The editor regrets that they inadvertently pasted the wrong figure during the production stage.The correct Fig.7 should be as below:The editor would like to apologise for any inconvenience caused.
Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure r...Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure refining after turning off the laser was observed due to the changes in the solidification rate.The solidification behaviour from bottom to top of the molten pool was studied,where there are some coarsen eutectic bands caused by the secondary heating of the melting pool on the solidified eu-tectic zone in the molten pool.The deviation of melt composition from the eutectic ratio due to the volatilization of SiC can form a coarse primary ZrB_(2) phase among fine eutectic structure(single-phase instability),and the constitutional supercooling due to the accumulation of impurity elements can form coarse eutectic dendrites among fine eutectic structure(two-phase instability).Both single-phase insta-bility and two-phase instability are adverse to the mechanical properties,which should be prevented by adjusting the composition of raw materials and the solidification process.展开更多
To enhance the protective performance of ceramic composite armor,ballistic penetration experiments were conducted on Al_(2)O_(3) ceramic-ultra-high molecular weight polyethylene(UHMWPE)composite armor with different t...To enhance the protective performance of ceramic composite armor,ballistic penetration experiments were conducted on Al_(2)O_(3) ceramic-ultra-high molecular weight polyethylene(UHMWPE)composite armor with different thickness configurations.The damage and failure modes of hard projectiles and ceramic-fiber composite targets were analyzed.The recovered projectiles and ceramic fragments were sieved and weighed at multiple stages,revealing a positive correlation between the degree of fragmentation of the projectiles and ceramics and the overall ballistic resistance of the composite targets.Numerical simulations were performed using the LS-DYNA finite element software,and the simulation results showed high consistency with the experimental results,confirming the validity of the material parameters.The results indicate that the projectile heads primarily exhibited crushing and abrasive fragmentation.Larger projectile fragments mainly resulted from tensile and shear stress-induced failure.The failure modes of the composite targets included the formation of ceramic cones and radial cracks under high-velocity impacts.The UHMWPE laminated plates exhibited interlayer separation caused by tensile waves,permanent plastic deformation of the rear surface bulging,and perforation failure primarily due to shear forces.Through extended numerical simulations,while maintaining the same areal density and configuration of9 mm Al_(2)O_(3) ceramic+12 mm UHMWPE laminated composite armor,the thickness configurations of the Al_(2)O_(3) ceramic and UHMWPE laminated backplates were varied,and various thicknesses of UHMWPE laminates were simulated as the cover layer for the ceramic panels.The simulation results indicated that the composite armor configuration of 10 mm Al_(2)O_(3) ceramic+8 mm UHMWPE composite armor increased energy absorption by13.48%.When altering the cover layer thickness,a 4 mm UHMWPE+9 mm Al_(2)O_(3)+8 mm UHMWPE composite armor demonstrated a 27.11%improvement in energy absorption,showing a relatively significant enhancement.展开更多
The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and trib...The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.展开更多
Composite membranes have attracted increasing attentions owing to their potential applications for CO2 separation. In this work, ceramic supported polydimethylsiloxane (PDMS) and poly (ethylene glycol) diacrylate ...Composite membranes have attracted increasing attentions owing to their potential applications for CO2 separation. In this work, ceramic supported polydimethylsiloxane (PDMS) and poly (ethylene glycol) diacrylate (PEGDA) composite membranes were prepared. The microstructure and physicochemical properties of the compos- ite membranes were characterized. Preparation conditions were systematically optimized. The gas separation performance of the as-prepared membranes was studied by pure gas and binary gas permeation measurement of CO〉 N2 and H〉 Experiments showed that PDMS, as silicone rubber, exhibited larger permeance and lower separation factors. Conversely, PEGDA composite membrane presented smaller gas permeance but higher ideal selectivity for CO2/N2. Compared to the performance of those membranes using polymeric supports or freestanding membranes, the two kinds of ceramic supported composite membranes exhibited higher gas permeance and acceptable selectivity. Therefore, the ceramic supported composite membrane can be expected as a candidate for CO2 separation from light gases.展开更多
The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was disc...The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference (ΔT) and number of thermal cycles (Ⅳ) on fatigue crack growth (Δa). The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a "true" cycling effect (thermal fatigue). Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.展开更多
BNp/Al2O3-SiO2 system ceramic matrix composites with different volume fractions (10%-60%) of hexagonal BN particulates (BNp) were prepared by hot-press sintering technique. Phase components, microstructure, mechan...BNp/Al2O3-SiO2 system ceramic matrix composites with different volume fractions (10%-60%) of hexagonal BN particulates (BNp) were prepared by hot-press sintering technique. Phase components, microstructure, mechanical properties and plasma erosion resistance were also investigated. With the increase of h-BNp content, relative density and Vickers' hardness of the composite ceramics decrease, while the flexural strength, elastic modulus and fracture toughness increase and then decrease. The plasma erosion resistance linearly deteriorated with the increase of BNp content which is mainly determined by the density, crystal structure and atomic number of the elements.展开更多
The Al2O3-ZrO2(3Y)-SiC composite ceramics used in solar thermal power were prepared by micrometric Al2O3,nano-ZrO2 and SiC powders under the condition of pressureless sintering.The bulk density and bending strength ...The Al2O3-ZrO2(3Y)-SiC composite ceramics used in solar thermal power were prepared by micrometric Al2O3,nano-ZrO2 and SiC powders under the condition of pressureless sintering.The bulk density and bending strength of samples with 10vol% nano-ZrO2 sintered at 1480℃ were 3.222 g/cm3 and 160.4MPa,respectively.The bending strength of samples after 7 times thermal shock tests (quenching from 1000℃ to 25℃ in air medium) is 132.0MPa,loss rate of bending strength is only 17%.The effect of nano-ZrO2 content on the microstructure and performance of Al2O3-ZrO2(3Y)-SiC composite ceramic was investigated.The experimental results show that the bending strength of samples with above 10vol% nano-ZrO2 content has decreased,because the volume expansion resulting from t-ZrO2 to m-ZrO2 phase transformation is excessive;Adding proper nano-ZrO2 would be contributed to improve the thermal shock resistance of the composite ceramics.The Al2O3-ZrO2(3Y)-SiC composite ceramic has promising potential application in solar thermal power.展开更多
In this paper,a novel Ce(Gd2 Y)Al5O12/Ce:Y3Al5O12(Ce:GYAG/Ce:YAG)composite scintillation ceramic was designed and fabricated by a solid-state reaction method.The phase,luminescence and scintillation properties were in...In this paper,a novel Ce(Gd2 Y)Al5O12/Ce:Y3Al5O12(Ce:GYAG/Ce:YAG)composite scintillation ceramic was designed and fabricated by a solid-state reaction method.The phase,luminescence and scintillation properties were investigated.The Ce:GYAG/Ce:YAG composite ceramic consisting of two-phase has a broad emission band ranging from 500 to 750 nm.The total mass attenuation coefficient of Ce:GYAG/Ce:YAG is 0.3864 cm^-1,in between those of Ce:YAG and Ce:GYAG ceramics.In addition,the composite ceramic had a high light yield of 20430 ph/MeV.By controlling the ratio of GYAG and YAG,the composite ceramic can realize a spectrum design and total mass attenuation coefficient control to meet the requirements for wide-X-ray-energy-range detectors.展开更多
Al_(2)O_(3)/SiC composite ceramics were prepared fromα-Al_(2)O_(3) and SiC by a pressureless sinter method in this study.The effect of SiC contents on the mechanic properties,phase compositions and microstructure is ...Al_(2)O_(3)/SiC composite ceramics were prepared fromα-Al_(2)O_(3) and SiC by a pressureless sinter method in this study.The effect of SiC contents on the mechanic properties,phase compositions and microstructure is studied.Experimental results show that the vickers hardness,wear resistance and thermal conductivity of the samples increase with the increase in the SiC content,and the hardness of the sample reaches 16.22 GPa,and thermal conductivity of the sample reaches 25.41 W/(m.K)at room temperature when the SiC content is 20 wt%(B5)and the sintering temperature is at 1640℃.Higher hardness means higher scour resistance,and it indicates that the B5 material is expected to be used for the solar heat absorber of third generation solar thermal generation.The results indicate the mechanism of improving mechanical properties of Al_(2)O_(3)/SiC composite ceramics:SiC plays a role in grain refinement that the grain of SiC inhibits the grain growth of Al_(2)O_(3),while the addition of SiC changes the fracture mode from the intergranular to the intergranular-transgranular.展开更多
Al 2O 3-SiO 2-TiO 2-ZrO 2 supported membranes were prepar ed by Sol-Gel method. These composite ceramic membranes are level, even and no macro crack. There exist several crystalline phases such as Al 2O 3, TiO...Al 2O 3-SiO 2-TiO 2-ZrO 2 supported membranes were prepar ed by Sol-Gel method. These composite ceramic membranes are level, even and no macro crack. There exist several crystalline phases such as Al 2O 3, TiO 2(a natase), Al 2SiO 5, and ZrO 2 in these membranes. Changing the molar ratio of Al∶Si∶Ti∶Zr,the kinds and content of crystal phases of composite membranes could be different, which may lead to a variety of microstructure of membranes. The surface nanoscale topography and microstructure of membranes were investiga ted by XRD,SEM,AFM,EPMA. The effects of additives and heat treatments on the sur face nanoscale topography and microstructure of composite ceramic membranes were also analyzed.展开更多
SiC composite ceramics for solar absorber and storage integration are new concentrating solar power materials.SiC composite ceramics for solar absorber and storage integration were fabricated using SiC,black corundum ...SiC composite ceramics for solar absorber and storage integration are new concentrating solar power materials.SiC composite ceramics for solar absorber and storage integration were fabricated using SiC,black corundum and kaolin as the raw materials,Co_(2)O_(3)as the additive via pressureless graphite-buried sintering method in this study.Influences of Co_(2)O_(3)on the microstructure and properties of SiC composite ceramics for solar absorber and storage integration were studied.The results indicate that sample D2(5wt%Co_(2)O_(3))sintered at 1480℃exhibits optimal performances for 119.91 MPa bending strength,93%solar absorption,981.5 kJ/kg(25-800℃)thermal storage density.The weight gain ratio is 12.58 mg/cm2after 100 h oxidation at 1000℃.The Co_(2)O_(3)can decrease the liquid phase formation temperature and reduce the viscosity of liquid phase during sintering.The liquid with low viscosity not only promotes the elimination of pores to achieve densification,but also increases bending strength,solar absorption,thermal storage density and oxidation resistance.A dense SiO_(2) layer was formed on the surface of SiC after 100 h oxidation at 1000℃,which protects the sample from further oxidation.However,excessive Co_(2)O_(3)will make the microstructure loose,which is disadvantageous to the performances of samples.展开更多
Fe-Al intermetallic/TiC-Al2O3 ceramic composites were successfully prepared by selfpropagating high-temperature synthesis (SHS) from natural ilmenite, aluminium and carbon as the raw materials. The effects of carbon...Fe-Al intermetallic/TiC-Al2O3 ceramic composites were successfully prepared by selfpropagating high-temperature synthesis (SHS) from natural ilmenite, aluminium and carbon as the raw materials. The effects of carbon sources, preheating time and heat treatment temperature on synthesis process and products were investigated in detail, and the reaction process of the FeTiO3-Al-C system was also discussed. It is shown that the temperature and velocity of the combustion wave are higher when graphite is used as the carbon source, which can reflect the effect of the carbon source structure on the combustion synthesis; Prolonging the preheating time or heat treatment temperature is beneficial to the formation of the ordered intermetallics; The temperature and velocity of the combustion wave are improved, but the disordered alloys are difficult to eliminate with the preheating time prolonged. The compound powders mainly containing ordered Fe3Al intermetallic can be prepared through heat treatment at 750 ℃.展开更多
The main Iimitation to the toughening of the α-Al2O3/Ni composite is the poor bonding atthe interface. which causes the nickel particles to be pulled-out during crack propagation with-out obvious plastic deformation....The main Iimitation to the toughening of the α-Al2O3/Ni composite is the poor bonding atthe interface. which causes the nickel particles to be pulled-out during crack propagation with-out obvious plastic deformation. A proper control of oxygen content at the Al2O3-Ni interfacecan promote wetting at the intedece, and produce a mechanically interlocked and chemically strengthened intedece, causing most of the nickel particles to be stretched to failure and to expe-rience severe plastic deformation during crack propagation in the composite. Fracture toughnesstesting using a modified double cantilever beam method with in situ observation of crack prop-agation in a scanning electron microscope shows that the composite with the strengthenedinterface has a more desirable R-curve behaviour and a higher fracture toughness value than thenormal composite.展开更多
ZrB_(2)-based ceramic composites were prepared by spark plasma sintering using ZrB_(2) powder prepared by molten salt method as raw material and SiC and nano-graphite as additives.The effects of nano-graphite addition...ZrB_(2)-based ceramic composites were prepared by spark plasma sintering using ZrB_(2) powder prepared by molten salt method as raw material and SiC and nano-graphite as additives.The effects of nano-graphite addition on the physical properties and oxidation resistance of ZrB_(2)-based ceramic samples were investigated.The results show that the addition of an appropriate amount of nano-graphite can effectively improve the density of ZrB_(2)-based ceramic composites and improve the physical properties of the materials.The flexural strength of the ceramic sample with 8 vol.%nano-graphite reached 418.54 MPa,which was 53.14% higher than that of ZrB_(2)-SiC ceramic material(273.31 MPa),and its oxidation resistance was also significantly improved.It demonstrats that the addition of an appropriate amount of nano-graphite can effectively improve the physical properties and oxidation resistance of ZrB_(2)-SiC ceramic composites.Via prolonging its service life in application and promoting the development of ZrB_(2)-based ceramic composites,it is of great significance for clean steel smelting.展开更多
Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics with low thermal expansion properties are promising for the rapid preparation of large-scale and complex components by directed energy deposition-laser based(DED-LB)te...Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics with low thermal expansion properties are promising for the rapid preparation of large-scale and complex components by directed energy deposition-laser based(DED-LB)technology.However,the wider application of DED-LB technology is limited due to the inadequate understanding of process conditions.The shaping quality,microstructure,and mechanical properties of Al_(2)O_(3)/Al_(6)Ti_(2)O_(13)(6 mol%TiO_(2))composite ceramics were systematically investigated as a function of energy input in an extensive process window.On this basis,the formation mechanism of solidification defects and the evolution process of microstructure were revealed,and the optimized process parameters were determined.Results show that high energy input improves the fluidity of the molten pool and promotes the uniform distribution and full growth of constituent phases,thus,facilitating the elimination of solidification defects,such as pores and strip gaps.In addition,the microstructure size is strongly dependent on the energy input,increasing when the energy input increases.Moreover,the morphology of theα-Al_(2)O_(3) phase gradually transforms from cellular into cellular dendrite with increasing energy input due to changing solidification conditions.Under the comprehensive influence of solidification defects and microstructure size,the fracture toughness and flexural strength of Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics present a parabolic law behavior as the energy input increases.Optimal shaping quality and excellent mechanical properties are achieved at an energy input range of 0.36-0.54 W*min^(2) g^(-1) mm^(-1).Within this process window,the average microhardness,fracture toughness,and flexural strength of Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics are up to 1640 Hv,3.87 MPa m^(1/2),and 227 MPa,respectively.This study provides practical guidance for determining the process parameters of DED-LB of melt growth Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics.展开更多
Al2O3 ceramic powder was applied to modify the large pores defects on the surface of the porous metal Ti support,in situ oxidation method was a convenient method to prepare defect free ceramic/Ti composite membranes o...Al2O3 ceramic powder was applied to modify the large pores defects on the surface of the porous metal Ti support,in situ oxidation method was a convenient method to prepare defect free ceramic/Ti composite membranes on this basis.In situ oxidation conditions experimental results show that the best condition for preparing the TiO2-Al2O3/Ti composite membrane is under 800°C for 2 h,and the microstructure and pore sizes of the TiO2-Al2O3/Ti composite membranes are affected obviously.The thickness and composition of the TiO2/Ti composite membranes are determined by SEM and XRD completely.The pore size distribution of the composite membrane is measured by bubble pressure method,the most probable aperture is about 3.12μm,while the average pore size of defect free TiO2-Al2O3/Ti is about 3.23μm.After ultrasonic treatment,the slight weight change of membranes reveals no observable change,which indicates that TiO2-Al2O3/Ti composite membranes maintain a good stability.展开更多
To explain the growth mechanism of Al 2O 3/Al Lanxide composites,the dynamics of the directed oxidation of Al-Mg-Si alloys are analyzed.The experimental methods to produce Lanxide composites by directed oxidation of...To explain the growth mechanism of Al 2O 3/Al Lanxide composites,the dynamics of the directed oxidation of Al-Mg-Si alloys are analyzed.The experimental methods to produce Lanxide composites by directed oxidation of metal melts at high temperatures are presented.The effect of the processing factors on the microstructures and properties of Al 2O 3/Al composites and enforced Al 2O 3/Al composites is also analyzed.Compared with sintering ceramic composites,the advantages of Lanxide process and Lanxide materials are as following:it is a near net shaped process;the process is very simple;the microstructures and properties of Lanxide materials can be adjusted;and this process can be used to infiltrate ceramic fiber or particle preforms.展开更多
Microstructure control is a great challenge in the high-temperature gradient directional solidification of eutectic composite ceramics due to the complex solidification behavior.Herein,the microstructure trans-formati...Microstructure control is a great challenge in the high-temperature gradient directional solidification of eutectic composite ceramics due to the complex solidification behavior.Herein,the microstructure trans-formation of faceted Al_(2)O_(3)/Er_(3)Al_(5)O_(12) thermal emission eutectic composite ceramics is explored over wide ranges of compositions(13.5 mol%-22.5 mol%Er_(2)O_(3))and solidification rates(2-200μm/s).Entirely cou-pled eutectics with primary phases suppressed are fabricated and the coupled zone is broadened in a wide range of 15.5 mol%-22.5 mol%Er_(2)O_(3) at low solidification rates.The competitive growth between eutectic and dendrite is evaluated on the basis of the maximum interface temperature criterion.In ad-dition,the mechanisms of irregular eutectic spacing selection and adjustment under different solidifi-cation rates are revealed based on Magnin-Kurz model.A successful prediction of lamellar to rod-like eutectics is achieved associated with the dynamic instability of lamellar eutectic and the corresponding enlarged coexistence region is mapped based on the interface undercooling.According to the well mi-crostructure tailoring,the flexural strength of Al_(2)O_(3)/Er_(3)Al_(5)O_(12) eutectic composite ceramics has improved from 508 MPa up to 1800 MPa due to the refined eutectic spacing with low fluctuation.The eutectic composite ceramics show strong selective optical absorption and the intensity increases with the refin-ing microstructure.The as-designed Al_(2)O_(3)/Er_(3)Al_(5)O_(12) composites with microstructural tailoring have great potential as integrations of structural and functional materials.展开更多
Effects of interlayer composition on bonding strength and interfacial microstructure of green joined CePO_4-ZrO_2 ceramics were studied. Green bodies of 25%CePO_4/ZrO_2 and ZrO_2 ceramics were joined by using interlay...Effects of interlayer composition on bonding strength and interfacial microstructure of green joined CePO_4-ZrO_2 ceramics were studied. Green bodies of 25%CePO_4/ZrO_2 and ZrO_2 ceramics were joined by using interlayer composed of CePO_4 and ZrO_2 at 1450 ℃ for 120 min without applied pressure.The effects of CePO_4/(CePO_4+ZrO_2) ratio on the bond strength of the joints were investigated. Under the experimental conditions, the grain size of the particles grown in the joint is smaller than those in joined ceramics. The microstructure of the joint is more homogeneous than that of the matrix and without obvious cracks, pores and other defects.展开更多
文摘The editor regrets that they inadvertently pasted the wrong figure during the production stage.The correct Fig.7 should be as below:The editor would like to apologise for any inconvenience caused.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070)the Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+5 种基金the TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)the Aeronautical Science Foundation of China(No.20220042053001)the Science and Technology Innovation Team Plan of ShaanXi Province(No.2021TD-17)the Thousands Person Plan of Jiangxi Province(No.JXSQ2020102131)the Xi’an Science and Technology Program(No.21ZCZZHXJS-QCY6-0005)the Fundamental Research Funds for the Central Universities(Nos.D5000230348 and D5000220057).
文摘Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure refining after turning off the laser was observed due to the changes in the solidification rate.The solidification behaviour from bottom to top of the molten pool was studied,where there are some coarsen eutectic bands caused by the secondary heating of the melting pool on the solidified eu-tectic zone in the molten pool.The deviation of melt composition from the eutectic ratio due to the volatilization of SiC can form a coarse primary ZrB_(2) phase among fine eutectic structure(single-phase instability),and the constitutional supercooling due to the accumulation of impurity elements can form coarse eutectic dendrites among fine eutectic structure(two-phase instability).Both single-phase insta-bility and two-phase instability are adverse to the mechanical properties,which should be prevented by adjusting the composition of raw materials and the solidification process.
基金supported by the National Natural Science Foundation of China(Grant Nos.12172179,U2341244,and 11772160)。
文摘To enhance the protective performance of ceramic composite armor,ballistic penetration experiments were conducted on Al_(2)O_(3) ceramic-ultra-high molecular weight polyethylene(UHMWPE)composite armor with different thickness configurations.The damage and failure modes of hard projectiles and ceramic-fiber composite targets were analyzed.The recovered projectiles and ceramic fragments were sieved and weighed at multiple stages,revealing a positive correlation between the degree of fragmentation of the projectiles and ceramics and the overall ballistic resistance of the composite targets.Numerical simulations were performed using the LS-DYNA finite element software,and the simulation results showed high consistency with the experimental results,confirming the validity of the material parameters.The results indicate that the projectile heads primarily exhibited crushing and abrasive fragmentation.Larger projectile fragments mainly resulted from tensile and shear stress-induced failure.The failure modes of the composite targets included the formation of ceramic cones and radial cracks under high-velocity impacts.The UHMWPE laminated plates exhibited interlayer separation caused by tensile waves,permanent plastic deformation of the rear surface bulging,and perforation failure primarily due to shear forces.Through extended numerical simulations,while maintaining the same areal density and configuration of9 mm Al_(2)O_(3) ceramic+12 mm UHMWPE laminated composite armor,the thickness configurations of the Al_(2)O_(3) ceramic and UHMWPE laminated backplates were varied,and various thicknesses of UHMWPE laminates were simulated as the cover layer for the ceramic panels.The simulation results indicated that the composite armor configuration of 10 mm Al_(2)O_(3) ceramic+8 mm UHMWPE composite armor increased energy absorption by13.48%.When altering the cover layer thickness,a 4 mm UHMWPE+9 mm Al_(2)O_(3)+8 mm UHMWPE composite armor demonstrated a 27.11%improvement in energy absorption,showing a relatively significant enhancement.
文摘The Ni-based alloy composite coatings reinforced by nanostructured Al2O3-40%TiO2 multiphase ceramic particles were prepared on the surface of 7005 aluminum alloy by plasma spray technology. The microstructure and tribological properties of the composite coatings were researched. The results show that the composite coatings mainly consist of γ-Ni, α-Al2O3, γ-Al2O3 and rutile-TiO2 etc, and exhibit lower friction coefficients and wear losses than the Ni-based alloy coatings at different loads and speeds. The composite coating bears low contact stress at 3 N and its wear mechanism is micro-cutting wear. As loads increase to 6-12 N, the contact stress is higher than the elastic limit stress of worn surface, and the wear mechanisms change into multi-plastic deformation wear, micro-brittle fracture wear and abrasive wear. With the increase of speeds, the contact temperature of worn surface increases. The composite coating experiences multi-plastic deformation wear, fatigue wear and adhesive wear.
基金Supported by the National Basic Research Program of China (2009CB623406), the National Natural Science Foundation of China (20990222) and the Natural Science Foundation of Jiangsu Province (BK2009021, SBK200930313).
文摘Composite membranes have attracted increasing attentions owing to their potential applications for CO2 separation. In this work, ceramic supported polydimethylsiloxane (PDMS) and poly (ethylene glycol) diacrylate (PEGDA) composite membranes were prepared. The microstructure and physicochemical properties of the compos- ite membranes were characterized. Preparation conditions were systematically optimized. The gas separation performance of the as-prepared membranes was studied by pure gas and binary gas permeation measurement of CO〉 N2 and H〉 Experiments showed that PDMS, as silicone rubber, exhibited larger permeance and lower separation factors. Conversely, PEGDA composite membrane presented smaller gas permeance but higher ideal selectivity for CO2/N2. Compared to the performance of those membranes using polymeric supports or freestanding membranes, the two kinds of ceramic supported composite membranes exhibited higher gas permeance and acceptable selectivity. Therefore, the ceramic supported composite membrane can be expected as a candidate for CO2 separation from light gases.
文摘The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference (ΔT) and number of thermal cycles (Ⅳ) on fatigue crack growth (Δa). The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a "true" cycling effect (thermal fatigue). Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.
基金Project(HIT.NSRIF.2010112)supported by the Fundamental Research Fund for the Central Universities,ChinaProjects(50902030,51021002)supported by the National Natural Science Foundation of China
文摘BNp/Al2O3-SiO2 system ceramic matrix composites with different volume fractions (10%-60%) of hexagonal BN particulates (BNp) were prepared by hot-press sintering technique. Phase components, microstructure, mechanical properties and plasma erosion resistance were also investigated. With the increase of h-BNp content, relative density and Vickers' hardness of the composite ceramics decrease, while the flexural strength, elastic modulus and fracture toughness increase and then decrease. The plasma erosion resistance linearly deteriorated with the increase of BNp content which is mainly determined by the density, crystal structure and atomic number of the elements.
文摘The Al2O3-ZrO2(3Y)-SiC composite ceramics used in solar thermal power were prepared by micrometric Al2O3,nano-ZrO2 and SiC powders under the condition of pressureless sintering.The bulk density and bending strength of samples with 10vol% nano-ZrO2 sintered at 1480℃ were 3.222 g/cm3 and 160.4MPa,respectively.The bending strength of samples after 7 times thermal shock tests (quenching from 1000℃ to 25℃ in air medium) is 132.0MPa,loss rate of bending strength is only 17%.The effect of nano-ZrO2 content on the microstructure and performance of Al2O3-ZrO2(3Y)-SiC composite ceramic was investigated.The experimental results show that the bending strength of samples with above 10vol% nano-ZrO2 content has decreased,because the volume expansion resulting from t-ZrO2 to m-ZrO2 phase transformation is excessive;Adding proper nano-ZrO2 would be contributed to improve the thermal shock resistance of the composite ceramics.The Al2O3-ZrO2(3Y)-SiC composite ceramic has promising potential application in solar thermal power.
基金financially supported by the National Natural Science Foundation of China(Nos.61378069,61405221,and 11535010)Youth Innovation Promotion Association of the Chinese Academy of Science(CAS)+2 种基金National Key Research and Development Program of China(SQ2017YFGX010025-03)Interdisciplinary Innovation Team of the CASGeneral Financial Grant from the China Postdoctoral Science Foundation(No.2016M601654)
文摘In this paper,a novel Ce(Gd2 Y)Al5O12/Ce:Y3Al5O12(Ce:GYAG/Ce:YAG)composite scintillation ceramic was designed and fabricated by a solid-state reaction method.The phase,luminescence and scintillation properties were investigated.The Ce:GYAG/Ce:YAG composite ceramic consisting of two-phase has a broad emission band ranging from 500 to 750 nm.The total mass attenuation coefficient of Ce:GYAG/Ce:YAG is 0.3864 cm^-1,in between those of Ce:YAG and Ce:GYAG ceramics.In addition,the composite ceramic had a high light yield of 20430 ph/MeV.By controlling the ratio of GYAG and YAG,the composite ceramic can realize a spectrum design and total mass attenuation coefficient control to meet the requirements for wide-X-ray-energy-range detectors.
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China(No.2018YFB1501002)。
文摘Al_(2)O_(3)/SiC composite ceramics were prepared fromα-Al_(2)O_(3) and SiC by a pressureless sinter method in this study.The effect of SiC contents on the mechanic properties,phase compositions and microstructure is studied.Experimental results show that the vickers hardness,wear resistance and thermal conductivity of the samples increase with the increase in the SiC content,and the hardness of the sample reaches 16.22 GPa,and thermal conductivity of the sample reaches 25.41 W/(m.K)at room temperature when the SiC content is 20 wt%(B5)and the sintering temperature is at 1640℃.Higher hardness means higher scour resistance,and it indicates that the B5 material is expected to be used for the solar heat absorber of third generation solar thermal generation.The results indicate the mechanism of improving mechanical properties of Al_(2)O_(3)/SiC composite ceramics:SiC plays a role in grain refinement that the grain of SiC inhibits the grain growth of Al_(2)O_(3),while the addition of SiC changes the fracture mode from the intergranular to the intergranular-transgranular.
文摘Al 2O 3-SiO 2-TiO 2-ZrO 2 supported membranes were prepar ed by Sol-Gel method. These composite ceramic membranes are level, even and no macro crack. There exist several crystalline phases such as Al 2O 3, TiO 2(a natase), Al 2SiO 5, and ZrO 2 in these membranes. Changing the molar ratio of Al∶Si∶Ti∶Zr,the kinds and content of crystal phases of composite membranes could be different, which may lead to a variety of microstructure of membranes. The surface nanoscale topography and microstructure of membranes were investiga ted by XRD,SEM,AFM,EPMA. The effects of additives and heat treatments on the sur face nanoscale topography and microstructure of composite ceramic membranes were also analyzed.
基金Funded by the National Key R&D Program of China(No.2018YFB1501002)。
文摘SiC composite ceramics for solar absorber and storage integration are new concentrating solar power materials.SiC composite ceramics for solar absorber and storage integration were fabricated using SiC,black corundum and kaolin as the raw materials,Co_(2)O_(3)as the additive via pressureless graphite-buried sintering method in this study.Influences of Co_(2)O_(3)on the microstructure and properties of SiC composite ceramics for solar absorber and storage integration were studied.The results indicate that sample D2(5wt%Co_(2)O_(3))sintered at 1480℃exhibits optimal performances for 119.91 MPa bending strength,93%solar absorption,981.5 kJ/kg(25-800℃)thermal storage density.The weight gain ratio is 12.58 mg/cm2after 100 h oxidation at 1000℃.The Co_(2)O_(3)can decrease the liquid phase formation temperature and reduce the viscosity of liquid phase during sintering.The liquid with low viscosity not only promotes the elimination of pores to achieve densification,but also increases bending strength,solar absorption,thermal storage density and oxidation resistance.A dense SiO_(2) layer was formed on the surface of SiC after 100 h oxidation at 1000℃,which protects the sample from further oxidation.However,excessive Co_(2)O_(3)will make the microstructure loose,which is disadvantageous to the performances of samples.
基金the Natural Science Fundation of Guangxi Province(No.0575104)the Guangxi Education Department Key Fund(No.2003-22)+1 种基金the Guangxi Fund of New Century Qualified Scholars(No.2002210)the National Science Foundation(No.50672016)
文摘Fe-Al intermetallic/TiC-Al2O3 ceramic composites were successfully prepared by selfpropagating high-temperature synthesis (SHS) from natural ilmenite, aluminium and carbon as the raw materials. The effects of carbon sources, preheating time and heat treatment temperature on synthesis process and products were investigated in detail, and the reaction process of the FeTiO3-Al-C system was also discussed. It is shown that the temperature and velocity of the combustion wave are higher when graphite is used as the carbon source, which can reflect the effect of the carbon source structure on the combustion synthesis; Prolonging the preheating time or heat treatment temperature is beneficial to the formation of the ordered intermetallics; The temperature and velocity of the combustion wave are improved, but the disordered alloys are difficult to eliminate with the preheating time prolonged. The compound powders mainly containing ordered Fe3Al intermetallic can be prepared through heat treatment at 750 ℃.
文摘The main Iimitation to the toughening of the α-Al2O3/Ni composite is the poor bonding atthe interface. which causes the nickel particles to be pulled-out during crack propagation with-out obvious plastic deformation. A proper control of oxygen content at the Al2O3-Ni interfacecan promote wetting at the intedece, and produce a mechanically interlocked and chemically strengthened intedece, causing most of the nickel particles to be stretched to failure and to expe-rience severe plastic deformation during crack propagation in the composite. Fracture toughnesstesting using a modified double cantilever beam method with in situ observation of crack prop-agation in a scanning electron microscope shows that the composite with the strengthenedinterface has a more desirable R-curve behaviour and a higher fracture toughness value than thenormal composite.
基金the project supported by the Natural Science Foundation of Hubei Province(Grant No.2023BAB106)the National Natural Science Foundation of China(Grant No.U20A20239)the Scientific Research Project of Education Department of Hubei Province(D20211104).
文摘ZrB_(2)-based ceramic composites were prepared by spark plasma sintering using ZrB_(2) powder prepared by molten salt method as raw material and SiC and nano-graphite as additives.The effects of nano-graphite addition on the physical properties and oxidation resistance of ZrB_(2)-based ceramic samples were investigated.The results show that the addition of an appropriate amount of nano-graphite can effectively improve the density of ZrB_(2)-based ceramic composites and improve the physical properties of the materials.The flexural strength of the ceramic sample with 8 vol.%nano-graphite reached 418.54 MPa,which was 53.14% higher than that of ZrB_(2)-SiC ceramic material(273.31 MPa),and its oxidation resistance was also significantly improved.It demonstrats that the addition of an appropriate amount of nano-graphite can effectively improve the physical properties and oxidation resistance of ZrB_(2)-SiC ceramic composites.Via prolonging its service life in application and promoting the development of ZrB_(2)-based ceramic composites,it is of great significance for clean steel smelting.
基金funded by the National Natural Science Foundation of China(Nos.51805070,51790172)the Liaoning Province Natural Science Foundation Guidance Program(Nos.2019-ZD-0010,2020-BS-057)the Fundamental Research Funds for the Central Universities(No.DUT19RC(3)060)。
文摘Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics with low thermal expansion properties are promising for the rapid preparation of large-scale and complex components by directed energy deposition-laser based(DED-LB)technology.However,the wider application of DED-LB technology is limited due to the inadequate understanding of process conditions.The shaping quality,microstructure,and mechanical properties of Al_(2)O_(3)/Al_(6)Ti_(2)O_(13)(6 mol%TiO_(2))composite ceramics were systematically investigated as a function of energy input in an extensive process window.On this basis,the formation mechanism of solidification defects and the evolution process of microstructure were revealed,and the optimized process parameters were determined.Results show that high energy input improves the fluidity of the molten pool and promotes the uniform distribution and full growth of constituent phases,thus,facilitating the elimination of solidification defects,such as pores and strip gaps.In addition,the microstructure size is strongly dependent on the energy input,increasing when the energy input increases.Moreover,the morphology of theα-Al_(2)O_(3) phase gradually transforms from cellular into cellular dendrite with increasing energy input due to changing solidification conditions.Under the comprehensive influence of solidification defects and microstructure size,the fracture toughness and flexural strength of Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics present a parabolic law behavior as the energy input increases.Optimal shaping quality and excellent mechanical properties are achieved at an energy input range of 0.36-0.54 W*min^(2) g^(-1) mm^(-1).Within this process window,the average microhardness,fracture toughness,and flexural strength of Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics are up to 1640 Hv,3.87 MPa m^(1/2),and 227 MPa,respectively.This study provides practical guidance for determining the process parameters of DED-LB of melt growth Al_(2)O_(3)/Al_(6)Ti_(2)O_(13) composite ceramics.
基金Projects(212006065,21666018)supported by the National Natural Science Foundation of China
文摘Al2O3 ceramic powder was applied to modify the large pores defects on the surface of the porous metal Ti support,in situ oxidation method was a convenient method to prepare defect free ceramic/Ti composite membranes on this basis.In situ oxidation conditions experimental results show that the best condition for preparing the TiO2-Al2O3/Ti composite membrane is under 800°C for 2 h,and the microstructure and pore sizes of the TiO2-Al2O3/Ti composite membranes are affected obviously.The thickness and composition of the TiO2/Ti composite membranes are determined by SEM and XRD completely.The pore size distribution of the composite membrane is measured by bubble pressure method,the most probable aperture is about 3.12μm,while the average pore size of defect free TiO2-Al2O3/Ti is about 3.23μm.After ultrasonic treatment,the slight weight change of membranes reveals no observable change,which indicates that TiO2-Al2O3/Ti composite membranes maintain a good stability.
文摘To explain the growth mechanism of Al 2O 3/Al Lanxide composites,the dynamics of the directed oxidation of Al-Mg-Si alloys are analyzed.The experimental methods to produce Lanxide composites by directed oxidation of metal melts at high temperatures are presented.The effect of the processing factors on the microstructures and properties of Al 2O 3/Al composites and enforced Al 2O 3/Al composites is also analyzed.Compared with sintering ceramic composites,the advantages of Lanxide process and Lanxide materials are as following:it is a near net shaped process;the process is very simple;the microstructures and properties of Lanxide materials can be adjusted;and this process can be used to infiltrate ceramic fiber or particle preforms.
基金supported by the National Natural Science Foundation of China (Nos.52130204,52174376,and 51822405)the Guangdong Basic and Applied Basic Research Foundation (No.2021B1515120028)+2 种基金the Science and Technology Innovation Team Plan of Shaan Xi Province (No.2021TD-17)the Youth Innovation Team of Shaanxi Universities,Fundamental Research Funds for the Central Universities (No.D5000210902)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University (Nos.CX2021056,CX2021066,and CX2022033),China.
文摘Microstructure control is a great challenge in the high-temperature gradient directional solidification of eutectic composite ceramics due to the complex solidification behavior.Herein,the microstructure trans-formation of faceted Al_(2)O_(3)/Er_(3)Al_(5)O_(12) thermal emission eutectic composite ceramics is explored over wide ranges of compositions(13.5 mol%-22.5 mol%Er_(2)O_(3))and solidification rates(2-200μm/s).Entirely cou-pled eutectics with primary phases suppressed are fabricated and the coupled zone is broadened in a wide range of 15.5 mol%-22.5 mol%Er_(2)O_(3) at low solidification rates.The competitive growth between eutectic and dendrite is evaluated on the basis of the maximum interface temperature criterion.In ad-dition,the mechanisms of irregular eutectic spacing selection and adjustment under different solidifi-cation rates are revealed based on Magnin-Kurz model.A successful prediction of lamellar to rod-like eutectics is achieved associated with the dynamic instability of lamellar eutectic and the corresponding enlarged coexistence region is mapped based on the interface undercooling.According to the well mi-crostructure tailoring,the flexural strength of Al_(2)O_(3)/Er_(3)Al_(5)O_(12) eutectic composite ceramics has improved from 508 MPa up to 1800 MPa due to the refined eutectic spacing with low fluctuation.The eutectic composite ceramics show strong selective optical absorption and the intensity increases with the refin-ing microstructure.The as-designed Al_(2)O_(3)/Er_(3)Al_(5)O_(12) composites with microstructural tailoring have great potential as integrations of structural and functional materials.
文摘Effects of interlayer composition on bonding strength and interfacial microstructure of green joined CePO_4-ZrO_2 ceramics were studied. Green bodies of 25%CePO_4/ZrO_2 and ZrO_2 ceramics were joined by using interlayer composed of CePO_4 and ZrO_2 at 1450 ℃ for 120 min without applied pressure.The effects of CePO_4/(CePO_4+ZrO_2) ratio on the bond strength of the joints were investigated. Under the experimental conditions, the grain size of the particles grown in the joint is smaller than those in joined ceramics. The microstructure of the joint is more homogeneous than that of the matrix and without obvious cracks, pores and other defects.