Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,a...Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.展开更多
Fe-based and Co-based cladding layers were prepared on the surface of AISI H13 hot die steel by laser cladding technology.The microstructure,hardness and abrasion resistance of the two cladding layers were studied by ...Fe-based and Co-based cladding layers were prepared on the surface of AISI H13 hot die steel by laser cladding technology.The microstructure,hardness and abrasion resistance of the two cladding layers were studied by means of optical microscope,scanning electron microscope,rockwell hardness tester,and high temperature friction and wear tester.Also,the red hardness of the cladding layers was measured,after holding the layers at 600℃ for 1 hour by muffle furnace and repeated 4 times.The rockwell hardness values of the substrate,the Fe-based and the Co-based alloy coating measured were HRC 47,HRC 52 and HRC 48,respectively.The red hardness values of the substrate and the Fe-based cladding layer were decreased,while that of the Co-based cladding layer was increased.The Co-based cladding layer has the minimal wear loss weight and friction coefficient among them.The wear mechanisms of the substrate,the Fe-based layer and the Cobased layer attribute mainly to abrasive wear,adhesion wear,and both of them,respectively.展开更多
A thermal fatigue behaviour of Co-based alloy coating obtained by laser surface meltcasting on the high temperature alloy GH33 was studied.The results show that after each time of thermal cycling,the final residual st...A thermal fatigue behaviour of Co-based alloy coating obtained by laser surface meltcasting on the high temperature alloy GH33 was studied.The results show that after each time of thermal cycling,the final residual stress was formed in the melt-casting layer which is attributed to the thermal stress and structural stress.Through the first 50 times of thermal cycling,the morphology of coating still inherits the laser casting one,but the dendrites get bigger;After the second 50 times of thermal cycling,corrosion pits emerge from coating,and mostly in the places where coating and substrate meet.The fatigue damage type of coating belongs to stress corrosion.展开更多
Cobalt-based amorphous/nanocrystalline composite coatings have been grown by arc ion plating together with a specimen cooling system. With decreasing substrate temperature, the coatings undergo significant structure e...Cobalt-based amorphous/nanocrystalline composite coatings have been grown by arc ion plating together with a specimen cooling system. With decreasing substrate temperature, the coatings undergo significant structure evolution. The degree of crystallization first decreases and subsequently increases as confirmed by X-ray diffraction. The cluster size first decreases and then remains constant as confirmed by transmission electron microscopy. The effect of substrate temperature on the evolution of the structure has been studied as a result of a competition between nucleation thermodynamics and kinetics of crystalline growth. With decreasing the substrate temperature, the microhardness and the critical load of the composite coatings firstly increased, and then remained almost constant. And the saturation magnetization revealed the opposite trend over the same range. The essence of these phenomena was ascribed to the microstructural variations caused by the decrease of the substrate temperature.展开更多
The Co-based alloy coatings had been prepared by laser cladding and vacuum fusion sintering. Microstructures of the coatings were investigated and the performance of thermal cycling was also tested using scanning elec...The Co-based alloy coatings had been prepared by laser cladding and vacuum fusion sintering. Microstructures of the coatings were investigated and the performance of thermal cycling was also tested using scanning electron microscopy （ SEM） and X-ray diffraction （ XRD ）. The results show that the coatings and substrates combine well. The main phase compositions of laser cladding coating are T-Co, Cr23 C6 and Ni2 9 Cro. 7 Feo. 36, while vacuum fusion sintering coating consists of Co, Cr7 C3, and Ni2.9 Cro. 7 Feo. 36. After thermal cycling, the minimum hot cracking width of laser cladding coating is 14 μm; moreover, laser cladding coating maintains high hardness and hot-cracking susceptibility. Those are beneficial to high temperature wear resistance of hot work dies.展开更多
Co-based superalloy coating was prepared on the stainless steel surface by laser cladding.The microstructure,phase constitutes and worn surface morphology of the coating were characterized by optical microscope,scanni...Co-based superalloy coating was prepared on the stainless steel surface by laser cladding.The microstructure,phase constitutes and worn surface morphology of the coating were characterized by optical microscope,scanning electron microscope(SEM)with energy dispersive spectrum(EDS)and X-ray diffraction(XRD).The ambient temperature sliding friction and wear property of the coating was also tested.The experiments results showed that:the microstructures of the Co-based superalloy coating are"cellular crystal-coarse dendrite-tiny dendrite"in turn from bottom to surface,which consists ofγ-Co solid solution,Fe2Mo and Co7Mo6.The average micro-hardness of the laser cladding is 632 HV,which is 2 times higher than that of 304 stainless steel matrix.The ambient temperature sliding friction and wear property of the laser cladding is about 1～1.5 times in contrast to that of 304 stainless steel matrix.The better wear resistance of the coating is contributed to solution strengthening of Mo,as well as dispersion strengthening of Fe2Mo and Co7Mo6 hard phases.The failure mechanisms of the coating are pitting fatigue abrasion and grain-abrasion.展开更多
The excellent performance of laser-induced removal has been widely recognized,yet the limitation of its applications has been gradually approached for complex multilayer coatings in practical situations.Therefore,it i...The excellent performance of laser-induced removal has been widely recognized,yet the limitation of its applications has been gradually approached for complex multilayer coatings in practical situations.Therefore,it is necessary to clarify the laser-induced removal mechanisms of different material layers,which may contribute to guiding precise and controllable layer-by-layer removal and subsequent repair.Herein,the laser-induced layer-by-layer removal of FeCo-based multilayer wave-absorbing coatings was designed and verified.The macro/micro morphologies and elemental analysis indicated that the removal of the topcoat and wave-absorbing layer was dominated by thermal ablation.Interestingly,experiments and simulations demonstrated that a shift in the removal mechanism,i.e.,from the ablation mechanism to the stripping mechanism,occurred when the laser irradiated the primer.It is mainly attributed to the competing contributions of temperature rise and thermal stress to the removal effect.Subsequent macrodynamic behavior captured by a high-speed camera also validated the combination of both re-moval mechanisms.Additionally,the evolution of the crystalline phase and element valence state was revealed.Further laser-induced breakdown spectroscopy revealed the microscopic material motions dur-ing the layer-by-layer removal,including molecular bond breaking induced by multiphoton absorption,atomic ionization,excitation and compounding of electrons and ions,crystal lattice deformation caused by electron-phonon coupling,etc.Based on the above analysis,the thermo-mechanical action mechanisms and microscopic motion models of laser-induced layer-by-layer removal for FeCo-based multilayer wave-absorbing coatings were established,which is expected to be an ideal method for breaking through the limitation of laser-induced removal’s applications.展开更多
The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties ...The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.展开更多
Proton exchange membrane water electrolysis(PEMWE)is one of the most promising strategies to pro-duce green hydrogen energy,and it is crucial to exploit highly conductive and good corrosion-resistant coatings on bipol...Proton exchange membrane water electrolysis(PEMWE)is one of the most promising strategies to pro-duce green hydrogen energy,and it is crucial to exploit highly conductive and good corrosion-resistant coatings on bipolar plates(BPs),one of the core components in PEMWE cells.In this work,NbN coatings are deposited on Ti BPs by magnetron sputtering to improve the corrosion resistance and conductivity,for which the critical process parameters,such as the working pressure,partial nitrogen pressure and de-position temperature are well optimized.It is found that the compact microstructure,highly conductive δ-NbN and uniform nanoparticles play a dominant role in the synergistic improvement of the corrosion resistance and electrical conductivity of NbN coatings.The optimized NbN coatings exhibit excellent cor-rosion resistance with the low corrosion current density of 1.1×10^(-8) A cm^(-2),a high potential value of-0.005 V vs.SCE and a low ICR value of 15.8 mΩcm2@1.5 MPa.Accordingly,NbN coatings can be a promising candidate for the development of the low-cost and high-anti-corrosion Ti BPs of PEMWE.展开更多
Corrosion activities and related accidents are significant issues for marine facilities,leading to considerable economic losses.Waterborne epoxy(EP)coating has been seen as one of the optimal options for corrosion pro...Corrosion activities and related accidents are significant issues for marine facilities,leading to considerable economic losses.Waterborne epoxy(EP)coating has been seen as one of the optimal options for corrosion protection due to its stable properties and eco-friendliness(0 g/L volatile organic compounds).Nevertheless,several intrinsic deficiencies require improvement,such as fragile mechanical properties and defects(macro and micro),resulting in the continuous deterioration of comprehensive coating performances.In this work,a novel nanocomposite coating with mechanical enhancement,intelligent self-reporting,and active protection is fabricated by integrating the functionalized and compatible graphene oxide/cerium based metal-organic framework multiscale structure(GO-CeMOF-P/M).Notably,the homogenous dispersion of GO-CeMOF-P/M and its chemical interaction with the polymer matrix effectively reduces the defects resulting from solution volatilizing and enhances the compactness,which boosts the tensile strength(32.1 MPa/8.5%)and dry adhesion force(5.8 MPa)of the coating.Additionally,the controllable responsiveness and release of multiscale nanocomposite within external environments endow intelligent active protection and self-reporting characteristics for the GO-CeMOF-P/M-EP coating,making it especially suitable for a variety of practical marine applications.Furthermore,following immersion of 80 d in the aggressive environment,Zf=0.01 Hz value of GO-CeMOF-P/M-EP coating is 1.2×10^(10)Ωcm^(2),which is 164.4 times larger than that of EP coating(7.3×10^(7)Ωcm^(2)),demonstrating remarkably strengthened anti-corrosion ability.Consequently,by offering an intriguing design strategy,the current work anticipates addressing the inherent deficiencies of EP coating and facilitating its practicality and feasibility in real sea environments.展开更多
The present work aims to stabilize the room temperature allotropic transition of ammonium nitrate(AN)particles utilizing a microencapsulation technique,which involves solvent/non-solvent in which nitrocellulose(NC)has...The present work aims to stabilize the room temperature allotropic transition of ammonium nitrate(AN)particles utilizing a microencapsulation technique,which involves solvent/non-solvent in which nitrocellulose(NC)has been employed as a coating agent.The SEM micrographs revealed distinct features of both pure AN and NC,contrasting with the irregular granular surface topography of the coated AN particles,demonstrating the adherence of NC on the AN surface.Structural analysis via infrared spectroscopy(IR)demonstrated a successful association of AN and NC,with slight shifts observed in IR bands indicating interfacial interactions.Powder X-ray Diffraction(PXRD)analysis further elucidated the structural changes induced by the coating process,revealing that the NC coating altered the crystallization pattern of its pure form.Thermal analysis demonstrates distinct profiles for pure and coated AN,for which the coated sample exhibits a temperature increase and an enthalpy decrease of the room temperature allotropic transition by 6℃,and 36%,respectively.Furthermore,the presence of NC coating alters the intermolecular forces within the composite system,leading to a reduction in melting enthalpy of coated AN by~39%compared to pure AN.The thermal decomposition analysis shows a two-step thermolysis process for coated AN,with a significant increase in the released heat by about 78%accompanied by an increase in the activation barrier of NC and AN thermolysis,demonstrating a stabilized reactivity of the AN-NC particles.These findings highlight the synergistic effect of NC coating on AN particles,which contributed to a structural and reactive stabilization of both AN and NC,proving the potential application of NC-coated AN as a strategically advantageous oxidizer in composite solid propellant formulations.展开更多
Diamond coatings possess numerous excellent properties,making them desirable materials for high-performance surface applications.However,without a revolutionary surface modification method,the surface roughness and fr...Diamond coatings possess numerous excellent properties,making them desirable materials for high-performance surface applications.However,without a revolutionary surface modification method,the surface roughness and friction behavior of diamond coatings can impede their ability to meet the demanding requirements of advanced engineering surfaces.This study proposed the thermal stress control at coating interfaces and demonstrated a novel process of precise graphenization on conventional diamond coatings surface through laser induction and mechanical cleavage,without causing damage to the metal substrate.Through experiments and simulations,the influence mechanism of surface graphitization and interfacial thermal stress was elucidated,ultimately enabling rapid conversion of the diamond coating surface to graphene while controlling the coating’s thickness and roughness.Compared to the original diamond coatings,the obtained surfaces exhibited a 63%-72%reduction in friction coefficients,all of which were below 0.1,with a minimum of 0.06,and a 59%-67%decrease in specific wear rates.Moreover,adhesive wear in the friction counterpart was significantly inhibited,resulting in a reduction in wear by 49%-83%.This demonstrated a significant improvement in lubrication and inhibition of mechanochemical wear properties.This study provides an effective and cost-efficient avenue to overcome the application bottleneck of engineered diamond surfaces,with the potential to significantly enhance the performance and expand the application range of diamond-coated components.展开更多
WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content o...WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.展开更多
Polyurethane-fluorinated polysiloxane(PU-^(F)PDMS)with high-strength,high-bonding and low surface en-ergy is synthesized as the matrix,and the PU-^(F)PDMS/MCs/Ag marine anti-fouling coating on the sur-face of imitatio...Polyurethane-fluorinated polysiloxane(PU-^(F)PDMS)with high-strength,high-bonding and low surface en-ergy is synthesized as the matrix,and the PU-^(F)PDMS/MCs/Ag marine anti-fouling coating on the sur-face of imitation crab shells is constructed by assembling butenolide@1,1-stilbene-modified hydrolyzed polyglycidyl methacrylate/graphene oxide microcapsules(Bu@PGMAm/GO MCs)with compact multi-shell structure and Ag nanoparticles(AgNPs)step by step on the PU-^(F)PDMS matrix.The PU-^(F)PDMS/MCs/Ag bionic anti-fouling coatings achieve long-term and stable anti-fouling effect under the combination of robust low-surface-energy PU-^(F)PDMS matrix,steady-state sustained release of butenolide encapsulated by the compact multi-shell,bionic surface formed by the microcapsules and AgNPs,and the release of Ag^(+).The shear strength,tensile strength,and elongation at break of the PU-^(F)PDMS/MCs/Ag are 3.53 MPa,6.7 MPa,and 192.83%,respectively.Its static contact angle and sliding angle are 161.8°and 3.6°,respectively.The antibacterial rate of PU-^(F)PDMS/MCs/Ag against Escherichia coli,Staphylococcus aureus,and Candida albicans can reach 100%.Compared with glass blank,PU,PU-^(F)PDMS,PU-^(F)PDMS/Ag,and PU-^(F)PDMS/MCs,both the adhesion number and coverage percentage of chlorella adhere to PU-^(F)PDMS/MCs/Ag are the minimum values,which are 600 cell mm^(-2) and 1.53%,respectively.After 6 months of marine field test,the primer blank,PU,PU-^(F)PDMS all show different degrees of attachment by shellfish,spirorbis,al-gae and other biofouling,while the PU-^(F)PDMS/MCs/Ag coating is still not covered with biofouling,while the PU-^(F)PDMS/MCs/Ag coatings still exhibit little attachment of marine fouling.The PU-^(F)PDMS/MCs/Ag bionic anti-fouling coatings are expected to be widely used in the fields of anti-fouling,anti-icing,anti-fogging,drag reduction,self-cleaning,and antibacterial.展开更多
We have developed a superhydrophobic and corrosion-resistant LDH-W/PFDTMS composite coating on the surface of Mg alloy.This composite comprised a tungstate-intercalated(LDH-W)underlayer that was grown at low temperatu...We have developed a superhydrophobic and corrosion-resistant LDH-W/PFDTMS composite coating on the surface of Mg alloy.This composite comprised a tungstate-intercalated(LDH-W)underlayer that was grown at low temperature(relative to hydrothermal reaction conditions)under atmospheric pressure and an outer polysiloxane layer created from a solution containing perfluorodecyltrimethoxysilane(PFDTMS)using a simple immersion method.The successful intercalation of tungstate into the LDH phase and the following formation of the polysiloxane layer were confirmed through X-ray diffraction(XRD),Fourier transform infrared(FTIR)spectroscopy,and X-ray photoelectron spectroscopy(XPS).The corrosion resistance of the LDH-W film,both before and after the PFDTMS modification,was evaluated using electrochemical impedance spectroscopy(EIS),Tafel curves,and immersion experiments.The results showed that Mg coated with LDH-W/PFDTMS exhibited significantly enhanced corrosion protection compared to the unmodified LDHW film,with no apparent signs of corrosion after exposure to 3.5wt%NaCl solution for 15 d.Furthermore,the LDH-W/PFDTMS coating demonstrated superior superhydrophobicity and self-cleaning properties against water and several common beverages,as confirmed by static contact angle and water-repellency tests.These results offer valuable insights into preparing superhydrophobic and corrosion-resistant LDH-based composite coatings on Mg alloy surfaces under relatively mild reaction conditions.展开更多
Magnesium and its alloys have gained relevance for their light-weight combined with a high value of strength-to-weight ratio,which makes them useful in fields such as aerospace,automotive as well as biomedical enginee...Magnesium and its alloys have gained relevance for their light-weight combined with a high value of strength-to-weight ratio,which makes them useful in fields such as aerospace,automotive as well as biomedical engineering.Unfortunately,the poor corrosion resistance of Mg-alloys limits their wide acceptance.Advanced composite coatings which are self-healing,superhydrophobic anti corrosive,and wear resistant are new synthetic materials for abating these challenges.The superimposed superhydrophobic surfaces help in minimizing their water contact,thus slowing down the electrochemical reactions on the surface of the alloys,while their self-healing characteristics autonomously aid in the repair of any induced micro-crack,defect or damage towards ensuring the metal's long-term protection.In addition,the integration of wear-resistant materials further improves the durability of coatings under mechanical stress.The most recent research efforts have been directed towards the preparation of multifunctional composites,with an emphasis on nanomaterials,functional polymers,and state-of-the-art fabrication techniques in order to take advantage of their synergistic effects.Some of the methods that have so far exhibited promising potentials in fabricating these materials include the sol-gel method,layer-by-layer assembly,and plasma treatments.However,most of the fabricated products are still faced with significant challenges ranging from long-term stability to homogeneous adhesion of the coatings and their scalability for industrial applications.This review discusses the recent progress and the relationship between corrosion inhibition and self-healing efficiencies of wear resistant polymer nanocomposite coatings.Some challenges related to optimizing coating performance were also discussed.In addition,future directions ranging from the consideration of bioinspired designs,novel hybrid nanocomposite materials,and environmentally sustainable solutions integrated with smart protective coatings were also proposed as new wave technologies that can potentially revolutionize the corrosion protection offered by Mg alloys while opening up prospects for improved performance and sustainability.展开更多
Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor ...Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor due to the deficiency of oxygen-consuming phases,as well as the self-healing ability of the protective layer.Herein,a silicide-based composite coating is constructed on niobium alloy by incor-poration of nano-SiC particles for enhancing the high-temperature oxidation resistance.Isothermal oxi-dation results at 1250℃ for 50 h indicate that NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multilayer coated sample with a low mass gain of 2.49 mg/cm^(2) shows an improved oxidation resistance compared with NbSi_(2) coating(6.49 mg/cm^(2)).The enhanced high-temperature antioxidant performance of NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multi-layer coating is mainly attributed to the formation of the protective SiO_(2) self-healing film and the high-temperature diffusion behavior of NbSi_(2)/substrate.展开更多
Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates...Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates the preparation of ZnO-containing micro-arc oxidation coatings with dual functionality by incorporating nano-ZnO into MAO electrolyte.The influence of varying ZnO concentrations on the microstructure,corrosion resistance,and antibacterial properties of the coating was examined through microstructure analysis,immersion tests,electrochemical experiments,and antibacterial assays.The findings revealed that the addition of nano-ZnO significantly enhanced the corrosion resistance of the MAO-coated alloy.Specifically,when the ZnO concentration in the electrolyte was 5 g/L,the corrosion rate was more than ten times lower compared to the MAO coatings without ZnO.Moreover,the antibacterial efficacy of ZnO+MAO coating,prepared with a ZnO concentration of 5 g/L,surpassed 95%after 24 h of co-culturing with Staphylococcus aureus(S.aureus).The nano-ZnO+MAO-coated alloy exhibited exceptional degradation resistance,corrosion resistance,and antibacterial effectiveness.展开更多
Mg and its alloys show high potential to be applied as implant materials due to their superior properties like biodegradability,bioactivity,biocompatibility,and suitable mechanical behaviors.Nevertheless,the fast and ...Mg and its alloys show high potential to be applied as implant materials due to their superior properties like biodegradability,bioactivity,biocompatibility,and suitable mechanical behaviors.Nevertheless,the fast and uncontrolled degradation of Mg alloys in biological environment severely restricts their wide applications as biomedical materials.In comparison with alloying,surface coatings can not only improve corrosion resistance but also impart other bio-functional properties to achieve diverse clinical requirements.This review analyzes and summarizes the most recent developments in popular coating technologies,including micro-arc oxidation,electrophoretic deposition,chemical conversion,anodic oxidation,layered double hydroxide,and sol-gel coatings.Considering inevitable damages under complex service conditions,smart self-healing coatings are also introduced in each coating technology.The existing issues and future perspectives are finally discussed to facilitate applications of Mg alloys as biomedical materials in the medical industry.展开更多
基金National Natural Science Foundation of China(52071126)Natural Science Foundation of Tianjin City,China(22JCQNJC01240)+2 种基金Central Guidance on Local Science and Technology Development Fund of Hebei Province(226Z1009G)Special Funds for Science and Technology Innovation in Hebei(2022X19)Anhui Provincial Natural Science Foundation(2308085ME135)。
文摘Co-based alloy coating was prepared on Zr alloy using laser melting and cladding technique to study the difference in the high-temperature oxidation behavior between pure metal Co coatings and Co-T800 alloy coatings,as well as the wear resistance of the coatings.Besides,the effect of changing the laser melting process on the coatings was also investigated.The oxidation mass gain at 800–1200℃and the high-temperature oxidation behavior during high-temperature treatment for 1 h of two coated Zr alloy samples were studied.Results show that the Co coating and the Co-T800 coating have better resistance against high-temperature oxidation.After oxidizing at 1000℃for 1 h,the thickness of the oxide layer of the uncoated sample was 241.0μm,whereas that of the sample with Co-based coating is only 11.8–35.5μm.The friction wear test shows that the depth of the abrasion mark of the coated sample is only 1/2 of that of the substrate,indicating that the hardness and wear resistance of the Zr substrate are greatly improved.The disadvantage of Co-based coatings is the inferior corrosion resistance in 3.5wt%NaCl solution.
文摘Fe-based and Co-based cladding layers were prepared on the surface of AISI H13 hot die steel by laser cladding technology.The microstructure,hardness and abrasion resistance of the two cladding layers were studied by means of optical microscope,scanning electron microscope,rockwell hardness tester,and high temperature friction and wear tester.Also,the red hardness of the cladding layers was measured,after holding the layers at 600℃ for 1 hour by muffle furnace and repeated 4 times.The rockwell hardness values of the substrate,the Fe-based and the Co-based alloy coating measured were HRC 47,HRC 52 and HRC 48,respectively.The red hardness values of the substrate and the Fe-based cladding layer were decreased,while that of the Co-based cladding layer was increased.The Co-based cladding layer has the minimal wear loss weight and friction coefficient among them.The wear mechanisms of the substrate,the Fe-based layer and the Cobased layer attribute mainly to abrasive wear,adhesion wear,and both of them,respectively.
基金Project Sponsored by Committee on Science and Technology of Guizhou Province(943068)
文摘A thermal fatigue behaviour of Co-based alloy coating obtained by laser surface meltcasting on the high temperature alloy GH33 was studied.The results show that after each time of thermal cycling,the final residual stress was formed in the melt-casting layer which is attributed to the thermal stress and structural stress.Through the first 50 times of thermal cycling,the morphology of coating still inherits the laser casting one,but the dendrites get bigger;After the second 50 times of thermal cycling,corrosion pits emerge from coating,and mostly in the places where coating and substrate meet.The fatigue damage type of coating belongs to stress corrosion.
文摘Cobalt-based amorphous/nanocrystalline composite coatings have been grown by arc ion plating together with a specimen cooling system. With decreasing substrate temperature, the coatings undergo significant structure evolution. The degree of crystallization first decreases and subsequently increases as confirmed by X-ray diffraction. The cluster size first decreases and then remains constant as confirmed by transmission electron microscopy. The effect of substrate temperature on the evolution of the structure has been studied as a result of a competition between nucleation thermodynamics and kinetics of crystalline growth. With decreasing the substrate temperature, the microhardness and the critical load of the composite coatings firstly increased, and then remained almost constant. And the saturation magnetization revealed the opposite trend over the same range. The essence of these phenomena was ascribed to the microstructural variations caused by the decrease of the substrate temperature.
文摘The Co-based alloy coatings had been prepared by laser cladding and vacuum fusion sintering. Microstructures of the coatings were investigated and the performance of thermal cycling was also tested using scanning electron microscopy （ SEM） and X-ray diffraction （ XRD ）. The results show that the coatings and substrates combine well. The main phase compositions of laser cladding coating are T-Co, Cr23 C6 and Ni2 9 Cro. 7 Feo. 36, while vacuum fusion sintering coating consists of Co, Cr7 C3, and Ni2.9 Cro. 7 Feo. 36. After thermal cycling, the minimum hot cracking width of laser cladding coating is 14 μm; moreover, laser cladding coating maintains high hardness and hot-cracking susceptibility. Those are beneficial to high temperature wear resistance of hot work dies.
文摘Co-based superalloy coating was prepared on the stainless steel surface by laser cladding.The microstructure,phase constitutes and worn surface morphology of the coating were characterized by optical microscope,scanning electron microscope(SEM)with energy dispersive spectrum(EDS)and X-ray diffraction(XRD).The ambient temperature sliding friction and wear property of the coating was also tested.The experiments results showed that:the microstructures of the Co-based superalloy coating are"cellular crystal-coarse dendrite-tiny dendrite"in turn from bottom to surface,which consists ofγ-Co solid solution,Fe2Mo and Co7Mo6.The average micro-hardness of the laser cladding is 632 HV,which is 2 times higher than that of 304 stainless steel matrix.The ambient temperature sliding friction and wear property of the laser cladding is about 1～1.5 times in contrast to that of 304 stainless steel matrix.The better wear resistance of the coating is contributed to solution strengthening of Mo,as well as dispersion strengthening of Fe2Mo and Co7Mo6 hard phases.The failure mechanisms of the coating are pitting fatigue abrasion and grain-abrasion.
基金support from the National Natural Science Foundation of China(Nos.52075246 and U2341264)the Natural Science Foundation of Jiangsu Province(Nos.BK20211568 and BZ2023045)+2 种基金National Science and Technology Major Project of China(No.J2019-Ⅲ-0010-0054)Fundamental Research Funds for the Central Universities(No.NE2022005)Liaoning Provincial Key Laboratory of Aircraft Ice Protection(No.XFX20220301).
文摘The excellent performance of laser-induced removal has been widely recognized,yet the limitation of its applications has been gradually approached for complex multilayer coatings in practical situations.Therefore,it is necessary to clarify the laser-induced removal mechanisms of different material layers,which may contribute to guiding precise and controllable layer-by-layer removal and subsequent repair.Herein,the laser-induced layer-by-layer removal of FeCo-based multilayer wave-absorbing coatings was designed and verified.The macro/micro morphologies and elemental analysis indicated that the removal of the topcoat and wave-absorbing layer was dominated by thermal ablation.Interestingly,experiments and simulations demonstrated that a shift in the removal mechanism,i.e.,from the ablation mechanism to the stripping mechanism,occurred when the laser irradiated the primer.It is mainly attributed to the competing contributions of temperature rise and thermal stress to the removal effect.Subsequent macrodynamic behavior captured by a high-speed camera also validated the combination of both re-moval mechanisms.Additionally,the evolution of the crystalline phase and element valence state was revealed.Further laser-induced breakdown spectroscopy revealed the microscopic material motions dur-ing the layer-by-layer removal,including molecular bond breaking induced by multiphoton absorption,atomic ionization,excitation and compounding of electrons and ions,crystal lattice deformation caused by electron-phonon coupling,etc.Based on the above analysis,the thermo-mechanical action mechanisms and microscopic motion models of laser-induced layer-by-layer removal for FeCo-based multilayer wave-absorbing coatings were established,which is expected to be an ideal method for breaking through the limitation of laser-induced removal’s applications.
基金financially supported by the National Natural Science Foundation of China(No.52371049)the Young Elite Scientists Sponsorship Program by the China Association for Science and Technology(YESS,No.2020QNRC001)the National Science and Technology Resources Investigation Program of China(Nos.2021FY100603 and 2019FY101404)。
文摘The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.
基金supported by the National Key Re-search and Development Program of China(No.2022YFB4002100)the National Natural Science Foundation of China(No.52271136)the Natural Science Foundation of Shaanxi Province(Nos.2019TD-020 and 2021JC-06).
文摘Proton exchange membrane water electrolysis(PEMWE)is one of the most promising strategies to pro-duce green hydrogen energy,and it is crucial to exploit highly conductive and good corrosion-resistant coatings on bipolar plates(BPs),one of the core components in PEMWE cells.In this work,NbN coatings are deposited on Ti BPs by magnetron sputtering to improve the corrosion resistance and conductivity,for which the critical process parameters,such as the working pressure,partial nitrogen pressure and de-position temperature are well optimized.It is found that the compact microstructure,highly conductive δ-NbN and uniform nanoparticles play a dominant role in the synergistic improvement of the corrosion resistance and electrical conductivity of NbN coatings.The optimized NbN coatings exhibit excellent cor-rosion resistance with the low corrosion current density of 1.1×10^(-8) A cm^(-2),a high potential value of-0.005 V vs.SCE and a low ICR value of 15.8 mΩcm2@1.5 MPa.Accordingly,NbN coatings can be a promising candidate for the development of the low-cost and high-anti-corrosion Ti BPs of PEMWE.
基金financially supported by the National Natural Science Foundation of China(Nos.52371088,52071347,and U20A20233)Guangdong Basic and Applied Basic Research Foundation(No.2023A1515240007)Shenzhen Science and Technology Program(No.KJZD20230923114819041).
文摘Corrosion activities and related accidents are significant issues for marine facilities,leading to considerable economic losses.Waterborne epoxy(EP)coating has been seen as one of the optimal options for corrosion protection due to its stable properties and eco-friendliness(0 g/L volatile organic compounds).Nevertheless,several intrinsic deficiencies require improvement,such as fragile mechanical properties and defects(macro and micro),resulting in the continuous deterioration of comprehensive coating performances.In this work,a novel nanocomposite coating with mechanical enhancement,intelligent self-reporting,and active protection is fabricated by integrating the functionalized and compatible graphene oxide/cerium based metal-organic framework multiscale structure(GO-CeMOF-P/M).Notably,the homogenous dispersion of GO-CeMOF-P/M and its chemical interaction with the polymer matrix effectively reduces the defects resulting from solution volatilizing and enhances the compactness,which boosts the tensile strength(32.1 MPa/8.5%)and dry adhesion force(5.8 MPa)of the coating.Additionally,the controllable responsiveness and release of multiscale nanocomposite within external environments endow intelligent active protection and self-reporting characteristics for the GO-CeMOF-P/M-EP coating,making it especially suitable for a variety of practical marine applications.Furthermore,following immersion of 80 d in the aggressive environment,Zf=0.01 Hz value of GO-CeMOF-P/M-EP coating is 1.2×10^(10)Ωcm^(2),which is 164.4 times larger than that of EP coating(7.3×10^(7)Ωcm^(2)),demonstrating remarkably strengthened anti-corrosion ability.Consequently,by offering an intriguing design strategy,the current work anticipates addressing the inherent deficiencies of EP coating and facilitating its practicality and feasibility in real sea environments.
文摘The present work aims to stabilize the room temperature allotropic transition of ammonium nitrate(AN)particles utilizing a microencapsulation technique,which involves solvent/non-solvent in which nitrocellulose(NC)has been employed as a coating agent.The SEM micrographs revealed distinct features of both pure AN and NC,contrasting with the irregular granular surface topography of the coated AN particles,demonstrating the adherence of NC on the AN surface.Structural analysis via infrared spectroscopy(IR)demonstrated a successful association of AN and NC,with slight shifts observed in IR bands indicating interfacial interactions.Powder X-ray Diffraction(PXRD)analysis further elucidated the structural changes induced by the coating process,revealing that the NC coating altered the crystallization pattern of its pure form.Thermal analysis demonstrates distinct profiles for pure and coated AN,for which the coated sample exhibits a temperature increase and an enthalpy decrease of the room temperature allotropic transition by 6℃,and 36%,respectively.Furthermore,the presence of NC coating alters the intermolecular forces within the composite system,leading to a reduction in melting enthalpy of coated AN by~39%compared to pure AN.The thermal decomposition analysis shows a two-step thermolysis process for coated AN,with a significant increase in the released heat by about 78%accompanied by an increase in the activation barrier of NC and AN thermolysis,demonstrating a stabilized reactivity of the AN-NC particles.These findings highlight the synergistic effect of NC coating on AN particles,which contributed to a structural and reactive stabilization of both AN and NC,proving the potential application of NC-coated AN as a strategically advantageous oxidizer in composite solid propellant formulations.
基金support from the National Natural Science Foundation of China(NSFC)[No.52475464,52475463]National Natural Science Foundation of Jiangsu Province(No.BK20231442)+4 种基金the Fundamental Research Funds for the Central Universities(No.NS2024032)the International Joint Laboratory of Sustainable Manufacturing,Ministry of Education and the Fundamental Research Funds for the Central Universities(No.NG2024007)China Scholarship Council(No.202206830048)the Foundation of the Graduate Innovation Center,Nanjing University of Aeronautics and Astronautics(No.kfjj20200510)Funding for Outstanding Doctoral Dissertation in NUAA(No.BCXJ23-09)。
文摘Diamond coatings possess numerous excellent properties,making them desirable materials for high-performance surface applications.However,without a revolutionary surface modification method,the surface roughness and friction behavior of diamond coatings can impede their ability to meet the demanding requirements of advanced engineering surfaces.This study proposed the thermal stress control at coating interfaces and demonstrated a novel process of precise graphenization on conventional diamond coatings surface through laser induction and mechanical cleavage,without causing damage to the metal substrate.Through experiments and simulations,the influence mechanism of surface graphitization and interfacial thermal stress was elucidated,ultimately enabling rapid conversion of the diamond coating surface to graphene while controlling the coating’s thickness and roughness.Compared to the original diamond coatings,the obtained surfaces exhibited a 63%-72%reduction in friction coefficients,all of which were below 0.1,with a minimum of 0.06,and a 59%-67%decrease in specific wear rates.Moreover,adhesive wear in the friction counterpart was significantly inhibited,resulting in a reduction in wear by 49%-83%.This demonstrated a significant improvement in lubrication and inhibition of mechanochemical wear properties.This study provides an effective and cost-efficient avenue to overcome the application bottleneck of engineered diamond surfaces,with the potential to significantly enhance the performance and expand the application range of diamond-coated components.
基金Project(2021YFC2801904)supported by the National Key R&D Program of ChinaProject(KY10100230067)supported by the Basic Product Innovation Research Project,China+3 种基金Projects(52271130,52305344)supported by the National Natural Science Foundation of ChinaProjects(ZR2020ME017,ZR2020QE186)supported by the Natural Science Foundation of Shandong Province,ChinaProjects(AMGM2024F11,AMGM2021F10,AMGM2023F06)supported by the Science Fund of Shandong Laboratory of Advanced Materials and Green Manufacturing at Yantai,ChinaProject(KY90200210015)supported by Leading Scientific Research Project of China National Nuclear Corporation(CNNC),China。
文摘WC particles reinforced CoCrFeNiMo high-entropy alloy(HEA)composite coatings were prepared on Cr12MoV steel successfully by laser cladding technology to improve the wear resistance of substrates.Effect of WC content on microstructure and wear property of the composite coatings was studied in detail.Large numbers of carbides with four main types:primary carbide crystals,eutectic structures,massive crystals growing along the periphery of the remaining WC particles and incompletely fused WC particles,were found to exist in the WC/CoCrFeNiMo composite coatings.With increasing WC content,the microhardness of coatings is gradually improved while the average friction coefficients follow the opposite trend due to solid solution strengthening and second phase strengthening effect.The maximum microhardness and minimum friction coefficient are HV_(0.2)689.7 and 0.72,respectively,for the composite coating with 30 wt.%WC,the wear resistance of the substrate is improved significantly,the wear mechanisms are spalling wear and abrasive wear due to their high microhardness.
基金supported by the National Natural Science Foundation of China(Nos.52003148 and 52261045)the State Key Laboratory of Marine Resource Utilization in South China Sea,Hainan University(No.MRUKF2021023)+3 种基金the Key Research and Development Project of Shaanxi Province(No.2023-YBGY-475)the Key Scientific Research Project of Education Department of Shaanxi Province(No.22JS003)the Industrialization Project of the State Key Laboratory of Biological Resources and Ecological Environment(Cultivation)of Qinba Region(No.SXC-2310)the key cultivation project funds of Shaanxi University of Technology(No.SLGKYXM2201).
文摘Polyurethane-fluorinated polysiloxane(PU-^(F)PDMS)with high-strength,high-bonding and low surface en-ergy is synthesized as the matrix,and the PU-^(F)PDMS/MCs/Ag marine anti-fouling coating on the sur-face of imitation crab shells is constructed by assembling butenolide@1,1-stilbene-modified hydrolyzed polyglycidyl methacrylate/graphene oxide microcapsules(Bu@PGMAm/GO MCs)with compact multi-shell structure and Ag nanoparticles(AgNPs)step by step on the PU-^(F)PDMS matrix.The PU-^(F)PDMS/MCs/Ag bionic anti-fouling coatings achieve long-term and stable anti-fouling effect under the combination of robust low-surface-energy PU-^(F)PDMS matrix,steady-state sustained release of butenolide encapsulated by the compact multi-shell,bionic surface formed by the microcapsules and AgNPs,and the release of Ag^(+).The shear strength,tensile strength,and elongation at break of the PU-^(F)PDMS/MCs/Ag are 3.53 MPa,6.7 MPa,and 192.83%,respectively.Its static contact angle and sliding angle are 161.8°and 3.6°,respectively.The antibacterial rate of PU-^(F)PDMS/MCs/Ag against Escherichia coli,Staphylococcus aureus,and Candida albicans can reach 100%.Compared with glass blank,PU,PU-^(F)PDMS,PU-^(F)PDMS/Ag,and PU-^(F)PDMS/MCs,both the adhesion number and coverage percentage of chlorella adhere to PU-^(F)PDMS/MCs/Ag are the minimum values,which are 600 cell mm^(-2) and 1.53%,respectively.After 6 months of marine field test,the primer blank,PU,PU-^(F)PDMS all show different degrees of attachment by shellfish,spirorbis,al-gae and other biofouling,while the PU-^(F)PDMS/MCs/Ag coating is still not covered with biofouling,while the PU-^(F)PDMS/MCs/Ag coatings still exhibit little attachment of marine fouling.The PU-^(F)PDMS/MCs/Ag bionic anti-fouling coatings are expected to be widely used in the fields of anti-fouling,anti-icing,anti-fogging,drag reduction,self-cleaning,and antibacterial.
基金supported by the National Natural Science Foundation of China(No.52271073)the Sichuan Provincial Natural Science Foundation for Distinguished Young Scholars,China(No.2024NSFJQ0034)the Innovation Team Funds of China West Normal University(No.KCXTD2024-1)。
文摘We have developed a superhydrophobic and corrosion-resistant LDH-W/PFDTMS composite coating on the surface of Mg alloy.This composite comprised a tungstate-intercalated(LDH-W)underlayer that was grown at low temperature(relative to hydrothermal reaction conditions)under atmospheric pressure and an outer polysiloxane layer created from a solution containing perfluorodecyltrimethoxysilane(PFDTMS)using a simple immersion method.The successful intercalation of tungstate into the LDH phase and the following formation of the polysiloxane layer were confirmed through X-ray diffraction(XRD),Fourier transform infrared(FTIR)spectroscopy,and X-ray photoelectron spectroscopy(XPS).The corrosion resistance of the LDH-W film,both before and after the PFDTMS modification,was evaluated using electrochemical impedance spectroscopy(EIS),Tafel curves,and immersion experiments.The results showed that Mg coated with LDH-W/PFDTMS exhibited significantly enhanced corrosion protection compared to the unmodified LDHW film,with no apparent signs of corrosion after exposure to 3.5wt%NaCl solution for 15 d.Furthermore,the LDH-W/PFDTMS coating demonstrated superior superhydrophobicity and self-cleaning properties against water and several common beverages,as confirmed by static contact angle and water-repellency tests.These results offer valuable insights into preparing superhydrophobic and corrosion-resistant LDH-based composite coatings on Mg alloy surfaces under relatively mild reaction conditions.
文摘Magnesium and its alloys have gained relevance for their light-weight combined with a high value of strength-to-weight ratio,which makes them useful in fields such as aerospace,automotive as well as biomedical engineering.Unfortunately,the poor corrosion resistance of Mg-alloys limits their wide acceptance.Advanced composite coatings which are self-healing,superhydrophobic anti corrosive,and wear resistant are new synthetic materials for abating these challenges.The superimposed superhydrophobic surfaces help in minimizing their water contact,thus slowing down the electrochemical reactions on the surface of the alloys,while their self-healing characteristics autonomously aid in the repair of any induced micro-crack,defect or damage towards ensuring the metal's long-term protection.In addition,the integration of wear-resistant materials further improves the durability of coatings under mechanical stress.The most recent research efforts have been directed towards the preparation of multifunctional composites,with an emphasis on nanomaterials,functional polymers,and state-of-the-art fabrication techniques in order to take advantage of their synergistic effects.Some of the methods that have so far exhibited promising potentials in fabricating these materials include the sol-gel method,layer-by-layer assembly,and plasma treatments.However,most of the fabricated products are still faced with significant challenges ranging from long-term stability to homogeneous adhesion of the coatings and their scalability for industrial applications.This review discusses the recent progress and the relationship between corrosion inhibition and self-healing efficiencies of wear resistant polymer nanocomposite coatings.Some challenges related to optimizing coating performance were also discussed.In addition,future directions ranging from the consideration of bioinspired designs,novel hybrid nanocomposite materials,and environmentally sustainable solutions integrated with smart protective coatings were also proposed as new wave technologies that can potentially revolutionize the corrosion protection offered by Mg alloys while opening up prospects for improved performance and sustainability.
基金supported by the National Natural Science Foundation of China(Nos.U21B2053,52071114,52001100,and 523B2010)Outstanding Youth Project of Natural Science Foundation of Heilongjiang Province(No.YQ2023E008)+1 种基金Young Elite Scientists Sponsorship Program by CAST(NO.2021QNRC001)Heilongjiang Touyan Team Program.
文摘Silicide coatings have proven to be promising for improving the high-temperature oxidation resistance of niobium alloy.However,the long-term protective property of single silicide coating remains a long-time endeavor due to the deficiency of oxygen-consuming phases,as well as the self-healing ability of the protective layer.Herein,a silicide-based composite coating is constructed on niobium alloy by incor-poration of nano-SiC particles for enhancing the high-temperature oxidation resistance.Isothermal oxi-dation results at 1250℃ for 50 h indicate that NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multilayer coated sample with a low mass gain of 2.49 mg/cm^(2) shows an improved oxidation resistance compared with NbSi_(2) coating(6.49 mg/cm^(2)).The enhanced high-temperature antioxidant performance of NbSi_(2)/Nb_(2)O_(5)-SiO_(2)/SiC multi-layer coating is mainly attributed to the formation of the protective SiO_(2) self-healing film and the high-temperature diffusion behavior of NbSi_(2)/substrate.
基金supported by the National Natural Science Foundation of China(No.52001034)the China Postdoctoral Science Foundation(No.2023M731677)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX23_3032).
文摘Nano-zinc oxides(ZnO)demonstrate remarkable antibacterial properties.To further enhance the corrosion resistance and antibacterial efficiency of magnesium alloy micro-arc oxidation(MAO)coatings,this study investigates the preparation of ZnO-containing micro-arc oxidation coatings with dual functionality by incorporating nano-ZnO into MAO electrolyte.The influence of varying ZnO concentrations on the microstructure,corrosion resistance,and antibacterial properties of the coating was examined through microstructure analysis,immersion tests,electrochemical experiments,and antibacterial assays.The findings revealed that the addition of nano-ZnO significantly enhanced the corrosion resistance of the MAO-coated alloy.Specifically,when the ZnO concentration in the electrolyte was 5 g/L,the corrosion rate was more than ten times lower compared to the MAO coatings without ZnO.Moreover,the antibacterial efficacy of ZnO+MAO coating,prepared with a ZnO concentration of 5 g/L,surpassed 95%after 24 h of co-culturing with Staphylococcus aureus(S.aureus).The nano-ZnO+MAO-coated alloy exhibited exceptional degradation resistance,corrosion resistance,and antibacterial effectiveness.
基金supported by the Chongqing Natural Science Foundation(No.CSTB2023NSCQ-MSX0512)Municipal Human Resources and Social Security Bureau(No.cx2022098)China Postdoctoral Science Foundation(Nos.2022T150767 and 2021M693708).
文摘Mg and its alloys show high potential to be applied as implant materials due to their superior properties like biodegradability,bioactivity,biocompatibility,and suitable mechanical behaviors.Nevertheless,the fast and uncontrolled degradation of Mg alloys in biological environment severely restricts their wide applications as biomedical materials.In comparison with alloying,surface coatings can not only improve corrosion resistance but also impart other bio-functional properties to achieve diverse clinical requirements.This review analyzes and summarizes the most recent developments in popular coating technologies,including micro-arc oxidation,electrophoretic deposition,chemical conversion,anodic oxidation,layered double hydroxide,and sol-gel coatings.Considering inevitable damages under complex service conditions,smart self-healing coatings are also introduced in each coating technology.The existing issues and future perspectives are finally discussed to facilitate applications of Mg alloys as biomedical materials in the medical industry.
