The segregation of solute elements at solidification front could be greatly improved by application of electromagnetic stirring(SEM)in secondary cooling zone.The location of SEM in secondary cooling zone affects the o...The segregation of solute elements at solidification front could be greatly improved by application of electromagnetic stirring(SEM)in secondary cooling zone.The location of SEM in secondary cooling zone affects the operational effect.In the present study,based on the application of SEM in Ultra-thick slab continuous casting,the shell thickness was calculated by self-programming code and the results were verified by nail-shooting test.A numerical model was established to calculate the fluid flow of molten steel under shell to determine the suitable SEM location in secondary cooling zone.The results shows that the velocity of molten steel increases with increase of stirring current which enhance the circulatory flow of unset steel at solidification front.Whereas,in order to fully develop ability of SEM it is necessary to select suitable stirring current and mode for ultra-thick slab casting.This calculation provides theoretical base for application of SEM in secondary cooling zone during ultra-thick slab casting process.展开更多
In order to prolong the service life of the cooling zone of large scale coke dry quenching ovens,six kinds possible refractories for the cooling zone of large scale coke dry quenching ovens： SiC containing brick A,Si...In order to prolong the service life of the cooling zone of large scale coke dry quenching ovens,six kinds possible refractories for the cooling zone of large scale coke dry quenching ovens： SiC containing brick A,SiC containing brick B,mullite-andalusite brick,spinel containing brick,zirconia containing brick,corundum-mullite brick and grade B mullite brick,were analyzed in properties. It is found that the cooling zone lining adopting SiC containing bricks or mullite-andalusite bricks has much longer service life. Based on this,a new type of wear resistant brick was developed. The brick has a compressive strength of 135 MPa,a wear loss of 2. 10cm^3（only a quarter of that of the grade B mullite brick）,and a higher bulk density than the grade B mullite brick. The application of the brick in a 140t·h^（-1）coke dry quenching oven showed that it performed better than the grade B mullite brick. The cooling zone adopting the new bricks has a lower coke discharging temperature,which is beneficial to the enhancement of heat recovery efficiency and steam power generation.展开更多
In continuous casting production,droplet characteristics are important parameters for evaluating the nozzle atomization quality,and have a significant impact on the secondary cooling effect and the slab quality.In ord...In continuous casting production,droplet characteristics are important parameters for evaluating the nozzle atomization quality,and have a significant impact on the secondary cooling effect and the slab quality.In order to study the behavior of atomized droplets after reaching the slab surface and to optimize the spray cooling effect,the influence of droplet diameter and droplet velocity on the migration behavior of droplets in the secondary cooling zone was analyzed by FLUENT software.Results show that the droplets in the spray zone and on the slab surface are mainly concentrated in the center,thus,the liquid volume fraction in the center is higher than that of either side.As the droplet diameter increases,the region of high liquid volume fraction on the slab surface becomes wider,and the liquid phase distribution in the slab width direction becomes uneven.Although increasing the droplet velocity at the nozzle exit has little effect on droplet diffusion in the spray zone,the distribution becomes more uneven due to more liquid reaches the slab surface per unit time.A prediction formula of the maximum water flow rate on the slab surface for specific droplet characteristics was proposed based on dimensionless analysis and validated by simulated data.A nozzle spacing of 210 mm was recommended under the working conditions in this study,which ensures effective coverage of the spray water over the slab surface and enhances the distribution uniformity of water flow rate in the transverse direction.展开更多
There are some special spaces in which there is no air conditioning or the people are in move,thus exposing people to a hot environment.In this study,portable cooling systems were proposed and their effects on thermal...There are some special spaces in which there is no air conditioning or the people are in move,thus exposing people to a hot environment.In this study,portable cooling systems were proposed and their effects on thermal comfort and work performance were investigated at an air temperature of 32°C.Four conditions were established:cool air towards breathing zone(A),chest and back cooling(B)#combined cooling(C)and no cooling(D).Twenty-eight subjects were exposed to the four conditions in a counterbalanced order.During each exposure they performed tasks and made subjective assessments,while multiple physiological parameters were measured.Compared with no cooling(D),cool air towards breathing zone(A)and chest and back cooling(B)improved work performance by 17.5%and 19.25%,respectively,while decreased the subjects'thermal sensation,skin temperature,and heart rate.When the two cooling systems were combined(C),larger improvements in thermal comfort and work performance were achieved than no cooling(D);the mean thermal sensation rating decreased from 2.4 to 0.7;work performance increased by up to 33%,and physiological parameters including skin temperature,pulse,heart rate and salivary alpha-amylase significantly decreased.The present results suggest that the proposed portable cooling systems could maintain thermal comfort and work performance in a hot environment,while potentially improve air quality for some special spaces.展开更多
The mechanism of broadening of slab in continuous casting was studied by numerical simulations and experimental measurements in factories. The mechanism is derived by gradual exclusion of various factors related to th...The mechanism of broadening of slab in continuous casting was studied by numerical simulations and experimental measurements in factories. The mechanism is derived by gradual exclusion of various factors related to the broadening of slab. It is concluded that the slab exposes to no constraint at the direction of narrow face. Because of the static pressure of molten steel, the slab deforms creepily in the direction that consequently results in the broadening of slab. The broadening of slab increases with casting speed and static pressure of molten steel. The decrease of secondary cooling intensity and strength of steel at high temperature also contribute to the broadening of slab. The micro-alloying plays an important role in improving the strength of steel and in reducing the broadening of slab.展开更多
The heat transfer performance of a mist/air jet impingement on a constant-heat flux surface was experimentally investigated.Two objectives were outlined in the current study.The first objective is to assess the effect...The heat transfer performance of a mist/air jet impingement on a constant-heat flux surface was experimentally investigated.Two objectives were outlined in the current study.The first objective is to assess the effects of mist/air volumetric flow rate ratio,impinging mode and heat flux on the heat transfer characteristics of free mist/air jet impingement.The second objective is to assess the effect of swirl flow induced by the spinning grinding wheel on the mist/air jet impingement,simulating the heat transfer process on a grinding work-piece surface subjected to the mist/air jet impingement.The results show that the addition of dilute water droplets to air flow results in significant heat transfer enhancement.Once the mist/air ratio is increased to a certain value,the increase of heat transfer with the mist/air ratio becomes slow.For a given mist/air ratio,as the increase of heat flux,the contribution of droplet evaporation to the overall heat transfer is weakened relatively,resulting in a decrease of heat transfer enhancement in comparison to the lower heat flux case.The heat transfer coefficient in the stagnation region for the oblique jet is much lower than the normal mist/air jet impingement,while in the region away from the stagnation,the local heat transfer coefficient for the oblique jet is higher than the normal jet.As regards as the mist/air jet impingement in the vicinity of grinding zone is concerned,when the jet impinging direction is consistent with the rotating direction of rotating disk,the swirl flow induced by the rotating disk could entrain more droplets to enter the jet impinging stagnation zone,which is beneficial to convective heat transfer enhancement.Furthermore,as the rotational speed of disk increases,the temperature deceases in impinging jet stagnation zone.展开更多
文摘The segregation of solute elements at solidification front could be greatly improved by application of electromagnetic stirring(SEM)in secondary cooling zone.The location of SEM in secondary cooling zone affects the operational effect.In the present study,based on the application of SEM in Ultra-thick slab continuous casting,the shell thickness was calculated by self-programming code and the results were verified by nail-shooting test.A numerical model was established to calculate the fluid flow of molten steel under shell to determine the suitable SEM location in secondary cooling zone.The results shows that the velocity of molten steel increases with increase of stirring current which enhance the circulatory flow of unset steel at solidification front.Whereas,in order to fully develop ability of SEM it is necessary to select suitable stirring current and mode for ultra-thick slab casting.This calculation provides theoretical base for application of SEM in secondary cooling zone during ultra-thick slab casting process.
文摘In order to prolong the service life of the cooling zone of large scale coke dry quenching ovens,six kinds possible refractories for the cooling zone of large scale coke dry quenching ovens： SiC containing brick A,SiC containing brick B,mullite-andalusite brick,spinel containing brick,zirconia containing brick,corundum-mullite brick and grade B mullite brick,were analyzed in properties. It is found that the cooling zone lining adopting SiC containing bricks or mullite-andalusite bricks has much longer service life. Based on this,a new type of wear resistant brick was developed. The brick has a compressive strength of 135 MPa,a wear loss of 2. 10cm^3（only a quarter of that of the grade B mullite brick）,and a higher bulk density than the grade B mullite brick. The application of the brick in a 140t·h^（-1）coke dry quenching oven showed that it performed better than the grade B mullite brick. The cooling zone adopting the new bricks has a lower coke discharging temperature,which is beneficial to the enhancement of heat recovery efficiency and steam power generation.
基金funded by the National Natural Science Foundation of China(Nos.51974213 and 52174324)。
文摘In continuous casting production,droplet characteristics are important parameters for evaluating the nozzle atomization quality,and have a significant impact on the secondary cooling effect and the slab quality.In order to study the behavior of atomized droplets after reaching the slab surface and to optimize the spray cooling effect,the influence of droplet diameter and droplet velocity on the migration behavior of droplets in the secondary cooling zone was analyzed by FLUENT software.Results show that the droplets in the spray zone and on the slab surface are mainly concentrated in the center,thus,the liquid volume fraction in the center is higher than that of either side.As the droplet diameter increases,the region of high liquid volume fraction on the slab surface becomes wider,and the liquid phase distribution in the slab width direction becomes uneven.Although increasing the droplet velocity at the nozzle exit has little effect on droplet diffusion in the spray zone,the distribution becomes more uneven due to more liquid reaches the slab surface per unit time.A prediction formula of the maximum water flow rate on the slab surface for specific droplet characteristics was proposed based on dimensionless analysis and validated by simulated data.A nozzle spacing of 210 mm was recommended under the working conditions in this study,which ensures effective coverage of the spray water over the slab surface and enhances the distribution uniformity of water flow rate in the transverse direction.
基金This work was supported by the National Natural Science Foundation of China(No.51778359 and No.51478260)the State Key Laboratory of Air Conditioning Equipment and System Energy Conservation(No.ACSKL2018KT04)。
文摘There are some special spaces in which there is no air conditioning or the people are in move,thus exposing people to a hot environment.In this study,portable cooling systems were proposed and their effects on thermal comfort and work performance were investigated at an air temperature of 32°C.Four conditions were established:cool air towards breathing zone(A),chest and back cooling(B)#combined cooling(C)and no cooling(D).Twenty-eight subjects were exposed to the four conditions in a counterbalanced order.During each exposure they performed tasks and made subjective assessments,while multiple physiological parameters were measured.Compared with no cooling(D),cool air towards breathing zone(A)and chest and back cooling(B)improved work performance by 17.5%and 19.25%,respectively,while decreased the subjects'thermal sensation,skin temperature,and heart rate.When the two cooling systems were combined(C),larger improvements in thermal comfort and work performance were achieved than no cooling(D);the mean thermal sensation rating decreased from 2.4 to 0.7;work performance increased by up to 33%,and physiological parameters including skin temperature,pulse,heart rate and salivary alpha-amylase significantly decreased.The present results suggest that the proposed portable cooling systems could maintain thermal comfort and work performance in a hot environment,while potentially improve air quality for some special spaces.
基金supported by the Key Projects in the National Science & Technology Pillar Program during the Eleventh Five-Year Plan of China(Grant No. 2006BAE03A04)
文摘The mechanism of broadening of slab in continuous casting was studied by numerical simulations and experimental measurements in factories. The mechanism is derived by gradual exclusion of various factors related to the broadening of slab. It is concluded that the slab exposes to no constraint at the direction of narrow face. Because of the static pressure of molten steel, the slab deforms creepily in the direction that consequently results in the broadening of slab. The broadening of slab increases with casting speed and static pressure of molten steel. The decrease of secondary cooling intensity and strength of steel at high temperature also contribute to the broadening of slab. The micro-alloying plays an important role in improving the strength of steel and in reducing the broadening of slab.
基金supported by the National Natural Science Foundation of China(Grant No.51076063)
文摘The heat transfer performance of a mist/air jet impingement on a constant-heat flux surface was experimentally investigated.Two objectives were outlined in the current study.The first objective is to assess the effects of mist/air volumetric flow rate ratio,impinging mode and heat flux on the heat transfer characteristics of free mist/air jet impingement.The second objective is to assess the effect of swirl flow induced by the spinning grinding wheel on the mist/air jet impingement,simulating the heat transfer process on a grinding work-piece surface subjected to the mist/air jet impingement.The results show that the addition of dilute water droplets to air flow results in significant heat transfer enhancement.Once the mist/air ratio is increased to a certain value,the increase of heat transfer with the mist/air ratio becomes slow.For a given mist/air ratio,as the increase of heat flux,the contribution of droplet evaporation to the overall heat transfer is weakened relatively,resulting in a decrease of heat transfer enhancement in comparison to the lower heat flux case.The heat transfer coefficient in the stagnation region for the oblique jet is much lower than the normal mist/air jet impingement,while in the region away from the stagnation,the local heat transfer coefficient for the oblique jet is higher than the normal jet.As regards as the mist/air jet impingement in the vicinity of grinding zone is concerned,when the jet impinging direction is consistent with the rotating direction of rotating disk,the swirl flow induced by the rotating disk could entrain more droplets to enter the jet impinging stagnation zone,which is beneficial to convective heat transfer enhancement.Furthermore,as the rotational speed of disk increases,the temperature deceases in impinging jet stagnation zone.
