To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretre...To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.展开更多
TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing Ti...TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing TiB_(2)coatings have disadvantages such as high equipment costs,complicated processes,and highly toxic gas emissions.This paper proposes an environmentally friendly method,which requires inexpensive equipment and simple processing,for preparing TiB_(2)coating on molybdenum via electrophoretic deposition within Na3AlF6-based molten salts.The produced TiB_(2)layer had an approximate thickness of 60μm and exhibited high density,outstanding hardness(38.2 GPa)and robust adhesion strength(51 N).Additionally,high-temperature oxidation experiments revealed that,at900℃,the TiB_(2)coating provided effective protection to the molybdenum substrate against oxidation for 3 h.This result indicates that the TiB_(2)coating prepared on molybdenum using molten salt electrophoretic deposition possesses good high-temperature oxidation resistance.展开更多
Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,a...Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.展开更多
Powder metallurgy was used to fabricate TiC-NiCr cermets and the oxidation behavior at 900℃ was investigated.Results reveal that TiC-NiCr cermets have uniform structures with excellent mechanical properties,whose har...Powder metallurgy was used to fabricate TiC-NiCr cermets and the oxidation behavior at 900℃ was investigated.Results reveal that TiC-NiCr cermets have uniform structures with excellent mechanical properties,whose hardness is 65 HRC and flexural strength is 1450 MPa.The high-temperature oxidation mechanism of TiC-based cermets was investigated through an X-ray diffractometer and scanning electron microscope.The added elements Ni and Cr along with their solid solutions not only bond with the hard phase TiC to ensure the physical performance of the cermet,but also impede the internal diffusion during oxidation by forming a dense composite oxide layer,thereby enhancing the oxidation resistance.The TiC-NiCr cermet exhibits a dense protective oxide layer at 900℃ and can endure continuous oxidation for approximately 1000 h.A methodology for fabricating TiC-NiCr metal matrix composites is proposed,and their oxidation resistance is evaluated,providing a theoretical and practical basis for simultaneously enhancing the mechanical properties and oxidation resistance and reducing production costs.展开更多
To improve the high-temperature oxidation resistance of TiAlNb9 alloy,a Cr-Al-Y co-deposition coating was prepared on the alloy surface by the pack cementation method.The microstructure of the coating was analyzed by ...To improve the high-temperature oxidation resistance of TiAlNb9 alloy,a Cr-Al-Y co-deposition coating was prepared on the alloy surface by the pack cementation method.The microstructure of the coating was analyzed by scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer,and the high-temperature oxidation properties of the substrate and coating at 1273 K were compared and studied.The results show that the Cr-Al-Y coating is about 30μm in thickness,and it has a dense structure and good film-substrate bonding.The coating includes an outer layer composed of TiCr_(2),TiCr,Ti_(4)Cr,and(Ti,Nb)Cr_(4) phases as well as an inner layer composed of Ti_(2)Al,and Nb-richγ-TiAl interdiffusion zone.The TiAlNb9 substrate forms an oxide layer composed of TiO_(2) and Al_(2)O_(3) at 1273 K.Due to its loose and porous structure,TiO_(2) oxide film cannot effectively isolate the internal diffusion of element O,resulting in continuous oxidation damage to the substrate.The Cr-Al-Y co-deposition coating forms a dense Cr_(2)O_(3) and Al_(2)O_(3) oxide layer during oxidation,effectively preventing the internal diffusion of element O and significantly improving the high-temperature oxidation resistance of the substrate alloy.展开更多
The high-temperature oxidation resistance of AISI 321 stainless steel used in solar thermal power heat exchangers determines its service life.In this study,aluminizing and subsequent laser shock peening(LSP)treatments...The high-temperature oxidation resistance of AISI 321 stainless steel used in solar thermal power heat exchangers determines its service life.In this study,aluminizing and subsequent laser shock peening(LSP)treatments were employed to improve the high-temperature oxidation resistance of AISI 321 stainless steel at 620°C.These two treatments decreased the oxidation rate of AISI 321 steel.Specifically,the optimal oxidation resistance was observed in aluminized steel before oxidation for 144 h owing to the increased entropy of the LSP-treated specimen.After 144 h,LSP-treated steel achieved the best oxidation resistance because of the formation of a protectiveα-Al2O3film.Moreover,the large amount of subgrain boundaries formed on the aluminized layer of the LSP-treated samples could act as short-circuit paths for the outward diffusion of Al,facilitating the rapid nucleation ofα-Al2O3.Meanwhile,the aluminized layer could isolate the contact between the oxidation environment and matrix,thereby decreasing the oxidation rate.Furthermore,the minimum oxidation parabolic constant was calculated for LSP-treated steel(6.45787×10^(-14)),which was 69.18%and 36.36%that of aluminized and 321 steel,respectively,during the entire oxidation process.Therefore,the combination of aluminizing and LSP treatments can improve the high-temperature oxidation resistance of 321 stainless steel,providing a new idea for its surface treatment to achieve a long service life at high temperatures.展开更多
Ni-La2O3/CeO2 composite films were prepared by electrodeposition from a nickel sulfate bath containing certain content of micrometer and nanometer La2O3/CeO2 particles. The effect of La2O3 or CeO2 particle size on the...Ni-La2O3/CeO2 composite films were prepared by electrodeposition from a nickel sulfate bath containing certain content of micrometer and nanometer La2O3/CeO2 particles. The effect of La2O3 or CeO2 particle size on the oxidation resistance of the electrodeposited Ni-La2O3/CeO2 composites in air at 1000 °C was studied. The results indicate that, compared with the electrodeposited Ni-film, Ni-La2O3/CeO2 composites exhibit a superior oxidation resistance due to the codeposited La2O3 or CeO2 particles blocking the outward diffusion of nickel. Moreover, compared with nanoparticles, La2O3 or CeO2 microparticles have stronger effect because La2O3 or CeO2 microparticles also act as a diffusion barrier layer at the onset of oxidation.展开更多
The oxidation behavior and mechanism of Mg-Ca alloys in air and under flame exposure were studied.Results show that for the oxidation in air,the Mg-Ca-O oxide film with Ca accumulation and low Mg vapor pressure on the...The oxidation behavior and mechanism of Mg-Ca alloys in air and under flame exposure were studied.Results show that for the oxidation in air,the Mg-Ca-O oxide film with Ca accumulation and low Mg vapor pressure on the surface of Mg-Ca alloys with high Ca content shows good protective effect.However,the falling off phenomenon of the oxide film on Mg_(2)Ca results in the further oxidation.Hence,the Mg-Ca alloys with high Ca content only show good protective effect.For the oxidation in flame,the molten alloys release the Ca atoms to diffuse outward.The Mg-Ca-O oxide film with high Ca accumulation layer forms in Mg-Ca alloys with high Ca content.Despite the high Mg vapor pressure in the molten alloy,the Mg-Ca-O oxide film with high Ca accumulation layer shows excellent protective effect.展开更多
SnS,a well-known van der Waals chalcogenide,is susceptible to oxidation in high-temperature or highhumidity environments,significantly impacting its functional performance and device stability.Conversely,oxidation can...SnS,a well-known van der Waals chalcogenide,is susceptible to oxidation in high-temperature or highhumidity environments,significantly impacting its functional performance and device stability.Conversely,oxidation can be used as an effective strategy for surface engineering,allowing for structure modulation or design,property tuning and application exploration.However,there is currently a gap in understanding the relationship between the oxidation behavior of SnS,the structure of its oxidized surface,and the dependence on oxidation temperature.In this study,we systematically investigated the evolution of SnS surfaces under thermal oxidation using electron microscopy.The microstructure evolution(e.g.,surface structures,phases,defects,and interface)of SnS during high-temperature oxidation has been fully characterized and studied based on cross-sectional samples.Various surface heterostructures were constructed,including SnO_(2)/SnS,SnO_(2)/SnS_(2)/SnS,and SnO_(2)/Sn_(2)S_(3)/SnS,offering significant potential for the surface functionalization of SnS-based systems.Accordingly,oxidation mechanisms at different stages were elucidated based on the detailed and clear picture of microstructures.This research not only deepens our understanding of the fundamental science of SnS oxidation but also provides valuable insights for preventing and developing surface oxidation engineering in SnS and other van der Waals chalcogenides/materials.展开更多
Twinning-induced plasticity (TWIP) steel shows great potential in engineering due to its excellent strength and ductility synergy, and strengthening research on its corrosion resistance and high-temperature oxidation ...Twinning-induced plasticity (TWIP) steel shows great potential in engineering due to its excellent strength and ductility synergy, and strengthening research on its corrosion resistance and high-temperature oxidation resistance is critical for broader applications. Herein, the effect of annealing temperature on the high-temperature oxidation and corrosion behavior of Fe-Mn-Cr-Al-Cu-C TWIP steel is investigated. The results show that increasing the annealing temperature from 700℃ to 1100℃ reduced the mass gain of the TWIP steel oxidized at 800℃ for 8 h from 1.93 to 0.58 mg·cm^(−2). Additionally, the self-corrosion current density decreases from 6.52 × 10^(−6) to 1.32 × 10^(−6) A·cm^(−2), while charge transfer resistance increases from 1461 to 3339 Ω·cm^(−2). The reduction in grain boundaries and dislocation density in the TWIP steel attributed to the increase in annealing temperature inhibits short-circuit diffusion, local galvanic corrosion and pitting, ultimately improving both oxidation and corrosion resistance. Moreover, high-temperature annealing prevents the formation of carbon-rich compounds and ensures uniform element distribution. The accumulation of Cu and Cu-rich products formed at the interface further protects against Cl− erosion, inhibiting pitting and local corrosion, thus enhancing the corrosion resistance of the TWIP steel.展开更多
The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed t...The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed to air at 850℃for 200 h.Results show that Nb positively affects the high-temperature oxidation resistance of austenitic stainless steels.The matrix organization of austenitic stainless steels with added niobium does not change,while the austenitic grain size is significantly refined,and it also promoted the release of internal stresses in the oxide film,which in turn improved the integrity of the oxide film and adhesion to the substrate.In addition,with the addition of Nb element,a large number of Nb(C,N)particles are diffusely distributed in the matrix.Nb(C,N)phase distributed in the matrix and the niobium-rich layer formed by the diffusion of niobium into the interface between the metal matrix and the oxide film during the high-temperature oxidation process effectively prevents the diffusion of iron into the outer layer and enhances the oxidation resistance at high temperatures.展开更多
The high melting point element W and the rare earth element Ce were added to 18Cr-Mo(444-type)ferritic stainless steel to improve its high-temperature oxidation resistance in exhaust gas.A simulated exhaust gas was fi...The high melting point element W and the rare earth element Ce were added to 18Cr-Mo(444-type)ferritic stainless steel to improve its high-temperature oxidation resistance in exhaust gas.A simulated exhaust gas was filled in the simultaneous thermal analyzer to simulate the service environment,and the oxidation behavior in high-temperature exhaust gas environment of 444-type ferritic stainless steel alloyed with W and Ce was investigated.The oxide structure and composition formed in this process were analyzed and characterized by scanning electron microscopy/energy-dispersive spectroscopy and electron probe analysis,and the mechanism of W and Ce in the oxidation process was revealed.The results show that 18Cr-Mo ferritic stainless steel containing W and Ce has better oxidation resistance in high-temperature exhaust gas.The element W can promote the precipitation of Laves phase at the matrix/interface,inhibit the interface diffusion of oxidizing elements and prevent the inward growth of the oxide film.The element Ce can suppress the volume of SiO_(2)at the oxide film/interface,reducing the breakaway oxidation caused by cracking of the oxide film.The CeO_(2)provides nucleation sites for oxide particles,promoting the healing of cracks and voids within the oxide film.展开更多
Laser shock peening(LSP)was used to enhance the high-temperature oxidation resistance of laser melting deposited Ti45Al8Nb alloy.The microstructure and high-temperature oxidation behavior of the as-deposited Ti45Al8Nb...Laser shock peening(LSP)was used to enhance the high-temperature oxidation resistance of laser melting deposited Ti45Al8Nb alloy.The microstructure and high-temperature oxidation behavior of the as-deposited Ti45Al8Nb alloy before and after LSP were investigated by scanning electron microscopy,X-ray diffraction,and electron backscatter diffraction.The results indicated that the rate of mass gain in the as-deposited sample after LSP exhibited a decrease when exposed to an oxidation temperature of 900℃,implying that LSP-treated samples exhibited superior oxidation resistance at high temperatures.A gradient structure with a fine-grain layer,a deformed-grain layer,and a coarse-grain layer was formed in the LSP-treated sample,which facilitated the diffusion of the Al atom during oxidation,leading to the formation of a dense Al_(2)O_(3)layer on the surface.The mechanism of improvement in the oxidation resistance of the as-deposited Ti45Al8Nb alloy via LSP was discussed.展开更多
The oxidation behavior and mechanism of as-received and 30 % cold-rolled alumina-forming austenitic(AFA) steel were investigated in dry air at 700℃.The results show that the mass gain per unit area curves of as-recei...The oxidation behavior and mechanism of as-received and 30 % cold-rolled alumina-forming austenitic(AFA) steel were investigated in dry air at 700℃.The results show that the mass gain per unit area curves of as-received and 30 % cold-rolled steels subject to near-parabolic law before 100 h oxidation time.Two samples both show higher high-temperature oxidation resistance due to the formation of dense Al_(2)O_(3) oxide scale.Gradual spallation of outer scale results in the formation of continuous and dense alumina scale.Dislocations can act as short-circuit diffusion channel for the diffusion of Al from alloy matrix to surface,and also provide nucleation sites for B2-NiAl phase,which ensure the continuous formation of Al_(2)O_(3) scale.展开更多
High-temperature oxidation is a common failure in high-temperature environments,which widely occur in aircraft engines and aerospace thrusters;as a result,the development of anti-high-temperature oxidation materials h...High-temperature oxidation is a common failure in high-temperature environments,which widely occur in aircraft engines and aerospace thrusters;as a result,the development of anti-high-temperature oxidation materials has been pursued.Ni-based alloys are a common high-temperature material;however,they are too expensive.High-entropy alloys are alternatives for the anti-oxidation property at high temperatures because of their special structure and properties.The recent achievements of high-temperature oxidation are reviewed in this paper.The high-temperature oxidation environment,temperature,phase structure,alloy elements,and preparation methods of high-entropy alloys are summarized.The reason why high-entropy alloys have anti-oxidation ability at high temperatures is illuminated.Current research,material selection,and application prospects of high-temperature oxidation are introduced.展开更多
In this paper, a Fe-Mn-Al-C austenitic steel with certain addition of Cr and N alloy was used as experimental material. By using the SETSYS Evolution synchronous differential thermal analysis apparatus, the scanning e...In this paper, a Fe-Mn-Al-C austenitic steel with certain addition of Cr and N alloy was used as experimental material. By using the SETSYS Evolution synchronous differential thermal analysis apparatus, the scanning electron microscope （SEM）, the electron microprobe （EPMA） and the X-ray diffraction （XRD）, the high-temperature oxidation behavior microstructure and the phase compositions of this steel in air at 600-1,000 ℃ for 8 h have been studied. The results show that in the whole oxidation temperature range, there are three distinct stages in the mass gain curves at temperature higher than 800 ℃ and the oxidation process can be divided into two stages at temperature lower than 800 ℃. At the earlier stage the gain rate of the weight oxidized in temperature range of 850 ℃ to 1,000 ℃ are extremely lower. The oxidation products having different surface microstructures and phase compositions were produced in oxidation reaction at different temperatures. The phase compositions of oxide scale formed at 1,000 ℃ are composed of Fe and Mn oxide without Cr. However, protective film of Cr oxide with complicated structure can be formed when the oxidation temperature is lower than 800 ℃.展开更多
The kinetic curve of the high-temperature oxidation of austenitie stainless steel Crl8Ni11 Cu3Al3MnNb at different temperatures was measured by weighting method. It is showed that the oxidation curves at 700 and 800 ...The kinetic curve of the high-temperature oxidation of austenitie stainless steel Crl8Ni11 Cu3Al3MnNb at different temperatures was measured by weighting method. It is showed that the oxidation curves at 700 and 800 ℃ followed the parabolic law, and the steel presented an excellent anti-oxidation. The surface morphology and structure of the oxide film were studied by scanning electron microscopy and X-ray diffraction methods. A dense oxide film was attained at 700 and 800 ℃, mainly composed of the hexagonal Al2 O3, Fe2 O3, and a small amount oxide of Cr at 700 ℃. At 900 ℃ the oxide film started to delaminate, and was composed of （Cr,Fe）2O3 and the spinel CuCrMnO4 and Fe（Cr, Al） 2O3.展开更多
Satellited CoNiCrAlY–Al_(2)O_(3)feedstocks with 2wt%, 4wt%, and 6wt% oxide nanoparticles and pure CoNiCrAlY powder were deposited by the high-velocity oxy fuel process on an Inconel738 superalloy substrate. The oxida...Satellited CoNiCrAlY–Al_(2)O_(3)feedstocks with 2wt%, 4wt%, and 6wt% oxide nanoparticles and pure CoNiCrAlY powder were deposited by the high-velocity oxy fuel process on an Inconel738 superalloy substrate. The oxidation test was performed at 1050℃ for 5, 50, 100,150, 200, and 400 h. The microstructure and phase composition of powders and coatings were characterized by scanning electron microscopy and X-ray diffraction, respectively. The bonding strength of the coatings was also evaluated. The results proved that with the increase in the percentage of nanoparticles(from 2wt% to 6wt%), the amount of porosity(from 1vol% to 4.7vol%), unmelted particles, and roughness of the coatings(from 4.8 to 8.8 μm) increased, and the bonding strength decreased from 71 to 48 MPa. The thicknesses of the thermally grown oxide layer of pure and composite coatings(2wt%, 4wt%, and 6wt%) after 400 h oxidation were measured as 6.5, 5.5, 7.6, and 8.1 μm, respectively.The CoNiCrAlY–2wt% Al_(2)O_(3)coating showed the highest oxidation resistance due to the diffusion barrier effect of well-dispersed nanoparticles. The CoNiCrAlY–6wt% Al_(2)O_(3)coating had the lowest oxidation resistance due to its rough surface morphology and porous microstructure.展开更多
A study was conducted to examine the isothermal oxidation behavior of a new Ni-Cr-W-AI alloy in air at 1250℃ with different time. Oxidation kinetics was determined from weight-change measurements. The microstructure ...A study was conducted to examine the isothermal oxidation behavior of a new Ni-Cr-W-AI alloy in air at 1250℃ with different time. Oxidation kinetics was determined from weight-change measurements. The microstructure and composition of the oxide scale were investigated by means of scanning electron microcopy and X-ray diffraction. The results showed that the oxide scales of the alloy were a compact and continuous outer Cr2O3 and NiCr2O4 layer and an inner Al2O3 layer that was in dendrite shape. Oxides scales with good adherence were formed on the surface of the alloy, which made the alloy perform excellent high-temperature oxidation resistance.展开更多
Aiming to develop materials for construction of the set-up and electrode of high-temperature molten salt reactors, the effect of Al and Y on the high-temperature oxidation behavior of Ni-11Fe-10Cu at 750 and 950 °...Aiming to develop materials for construction of the set-up and electrode of high-temperature molten salt reactors, the effect of Al and Y on the high-temperature oxidation behavior of Ni-11Fe-10Cu at 750 and 950 °C in air were investigated. The oxidation kinetics of Ni-11Fe-10Cu alloy followed parabolic law at 750 °C without spallation and linear law at 950 °C with severe spallation, while that of Ni-11Fe-10Cu-6Al-3Y alloy followed parabolic law at 750 and 950 °C without spallation. The parabolic rate constant （kp） of Ni-11Fe-10Cu was smaller than that of Ni-11Fe-10Cu-6Al-3Y at 750 °C. The oxide scale formed on Ni-11Fe-10Cu at 750 °C was composed of a CuO outer layer, a NiFe2O4 middle layer and a NiO inner layer. The oxide scale formed on Ni-11Fe-10Cu-6Al-3Y at 750 °C was also composed of the similar triplex layers in addition to an internal oxidation zone containing Al, Ni and Cu oxide and the microstructure of the scale changed with increasing temperature. Although the doping Al and Y could improve the adherence of oxide scale, it could aggravate the extent of internal oxidation. Based on the combination of X-ray diffraction （XRD）, scanning electron mi-croscopy/energy dispersive spectroscopy （SEM/EDX） analysis, the microstructure and growth mechanism of the multi-layer oxide scale was studied and the effect of doping Al and Y on the oxidation behavior of Ni-11Fe-10Cu alloy was also discussed.展开更多
基金National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘To mitigate the impact of interdiffusion reactions between the silicide slurry and Ta12W alloy substrate during vacuum sintering process on the oxidation resistance of the silicide coating,a micro-arc oxidation pretreatment was employed to construct a Ta_(2)O_(5)ceramic layer on the Ta12W alloy surface.Subsequently,a slurry spraying-vacuum sintering method was used to prepare a Si-Cr-Ti-Zr coating on the pretreated substrate.Comparative studies were conducted on the microstructure,phase composition,and isothermal oxidation resistance(at 1600℃)of the as-prepared coatings with and without the micro-arc oxidation ceramic layer.The results show that the Ta_(2)O_(5)layer prepared at 400 V is more continuous and has smaller pores than that prepared at 350 V.After microarc oxidation pretreatment,the Si-Cr-Ti-Zr coating on Ta12W alloy consists of three distinct layers:an upper layer dominated by Ti_(5)Si_(3),Ta_(5)Si_(3),and ZrSi;a middle layer dominated by TaSi_(2);a coating/substrate interfacial reaction layer dominated by Ta_(5)Si_(3).Both the Si-Cr-Ti-Zr coatings with and without the Ta_(2)O_(5)ceramic layer do not fail after isothermal oxidation at 1600℃for 5 h.Notably,the addition of the Ta2O5 ceramic layer reduces the high-temperature oxidation rate of the coating.
基金supported by the Original Exploratory Program of the National Natural Science Foundation of China(No.52450012)。
文摘TiB_(2)coatings can significantly enhance the high-temperature oxidation resistance of molybdenum,which would broaden the application range of molybdenum and alloys thereof.However,traditional methods for preparing TiB_(2)coatings have disadvantages such as high equipment costs,complicated processes,and highly toxic gas emissions.This paper proposes an environmentally friendly method,which requires inexpensive equipment and simple processing,for preparing TiB_(2)coating on molybdenum via electrophoretic deposition within Na3AlF6-based molten salts.The produced TiB_(2)layer had an approximate thickness of 60μm and exhibited high density,outstanding hardness(38.2 GPa)and robust adhesion strength(51 N).Additionally,high-temperature oxidation experiments revealed that,at900℃,the TiB_(2)coating provided effective protection to the molybdenum substrate against oxidation for 3 h.This result indicates that the TiB_(2)coating prepared on molybdenum using molten salt electrophoretic deposition possesses good high-temperature oxidation resistance.
基金National Natural Science Foundation of China(52071126)Natural Science Foundation of Tianjin City,China(22JCQNJC01240)+2 种基金Central Guidance on Local Science and Technology Development Fund of Hebei Province(226Z1009G)Special Funds for Science and Technology Innovation in Hebei(2022X19)Anhui Provincial Natural Science Foundation(2308085ME135)。
文摘Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.
基金National Natural Science Foundation of China(52376076)Open Fund of Material Corrosion and Protection Key Laboratory of Sichuan Province(2023CL13)Laiwu Vocational and Technical College Teachers Research Fund(2023jsky05)。
文摘Powder metallurgy was used to fabricate TiC-NiCr cermets and the oxidation behavior at 900℃ was investigated.Results reveal that TiC-NiCr cermets have uniform structures with excellent mechanical properties,whose hardness is 65 HRC and flexural strength is 1450 MPa.The high-temperature oxidation mechanism of TiC-based cermets was investigated through an X-ray diffractometer and scanning electron microscope.The added elements Ni and Cr along with their solid solutions not only bond with the hard phase TiC to ensure the physical performance of the cermet,but also impede the internal diffusion during oxidation by forming a dense composite oxide layer,thereby enhancing the oxidation resistance.The TiC-NiCr cermet exhibits a dense protective oxide layer at 900℃ and can endure continuous oxidation for approximately 1000 h.A methodology for fabricating TiC-NiCr metal matrix composites is proposed,and their oxidation resistance is evaluated,providing a theoretical and practical basis for simultaneously enhancing the mechanical properties and oxidation resistance and reducing production costs.
基金National Natural Science Foundation of China(52161009)Innovation Project of Postgraduate Students in North Minzu University(YCX24104)。
文摘To improve the high-temperature oxidation resistance of TiAlNb9 alloy,a Cr-Al-Y co-deposition coating was prepared on the alloy surface by the pack cementation method.The microstructure of the coating was analyzed by scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer,and the high-temperature oxidation properties of the substrate and coating at 1273 K were compared and studied.The results show that the Cr-Al-Y coating is about 30μm in thickness,and it has a dense structure and good film-substrate bonding.The coating includes an outer layer composed of TiCr_(2),TiCr,Ti_(4)Cr,and(Ti,Nb)Cr_(4) phases as well as an inner layer composed of Ti_(2)Al,and Nb-richγ-TiAl interdiffusion zone.The TiAlNb9 substrate forms an oxide layer composed of TiO_(2) and Al_(2)O_(3) at 1273 K.Due to its loose and porous structure,TiO_(2) oxide film cannot effectively isolate the internal diffusion of element O,resulting in continuous oxidation damage to the substrate.The Cr-Al-Y co-deposition coating forms a dense Cr_(2)O_(3) and Al_(2)O_(3) oxide layer during oxidation,effectively preventing the internal diffusion of element O and significantly improving the high-temperature oxidation resistance of the substrate alloy.
基金Supported by National Natural Science Foundation of China(Grant Nos.52075048,51675058,12232004)Hunan Provincial Excellent Youth Project of the Education Department(Grant No.21B0304)+2 种基金Natural Science Foundation of Hunan Province(Grant No.2023JJ30025)Science and Technology Innovation Program of Hunan Province(Grant No.2023RC1058)Scientific Research Innovation Project for Graduate Student of Changsha University of Science and Technology(Grant No.CLSJCX22096)。
文摘The high-temperature oxidation resistance of AISI 321 stainless steel used in solar thermal power heat exchangers determines its service life.In this study,aluminizing and subsequent laser shock peening(LSP)treatments were employed to improve the high-temperature oxidation resistance of AISI 321 stainless steel at 620°C.These two treatments decreased the oxidation rate of AISI 321 steel.Specifically,the optimal oxidation resistance was observed in aluminized steel before oxidation for 144 h owing to the increased entropy of the LSP-treated specimen.After 144 h,LSP-treated steel achieved the best oxidation resistance because of the formation of a protectiveα-Al2O3film.Moreover,the large amount of subgrain boundaries formed on the aluminized layer of the LSP-treated samples could act as short-circuit paths for the outward diffusion of Al,facilitating the rapid nucleation ofα-Al2O3.Meanwhile,the aluminized layer could isolate the contact between the oxidation environment and matrix,thereby decreasing the oxidation rate.Furthermore,the minimum oxidation parabolic constant was calculated for LSP-treated steel(6.45787×10^(-14)),which was 69.18%and 36.36%that of aluminized and 321 steel,respectively,during the entire oxidation process.Therefore,the combination of aluminizing and LSP treatments can improve the high-temperature oxidation resistance of 321 stainless steel,providing a new idea for its surface treatment to achieve a long service life at high temperatures.
基金Project(GC13A113)supported by the Technology Research and Development Program of Heilongjiang Provincial Science and Technology DepartmentProject(12511469)supported by Heilongjiang Provincial Science and Technology Department
文摘Ni-La2O3/CeO2 composite films were prepared by electrodeposition from a nickel sulfate bath containing certain content of micrometer and nanometer La2O3/CeO2 particles. The effect of La2O3 or CeO2 particle size on the oxidation resistance of the electrodeposited Ni-La2O3/CeO2 composites in air at 1000 °C was studied. The results indicate that, compared with the electrodeposited Ni-film, Ni-La2O3/CeO2 composites exhibit a superior oxidation resistance due to the codeposited La2O3 or CeO2 particles blocking the outward diffusion of nickel. Moreover, compared with nanoparticles, La2O3 or CeO2 microparticles have stronger effect because La2O3 or CeO2 microparticles also act as a diffusion barrier layer at the onset of oxidation.
基金National Natural Science Foundation of China(52405425)Project of Natural Science Research in Higher Education Institutions in Jiangsu Province(23KJB430039)+1 种基金Major Natural Science Research Project of Higher Education Institutions in Jiangsu Province(21KJA460007)333 High Level Talent Training Project in Jiangsu Province(2022-3-12-182)。
文摘The oxidation behavior and mechanism of Mg-Ca alloys in air and under flame exposure were studied.Results show that for the oxidation in air,the Mg-Ca-O oxide film with Ca accumulation and low Mg vapor pressure on the surface of Mg-Ca alloys with high Ca content shows good protective effect.However,the falling off phenomenon of the oxide film on Mg_(2)Ca results in the further oxidation.Hence,the Mg-Ca alloys with high Ca content only show good protective effect.For the oxidation in flame,the molten alloys release the Ca atoms to diffuse outward.The Mg-Ca-O oxide film with high Ca accumulation layer forms in Mg-Ca alloys with high Ca content.Despite the high Mg vapor pressure in the molten alloy,the Mg-Ca-O oxide film with high Ca accumulation layer shows excellent protective effect.
基金financially supported by the National Natural Science Foundation of China(Nos.11904039,52125103,52071041,U21A2054 and 12104071)。
文摘SnS,a well-known van der Waals chalcogenide,is susceptible to oxidation in high-temperature or highhumidity environments,significantly impacting its functional performance and device stability.Conversely,oxidation can be used as an effective strategy for surface engineering,allowing for structure modulation or design,property tuning and application exploration.However,there is currently a gap in understanding the relationship between the oxidation behavior of SnS,the structure of its oxidized surface,and the dependence on oxidation temperature.In this study,we systematically investigated the evolution of SnS surfaces under thermal oxidation using electron microscopy.The microstructure evolution(e.g.,surface structures,phases,defects,and interface)of SnS during high-temperature oxidation has been fully characterized and studied based on cross-sectional samples.Various surface heterostructures were constructed,including SnO_(2)/SnS,SnO_(2)/SnS_(2)/SnS,and SnO_(2)/Sn_(2)S_(3)/SnS,offering significant potential for the surface functionalization of SnS-based systems.Accordingly,oxidation mechanisms at different stages were elucidated based on the detailed and clear picture of microstructures.This research not only deepens our understanding of the fundamental science of SnS oxidation but also provides valuable insights for preventing and developing surface oxidation engineering in SnS and other van der Waals chalcogenides/materials.
基金support from the National Natural Science Foundation of China(Grant No.52174359)is greatly acknowledged.
文摘Twinning-induced plasticity (TWIP) steel shows great potential in engineering due to its excellent strength and ductility synergy, and strengthening research on its corrosion resistance and high-temperature oxidation resistance is critical for broader applications. Herein, the effect of annealing temperature on the high-temperature oxidation and corrosion behavior of Fe-Mn-Cr-Al-Cu-C TWIP steel is investigated. The results show that increasing the annealing temperature from 700℃ to 1100℃ reduced the mass gain of the TWIP steel oxidized at 800℃ for 8 h from 1.93 to 0.58 mg·cm^(−2). Additionally, the self-corrosion current density decreases from 6.52 × 10^(−6) to 1.32 × 10^(−6) A·cm^(−2), while charge transfer resistance increases from 1461 to 3339 Ω·cm^(−2). The reduction in grain boundaries and dislocation density in the TWIP steel attributed to the increase in annealing temperature inhibits short-circuit diffusion, local galvanic corrosion and pitting, ultimately improving both oxidation and corrosion resistance. Moreover, high-temperature annealing prevents the formation of carbon-rich compounds and ensures uniform element distribution. The accumulation of Cu and Cu-rich products formed at the interface further protects against Cl− erosion, inhibiting pitting and local corrosion, thus enhancing the corrosion resistance of the TWIP steel.
基金support of this work by the Major Program of Science and Technology in Shanxi Province(202202050201019)the National Natural Science Foundation of China(52271067)Shaanxi Outstanding Youth Fund Project(2021JC-45).
文摘The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed to air at 850℃for 200 h.Results show that Nb positively affects the high-temperature oxidation resistance of austenitic stainless steels.The matrix organization of austenitic stainless steels with added niobium does not change,while the austenitic grain size is significantly refined,and it also promoted the release of internal stresses in the oxide film,which in turn improved the integrity of the oxide film and adhesion to the substrate.In addition,with the addition of Nb element,a large number of Nb(C,N)particles are diffusely distributed in the matrix.Nb(C,N)phase distributed in the matrix and the niobium-rich layer formed by the diffusion of niobium into the interface between the metal matrix and the oxide film during the high-temperature oxidation process effectively prevents the diffusion of iron into the outer layer and enhances the oxidation resistance at high temperatures.
基金the joint financial support from the National Natural Science Foundation of China and Baowu Group Co.,Ltd.(Grant No.U1660205)the Fundamental Research Funds for the Central Universities(Grant No.N2007001).
文摘The high melting point element W and the rare earth element Ce were added to 18Cr-Mo(444-type)ferritic stainless steel to improve its high-temperature oxidation resistance in exhaust gas.A simulated exhaust gas was filled in the simultaneous thermal analyzer to simulate the service environment,and the oxidation behavior in high-temperature exhaust gas environment of 444-type ferritic stainless steel alloyed with W and Ce was investigated.The oxide structure and composition formed in this process were analyzed and characterized by scanning electron microscopy/energy-dispersive spectroscopy and electron probe analysis,and the mechanism of W and Ce in the oxidation process was revealed.The results show that 18Cr-Mo ferritic stainless steel containing W and Ce has better oxidation resistance in high-temperature exhaust gas.The element W can promote the precipitation of Laves phase at the matrix/interface,inhibit the interface diffusion of oxidizing elements and prevent the inward growth of the oxide film.The element Ce can suppress the volume of SiO_(2)at the oxide film/interface,reducing the breakaway oxidation caused by cracking of the oxide film.The CeO_(2)provides nucleation sites for oxide particles,promoting the healing of cracks and voids within the oxide film.
基金supported by the Class Ⅲ Peak Discipline of Shanghai,China-Materials Science and Engineering(High-Energy Beam Intelligent Processing and Green Manufacturing).
文摘Laser shock peening(LSP)was used to enhance the high-temperature oxidation resistance of laser melting deposited Ti45Al8Nb alloy.The microstructure and high-temperature oxidation behavior of the as-deposited Ti45Al8Nb alloy before and after LSP were investigated by scanning electron microscopy,X-ray diffraction,and electron backscatter diffraction.The results indicated that the rate of mass gain in the as-deposited sample after LSP exhibited a decrease when exposed to an oxidation temperature of 900℃,implying that LSP-treated samples exhibited superior oxidation resistance at high temperatures.A gradient structure with a fine-grain layer,a deformed-grain layer,and a coarse-grain layer was formed in the LSP-treated sample,which facilitated the diffusion of the Al atom during oxidation,leading to the formation of a dense Al_(2)O_(3)layer on the surface.The mechanism of improvement in the oxidation resistance of the as-deposited Ti45Al8Nb alloy via LSP was discussed.
基金financially supported by the National Natural Science Foundation of China and Shanghai Baosteel Group Company(No. U1960204)the National Natural Science Foundation of China(Nos. 51871042 and 51501034)the Fundamental Research Funds for the Central Universities (No. N2023026)。
文摘The oxidation behavior and mechanism of as-received and 30 % cold-rolled alumina-forming austenitic(AFA) steel were investigated in dry air at 700℃.The results show that the mass gain per unit area curves of as-received and 30 % cold-rolled steels subject to near-parabolic law before 100 h oxidation time.Two samples both show higher high-temperature oxidation resistance due to the formation of dense Al_(2)O_(3) oxide scale.Gradual spallation of outer scale results in the formation of continuous and dense alumina scale.Dislocations can act as short-circuit diffusion channel for the diffusion of Al from alloy matrix to surface,and also provide nucleation sites for B2-NiAl phase,which ensure the continuous formation of Al_(2)O_(3) scale.
基金This work was financially supported by the National Natural Science Foundation of China(No.52071014)the Fundamental Research Funds for the Central Universities(No.FRF-GF-19-033BZ)the National Key Research and Development Program of China(No.2020YFB0704501).
文摘High-temperature oxidation is a common failure in high-temperature environments,which widely occur in aircraft engines and aerospace thrusters;as a result,the development of anti-high-temperature oxidation materials has been pursued.Ni-based alloys are a common high-temperature material;however,they are too expensive.High-entropy alloys are alternatives for the anti-oxidation property at high temperatures because of their special structure and properties.The recent achievements of high-temperature oxidation are reviewed in this paper.The high-temperature oxidation environment,temperature,phase structure,alloy elements,and preparation methods of high-entropy alloys are summarized.The reason why high-entropy alloys have anti-oxidation ability at high temperatures is illuminated.Current research,material selection,and application prospects of high-temperature oxidation are introduced.
基金supported by the National High Technology Research and Development Program of China (No. 2012AA03A508)the National Natural Science Foundation of China (No. 51271051)
文摘In this paper, a Fe-Mn-Al-C austenitic steel with certain addition of Cr and N alloy was used as experimental material. By using the SETSYS Evolution synchronous differential thermal analysis apparatus, the scanning electron microscope （SEM）, the electron microprobe （EPMA） and the X-ray diffraction （XRD）, the high-temperature oxidation behavior microstructure and the phase compositions of this steel in air at 600-1,000 ℃ for 8 h have been studied. The results show that in the whole oxidation temperature range, there are three distinct stages in the mass gain curves at temperature higher than 800 ℃ and the oxidation process can be divided into two stages at temperature lower than 800 ℃. At the earlier stage the gain rate of the weight oxidized in temperature range of 850 ℃ to 1,000 ℃ are extremely lower. The oxidation products having different surface microstructures and phase compositions were produced in oxidation reaction at different temperatures. The phase compositions of oxide scale formed at 1,000 ℃ are composed of Fe and Mn oxide without Cr. However, protective film of Cr oxide with complicated structure can be formed when the oxidation temperature is lower than 800 ℃.
基金Item Sponsored by Special Fund of Jiangsu Province of China for Transformation of Scientific and Technological Achievements (BA2010053)
文摘The kinetic curve of the high-temperature oxidation of austenitie stainless steel Crl8Ni11 Cu3Al3MnNb at different temperatures was measured by weighting method. It is showed that the oxidation curves at 700 and 800 ℃ followed the parabolic law, and the steel presented an excellent anti-oxidation. The surface morphology and structure of the oxide film were studied by scanning electron microscopy and X-ray diffraction methods. A dense oxide film was attained at 700 and 800 ℃, mainly composed of the hexagonal Al2 O3, Fe2 O3, and a small amount oxide of Cr at 700 ℃. At 900 ℃ the oxide film started to delaminate, and was composed of （Cr,Fe）2O3 and the spinel CuCrMnO4 and Fe（Cr, Al） 2O3.
文摘Satellited CoNiCrAlY–Al_(2)O_(3)feedstocks with 2wt%, 4wt%, and 6wt% oxide nanoparticles and pure CoNiCrAlY powder were deposited by the high-velocity oxy fuel process on an Inconel738 superalloy substrate. The oxidation test was performed at 1050℃ for 5, 50, 100,150, 200, and 400 h. The microstructure and phase composition of powders and coatings were characterized by scanning electron microscopy and X-ray diffraction, respectively. The bonding strength of the coatings was also evaluated. The results proved that with the increase in the percentage of nanoparticles(from 2wt% to 6wt%), the amount of porosity(from 1vol% to 4.7vol%), unmelted particles, and roughness of the coatings(from 4.8 to 8.8 μm) increased, and the bonding strength decreased from 71 to 48 MPa. The thicknesses of the thermally grown oxide layer of pure and composite coatings(2wt%, 4wt%, and 6wt%) after 400 h oxidation were measured as 6.5, 5.5, 7.6, and 8.1 μm, respectively.The CoNiCrAlY–2wt% Al_(2)O_(3)coating showed the highest oxidation resistance due to the diffusion barrier effect of well-dispersed nanoparticles. The CoNiCrAlY–6wt% Al_(2)O_(3)coating had the lowest oxidation resistance due to its rough surface morphology and porous microstructure.
文摘A study was conducted to examine the isothermal oxidation behavior of a new Ni-Cr-W-AI alloy in air at 1250℃ with different time. Oxidation kinetics was determined from weight-change measurements. The microstructure and composition of the oxide scale were investigated by means of scanning electron microcopy and X-ray diffraction. The results showed that the oxide scales of the alloy were a compact and continuous outer Cr2O3 and NiCr2O4 layer and an inner Al2O3 layer that was in dendrite shape. Oxides scales with good adherence were formed on the surface of the alloy, which made the alloy perform excellent high-temperature oxidation resistance.
基金supported by the National Natural Science Foundation of China(51325102)the International Science and Technology Cooperation Program of Ministry of Science and Technology(2015DFA90750)
文摘Aiming to develop materials for construction of the set-up and electrode of high-temperature molten salt reactors, the effect of Al and Y on the high-temperature oxidation behavior of Ni-11Fe-10Cu at 750 and 950 °C in air were investigated. The oxidation kinetics of Ni-11Fe-10Cu alloy followed parabolic law at 750 °C without spallation and linear law at 950 °C with severe spallation, while that of Ni-11Fe-10Cu-6Al-3Y alloy followed parabolic law at 750 and 950 °C without spallation. The parabolic rate constant （kp） of Ni-11Fe-10Cu was smaller than that of Ni-11Fe-10Cu-6Al-3Y at 750 °C. The oxide scale formed on Ni-11Fe-10Cu at 750 °C was composed of a CuO outer layer, a NiFe2O4 middle layer and a NiO inner layer. The oxide scale formed on Ni-11Fe-10Cu-6Al-3Y at 750 °C was also composed of the similar triplex layers in addition to an internal oxidation zone containing Al, Ni and Cu oxide and the microstructure of the scale changed with increasing temperature. Although the doping Al and Y could improve the adherence of oxide scale, it could aggravate the extent of internal oxidation. Based on the combination of X-ray diffraction （XRD）, scanning electron mi-croscopy/energy dispersive spectroscopy （SEM/EDX） analysis, the microstructure and growth mechanism of the multi-layer oxide scale was studied and the effect of doping Al and Y on the oxidation behavior of Ni-11Fe-10Cu alloy was also discussed.
