Laminated metal composites(LMCs)have widespread application prospects and are set to become indispensable in addressing modern engineering challenges owing to their capability of leveraging the synergy between differe...Laminated metal composites(LMCs)have widespread application prospects and are set to become indispensable in addressing modern engineering challenges owing to their capability of leveraging the synergy between different metals and tailoring performance by flexibly regulating the layered configuration.The plastic forming process,as a promising advanced manufacturing technology,has been increasingly adopted for the fabrication of LMC components due to its advantages of high material utilization rate,high production efficiency,and excellent mechanical properties of the product.This review delved into the research progress on the plastic-forming process of LMCs,including rolling,extrusion,spinning,etc.It outlined the forming principles,unique characteristics,bonding mechanisms,and the influence of key process parameters on deformation,microstructure,and property.This review focused on the heterogeneous deformation and interfacial regulation of LMCs,providing insights into the mechanisms of heterogeneous deformation,damage and fracture,and formation mechanisms of intermetallic compounds.It also delineated the experimental characterization and numerical modeling methods to elucidate the heterogeneous deformation behavior,as well as the approaches to evaluating and enhancing the performance of LMCs.Finally,the challenges and prospects of manufacturing high-performance LMCs by plastic forming process are orchestrated.展开更多
The heterogeneous deformation behavior of austenite and ferrite in the 2205 duplex stainless steel was subjected to multiscale analysis based on the in situ synchrotron-based high energy X-ray diffraction,microscopic ...The heterogeneous deformation behavior of austenite and ferrite in the 2205 duplex stainless steel was subjected to multiscale analysis based on the in situ synchrotron-based high energy X-ray diffraction,microscopic digital image correlation,electron backscatter diffraction,and transmission electron microscopy.It is found that the heterogeneous deformation triggers from the yielding of austenite.During this deformation stage,austenite experiences greater strain in the area near the phase boundaries because of the impeded function of the phase boundaries to dislocations.Owing to the relatively small difference in hardness between the constituent phases,the strain in austenite grains extends into the adjacent ferrite grains when entering into the ferrite yielding stage.In addition,the strain distribution of the austenite grains is more homogeneous than that of the ferrite grains because of the lower stacking fault energy of austenite,which results in a planar slip,and higher stacking fault energy in case of ferrite,causing cross slip.The interaction between austenite and ferrite becomes considerably obvious when the strain further increases after both constituent phases yielding because of the back stress and forward stress in austenite and ferrite,respectively,which are generated by the pile-up of the geometrically necessary dislocations.展开更多
The cold rolling deformation textural evolution of an interstitial-free （IF） steel sheet is investigated by experiment and simulation. The microstructure of the IF steel is observed by transmission electron microsco...The cold rolling deformation textural evolution of an interstitial-free （IF） steel sheet is investigated by experiment and simulation. The microstructure of the IF steel is observed by transmission electron microscopy （TEM）. The relationship between the deformation behavior of individual grain and the grain orientation are connected by Taylor factor M. The results show that the grains with higher Taylor factor are deformed slighter than those with lower ones. By considering the heterogeneous deformation, the texture simulation result can be greatly improved.展开更多
Slip transfer is influential in determining damage nucleation of polycrystalline material.The interactions between dislocations and grain boundaries(GBs)was investigated using in-situ tension test in a multi-direction...Slip transfer is influential in determining damage nucleation of polycrystalline material.The interactions between dislocations and grain boundaries(GBs)was investigated using in-situ tension test in a multi-directionally forged Mg-5.4Gd-1.8Y-1.5Zn(wt%)alloy.It was found that strain accommodation of individual grains by means of slip occurred more easily than slip transfer when several slip systems were operable.The basal-basal slip transfer occurred when the GB misorientation was smaller than 34.2°,whereas basal-pyramidal type took place when the crystallographic misorientation was larger than 48.8°.The product of Luster-Morris m factor and the sum of the Schmid factors of the two correlated slip systems indicated that the threshold for basal-basal slip transfer may exist,however,basal-pyramidal slip transfer shows no such threshold and is more complicated.These results presented here demonstrated that besides the geometrical alignment,the deformation details(such as the number of operable slip systems)and stress state in each individual grain must be considered.展开更多
Microstructure-based numerical modeling of the deformation heterogeneity and ferrite recrystallization in a cold-rolled dual-phase(DP)steel has been performed by using the crystal plasticity finite element method(CPFE...Microstructure-based numerical modeling of the deformation heterogeneity and ferrite recrystallization in a cold-rolled dual-phase(DP)steel has been performed by using the crystal plasticity finite element method(CPFEM)coupled with a mesoscale cellular automaton(CA)model.The microstructural response of subsequent primary recrystallization with the deformation heterogeneity in two-phase microstructures is studied.The simulations demonstrate that the deformation of multi-phase structures leads to highly strained shear bands formed in the soft ferrite matrix,which produces grain clusters in subsequent primary recrystallization.The early impingement of recrystallization fronts among the clustered grains causes mode conversions in the recrystallization kinetics.Reliable predictions regarding the grain size,microstructure morphology and kinetics can be made by comparison with the experimental results.The influence of initial strains on the recrystallization is also obtained by the simulation approach.展开更多
Many studies revealed that the Earth medium＇s lateral heterogeneity can cause considerable effects on the co- and post-seismic deformation field. In this study, the threedimensional finite element numerical method ar...Many studies revealed that the Earth medium＇s lateral heterogeneity can cause considerable effects on the co- and post-seismic deformation field. In this study, the threedimensional finite element numerical method are adopted to quantify the effects of lateral heterogeneity caused by material parameters and fault dip angle on the co- and postseismic deformation in the near- and far-field. Our results show that： 1） the medium＇s lateral heterogeneity does affect the co-seismic deformation, with the effects increasing with the medium＇s lateral heterogeneity caused by material parameters; 2） the Lame parameters play a more dominant role than density in the effects caused by lateral heterogeneity; 3） when a fault＇s dip angle is smaller than 90, the effects of the medium＇s lateral heterogeneity on the hanging wall are greater than on the footwall; 4） the impact of lateral heterogeneity caused by the viscosity coefficient on the post-seismic deformation can affect a large area, including the near- and far-field.展开更多
In this study,the deformable titanium(Ti)particles reinforced AZ91 composite was successfully prepared by powder metallurgy and subsequent extrusion.The mechanical properties and microstructural evolution of pure AZ91...In this study,the deformable titanium(Ti)particles reinforced AZ91 composite was successfully prepared by powder metallurgy and subsequent extrusion.The mechanical properties and microstructural evolution of pure AZ91 and 5 Ti/AZ91 composite were studied.The yield strength,ultimate tensile strength,and elongation of 5 Ti/AZ91 composite are measured to be 212 MPa,323 MPa,and 10.1%,respectively.Microstructure analysis revealed that Ti particles are elongated along the extrusion direction,forming a discontinuous strip Ti particles,fine precipitated Mg_(17)Al_(12) phase inhibits dynamic recrystallization(DRX)behavior through Zener pinning effect and hinders the growth of matrix grains,resulting in refiner grains of 5 Ti/AZ91 composite.Heterogeneous deformed Ti particles and magnesium(Mg)matrix to generate additional heterogeneous deformation-induced(HDI)strengthening.Heterogeneous deformation-induced strengthening mainly contributed to the increment of yield strength for 5 Ti/AZ91 composite.展开更多
The influence of pre-strain on the formation of bimodal grain structures and tensile properties of a Co-20 Cr-15 W-10 Ni alloy was investigated.The bimodal grain structures consist of fine grains(FGs;2-3μm in diamete...The influence of pre-strain on the formation of bimodal grain structures and tensile properties of a Co-20 Cr-15 W-10 Ni alloy was investigated.The bimodal grain structures consist of fine grains(FGs;2-3μm in diameter)and coarse grains(CGs;8-16μm in diameter),which can be manipulated by changing the pre-strain(ε=0.3-0.7)and annealing temperatures(1000-1100℃).High pre-strain applied in the samples can intensify the plasticity heterogeneity through increasing the total dislocation density and the local volumes of high-density dislocations.This can essentially result in finer FGs,a higher FG volume fraction,and overall grain refinement in the samples after annealing.High-temperature essentially increases both the size and volume fraction of CGs,leading to an increase in the average grain size.The tensile test suggests that the bimodal grain structured samples exhibited both high strength and ductility,yield strengths of621-877 MPa and ultimate tensile strengths of1187-1367 MPa with uniform elongations of 55.0%-71.4%.The superior strength-ductility combination of the samples arises from the specific deformation mechanisms of the bimodal grain structures.The tensile properties strongly depend on the size ratio and volume fraction of FGs/CGs in addition to the average grain size in the bimodal grain structures.The grain structures can be modified via changing the pre-strain and annealing temperature.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.52305361,52105337,52475354,and 52090043)the BK21 Four program(SNU Materials Education/Research Division for Creative Global Leaders)+1 种基金the China Postdoctoral Science Foundation(Grant No.2023M741245),and the National Key Research and Development Program of China(Grant No.2022YFB3706903)support from the Ko-rean Ministry of Trade,Industry and Energy(MOTIE,Korea)(Grant No.20022438).
文摘Laminated metal composites(LMCs)have widespread application prospects and are set to become indispensable in addressing modern engineering challenges owing to their capability of leveraging the synergy between different metals and tailoring performance by flexibly regulating the layered configuration.The plastic forming process,as a promising advanced manufacturing technology,has been increasingly adopted for the fabrication of LMC components due to its advantages of high material utilization rate,high production efficiency,and excellent mechanical properties of the product.This review delved into the research progress on the plastic-forming process of LMCs,including rolling,extrusion,spinning,etc.It outlined the forming principles,unique characteristics,bonding mechanisms,and the influence of key process parameters on deformation,microstructure,and property.This review focused on the heterogeneous deformation and interfacial regulation of LMCs,providing insights into the mechanisms of heterogeneous deformation,damage and fracture,and formation mechanisms of intermetallic compounds.It also delineated the experimental characterization and numerical modeling methods to elucidate the heterogeneous deformation behavior,as well as the approaches to evaluating and enhancing the performance of LMCs.Finally,the challenges and prospects of manufacturing high-performance LMCs by plastic forming process are orchestrated.
基金financial support provided by Youth Innovation Promotion Association,CAS(No.Y201732)LiaoNing Revitalization Talents Program(No.XLYC1807022)the Project to Strengthen Industrial Development at the Grass-roots level。
文摘The heterogeneous deformation behavior of austenite and ferrite in the 2205 duplex stainless steel was subjected to multiscale analysis based on the in situ synchrotron-based high energy X-ray diffraction,microscopic digital image correlation,electron backscatter diffraction,and transmission electron microscopy.It is found that the heterogeneous deformation triggers from the yielding of austenite.During this deformation stage,austenite experiences greater strain in the area near the phase boundaries because of the impeded function of the phase boundaries to dislocations.Owing to the relatively small difference in hardness between the constituent phases,the strain in austenite grains extends into the adjacent ferrite grains when entering into the ferrite yielding stage.In addition,the strain distribution of the austenite grains is more homogeneous than that of the ferrite grains because of the lower stacking fault energy of austenite,which results in a planar slip,and higher stacking fault energy in case of ferrite,causing cross slip.The interaction between austenite and ferrite becomes considerably obvious when the strain further increases after both constituent phases yielding because of the back stress and forward stress in austenite and ferrite,respectively,which are generated by the pile-up of the geometrically necessary dislocations.
基金the National Natural Science Foundation of China （Grant No. 50671021） Program for New Century Excellent Talents in University （Grant No. NCET-06-0287）.
文摘The cold rolling deformation textural evolution of an interstitial-free （IF） steel sheet is investigated by experiment and simulation. The microstructure of the IF steel is observed by transmission electron microscopy （TEM）. The relationship between the deformation behavior of individual grain and the grain orientation are connected by Taylor factor M. The results show that the grains with higher Taylor factor are deformed slighter than those with lower ones. By considering the heterogeneous deformation, the texture simulation result can be greatly improved.
基金The authors acknowledge the funding support from National Natural Science Foundation of China via grant 51775135.
文摘Slip transfer is influential in determining damage nucleation of polycrystalline material.The interactions between dislocations and grain boundaries(GBs)was investigated using in-situ tension test in a multi-directionally forged Mg-5.4Gd-1.8Y-1.5Zn(wt%)alloy.It was found that strain accommodation of individual grains by means of slip occurred more easily than slip transfer when several slip systems were operable.The basal-basal slip transfer occurred when the GB misorientation was smaller than 34.2°,whereas basal-pyramidal type took place when the crystallographic misorientation was larger than 48.8°.The product of Luster-Morris m factor and the sum of the Schmid factors of the two correlated slip systems indicated that the threshold for basal-basal slip transfer may exist,however,basal-pyramidal slip transfer shows no such threshold and is more complicated.These results presented here demonstrated that besides the geometrical alignment,the deformation details(such as the number of operable slip systems)and stress state in each individual grain must be considered.
基金financially supported by the National Science Foundation of China under Grant Nos. 51771192, 51371169 and U1708252。
文摘Microstructure-based numerical modeling of the deformation heterogeneity and ferrite recrystallization in a cold-rolled dual-phase(DP)steel has been performed by using the crystal plasticity finite element method(CPFEM)coupled with a mesoscale cellular automaton(CA)model.The microstructural response of subsequent primary recrystallization with the deformation heterogeneity in two-phase microstructures is studied.The simulations demonstrate that the deformation of multi-phase structures leads to highly strained shear bands formed in the soft ferrite matrix,which produces grain clusters in subsequent primary recrystallization.The early impingement of recrystallization fronts among the clustered grains causes mode conversions in the recrystallization kinetics.Reliable predictions regarding the grain size,microstructure morphology and kinetics can be made by comparison with the experimental results.The influence of initial strains on the recrystallization is also obtained by the simulation approach.
基金co-supported by the National Natural Science Foundation of China (41431069)the State Key Development Program for Basic Research of China (2013CB733304, 2013CB733303)+1 种基金the Doctoral Fund of Ministry of Education of China (20110141130010)China Postdoctoral Science Foundation funded project (2013M542062)
文摘Many studies revealed that the Earth medium＇s lateral heterogeneity can cause considerable effects on the co- and post-seismic deformation field. In this study, the threedimensional finite element numerical method are adopted to quantify the effects of lateral heterogeneity caused by material parameters and fault dip angle on the co- and postseismic deformation in the near- and far-field. Our results show that： 1） the medium＇s lateral heterogeneity does affect the co-seismic deformation, with the effects increasing with the medium＇s lateral heterogeneity caused by material parameters; 2） the Lame parameters play a more dominant role than density in the effects caused by lateral heterogeneity; 3） when a fault＇s dip angle is smaller than 90, the effects of the medium＇s lateral heterogeneity on the hanging wall are greater than on the footwall; 4） the impact of lateral heterogeneity caused by the viscosity coefficient on the post-seismic deformation can affect a large area, including the near- and far-field.
基金financially supported by the Guangdong Major Project of Basic and Applied Basic Research(No.2020B0301030006)the National Natural Science Foundation of China(Nos.52171133 and 52171103)the“111 Project”(B16007)by the Ministry of Education and Fundamental Research Fund of Central Universities in China(No.2018CDJDCL0019)。
文摘In this study,the deformable titanium(Ti)particles reinforced AZ91 composite was successfully prepared by powder metallurgy and subsequent extrusion.The mechanical properties and microstructural evolution of pure AZ91 and 5 Ti/AZ91 composite were studied.The yield strength,ultimate tensile strength,and elongation of 5 Ti/AZ91 composite are measured to be 212 MPa,323 MPa,and 10.1%,respectively.Microstructure analysis revealed that Ti particles are elongated along the extrusion direction,forming a discontinuous strip Ti particles,fine precipitated Mg_(17)Al_(12) phase inhibits dynamic recrystallization(DRX)behavior through Zener pinning effect and hinders the growth of matrix grains,resulting in refiner grains of 5 Ti/AZ91 composite.Heterogeneous deformed Ti particles and magnesium(Mg)matrix to generate additional heterogeneous deformation-induced(HDI)strengthening.Heterogeneous deformation-induced strengthening mainly contributed to the increment of yield strength for 5 Ti/AZ91 composite.
基金financially supported by the Korea Institute of Materials Science(No.PNK7140)the National Key R&D Project of Ministry of Science and Technology of China(No.2020YFC1107200)。
文摘The influence of pre-strain on the formation of bimodal grain structures and tensile properties of a Co-20 Cr-15 W-10 Ni alloy was investigated.The bimodal grain structures consist of fine grains(FGs;2-3μm in diameter)and coarse grains(CGs;8-16μm in diameter),which can be manipulated by changing the pre-strain(ε=0.3-0.7)and annealing temperatures(1000-1100℃).High pre-strain applied in the samples can intensify the plasticity heterogeneity through increasing the total dislocation density and the local volumes of high-density dislocations.This can essentially result in finer FGs,a higher FG volume fraction,and overall grain refinement in the samples after annealing.High-temperature essentially increases both the size and volume fraction of CGs,leading to an increase in the average grain size.The tensile test suggests that the bimodal grain structured samples exhibited both high strength and ductility,yield strengths of621-877 MPa and ultimate tensile strengths of1187-1367 MPa with uniform elongations of 55.0%-71.4%.The superior strength-ductility combination of the samples arises from the specific deformation mechanisms of the bimodal grain structures.The tensile properties strongly depend on the size ratio and volume fraction of FGs/CGs in addition to the average grain size in the bimodal grain structures.The grain structures can be modified via changing the pre-strain and annealing temperature.
