloy is calculated to be 250.9 kJ.mol^-1, and the constitutive equation is established as ε=1.97 x lO^19[sinh（O.O15δ）^11.14exp（-250.9/RT）, and the validity of this constitutive equation is verified. Based on dynamic material model （DMM） criterion, the hot processing map of AI-5Ti-1B master alloy is obtained. The optimum hot extrusion conditions are determined as deformation temperature of 400℃ and strain rate of 1.00 s^-1, and the flow instability only appears at the temperature range of 300-340℃ at the base of the hot processing map.
文摘The hot working behavior of Mg-Gd-Y-Nb-Zr alloy was investigated using constitutive model and hot processing maps in this work. Isothermal compression tests were conducted with temperature and strain rate range of 703-773 K and 0.01-5 s^（-1）, respectively. Improved Arrhenius-type equation incorporated with strain compensations was used to predict flow behavior of the alloy, and the predictability was evaluated using correlation coefficient, root mean square error and absolute relative error. Processing maps were constructed at different strains for Mg-Gd-Y-Nb-Zr alloy based on dynamic materials model.The processing maps are divided into three domains and the corresponding microstructure evolutions are referred to the forming of straight grain boundaries, twinning, dynamic recrystallization and grain growth. Instability occurred mainly at the strain rate range of 0.3s^（-1）-0.5s^（-1）. The optimum processing domain is mainly at the temperature range of 703-765 K with the strain rate range of 0.01-0.1 s^（-1）.
基金supported by the National Natural Science Foundation of China(NSFC)under Grants(Nos.U21A20483,62373040 and 62273031).
文摘In the context of intelligent manufacturing,the modern hot strip mill process(HSMP)shows characteristics such as diversification of products,multi-specification batch production,and demand-oriented customization.These characteristics pose significant challenges to ensuring process stability and consistency of product performance.Therefore,exploring the potential relationship between product performance and the production process,and developing a comprehensive performance evaluation method adapted to modern HSMP have become an urgent issue.A comprehensive performance evaluation method for HSMP by integrating multi-task learning and stacked performance-related autoencoder is proposed to solve the problems such as incomplete performance indicators(PIs)data,insufficient real-time acquisition requirements,and coupling of multiple PIs.First,according to the existing Chinese standards,a comprehensive performance evaluation grade strategy for strip steel is designed.The random forest model is established to predict and complete the parts of PIs data that could not be obtained in real-time.Second,a stacked performance-related autoencoder(SPAE)model is proposed to extract the deep features closely related to the product performance.Then,considering the correlation between PIs,the multi-task learning framework is introduced to output the subitem ratings and comprehensive product performance rating results of the strip steel online in real-time,where each task represents a subitem of comprehensive performance.Finally,the effectiveness of the method is verified on a real HSMP dataset,and the results show that the accuracy of the proposed method is as high as 94.8%,which is superior to the other comparative methods.
基金Project (51005112) supported by the National Natural Science Foundation of ChinaProject (2010ZF56019) supported by the Aviation Science Foundation of China+1 种基金Project (GJJ11156) supported by the Education Commission of Jiangxi Province, ChinaProject(GF200901008) supported by the Open Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology, China
文摘The high temperature deformation behaviors of α＋β type titanium alloy TC11 （Ti-6.5Al-3.5Mo-1.5Zr-0.3Si） with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a＋fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α＋β phase field. The peak of efficiency of power dissipation in α＋β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α＋β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a＋β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.
基金Projects(51305091,51305092,51475101)supported by the National Natural Science Foundation of ChinaProject(20132304120025)supported by the Specialized Research Fund for the Doctoral Program of Higher Education,China
文摘In order to describe the deformation behavior and the hot workability of equiatomic NiTi shape memory alloy (SMA) during hot deformation, Arrhenius-type constitutive equation and hot processing map of the alloy were developed by hot compression tests at temperatures ranging from 500 to 1100 °C and strain rates ranging from 0.0005 to 0.5 s?1. The results show that the instability region of the hot processing map increases with the increase of deformation extent. The instability occurs in the low and high temperature regions. The instability region presents the adiabatic shear bands at low temperatures, but it exhibits the abnormal growth of the grains at high temperatures. Consequently, it is necessary to avoid processing the equiatomic NiTi SMA in these regions. It is preferable to process the NiTi SMA at the temperatures ranging from 750 to 900 °C.
基金Funded by the National Natural Science Foundation of China(No.51575372)
文摘Hot deformation behavior of as-cast Mn18Cr18 N austenitic stainless steel was studied in the temperature range of 950-1200 ℃ and strain rate range of 0.001-1 s^（-1） using isothermal hot compression tests. The true stress-strain curves of the steel were characterized by hardening and subsequent softening and varied with temperatures and strain rates. The hot deformation activation energy of the steel was calculated to be 657.4 k J/mol, which was higher than that of the corresponding wrought steel due to its as-cast coarse columnar grains and heterogeneous structure. Hot processing maps were developed at different plastic strains, which exhibited two domains with peak power dissipation efficiencies at 1150 ℃/0.001 s^（-1） and 1200 ℃/1 s^（-1）, respectively. The corresponding microstructures were analyzed by optical microscopy（OM）, scanning electron microscopy（SEM）, and electron backscatter diffraction（EBSD）. It has been confirmed that dynamic recrystallization（DRX） controlled by dislocation slipping and climbing mechanism occurs in the temperature and strain rate range of 1050-1200 ℃ and 0.001-0.01 s^（-1）; And DRX controlled by twinning mechanism occurs in the temperature and strain rate range of 1100-1200 ℃, 0.1-1 s^（-1）. These two DRX domains can serve as the hot working windows of the as-cast steel at lower strain rates and at higher strain rates, respectively. The processing maps at different strains also exhibit that the instability region decreases with increasing strain. The corresponding microstructures and the less tensile ductility in the instability region imply that the flow instability is attributed to flow localization accelerated by a few layers of very fine recrystallized grains along the original grain boundaries.
文摘A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably mixed with fluctuant and abnormal values. Models established on the basis of the data without data processing can cause misleading results, which cannot be used for the optimal design of hot rolling process. Thus, a method of industrial data processing of C-Mn steel was proposed based on the data analysis. The Bayesian neural network was employed to establish the reliable mechanical property prediction models for the optimal design of hot rolling process. By using the multi-objective optimization algorithm and considering the individual requirements of costumers and the constraints of the equipment, the optimal design of hot rolling process was successfully applied to the rolling process design for Q345B steel with 0.017% Nb and 0.046% Ti content removed. The optimal process design results were in good agreement with the industrial trials results, which verify the effectiveness of the optimal design of hot rolling process.
基金supported by the National Key Research Project(No.2016YFB0300901)
文摘The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated.The results indicated that the deformation process homogenized microstructure and improved mechanical properties of the A356 aluminum alloy.During the hot spinning process,eutectic Si particles and Fe-rich phases were fragmented,and porosities were eliminated.In addition,recrystallization of Al matrix and precipitation of Al Si Ti phases occurred.The mechanical property testing results indicated that there was a significant increase of ductility and a decrease of average microhardness in deformed alloy over die-cast alloy.This is attributed to uniform distribution of finer spherical eutectic Si particles,the elimination of casting defects and to the recrystallized finer grain structure.
基金funding supported by National Natural Science Foundation of China(No.52175285)Beijing Municipal Natural Science Foundation(No.3182025)+1 种基金National Defense Science and Technology Rapid support Project(No.61409230113)Scientific and Technological Innovation Foundation of Shunde Graduate School,USTB and Fundamental Research Funds for the Central Universities(No.FRFBD-20-08A,FRF-TP-20-009A2)。
文摘In this paper, a unified internal state variable(ISV) model for predicting microstructure evolution during hot working process of AZ80 magnesium alloy was developed. A novel aspect of the proposed model is that the interactive effects of material hardening, recovery and dynamic recrystallization(DRX) on the characteristic deformation behavior were considered by incorporating the evolution laws of viscoplastic flow, dislocation activities, DRX nucleation and boundary migration in a coupled manner. The model parameters were calibrated based on the experimental data analysis and genetic algorithm(GA) based objective optimization. The predicted flow stress, DRX fraction and average grain size match well with experimental results. The proposed model was embedded in the finite element(FE) software DEFORM-3 D via user defined subroutine to simulate the hot compression and equal channel angular extrusion(ECAE) processes. The heterogeneous microstructure distributions at different deformation zones and the dislocation density evolution with competitive deformation mechanisms were captured.This study can provide a theoretical solution for the hot working problems of magnesium alloy.
基金This research was funded by the National Key Research and Development Program of China(No.2019YFA0705300)the Joint Research Fund of Natural Science Foundation of Liaoning-the State Key Laboratory of Rolling and Automation,Northeastern University(2019KF0506)the Fundamental Research Funds for the Central Universities of China(DUT19JC26).
文摘The control of microstructure during hot rolling process of steel is of great importance and will affect the properties of the steel products.According to the production line,a three-dimensional multi-field coupled finite element model of 24-pass continuous hot rolling process of 38CrMoAl steel rod is established using the finite element software MSC.Marc.Based on the recrystallization kinetics model and the grain growth model,a subroutine written in Fortran is introduced to calculate the recrystallization behavior and microstructure evolution of 38CrMoAl steel during the entire rolling process.The distribution and evolution of variables such as strain,temperature and recrystallization fractions during the rolling process are analyzed.The temperature variations and grain sizes at both the center and surface of the tested steel are compared with the experimental results.And it is found that the simulation results are in good agreement with the experimental ones,confirming the reliability of the established model.
基金supported by National Natural Science Foundation of China (Grant No. 50971092)Innovation Team Plan pf Liaoning Provincical Education Department (Grant no. 2007T132)
文摘The hypereutectic Al-Si alloy was fabricated by hot extrusion process after solidified under electromagnetic stirring,and the microstructure and mechanical properties of the alloy were studied.The results show that the ultimate tensile strength and elongation of the alloy reached 229.5 MPa and 4.6%,respectively with the extrusion ratio of 10,and 263.2 MPa and 5.4%,respectively with extrusion ratio of 20.This indicates that the mechanical properties of the alloy are obviously improved with the increase of extrusion ratio.After hot extruded,the primary Si,eutectic Si,Mg2Si,AlNi,Al7Cu4Ni and Al-Si-Mn-Fe-Cr-Mo phases are refined to different extent,and the efficiency of refinement is obvious more and more with the increase of extrusion ratio.After T6 heat treatment,the sharp corners of these phases become passivated and roundish,and the mechanical properties are improved.The ultimate tensile strength of the extruded alloy after T6 heat treatment reaches 335.3 MPa with extrusion ratio of 10 and 353.6 MPa with extrusion ratio of 20.
文摘The hot deformation behaviour of 7075 aluminium alloy reinforced with 10%of SiC particles was studied by employing both"processing maps"and microstructural observations.The composite was characterized by employing optical microscope to evaluate the microstructural transformations and instability phenomena.The material investigated was deformed by compression in the temperature and strain rate ranges of 300-500℃and 0.001-1.0 s-1,respectively.The deformation efficiency was calculated by strain rate sensitivity(m)values obtained by hot compression tests.The power dissipation efficiency and instability parameters were evaluated and processing maps were constructed for strain of 0.5.The optimum domains and instability zone were obtained for the composites.The optimum processing conditions are obtained in the strain rate range of 0.1-0.9 s-1and temperature range of 390-440 ℃with the efficiency of 30%.
基金financially supported by the National Natural Science Foundation of China(Nos.51404166,51704209 and51701060)the Shanxi Scholarship Council of China(No.2014-023)+4 种基金the Scientific and Technological Innovation Programs of Higher Education Institutions in Shanxi(No.2014017)the Shanxi Province Science Foundation for Youths(No.2016021063)the Natural Science Foundation of Hebei Province(No.E2016202130)the Research Foundation from Education Department of Hebei(No.QN2015035)the Outstanding Youth Scholar Science and Technology Innovation Program of Hebei University of Technology(No.2015002)
文摘The hot deformation behavior of a fine-grained Mg–8 Sn–2 Zn–2 Al(TZA822, in wt%) alloy was investigated in the temperature range of 150–350°C and the strain rate of 0.01–10 s^-1 employing thermomechanical simulator. In most of the cases, the material showed typical dynamic recrystallization(DRX) features i.e., a signal peak value followed by a gradual decrease or to reach a steady state. The work hardening rate was found to increase with decreasing temperature and increasing strain rate, while strain rates had great effects on work hardening behavior. Meanwhile, the constitutive analysis indicated that cross-slip of dislocations was likely to be the dominant deformation mechanism. In addition, the processing map at the strain of 0.1–0.7 showed two stability domains with high power dissipation efficiencies and the optimum hot working parameters for the studied alloy was determined to be 350°C/0.01 s^-1 and 350°C/10 s^-1, at which continuous DRX(CDRX) and discontinuous DRX(DDRX) as main softening mechanism. The instability regions occurred at 200–250°C/10 s^-1 and the main flow instability mechanism was twinning and/or flow localization bands, which were prone to induce cracks and caused in-consistent mechanical properties of the alloy.
基金financially supported by the National Science and Technology Major Project of China(No.2009ZX04005-031-11)the EU Marie Curie Actions–Mat Pro Future Project(No.FP7-PEOPLE-2012-IRSES-318968)the‘‘111"Project of China(No.B08040)
文摘The true stress-strain curves of as-cast 7075 aluminum alloy have been obtained by isothermal compression tests at temperatures of 300 500 ~C and strain rates of 0.01 10 s i. The plastic flow instability map is established based on Gegel B and Murthy instability criteria because the deformed compression samples suggest that the combination of the above two instability criteria has more comprehensive crack prediction ability. And the processing map based on Dynamic Mate- rial Model （DMM） of as-cast 7075 aluminum alloy has been developed through a superposition of the established instability map and power dissipation map. In terms of microstructure of the deformed samples and whether plastic flow is stable or not, the processing map can be divided into five areas： stable area with as-cast grain, stable area with homogeneous grain resulting from dynamic recovery, instability area with as-cast grain, instability area with the second phase and instability area with mixed grains. In consideration of microstructure characteristics in the above five areas of the processing map, the stable area with homogeneous grain resulting from dynamic recovery, namely the temperatures at 425465 ℃ and the strain rates at 0.01^-1 s^-1, is suggested to be suitable processing window for the as-cast 7075 aluminum alloy.
文摘The hot compression testing of hot isostatically pressed(HIPed) spray formed(SF) nickel-base superalloy was carried out by thermal mechanical simulator in the temperature range of 1 050-1 140 ℃ at strain rates of 0.01-10 s-1 and engineering strain of 50%. A processing map was developed on the basis of these data by using the principles of dynamic materials modeling. The microstructural evolution of deformed samples was also examined on the basis of optical and electron microscopic observations. The map exhibits two domains: the instability domain at the temperatures of 1 050 ℃ -1 110 ℃ and strain rate of 0.01 s-1, the stability domain at the temperatures of 1 110 ℃- 1 140 ℃ and strain rates of 1 s-1-10 s-1, with a peak efficiency of about 40%. The dynamic recrystallization(DRX) is observed in the stability domain and the deformed specimens are no cracking or instabilities. However, there is no DRX in the instability domain and the alloy exhibits flow instability with cracks due to poor workability. The optimum hot working condition was determined in the stability domain.
文摘In the present research, artificial artificial networks hare be applied to establish the constitutive rela- tionship model of Ti - 5Al - 2Sn - 2Zr - 4Mo - 4Cr (wt - % ) alloy. In the first stage of the re- search, an isothermal compressive experiment using Thermecmastor - Z hot simulator is studied to ac- quire the flow stress at different deformation temperature,equivalent strain and equivalent strain rate. Then,a feed - forward neural network is trained by using the experimental data.After the training process is finished, the neural networks become a knowledge-based constitutive relationship system. Comparison of the predicted and experimental results results shows that the neural network model has good le- arning precision and good generalization.The neural neural network methods are found to show much better agreement than existing methods with the experiment data, and have the advantage of being able to deal with noisy for or data with strong non - linear reationships. At last, this model can be aused to simulate the flow behavior of Ti - 5Al - 2Sn - 2Zr - 4Mo - 4Ca alloy.
基金the National Natural Science Foundation of China (No. 51404222)the Aeronautical Science Foundation of China (No. 2014ZF21029)+1 种基金Beijing Municipal Natural Science Foundation (No. 2154051)the Specialized Research Fund for the Doctoral Program of Higher Education (No. 2 0130006120005)
文摘The hot deformation behavior of uniform fine-grained GH4720Li alloy was studied in the temperature range from 1040 to 1130℃ and the strain-rate range from 0.005 to 0.5 s-1 using hot compression testing. Processing maps were constructed on the basis of compression data and a dynamic materials model. Considerable flow softening associated with superplasticity was observed at strain rates of 0.01 s 1 or lower. According to the processing map and observations of the microstructure, the uniform fine-grained microstructure remains intact at 1100℃ or lower because of easily activated dynamic recrystallization （DRX）, whereas obvious grain growth is observed at 1130℃. Metal- lurgical instabilities in the form of non-uniform microstrucmres under higher and lower Zener-Hollomon parameters are induced by local plastic flow and primary γ＇ local faster dissolution, respectively. The optimum processing conditions at all of the investigated strains are pro- posed as 1090-1130℃ with 0.084）.5 s-1 and 0.0054）.008 s-1 and 1040-1085℃ with 0.0054）.06 s-1.
