This investigation aims to explore the effects of stress conditions and rock cutting rates on hard rock fragmentation through indentation tests on a newly designed triaxial testing apparatus.This apparatus was designe...This investigation aims to explore the effects of stress conditions and rock cutting rates on hard rock fragmentation through indentation tests on a newly designed triaxial testing apparatus.This apparatus was designed to realize a triaxial loading and indentation test of cylindrical specimens using inserted tooth cutter.The boreability and crushing efficiency of granite rock was investigated by analyzing the change rules of the thrusting force,penetration depth,characteristics of chippings and failure patterns.Several quantitative indexes were used to evaluate rock boreability in this investigation.The granite rock samples all had a chiselled pit and a crushed rock core.Under initial stress conditions,only flat-shape chippings were stripped from the rock surface when the thrusting force reached 20 kN.The rock cutting special energy had a close correlation with the initial stress conditions and inserted tooth shape.Moreover,a thrusting force prediction model was proposed in this paper.The contribution of this study is that for the first time the influence mechanism of the initial triaxial stress conditions on rock fragmentation is investigated using an inserted tooth and the newly designed testing apparatus.This study has a crucial importance for practical underground hard rock crushing in geoengineering.展开更多
The operation of a shield tunnel boring machine(TBM)in a high-strength hard rock stratum results in significant cutter damage,adversely affecting the thrust and torque of the cutter head.Therefore,it is very important...The operation of a shield tunnel boring machine(TBM)in a high-strength hard rock stratum results in significant cutter damage,adversely affecting the thrust and torque of the cutter head.Therefore,it is very important to carry out the research on the stress characteristics and optimize the cutter parameters of cutters break high-strength hard rock.In this paper,the rock-breaking performance of cutters in an andesite stratum in the tunnel of Qingdao Metro Line No.8 was investigated using the discrete element method and theoretical analysis.The rock-breaking processes of a disc cutter and wedge tooth cutter were simulated by software particle flow code PFC^(3D),and the rock-breaking degree,stress of the cutter,and rock-breaking specific energy were analyzed.The rock damage caused by the cutter in a specific section was divided into three stages:the advanced influence,crushing,and stabilizing stages.The rock-breaking degree and the tangential and normal forces of the wedge tooth cutter are larger than that of the disc cutter under the same conditions.The disc cutter(wedge tooth cutter)has the highest rock-breaking efficiency at a cutter spacing of 100 mm(110 mm)and a penetration depth of 8 mm(10 mm),and the rock-breaking specific energy is 11.48 MJ/m^(3)(12.05 MJ/m^(3)).Therefore,two types of cutters with different penetration depths or cutter spacing should be considered.The number of teeth of wedge tooth cutters can be increased in hard strata to improve the rock-breaking efficiency of the shield.The research results provide a reference for shield cutterhead selection and cutter layout in similar projects.展开更多
Form milling cutter is built-for-purpose cutter which process the form surface, for example, usually process male and female circular arc face and form trench and so on. From the traditional concept, form milling cutt...Form milling cutter is built-for-purpose cutter which process the form surface, for example, usually process male and female circular arc face and form trench and so on. From the traditional concept, form milling cutter is divided into pointed tooth and relieving follow its structure. Relieving shaped cutter is more convenient than pointed tooth milling cutter, because only its rake face is needed to grind after it turn into blunting, so the current books which are used in college almost select relieving shaped cutter in order to introduce how to design the form milling cutter.The curve of the back of tooth of relieving cutter is the transversal which is formed by the rear face of tooth in the end cut plane of the milling cutter. In the past, because of the limit of the manufacturing technology, the curve of the back of tooth is often selected Archimedes’ curve, in order that the shovel-nose tool acquire the uniform motion when the cutter shovel the back, in other word, the rear face of the milling cutter rotate its axis by the new cutting lip, in the same time, it move uniformly to the axis in order to form the surface. Although this curve of the back of tooth meet the fixedness of the form of blade around grinding the cutter, the rear angle of the dot of the cutting lip don’t keep fixedness. With the development of the modern manufacturing technology, the unmanageable problem of many complex curves is already easily solved. So it is need to study the optimum profile of the curve of the back of tooth in theory, and study the design theory of the relieving shaped cutter under the condition of new manufacture, in order to ensure that the rear angle of the dot of the cutting lip keep fixedness after the relieving shaped cutter is grinded. The paper derive the curve profile of tooth of the form cutter and the modifier calculation formula of the profile of the cutter edge from the definition of the rear angle of the cutter, which establish the foundation for the precision design and manufacture of other form cutter.展开更多
The formula for the engaging curve of the pinion cutter with pitholes and the formula forthe theoretical tooth profile of the tinion cutter for the generating gearing of pinhoes are developedbased on the engaging theo...The formula for the engaging curve of the pinion cutter with pitholes and the formula forthe theoretical tooth profile of the tinion cutter for the generating gearing of pinhoes are developedbased on the engaging theory. The substitute curve of the theoretical tooth profile of the pinion cut-ter is determined by the least square method.展开更多
This paper takes the escapement plate of a mechanical pendulum clock as an example,analyses the design of combination form cutter hob for special profile gears, selection of parameters and calculation for tooth profil...This paper takes the escapement plate of a mechanical pendulum clock as an example,analyses the design of combination form cutter hob for special profile gears, selection of parameters and calculation for tooth profile coordinates and discusses the grinding of cutter hob tooth profile on optical contour grinder.展开更多
盾构滚刀磨损方面的研究主要集中于盘形滚刀,对扁齿滚刀的磨损特性认识较少。为明确中风化砂岩地层掘进时扁齿滚刀的磨损规律,通过现场测量南京地铁6号线金陵石化—十月广场(简称金十区间)扁齿滚刀磨损数据,分析中风化砂岩地层扁齿滚刀...盾构滚刀磨损方面的研究主要集中于盘形滚刀,对扁齿滚刀的磨损特性认识较少。为明确中风化砂岩地层掘进时扁齿滚刀的磨损规律,通过现场测量南京地铁6号线金陵石化—十月广场(简称金十区间)扁齿滚刀磨损数据,分析中风化砂岩地层扁齿滚刀的磨损规律和主要控制参数,并对后续换刀点的磨损情况进行预测和检验。结果表明:扁齿滚刀的磨损量具有非连续特性,该参数无法识别出中等磨损状态;扁齿滚刀磨损量和旋转半径、切割距离之间并非单调关系,扁齿滚刀的磨损系数波动很大,不宜用于磨损量预测;采用破岩体积参数能较好地预测扁齿滚刀的磨损情况,在中风化砂岩地层掘进时,扁齿滚刀的有效破岩寿命约为700~1000 m ^(3),显著高于该地层中盘形滚刀的使用寿命。展开更多
基金The authors gratefully acknowledge the financial support from Natural Science Research Project of Universities in Anhui Province(No.KJ2021A0463)Scientific Research Startup Fund for introduced talents of Anhui University of Science and Technology,and Natural Science Foundation of Anhui Province(No.2108085QE208).
文摘This investigation aims to explore the effects of stress conditions and rock cutting rates on hard rock fragmentation through indentation tests on a newly designed triaxial testing apparatus.This apparatus was designed to realize a triaxial loading and indentation test of cylindrical specimens using inserted tooth cutter.The boreability and crushing efficiency of granite rock was investigated by analyzing the change rules of the thrusting force,penetration depth,characteristics of chippings and failure patterns.Several quantitative indexes were used to evaluate rock boreability in this investigation.The granite rock samples all had a chiselled pit and a crushed rock core.Under initial stress conditions,only flat-shape chippings were stripped from the rock surface when the thrusting force reached 20 kN.The rock cutting special energy had a close correlation with the initial stress conditions and inserted tooth shape.Moreover,a thrusting force prediction model was proposed in this paper.The contribution of this study is that for the first time the influence mechanism of the initial triaxial stress conditions on rock fragmentation is investigated using an inserted tooth and the newly designed testing apparatus.This study has a crucial importance for practical underground hard rock crushing in geoengineering.
基金Supported by National Natural Science Foundation of China(Grant Nos.51608521,51809264)Beijing Municipal Major Achievements Transformation and Industrialization Projects of Central Universities(Grant No.ZDZH20141141301)the Fundamental Research Funds for the Central Universities(Grant No.2023ZKPYLJ06).
文摘The operation of a shield tunnel boring machine(TBM)in a high-strength hard rock stratum results in significant cutter damage,adversely affecting the thrust and torque of the cutter head.Therefore,it is very important to carry out the research on the stress characteristics and optimize the cutter parameters of cutters break high-strength hard rock.In this paper,the rock-breaking performance of cutters in an andesite stratum in the tunnel of Qingdao Metro Line No.8 was investigated using the discrete element method and theoretical analysis.The rock-breaking processes of a disc cutter and wedge tooth cutter were simulated by software particle flow code PFC^(3D),and the rock-breaking degree,stress of the cutter,and rock-breaking specific energy were analyzed.The rock damage caused by the cutter in a specific section was divided into three stages:the advanced influence,crushing,and stabilizing stages.The rock-breaking degree and the tangential and normal forces of the wedge tooth cutter are larger than that of the disc cutter under the same conditions.The disc cutter(wedge tooth cutter)has the highest rock-breaking efficiency at a cutter spacing of 100 mm(110 mm)and a penetration depth of 8 mm(10 mm),and the rock-breaking specific energy is 11.48 MJ/m^(3)(12.05 MJ/m^(3)).Therefore,two types of cutters with different penetration depths or cutter spacing should be considered.The number of teeth of wedge tooth cutters can be increased in hard strata to improve the rock-breaking efficiency of the shield.The research results provide a reference for shield cutterhead selection and cutter layout in similar projects.
文摘Form milling cutter is built-for-purpose cutter which process the form surface, for example, usually process male and female circular arc face and form trench and so on. From the traditional concept, form milling cutter is divided into pointed tooth and relieving follow its structure. Relieving shaped cutter is more convenient than pointed tooth milling cutter, because only its rake face is needed to grind after it turn into blunting, so the current books which are used in college almost select relieving shaped cutter in order to introduce how to design the form milling cutter.The curve of the back of tooth of relieving cutter is the transversal which is formed by the rear face of tooth in the end cut plane of the milling cutter. In the past, because of the limit of the manufacturing technology, the curve of the back of tooth is often selected Archimedes’ curve, in order that the shovel-nose tool acquire the uniform motion when the cutter shovel the back, in other word, the rear face of the milling cutter rotate its axis by the new cutting lip, in the same time, it move uniformly to the axis in order to form the surface. Although this curve of the back of tooth meet the fixedness of the form of blade around grinding the cutter, the rear angle of the dot of the cutting lip don’t keep fixedness. With the development of the modern manufacturing technology, the unmanageable problem of many complex curves is already easily solved. So it is need to study the optimum profile of the curve of the back of tooth in theory, and study the design theory of the relieving shaped cutter under the condition of new manufacture, in order to ensure that the rear angle of the dot of the cutting lip keep fixedness after the relieving shaped cutter is grinded. The paper derive the curve profile of tooth of the form cutter and the modifier calculation formula of the profile of the cutter edge from the definition of the rear angle of the cutter, which establish the foundation for the precision design and manufacture of other form cutter.
文摘The formula for the engaging curve of the pinion cutter with pitholes and the formula forthe theoretical tooth profile of the tinion cutter for the generating gearing of pinhoes are developedbased on the engaging theory. The substitute curve of the theoretical tooth profile of the pinion cut-ter is determined by the least square method.
文摘This paper takes the escapement plate of a mechanical pendulum clock as an example,analyses the design of combination form cutter hob for special profile gears, selection of parameters and calculation for tooth profile coordinates and discusses the grinding of cutter hob tooth profile on optical contour grinder.
文摘盾构滚刀磨损方面的研究主要集中于盘形滚刀,对扁齿滚刀的磨损特性认识较少。为明确中风化砂岩地层掘进时扁齿滚刀的磨损规律,通过现场测量南京地铁6号线金陵石化—十月广场(简称金十区间)扁齿滚刀磨损数据,分析中风化砂岩地层扁齿滚刀的磨损规律和主要控制参数,并对后续换刀点的磨损情况进行预测和检验。结果表明:扁齿滚刀的磨损量具有非连续特性,该参数无法识别出中等磨损状态;扁齿滚刀磨损量和旋转半径、切割距离之间并非单调关系,扁齿滚刀的磨损系数波动很大,不宜用于磨损量预测;采用破岩体积参数能较好地预测扁齿滚刀的磨损情况,在中风化砂岩地层掘进时,扁齿滚刀的有效破岩寿命约为700~1000 m ^(3),显著高于该地层中盘形滚刀的使用寿命。
