Advanced high-strength steels (AHSSs) have been gradually applied to modern auto industry, as they have the advantages of improving the steel strength and lightening the car weight, which not only ensures the safety b...Advanced high-strength steels (AHSSs) have been gradually applied to modern auto industry, as they have the advantages of improving the steel strength and lightening the car weight, which not only ensures the safety but also saves the energy. However, the high-aluminum (Al) content in AHSSs may react with SiO2 in conventional CaO-SiO2-based mold flux during the process of continuous casting, which leads to the deterioration of the mold flux properties and a poor slab quality. Then, the non-reactive CaO-Al2O3-based mold flux was proposed and has been developing for the casting process of high-Al steels, but there are some problems of low consumption and insufficient lubrication that need to be solved. Thus, previous researches on the effect of each component on the properties of CaO-Al2O3-based mold flux were systematically summarized, and the situation of plant trials on CaO-Al2O3-based mold flux was evaluated. The results indicated that the proposed CaO-Al2O3-based mold fluxes could avoid the slag-metal reaction problems;however, the problems of lubri-cation, crystallization and heat transfer issues still exist. Therefore, tremendous works still need to be conducted for the development of new generation of CaO-Al2O3-based mold flux system. The review was performed aiming to provide a technical guidance for designing and optimizing CaO-Al2O3-based mold flux system that meets the demand of the continuous casting process of high-Al steels.展开更多
Fluorite is widely employed as fluxing agent in metallurgy flux , which inevitably leads to serious fluorine pollution.B2O3 is employed as fluxing agent of CaO-SiO2-Fe2O3steelmaking fluxes to substitute for CaF2.The e...Fluorite is widely employed as fluxing agent in metallurgy flux , which inevitably leads to serious fluorine pollution.B2O3 is employed as fluxing agent of CaO-SiO2-Fe2O3steelmaking fluxes to substitute for CaF2.The effects of B2O3 and CaF2 on the melting properties of this system were investigated.The melting temperatures of fluxes including softening temperature （Ts）, hemispherical temperature （Th）, and flow temperature （Tf） were measured using the hemisphere method.The results indicate that the fluxing effect of B2O3is more significant than that of CaF2 .When the addition amount of B2O3 （mass percent） exceeds 6% , the melting temperatures of fluxes including Ts , Th and Tf are decreased lower than 1 300℃.The basicity of fluxes has a significant effect on the melting temperature , and the melting temperatures of the fluxes increase with the increase of fluxes basicity.However , when B2O3 is used as fluxing agent , the melting temperature changes little with the basicity increasing from 2.5 to 5.0. These characteristics are suitable for steelmaking process.Moreover , Fe2O3 has an important fluxing effect on this CaO-based steelmaking fluxes.This indicates that the fluxes system is suitable for steelmaking process.展开更多
Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell： Mo [Mo＋MoOu[ZrO2（MgO）[Fe＋（CaO-SiO2-Al2O3-MgO-FeO）＋Ag[Fe. The influences of slag com...Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell： Mo [Mo＋MoOu[ZrO2（MgO）[Fe＋（CaO-SiO2-Al2O3-MgO-FeO）＋Ag[Fe. The influences of slag compositions and basicity on FeO activities were analyzed. The results reveal that, for slags of fixed （%CaO）/（%SiO2） ratio, MgO and Al2O3 content, there was an increase of FeO activities with increase of FeO content. For slags with constant {（%CaO）＋ （%MgO）}/（%SiO2） ratio, fixed FeO and A1203 content, FeO activities decreased when MgO content increased from 5% to 10%, and increased with the increase of MgO content when it was over 10%. The FeO activities increased when （%CaO）/（%SiO2） ratio changed from 1.03 to 1.30 in the slags of constant MgO, FeO and Al2O3 content.展开更多
The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and ...The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and N2 to provide the partial pressure of oxygen and sulphur. It was shown that at fixed FetO and Al2O3 contents and a fixed { （%CaO）＋（%MgO）}/（%SIO2） ratio, the sulphide capacity decreases with increasing MgO content. At a constant （%CaO）/（%SiO2） ratio and constant MgO and Al2O3 contents, increasing the FetO content of the slags also results in an increase of the sulphide capacity. The rising basicity of （%CaO）/（%SiO2） from 1.0 to 1.4 at fixed MgO, FetO and Al2O3 contents significantly increases the sulphide capacity.展开更多
CaO-SiO2-Al2O3-MgO-Fex O slag occurs in the production process of Corex ironmaking technology. Most of its metallurgical properties, especially the phosphorus property, are different from the slag produced from blast ...CaO-SiO2-Al2O3-MgO-Fex O slag occurs in the production process of Corex ironmaking technology. Most of its metallurgical properties, especially the phosphorus property, are different from the slag produced from blast furnace or converter. In order to explore the dephosphorization ability of CaO-SiO2-Al2O3-MgO-Fex O slag, its phosphorus capacity was measured at 1673 K by gas-slag-metal equilibrium technique. An iron crucible was used as the reaction vessel, Ag alloy with 0.2 % P was used as the metal phase which equilibrated with CaO-SiO2-Al2O3-MgO-Fex O slag, and a constant flow of CO-CO2-N2 gas was used to provide oxygen partial pressure in the experi- ment. The effects of MgO, Fex O and basicity on slag phosphorus capacity were investigated by single factor test. The results show that the phosphorus capacity rises firstly and then decreases with increasing MgO content under the condition of basicity 1.3, Fe2 O content of 20% and A12 03 content of 12%. The phosphorus value reaches maximum as the MgO content is 8%. When the basicity of slag is 1.1, MgO content is 10%, and Al2O3 is 12%, the phos- phorus capacity increases with the increase of Fe, O content. The phosphorus capacity rises linearly when the basicity is increased from 1.1 to 1. 5.展开更多
基金National Natural Science Foundation of China(U1760202,51661130154)the Newton Advanced fellowship(NA 150320)is greatly acknowledged.
文摘Advanced high-strength steels (AHSSs) have been gradually applied to modern auto industry, as they have the advantages of improving the steel strength and lightening the car weight, which not only ensures the safety but also saves the energy. However, the high-aluminum (Al) content in AHSSs may react with SiO2 in conventional CaO-SiO2-based mold flux during the process of continuous casting, which leads to the deterioration of the mold flux properties and a poor slab quality. Then, the non-reactive CaO-Al2O3-based mold flux was proposed and has been developing for the casting process of high-Al steels, but there are some problems of low consumption and insufficient lubrication that need to be solved. Thus, previous researches on the effect of each component on the properties of CaO-Al2O3-based mold flux were systematically summarized, and the situation of plant trials on CaO-Al2O3-based mold flux was evaluated. The results indicated that the proposed CaO-Al2O3-based mold fluxes could avoid the slag-metal reaction problems;however, the problems of lubri-cation, crystallization and heat transfer issues still exist. Therefore, tremendous works still need to be conducted for the development of new generation of CaO-Al2O3-based mold flux system. The review was performed aiming to provide a technical guidance for designing and optimizing CaO-Al2O3-based mold flux system that meets the demand of the continuous casting process of high-Al steels.
基金Item Sponsored by National Natural Science Foundation of China ( 51174099 )Natural Science Foundation of Jiangsu Province of China ( BK2010355 )National Science Foundation for Post-Doctoral Scientists of China ( 20100471382 )
文摘Fluorite is widely employed as fluxing agent in metallurgy flux , which inevitably leads to serious fluorine pollution.B2O3 is employed as fluxing agent of CaO-SiO2-Fe2O3steelmaking fluxes to substitute for CaF2.The effects of B2O3 and CaF2 on the melting properties of this system were investigated.The melting temperatures of fluxes including softening temperature （Ts）, hemispherical temperature （Th）, and flow temperature （Tf） were measured using the hemisphere method.The results indicate that the fluxing effect of B2O3is more significant than that of CaF2 .When the addition amount of B2O3 （mass percent） exceeds 6% , the melting temperatures of fluxes including Ts , Th and Tf are decreased lower than 1 300℃.The basicity of fluxes has a significant effect on the melting temperature , and the melting temperatures of the fluxes increase with the increase of fluxes basicity.However , when B2O3 is used as fluxing agent , the melting temperature changes little with the basicity increasing from 2.5 to 5.0. These characteristics are suitable for steelmaking process.Moreover , Fe2O3 has an important fluxing effect on this CaO-based steelmaking fluxes.This indicates that the fluxes system is suitable for steelmaking process.
基金Project supported by the National Natural Science Foundation of China （Grant No.50574036）
文摘Activities of FeO in CaO-SiO2-Al2O3-MgO-FeO slags were determined at 1673 K by electrochemical of the solid electrolyte cell： Mo [Mo＋MoOu[ZrO2（MgO）[Fe＋（CaO-SiO2-Al2O3-MgO-FeO）＋Ag[Fe. The influences of slag compositions and basicity on FeO activities were analyzed. The results reveal that, for slags of fixed （%CaO）/（%SiO2） ratio, MgO and Al2O3 content, there was an increase of FeO activities with increase of FeO content. For slags with constant {（%CaO）＋ （%MgO）}/（%SiO2） ratio, fixed FeO and A1203 content, FeO activities decreased when MgO content increased from 5% to 10%, and increased with the increase of MgO content when it was over 10%. The FeO activities increased when （%CaO）/（%SiO2） ratio changed from 1.03 to 1.30 in the slags of constant MgO, FeO and Al2O3 content.
基金This project was financially supported by the National Natural Science Foundation of China (No.50574036) and Natural Science Foun-dation of HeBei Province, China (No.502267).
文摘The sulphide capacity of CaO-SiO2-Al2O3-MgO-FetO slags was studied at 1773 K using gas-slag equilibrium techniques. Utilizing a Pt crucible, the slag was equilibrated with a mixture of gases, namely, CO, CO2, SO2 and N2 to provide the partial pressure of oxygen and sulphur. It was shown that at fixed FetO and Al2O3 contents and a fixed { （%CaO）＋（%MgO）}/（%SIO2） ratio, the sulphide capacity decreases with increasing MgO content. At a constant （%CaO）/（%SiO2） ratio and constant MgO and Al2O3 contents, increasing the FetO content of the slags also results in an increase of the sulphide capacity. The rising basicity of （%CaO）/（%SiO2） from 1.0 to 1.4 at fixed MgO, FetO and Al2O3 contents significantly increases the sulphide capacity.
基金Item Sponsored by the State Key Program of National Natural Science Foundation of China(U1360205)National Natural Science Foundation of China(51174074)
文摘CaO-SiO2-Al2O3-MgO-Fex O slag occurs in the production process of Corex ironmaking technology. Most of its metallurgical properties, especially the phosphorus property, are different from the slag produced from blast furnace or converter. In order to explore the dephosphorization ability of CaO-SiO2-Al2O3-MgO-Fex O slag, its phosphorus capacity was measured at 1673 K by gas-slag-metal equilibrium technique. An iron crucible was used as the reaction vessel, Ag alloy with 0.2 % P was used as the metal phase which equilibrated with CaO-SiO2-Al2O3-MgO-Fex O slag, and a constant flow of CO-CO2-N2 gas was used to provide oxygen partial pressure in the experi- ment. The effects of MgO, Fex O and basicity on slag phosphorus capacity were investigated by single factor test. The results show that the phosphorus capacity rises firstly and then decreases with increasing MgO content under the condition of basicity 1.3, Fe2 O content of 20% and A12 03 content of 12%. The phosphorus value reaches maximum as the MgO content is 8%. When the basicity of slag is 1.1, MgO content is 10%, and Al2O3 is 12%, the phos- phorus capacity increases with the increase of Fe, O content. The phosphorus capacity rises linearly when the basicity is increased from 1.1 to 1. 5.
