Micro-arc oxidation （MAO） coatings with different concentrations of K2TiO（C2O4）2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the...Micro-arc oxidation （MAO） coatings with different concentrations of K2TiO（C2O4）2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the formation mechanisms and tribological behaviors of the coatings. Scanning electron microscopy （SEM） assisted with energy-dis- persive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS） and friction test were employed to charac- terize the MAO processes and microstructure of the resultant coatings. Results showed that the composition and microstructure of the coatings were significantly affected by the addition of KETiO（CaO4）2. A sealing microstructure of MAO coating was obtained with the addition of K2TiO（C2O4）2. Ti element from K2TiO（C2O4）2 was only absorbed into the defects of micropores under surface energy in the early stage, while in the later stage, Ti element was predominant in the micropores and distributed on the coatings under plasma discharge to form TiO2. It was demonstrated that Ti and Si elements from the electrolyte could interact with each other during the MAO process and the interaction mechanism was systematically analyzed. Wear resistance of the MAO coatings with K2TiO（C2O4）2 addition was significantly improved compared with that of the MAO coatings without K2TiO（C2O4）2 addition.展开更多
This work focuses on the sol-gel spin coating technique of TiO2 nanostructure synthesis and its characterization. Though various methods have been used to fabricate TiO2 nanostructure, much effort has not been exerted...This work focuses on the sol-gel spin coating technique of TiO2 nanostructure synthesis and its characterization. Though various methods have been used to fabricate TiO2 nanostructure, much effort has not been exerted to achieve better photoresponsive and narrowly dispersed TiO2 nanostructure using the sol-gel spin coating method. Therefore, it is imperative to realize the synthesis of TiO2 nanostructures, and investigate their properties. In this work, TiO2 is synthesized by sol-gel spin coating technique using titanium tetraisopropoxide, isopropanol, acetic acid and deionized water as starting materials and deposited on borosilicate glass substrates. The effects of annealing temperatures (300˚C, 400˚C and 500˚C) on the structural and optical properties of the films were investigated by different techniques: Scanning Electron Microscopy (SEM), optical microscopy and UV-visible spectrophotometry. The optical characterization showed the direct band gap at 3.7 eV, 3.6 eV and 3.4 eV for 300˚C, 400˚C and 500˚C, respectively, and the optical transmittance and reflectance spectra showed a greater performance at 500˚C. The grain sizes obtained from SEM annealed at 300˚C, 400˚C and 500˚C are found to be about 6.0 nm, 5.0 nm and 4.0 nm respectively. The grain size of TiO2 nanostructure films decreased with increasing annealing temperatures. The results clearly indicated that the sol-gel spin coating synthesis of TiO2 nanostructure and post-thermal treatment at 500˚C cooled naturally at room temperature result in better photoresponsive and narrowly dispersed TiO2 nanostructure films with higher photoresponsive and good optical properties.展开更多
The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing...The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry （XRD） , scanning electron microsopy （SEM） and energy dis- persive spectroscopy （EDS）. Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.展开更多
A stain-based screening method was developed to screen different catalyst coatings for their germicidal activity. A Baclight dead/live bacteria viability kit （invitrogen, molecular probes） was used for staining the ...A stain-based screening method was developed to screen different catalyst coatings for their germicidal activity. A Baclight dead/live bacteria viability kit （invitrogen, molecular probes） was used for staining the cell. The screening was carried out following a standard procedure. This included loading cell suspension to solid surface and maintaining contact for 30 min, then staining with a mixture containing dyes. The stained cells were observed using an epifluorescent microscope and photographed with a CCD camera under UV. Metal-doped TiO2 coatings on AI plates were prepared and tested for non-UV germicidal activity without using UV. It was tested using model microorganisms such as Bakers Yeast （Saccharomyces cerevisiae）, Bacillus subtilis, Pseudomonas putida, and Escherichia coli. On the basis of the germicidal activity of catalyst and the degree of damage caused to the cells, the stained cells may appear green （viable）, green with red or yellow nuclei and yellow （compromised） or red （nonviable）. According to their stained color, cells were counted to calculate the percentage of dead, live, and compromised cells. Compromised cells are cells that grow very slowly after reculturing indicating a degree of reversible cell damage. Screening the germicidal activity using this staining method is accurate and efficient, and requires less time than the culture-based method. A modification to the procedure for measuring germicidal activity of rough surfaces or fibrous coatings was developed. Both TiO2 and metal-doped TiO2 （Ag, Pt, Au, Cu） possess non-UV based germicidal activity. The germicidal activity of TiO2 was found to be related with its wetting property and can be improved by UV irradiation before testing. It is not greatly affected by contact time, indicating a fast acting germicidal activity.展开更多
Titanium tetrachloride (TiCl4) treatment was employed to TiO2 coating deposited on fluoride-doped tin oxide (FTO) conducting glass and indium oxide doped tin oxide (ITO) conducting glass, respectively. The nano-crysta...Titanium tetrachloride (TiCl4) treatment was employed to TiO2 coating deposited on fluoride-doped tin oxide (FTO) conducting glass and indium oxide doped tin oxide (ITO) conducting glass, respectively. The nano-crystalline TiO2 coating was deposited using a composite powder composed of polyethylene glycol (PEG) and 25 nm TiO2 particles by vacuum cold spraying (VCS) process. A commercial N-719 dye was used to adsorb on the surface of TiO2 coating to prepare TiO2 electrode, which was applied to assemble dye-sensitized solar cell (DSC). The cell performance was measured under simulated solar light at an intensity of 100 mW·cm-2. Results show that with an FTO substrate the DSC composed of a VCS TiO2 electrode untreated by TiCl4 gives a short-circuit current density of 13.1 mA·cm-2 and an open circuit voltage of 0.60 V corresponding to an overall conversion efficiency of 4.4%. It is found that after TiCl4 treatment to the VCS TiO2 electrode with an FTO substrate, the short circuit current density of the cell increases by 31%, the open-circuit voltage increases by 60 mV and a higher conversion yield of 6.5% was obtained. However, when an ITO substrate is used to deposit TiO2 coating by VCS, after TiCl4 treatment, the conversion efficiency of the assembled cell reduces slightly due to corrosion of the conducting layer on the ITO glass by TiCl4.展开更多
Coating the hydroxyapatite （HA） on the titanium alloy surface can obtain a bioactive implant with high mechanical properties However, the bonding force between the titanium alloy and the HA was low due to their diff...Coating the hydroxyapatite （HA） on the titanium alloy surface can obtain a bioactive implant with high mechanical properties However, the bonding force between the titanium alloy and the HA was low due to their different coefficient of thermal expansion （CET）. Preparing the multi-layer coating with alleviated thermal stress on titanium alloy substrate is few reported. Fabrication of a TiO2-bioactive glass （BG）-HA bioactive coating was proposed to solve this problem. A particular TiO2 surface was prepared on the titanium alloy substrate by micro-arc oxidation treatment. The BG and HA coating were coated onto the TiO2 surface in turn by using a sol-gel method. The microstructure, surface morphology and phase composition of the coatings were analyzed. The bonding force of coatings was investigated by the nick apparatus. In vitro dissolution was performed by soaking the TiO2-BG-HA coated samples into the simulated body fluid for various periods. Micro-structural observations indicated that no delamination and crack occurred at the interface of HA/BG and BG/TiO2. The bonding between the substrate and coating consists of the mechanical interaction and the chemical bonding. The bonding force could reach about 45 N. The TiO2-BG-HA coating displayed the excellent forming ability of bone-like apatite when it was soaked into the simulated body fluid. This work suggests an innovative way to reduce the internal stress among coatings through varying BG composition to adjust its CTE, so as to enhance the bonding force.展开更多
To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating l...To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating layers by atmospheric pressure plasma spray coating process.By evaluating the corrosion resistance of these materials,their applicability to environmentally friendly power generation equipment such as blades of tidal current turbines was examined.According to the Tafel analysis for micro-areas including the coating layer,the coating/metal interlayer and the base metal,the Al2O3-3TiO2 coating layer and the CoNiCrAlY coating layer show markedly lower corrosion current density than the base metal.The corrosion current density of the CoNiCrAlY coating layer (9.75316×10-8A/cm2) is about 1.6 times more than that of the Al2O3-3TiO2 coating layer (6.13139×10-8A/cm2).展开更多
Photo catalytic TiO2 coatings with well defined honeycomb structure were successfully self-assembled on glass substrates by a simple “dip and burn solgel method“. The crux of this new method is that the starting mat...Photo catalytic TiO2 coatings with well defined honeycomb structure were successfully self-assembled on glass substrates by a simple “dip and burn solgel method“. The crux of this new method is that the starting material for the sol-gel coating (the water solution of ammonium titanium citrate) was “doped” with “tea-leaf extracts”. Tea-leaf extracts were completely dissolved in the water solution of ammonium titanium citrate and nucleate uniformly during the drying procedure of the coating precursor formation. This uniformly dispersed nucleation of the “tea-leaf extracts (tannin, catechin…)” were extracted during calcinations and leaving honeycomb-cell like nano-structure in the TiO2 coatings. Self-assembled cells were uniformly distributed in the TiO2 coatings and the diameter of the cells was in the range of 200 - 1000 nm. Fine honeycomb structures were clearly observed with microscopic observations.展开更多
HA/TiO 2 composite coating were fabricated via adding TiO 2 powder in the electrolyte by electrodeposition.The influence of current dens ity and deposition time on the content of TiO 2 in the coating,the influence of ...HA/TiO 2 composite coating were fabricated via adding TiO 2 powder in the electrolyte by electrodeposition.The influence of current dens ity and deposition time on the content of TiO 2 in the coating,the influence of the content of TiO 2 in the coating on the bonding strength of coating and the influence of sinte ring temperature on the structure and the bonding strength of coating were inves tigated.The experiment results show that the content of TiO 2 in the coating increase with reducing the current density and prolonging the deposition time,the bonding strength improve with increasing the content of TiO 2 in the coating,which can obtain18.7MPa when the weight percent TiO 2 in the coating attain72.2%.The addition of TiO 2 in the coating reduces the thermal expansion co - efficient of the coating,improves the bonding strength of coating and change s the fracture mechanism of the coat - ing from adhesion failure to cohesive failure.HA in the composite coatings i s decomposed by the catalysis reac - tion of TiO 2 at the temperature of sinter850 ℃ .Differential scanning calorimetry and X - ray diffractometry analy - ses showed that the chemical reaction between HA and TiO 2 lead to the product are α- TCP and CaTiO 3 at the temperature of sinter1200 ℃ .In order to prevent the coating from decomposing and attain hign bonding st rength,the sintering temperature should be less than820 ℃ .展开更多
SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which sign...SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.展开更多
A TiO2 nanofilm was prepared on the surface of AZ31 magnesium alloy with controllable thickness through atomic layer deposition(ALD) technique, which can adjust the corrosion behaviors of AZ31 Mg alloy.Compared with t...A TiO2 nanofilm was prepared on the surface of AZ31 magnesium alloy with controllable thickness through atomic layer deposition(ALD) technique, which can adjust the corrosion behaviors of AZ31 Mg alloy.Compared with the untreated Mg alloys, corrosion current densities(icorr)can decline by 58% in the 200-cycles TiO2-covered Mg alloy and further decline by up to 74% with the thickness of nanofilm up to 63 nm(400 cycles).The subsequent modification with a cross-linked conversion layer of 3-aminopropyltriethoxysilane(APTES) by a dipping method can produce a compact silane coating on TiO2 nanofilm, which can seal pinholes of TiO2 nanofilm and serve as a barrier to further adjust the corrosion behavior of the substrate.The icorrcan decline about two orders of magnitude in the TiO2/silane composite coating.Making the adjustable corrosion rate come true, which can be attributed to the precise control on the thickness of metal oxide nanofilm and additional protection from the compact silane coating.In vitro study discloses that the TiO2/silane hybrid coating shows higher expression of alkaline phosphatase(ALP)and can promote cellular adhesion and proliferation with better cytocompatibility than untreated Mg alloy.展开更多
Different semiconductive SiC foam supports were prepared by varying the sintering temperature and atmosphere, and with or without alkaline solution treatment and high temperature oxidation following a macromolecule py...Different semiconductive SiC foam supports were prepared by varying the sintering temperature and atmosphere, and with or without alkaline solution treatment and high temperature oxidation following a macromolecule pyrogenation combined with reaction bonding method. Nano-TiO2 particles were immobilized onto these SiC foam supports by a composite sol-gel method. The phase, surface morphology, the type of conduction and the photocatalytic activity of the TiO2-SiC composite photocatalysts were studied. The TiO2 coated on p-type Si-free SiC support showed the highest photocatalytic efficiency in degradation of 4- aminobenzenesulfonic acid （4-ABS） in aqueous solution as compared to that coated on n-type SiC support and p-type SiC supports with residual Si or Si02 on the surface. The result showed that the TiO2 coatings immobilized on p-type semiconductive SiC foam supports exhibited obviously higher photocatalytic activity in comparison to that coated on n-type SiC foam support. The p-n heterojunctions formed between the p-type SiC supports and n-type TiO2 coatings might be able to account for the better charge separation and transfer as well as the photocatalytic activity of the TiO2-SiC composite photocatalyst.展开更多
基金supported by the National Science Foundation of China(Grant Nos.51571114 and 51201120)the Science and Technology Coordination and Innovation Project of Shaanxi Province(No.2016KTZDGY-04-01)the Shaanxi Provincial Education Department(Grant No.16JK1377)
文摘Micro-arc oxidation （MAO） coatings with different concentrations of K2TiO（C2O4）2 in the sodium silicate base electrolyte were prepared on 6061 aluminum alloy with the aim of promoting a better understanding of the formation mechanisms and tribological behaviors of the coatings. Scanning electron microscopy （SEM） assisted with energy-dis- persive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS） and friction test were employed to charac- terize the MAO processes and microstructure of the resultant coatings. Results showed that the composition and microstructure of the coatings were significantly affected by the addition of KETiO（CaO4）2. A sealing microstructure of MAO coating was obtained with the addition of K2TiO（C2O4）2. Ti element from K2TiO（C2O4）2 was only absorbed into the defects of micropores under surface energy in the early stage, while in the later stage, Ti element was predominant in the micropores and distributed on the coatings under plasma discharge to form TiO2. It was demonstrated that Ti and Si elements from the electrolyte could interact with each other during the MAO process and the interaction mechanism was systematically analyzed. Wear resistance of the MAO coatings with K2TiO（C2O4）2 addition was significantly improved compared with that of the MAO coatings without K2TiO（C2O4）2 addition.
文摘This work focuses on the sol-gel spin coating technique of TiO2 nanostructure synthesis and its characterization. Though various methods have been used to fabricate TiO2 nanostructure, much effort has not been exerted to achieve better photoresponsive and narrowly dispersed TiO2 nanostructure using the sol-gel spin coating method. Therefore, it is imperative to realize the synthesis of TiO2 nanostructures, and investigate their properties. In this work, TiO2 is synthesized by sol-gel spin coating technique using titanium tetraisopropoxide, isopropanol, acetic acid and deionized water as starting materials and deposited on borosilicate glass substrates. The effects of annealing temperatures (300˚C, 400˚C and 500˚C) on the structural and optical properties of the films were investigated by different techniques: Scanning Electron Microscopy (SEM), optical microscopy and UV-visible spectrophotometry. The optical characterization showed the direct band gap at 3.7 eV, 3.6 eV and 3.4 eV for 300˚C, 400˚C and 500˚C, respectively, and the optical transmittance and reflectance spectra showed a greater performance at 500˚C. The grain sizes obtained from SEM annealed at 300˚C, 400˚C and 500˚C are found to be about 6.0 nm, 5.0 nm and 4.0 nm respectively. The grain size of TiO2 nanostructure films decreased with increasing annealing temperatures. The results clearly indicated that the sol-gel spin coating synthesis of TiO2 nanostructure and post-thermal treatment at 500˚C cooled naturally at room temperature result in better photoresponsive and narrowly dispersed TiO2 nanostructure films with higher photoresponsive and good optical properties.
文摘The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry （XRD） , scanning electron microsopy （SEM） and energy dis- persive spectroscopy （EDS）. Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.
基金Project supported by the HK Innovation and Technology Fund.
文摘A stain-based screening method was developed to screen different catalyst coatings for their germicidal activity. A Baclight dead/live bacteria viability kit （invitrogen, molecular probes） was used for staining the cell. The screening was carried out following a standard procedure. This included loading cell suspension to solid surface and maintaining contact for 30 min, then staining with a mixture containing dyes. The stained cells were observed using an epifluorescent microscope and photographed with a CCD camera under UV. Metal-doped TiO2 coatings on AI plates were prepared and tested for non-UV germicidal activity without using UV. It was tested using model microorganisms such as Bakers Yeast （Saccharomyces cerevisiae）, Bacillus subtilis, Pseudomonas putida, and Escherichia coli. On the basis of the germicidal activity of catalyst and the degree of damage caused to the cells, the stained cells may appear green （viable）, green with red or yellow nuclei and yellow （compromised） or red （nonviable）. According to their stained color, cells were counted to calculate the percentage of dead, live, and compromised cells. Compromised cells are cells that grow very slowly after reculturing indicating a degree of reversible cell damage. Screening the germicidal activity using this staining method is accurate and efficient, and requires less time than the culture-based method. A modification to the procedure for measuring germicidal activity of rough surfaces or fibrous coatings was developed. Both TiO2 and metal-doped TiO2 （Ag, Pt, Au, Cu） possess non-UV based germicidal activity. The germicidal activity of TiO2 was found to be related with its wetting property and can be improved by UV irradiation before testing. It is not greatly affected by contact time, indicating a fast acting germicidal activity.
文摘Titanium tetrachloride (TiCl4) treatment was employed to TiO2 coating deposited on fluoride-doped tin oxide (FTO) conducting glass and indium oxide doped tin oxide (ITO) conducting glass, respectively. The nano-crystalline TiO2 coating was deposited using a composite powder composed of polyethylene glycol (PEG) and 25 nm TiO2 particles by vacuum cold spraying (VCS) process. A commercial N-719 dye was used to adsorb on the surface of TiO2 coating to prepare TiO2 electrode, which was applied to assemble dye-sensitized solar cell (DSC). The cell performance was measured under simulated solar light at an intensity of 100 mW·cm-2. Results show that with an FTO substrate the DSC composed of a VCS TiO2 electrode untreated by TiCl4 gives a short-circuit current density of 13.1 mA·cm-2 and an open circuit voltage of 0.60 V corresponding to an overall conversion efficiency of 4.4%. It is found that after TiCl4 treatment to the VCS TiO2 electrode with an FTO substrate, the short circuit current density of the cell increases by 31%, the open-circuit voltage increases by 60 mV and a higher conversion yield of 6.5% was obtained. However, when an ITO substrate is used to deposit TiO2 coating by VCS, after TiCl4 treatment, the conversion efficiency of the assembled cell reduces slightly due to corrosion of the conducting layer on the ITO glass by TiCl4.
基金supported by National Natural Science Foundation of China (Grant No.50872110)
文摘Coating the hydroxyapatite （HA） on the titanium alloy surface can obtain a bioactive implant with high mechanical properties However, the bonding force between the titanium alloy and the HA was low due to their different coefficient of thermal expansion （CET）. Preparing the multi-layer coating with alleviated thermal stress on titanium alloy substrate is few reported. Fabrication of a TiO2-bioactive glass （BG）-HA bioactive coating was proposed to solve this problem. A particular TiO2 surface was prepared on the titanium alloy substrate by micro-arc oxidation treatment. The BG and HA coating were coated onto the TiO2 surface in turn by using a sol-gel method. The microstructure, surface morphology and phase composition of the coatings were analyzed. The bonding force of coatings was investigated by the nick apparatus. In vitro dissolution was performed by soaking the TiO2-BG-HA coated samples into the simulated body fluid for various periods. Micro-structural observations indicated that no delamination and crack occurred at the interface of HA/BG and BG/TiO2. The bonding between the substrate and coating consists of the mechanical interaction and the chemical bonding. The bonding force could reach about 45 N. The TiO2-BG-HA coating displayed the excellent forming ability of bone-like apatite when it was soaked into the simulated body fluid. This work suggests an innovative way to reduce the internal stress among coatings through varying BG composition to adjust its CTE, so as to enhance the bonding force.
基金Project supported by the Ministry of Education,Science Technology(MEST)Korea Industrial Technology Foundation(KOTEF)through the Human Resource Training Project for Regional Innovation
文摘To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating layers by atmospheric pressure plasma spray coating process.By evaluating the corrosion resistance of these materials,their applicability to environmentally friendly power generation equipment such as blades of tidal current turbines was examined.According to the Tafel analysis for micro-areas including the coating layer,the coating/metal interlayer and the base metal,the Al2O3-3TiO2 coating layer and the CoNiCrAlY coating layer show markedly lower corrosion current density than the base metal.The corrosion current density of the CoNiCrAlY coating layer (9.75316×10-8A/cm2) is about 1.6 times more than that of the Al2O3-3TiO2 coating layer (6.13139×10-8A/cm2).
文摘Photo catalytic TiO2 coatings with well defined honeycomb structure were successfully self-assembled on glass substrates by a simple “dip and burn solgel method“. The crux of this new method is that the starting material for the sol-gel coating (the water solution of ammonium titanium citrate) was “doped” with “tea-leaf extracts”. Tea-leaf extracts were completely dissolved in the water solution of ammonium titanium citrate and nucleate uniformly during the drying procedure of the coating precursor formation. This uniformly dispersed nucleation of the “tea-leaf extracts (tannin, catechin…)” were extracted during calcinations and leaving honeycomb-cell like nano-structure in the TiO2 coatings. Self-assembled cells were uniformly distributed in the TiO2 coatings and the diameter of the cells was in the range of 200 - 1000 nm. Fine honeycomb structures were clearly observed with microscopic observations.
文摘HA/TiO 2 composite coating were fabricated via adding TiO 2 powder in the electrolyte by electrodeposition.The influence of current dens ity and deposition time on the content of TiO 2 in the coating,the influence of the content of TiO 2 in the coating on the bonding strength of coating and the influence of sinte ring temperature on the structure and the bonding strength of coating were inves tigated.The experiment results show that the content of TiO 2 in the coating increase with reducing the current density and prolonging the deposition time,the bonding strength improve with increasing the content of TiO 2 in the coating,which can obtain18.7MPa when the weight percent TiO 2 in the coating attain72.2%.The addition of TiO 2 in the coating reduces the thermal expansion co - efficient of the coating,improves the bonding strength of coating and change s the fracture mechanism of the coat - ing from adhesion failure to cohesive failure.HA in the composite coatings i s decomposed by the catalysis reac - tion of TiO 2 at the temperature of sinter850 ℃ .Differential scanning calorimetry and X - ray diffractometry analy - ses showed that the chemical reaction between HA and TiO 2 lead to the product are α- TCP and CaTiO 3 at the temperature of sinter1200 ℃ .In order to prevent the coating from decomposing and attain hign bonding st rength,the sintering temperature should be less than820 ℃ .
文摘SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al<sub>2</sub>O<sub>3</sub>-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L<sub>18</sub> Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail.
基金financially supported by the Natural Science Fund of Hubei Province (No.2018CFA064)the National Natural Science Foundation of China (NSFC) (Nos.51671081 and 51422102)+4 种基金the National Key Research and Development Program of China (No.2016YFC1100600, sub-project 2016YFC1100604)the Hong Kong Research Grants Council (RGC) General Research Funds (GRF) (Nos.11301215, 11205617 and 17214516)RGC/NSFC (N_HKU725-16)the Hong Kong Innovation and Technology Commission (ITC) (Nos.ITS/287/17 and GHX/002/14SZ)the Health and Medical Research Fund (No.03142446)
文摘A TiO2 nanofilm was prepared on the surface of AZ31 magnesium alloy with controllable thickness through atomic layer deposition(ALD) technique, which can adjust the corrosion behaviors of AZ31 Mg alloy.Compared with the untreated Mg alloys, corrosion current densities(icorr)can decline by 58% in the 200-cycles TiO2-covered Mg alloy and further decline by up to 74% with the thickness of nanofilm up to 63 nm(400 cycles).The subsequent modification with a cross-linked conversion layer of 3-aminopropyltriethoxysilane(APTES) by a dipping method can produce a compact silane coating on TiO2 nanofilm, which can seal pinholes of TiO2 nanofilm and serve as a barrier to further adjust the corrosion behavior of the substrate.The icorrcan decline about two orders of magnitude in the TiO2/silane composite coating.Making the adjustable corrosion rate come true, which can be attributed to the precise control on the thickness of metal oxide nanofilm and additional protection from the compact silane coating.In vitro study discloses that the TiO2/silane hybrid coating shows higher expression of alkaline phosphatase(ALP)and can promote cellular adhesion and proliferation with better cytocompatibility than untreated Mg alloy.
基金supported by the National Key Technology R&D Program of China(Grant No.2011BAE03B07)
文摘Different semiconductive SiC foam supports were prepared by varying the sintering temperature and atmosphere, and with or without alkaline solution treatment and high temperature oxidation following a macromolecule pyrogenation combined with reaction bonding method. Nano-TiO2 particles were immobilized onto these SiC foam supports by a composite sol-gel method. The phase, surface morphology, the type of conduction and the photocatalytic activity of the TiO2-SiC composite photocatalysts were studied. The TiO2 coated on p-type Si-free SiC support showed the highest photocatalytic efficiency in degradation of 4- aminobenzenesulfonic acid （4-ABS） in aqueous solution as compared to that coated on n-type SiC support and p-type SiC supports with residual Si or Si02 on the surface. The result showed that the TiO2 coatings immobilized on p-type semiconductive SiC foam supports exhibited obviously higher photocatalytic activity in comparison to that coated on n-type SiC foam support. The p-n heterojunctions formed between the p-type SiC supports and n-type TiO2 coatings might be able to account for the better charge separation and transfer as well as the photocatalytic activity of the TiO2-SiC composite photocatalyst.
