The phase transformation and mechanical behavior of Ti-43Al-9V-0.2Y alloy under varied heat treatments were systematically investigated.The cooling phase sequence is identified as β→β+α→α→γ+α(α_(2))→β+γ+...The phase transformation and mechanical behavior of Ti-43Al-9V-0.2Y alloy under varied heat treatments were systematically investigated.The cooling phase sequence is identified as β→β+α→α→γ+α(α_(2))→β+γ+α(α_(2))→β(β_(0))+γ.Above 1240℃,slow cooling forms lamellar structures via α→γ+α(α_(2))→β+γ+α(α_(2)),while fast cooling follows α→γ+α→β(β_(0))+γ;below 1240℃,α→γ+α(α_(2))dominates.At 800℃ and 1.0×10^(−4)s^(−1),γphase in duplex microstructures restricts dislocation slip due to low stacking fault energy,promoting dynamic recrystallization.Mixed microstructure(γ/β_(0) lamellar and duplex microstructure)achieves a remarkable strength-ductility product of 4907 MPa%through synergistic effects:the duplex enhances plasticity,while the lamellar improves strength.In both microstructures,limited dislocation slip/climb in β_(0) phases creates dislocation density gradients at γ/β_(0) interfaces,inducing micro-void nucleation and microcracks in β_(0).γ phase impedes defect propagation,and micro-voids further suppress crack growth.The crack propagation in α_(2)/γ lamellar microstructure depends on stress direction:parallel stress hinders crack initiation and growth,while perpendicular stress promotes crack nucleation and expansion.展开更多
Fiber-optic sensing technology has the advantages of passivity, anti-electromagnetic interference, longdistancemeasurement, high sensitivity and high accuracy, small size, and adaptability to harsh environments such a...Fiber-optic sensing technology has the advantages of passivity, anti-electromagnetic interference, longdistancemeasurement, high sensitivity and high accuracy, small size, and adaptability to harsh environments such ashigh-vacuum, high-pressure, and strong magnetic fields compared with the traditional electrical sensing technology.However, with the increasing application requirements, how to further improve the sensitivity of fiber-optic sensors,extend the detection limit and improve the maintenance-free capability has become one of the core issues of thecurrent research. This paper reviews the principle, preparation, and application of fiber-optic microstructured sensingbased on abrupt field type. It specifically outlines the development and applications of micro-nano optical fibers,photonic crystal optical fibers, optical fiber gratings and structured optical fibers, and lists the main preparationmethods of two types of micro-nano optical fibers from the basic theory of optical fiber microstructured sensordevices.展开更多
The combustion behavior of Ti-Al-Mo-Zr-Sn-W alloy(TC25G)was studied in a high-temperature and high-speed air flow environment using the laser ignition method combined with ultra-high temperature infrared thermometer,s...The combustion behavior of Ti-Al-Mo-Zr-Sn-W alloy(TC25G)was studied in a high-temperature and high-speed air flow environment using the laser ignition method combined with ultra-high temperature infrared thermometer,scanning electron microscope,X-ray diffractometer,and transmission electron microscope.The burn-resistant performance of TC25G and TC11 alloys was compared.Meanwhile,the microstructural characteristics,crystal structure,and formation mechanism of the combustion products of TC25G alloy were analyzed in detail.The results show that the high-temperature and high-speed air flow promotes combustion within the air flow temperature range of 200–400℃and the air flow velocity range of 0–100 m/s.The combustion path advances along the direction of the air flow.The combustion of TC25G alloy mainly relies on the diffusion of the oxygen and the expansion of the combustion area caused by the movement of the melt.Based on the microstructure and composition of combustion product,it can be divided into the combustion zone,the melting zone,and the heat affected zone.During combustion,the formation of microstructures is closely correlated with the behavior of alloying elements and their selective combination with O.The major oxidation products of Ti are TiO and TiO_(2).The oxides formed by Mo and W hinder the movement of the melt during the combustion.Al and Zr tend to undergo internal oxidation.Al_(2)O_(3)precipitates on the surface of ZrO_(2),forming a protective oxide layer that inhibits the inward diffusion of O.Moreover,the element enrichment at the interface between the melting zone and the heat affected zone increases the melting point on the solid side,hindering the migration of the solid-liquid interface.展开更多
The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature...The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.展开更多
The influence of different solution and aging conditions on the microstructure,impact toughness,and crack initiation and propagation mechanisms of the novel α+β titanium alloy Ti6422 was systematically investigated....The influence of different solution and aging conditions on the microstructure,impact toughness,and crack initiation and propagation mechanisms of the novel α+β titanium alloy Ti6422 was systematically investigated.By adjusting the furnace cooling time after solution treatment and the aging temperature,Ti6422 alloy samples were developed with a multi-level lamellar microstructure,in-cluding microscaleαcolonies and α_(p) lamellae,as well as nanoscale α_(s) phases.Extending the furnace cooling time after solution treatment at 920℃ for 1 h from 240 to 540 min,followed by aging at 600℃ for 6 h,increased the α_(p) lamella content,reduced the α_(s) phase content,expanded theαcolonies and α_(p) lamellae size,and improved the impact toughness from 22.7 to 53.8 J/cm^(2).Additionally,under the same solution treatment,raising the aging temperature from 500 to 700℃ resulted in a decrease in the α_(s) phase content and a growth in the thickness of the α_(p) lamella and α_(s) phase.The impact toughness increased significantly with these changes.Samples with high α_(p) lamellae content or large α_(s) phase size exhibited high crack initiation and propagation energies.Impact deformation caused severe kinking of the α_(p) lamellae in crack initiation and propagation areas,leading to a uniform and high-density kernel average misorientation(KAM)distribu-tion,enhancing plastic deformation coordination and uniformity.Moreover,the multidirectional arrangement of coarserαcolonies and α_(p) lamellae continuously deflect the crack propagation direction,inhibiting crack propagation.展开更多
Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent duc...Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent ductility has become a key focus in fields like aerospace and lowaltitude flight.The novel low-density steel presented here exhibits a yield strength of 1000 MPa,which is 2-3 times higher than conventional low-alloy high-strength steels,while maintaining an elongation of about 18.7%.By combining ex-situ experimental characterization with a phase mechanical response model based on the iso-work theory and the von Mises equivalent method,the role of heterogeneous deformation-induced strengthening was revealed.The calculated values align closely with experimental results.This exceptional performance is attributed to a multiphase heterogeneous microstructure,where fresh martensite,bainite/tempered martensite,and deformation-induced martensite act as hard regions.These regions release micro-stresses through inhomogeneous cooperative deformation with soft ferrite,enabling multiple plastic deformation mechanisms and stress concentration relief.This research offers new insights into optimizing microstructures through mechanical metallurgy,which is crucial for producing high-performance,lightweight components.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
In two-scale topology optimization,enhancing the connectivity between adjacent microstructures is crucial for achieving the collaborative optimization of micro-scale performance and macro-scale manufacturability.This ...In two-scale topology optimization,enhancing the connectivity between adjacent microstructures is crucial for achieving the collaborative optimization of micro-scale performance and macro-scale manufacturability.This paper proposes a two-scale concurrent topology optimization strategy aimed at improving the interface connection strength.This method employs a parametric approach to explicitly divide the micro-design domain into a“boundary connection region”and a“free design domain”at the initial stage of optimization.The boundary connection region is used to generate a connection layer that enhances the interface strength,while the free design domain is not constrained by this layer,thus fully exploiting the design potential of the material layout.During the optimization process,the solid isotropic material with penalization(SIMP)method is first used to optimize the material distribution in the free design domain,and filtering and projection techniques are employed to alleviate numerical instability and obtain a clear topological structure.Subsequently,the effective performance of the microstructure is calculated through homogenization and transferred to the macro-scale for global response analysis.Throughout the iterative process,the geometry of the connection layer remains unchanged,and only the free design domain is optimized,thereby achieving a balance between high performance and good manufacturability.The effectiveness of the proposed method is verified through numerical examples.展开更多
Gradient microstructures strengthened by serrated Grain Boundaries(GBs)were achieved through a combination of Gradient Strain Deformation(GSD)and Serration Heat Treatment(SHT),with particular focus on microstructural ...Gradient microstructures strengthened by serrated Grain Boundaries(GBs)were achieved through a combination of Gradient Strain Deformation(GSD)and Serration Heat Treatment(SHT),with particular focus on microstructural evolution,underlying mechanisms,and the critical influencing factors.Dynamic recrystallization governed the microstructural evolution in the fine-grained and transition regions during GSD,where multiple nucleation mechanisms were active.Plastic deformation facilitated the dissolution ofγ'phase in fine-grained regions,ultimately resulting in its morphological transformation.During the subsequent SHT,serrated GBs formed within the gradient microstructures produced by prior GSD without disrupting the grain size gradient,thereby enhancing creep resistance.Two distinct mechanisms associated withγ'gbparticles governed the formation of the serrations at GBs.Owing to the stronger dragging effect of grain boundary junctions in fine-grained regions,the amplitude and wavelength of serrations in these regions were smaller than those in coarse-grained regions.Moreover,the formation of serrations exhibited a strong dependence on the inherent properties of the GBs.The random high-angle grain boundaries(HAGBs)with misorientation angles in the range of 30-59°tended to become serrated more easily during SHT due to their high mobility and the accelerated precipitation ofγ'gbparticles at them.Low-ΣHAGBs and low-angle GBs were not prone to form serrations.In particular,serration formation was completely inhibited atΣ3 twin boundaries due to their extremely low mobility and the absence ofγ'gbparticles.展开更多
The strength-ductility synergy in heterogeneous materials offers significant advantages,though their scalable and controlled fabrication remains challenging.This study introduces an in situ fabrication strategy for he...The strength-ductility synergy in heterogeneous materials offers significant advantages,though their scalable and controlled fabrication remains challenging.This study introduces an in situ fabrication strategy for heterogeneous lamellar titanium(HLT)alloy via laser powder bed fusion of a powder mixture consisting of Ti6Al4V(TC4)and 3 wt%Fe.By periodically varying the scanning velocity between layers,a heterogeneous lamellar microstructure is achieved due to the unique Fe distribution originating from the various volumetric energy densities(VEDs).Consequently,the HLT achieves high yield strength(1036 MPa)and ultimate tensile strength(1419 MPa)without compromising uniform elongation(UE),surpassing most TC4 alloys.The high strength may be attributed to precipitation strengthening originating from the nano-sizedαandωprecipitates,while the high UE and work hardening arise from the strain-induced martensite(SIM)and strong hetero-deformation induced(HDI)stress.The denser dual-phase interfaces and smaller grains in the low VED layers contribute to the higher sensitivity to the SIM.A strain gradient between soft and hard layers evolves during loading,and it further enhances the HDI strengthening and SIM behavior.Through this work,the in situ fabrication method and the deformation mechanism of lamellar heterostructure could offer valuable reference for the optimization and application of heterogeneous materials.展开更多
Inertial confinement fusion(ICF)requires a constant search for the most effective materials to improve the efficiency of compression of the capsule and of laser-to-target energy transfer.Foams could provide a solution...Inertial confinement fusion(ICF)requires a constant search for the most effective materials to improve the efficiency of compression of the capsule and of laser-to-target energy transfer.Foams could provide a solution,but they require further experimental and theoretical investigation.The new 3D-printing technologies,such as two-photon polymerization,are opening a new era in the production of foams,allowing fine control of material morphology.Very few detailed studies of the interaction of foams with high-power lasers in regimes relevant for ICF have been described in the literature to date,and more investigation is needed.In this work,we present the results of an experimental campaign performed at the ABC laser facility at ENEA Centro Ricerche Frascati in which 3D-printed microstructured materials were irradiated at high power.3D simulations of the laser-target interaction performed with the FLASH code reveal that the laser is scattered by plasma density gradients and channeled into the structure when the center of the focal spot is on the through hole.The time required for the laser to completely ablate the structure given by the simulations is in good agreement with the experimental measurement.Measurements of the reflected and transmitted laser light indicate that scattering occurred during the irradiation,in accordance with the simulations.Two-plasmon decay has also been found to be active during irradiation.展开更多
The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters we...The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.展开更多
To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator a...To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.展开更多
The core-shell structure in bulk TiNb binary alloy was designed and studied by phase-field simulations,where various core-shell structures were obtained by precise control of the initial and boundary conditions of the...The core-shell structure in bulk TiNb binary alloy was designed and studied by phase-field simulations,where various core-shell structures were obtained by precise control of the initial and boundary conditions of the TiNb binary alloy system during spinodal decomposition,and then the formation mechanism of core-shell structure was revealed.In addition,the influences of initial temperature gradient,average temperature,and initial concentration distribution of the system on the core-shell structure were investigated.Results show that the initial concentration gradient is the key factor for forming the core-shell structure.Besides,larger initial temperature gradient and higher average temperature can promote the formation of core-shell structure,which can be stabilized by adjusting the initial concentration distribution of the Nb-rich region in TiNb binary alloy.As a theoretical basis,this research provides a novel and simple strategy for the preparation of TiNb-based alloys and other materials with peculiar core-shell structures and desirable mechanical and physical properties.展开更多
A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of T...A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.展开更多
In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,cry...In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,crystallization behaviours and mechanical properties were investigated.FTIR,Raman spectroscopy and nuclear magnetic resonance spectroscopy microstructure analysis showed that the silico-oxygen network was damaged,while the increase of[AlO_(4)]content repaired the glass network,and finally made the glass network have better connectivity,with the decrease of SiO_(2).The thermal analysis confirmed the increasing glass transition and crystallization temperatures from growing Al_(2)O_(3)content.In addition,different crystal phases can be precipitated in the glass matrix,such as LiAlSi_(4)O_(10),Li_(2)Si_(2)O_(5) in glass with low Al_(2)O_(3)content,the combination of Li_xAl_xSi_(1-x)O_(2),LiAlSi_(3)O_(8),Li_(2)SiO_(3)in glass with intermediate Al_(2)O_(3)content,and the combination of LiAlSi_(2)O_(6),SiO_(2)in glass with high Al_(2)O_(3)content.The hardness of as-prepared glass gradually increases with the increase of the Al_(2)O_(3)content.The Vickers hardness of the glass-ceramics is highly dependent on the Al_(2)O_(3)content in the glass and the heat treatment temperatures,reaching a maximum of 10.11 GPa.Scanning electron microscope images show that the crystals change from spherical to massive and finally to sheet.The change of glass structure,crystal phase and morphology is the main reason for the different mechanical properties.展开更多
The effect of warm rolling temperature(500-900℃)on the microstructure and mechanical properties was investigated for a Ni-W-Co-Ta alloy to achieve excellent strength-plasticity synergy.The results showed that the all...The effect of warm rolling temperature(500-900℃)on the microstructure and mechanical properties was investigated for a Ni-W-Co-Ta alloy to achieve excellent strength-plasticity synergy.The results showed that the alloy exhibited high-density dislocations and deformation bands when rolled below 750℃.The nano-Ni4W phase precipitated when rolled at 700-900℃,with the higher deformation temperature,the amount and size of precipitates increased.At 900℃,dissolution of the precipitated Ni4W and dynamic recrystallization of the matrix occurred.Consequently,the strength and hardness firstly decreased,then increased,and decreased again as the deformation temperature increased.An excellent strength-plasticity synergy was achieved through the combined effects of precipitation strengthening and deformation twins strengthening of Ni4W:with a tensile strength of 2010 MPa,a yield strength of 1839 MPa,a microhardness of HV 587,and an elongation of 13.2%when the alloy was warm-rolled at 750℃.展开更多
Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,th...Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,the dispersion of inclusions,carbides,and microstructure refinement in steel have emerged as one of the key research directions in the development of high-quality steel.The current research status regarding the regulation of inclusions,carbides,and microstructures in steel through heterogeneous nucleation are reviewed.The key points and challenges in refining the second phase and microstructure in steel using inclusion particles are highlighted,aiming to provide inspiration and references for future scholars.Deoxidized inclusions,when refined and dispersed,exhibit favorable lattice matching with second phases(e.g.,nitrides,sulfides,carbides)in steel.This characteristic serves as the fundamental mechanism for achieving refinement of the second phase.Concurrently,the solid-solution alloying effect from deoxidizing metals contributes to second-phase refinement,an aspect that requires prioritized investigation.In addition to the single heterogeneous nucleation refinement effect,the two-stage heterogeneous nucleation refinement of the second phase and microstructure offers a new approach for follow-up research.Notably,second-phase particles added as heterogeneous nucleation sites via external addition often require surface modification to ensure their stable retention in steel at high temperatures,which remains a major challenge restricting the widespread application of this method.Currently,the explanation of heterogeneous nucleation phenomena primarily relies on empirical calculations of lattice mismatch between the substrate and the nucleating phase,which cannot fully elucidate the quantitative relationship on the interface between the substrate and the nucleation phase.On this basis,quantifying the electronic structure and nucleation barrier at the interface between the substrate and the nucleation phase is a critical direction worthy of increased attention in the future.展开更多
A critical scientific gap exists in quantifying the intrinsic mechanisms of shale mechanical property degradation induced by the combined effects of perforation(impact)and acidization—two core techniques for shale re...A critical scientific gap exists in quantifying the intrinsic mechanisms of shale mechanical property degradation induced by the combined effects of perforation(impact)and acidization—two core techniques for shale reservoir permeability enhancement.To address this gap,this study proposed an innovative coupled experimental framework integrating dynamic-static cyclic loading(to simulate perforation impact)and acid erosion.Static uniaxial compression tests were performed on treated damaged shale samples,with microstructural characterization via X-ray diffraction(XRD)and scanning electron microscopy(SEM).Key findings include:(1)The damage factor(characterized by longitudinal wave velocity)showed a significant positive correlation with acid concentration;(2)Combined damage(impact+acidization)caused far more severe mechanical deterioration than single damage modes—for instance,samples under combined damage with 20%hydrochloric acid exhibited a strength reduction to 158.97 MPa,with sharp decreases in peak strength and elastic modulus;(3)Damage reduced total energy and elastic strain energy of samples while increasing dissipated energy proportion,leading to more developed internal fractures and severe failure in combined damage samples;(4)Acidization promoted sample fragmentation into smaller debris,resulting in significantly higher fractal dimensions of acidized shale than other damage types under the same acid concentration;(5)XRD and SEM analyses confirmed that high-concentration acid erosion reduced shale carbonate content,and the synergy of mechanical pre-damage and chemical dissolution in combined damage accelerated acid-rock reactions,significantly increasing micro-interfacial pores and degrading shale structural integrity.This study’s innovation lies in establishing a coupled experimental framework that reproduces the actual“perforation-acidization”sequence,quantitatively revealing the synergistic degradation mechanism of shale mechanical properties under combined damage—providing a novel theoretical basis for optimizing shale reservoir stimulation parameters.展开更多
Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces ...Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces the quality of fused magnesia raw materials,which is a major cause of the reduced slag corrosion resistance and service life of magnesia-carbon refractories.The effects of concentrate powder additions(0,30%,60%,and 90%,by mass)on the chemical composition,phase composition,microstructure,bulk density,and apparent porosity of the produced 97-grade fused magnesia were investigated.The results show that as the concentrate powder addition increases,the bulk density first increases and then decreases,while the apparent porosity first decreases and then increases.The crystal size of the fused magnesia increases,and the pores at the grain boundaries become larger.The CaO/SiO_(2)molar ratio(C/S ratio)in the fused magnesia increases from 1.17 to 4.17.The bonding phases between the fused magnesia grains change from low-melting-point phases such as CMS(CaMgSiO_(4))and C_(3)MS_(2)(3CaO·MgO·2SiO_(2))to high-melting-point phases like C_(2)S(2CaO·SiO_(2)),C_(3)S(3CaO·SiO_(2)),and CaO,which is beneficial for improving the high-temperature performance of the fused magnesia.However,during production,the volume effects resulting from the polymorphic transformation of dicalcium silicate(C_(2)S)and the low-temperature decomposition of tricalcium silicate(C_(3)S)create significant voids around the fused magnesia grains.These voids can provide pathways for slag corrosion in subsequent magnesia-carbon products,which is likely the primary reason for the decline in the slag corrosion resistance and service life of carbon-containing refractories made from this type of fused magnesia.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52201035 and FRF-TP-24-010A).
文摘The phase transformation and mechanical behavior of Ti-43Al-9V-0.2Y alloy under varied heat treatments were systematically investigated.The cooling phase sequence is identified as β→β+α→α→γ+α(α_(2))→β+γ+α(α_(2))→β(β_(0))+γ.Above 1240℃,slow cooling forms lamellar structures via α→γ+α(α_(2))→β+γ+α(α_(2)),while fast cooling follows α→γ+α→β(β_(0))+γ;below 1240℃,α→γ+α(α_(2))dominates.At 800℃ and 1.0×10^(−4)s^(−1),γphase in duplex microstructures restricts dislocation slip due to low stacking fault energy,promoting dynamic recrystallization.Mixed microstructure(γ/β_(0) lamellar and duplex microstructure)achieves a remarkable strength-ductility product of 4907 MPa%through synergistic effects:the duplex enhances plasticity,while the lamellar improves strength.In both microstructures,limited dislocation slip/climb in β_(0) phases creates dislocation density gradients at γ/β_(0) interfaces,inducing micro-void nucleation and microcracks in β_(0).γ phase impedes defect propagation,and micro-voids further suppress crack growth.The crack propagation in α_(2)/γ lamellar microstructure depends on stress direction:parallel stress hinders crack initiation and growth,while perpendicular stress promotes crack nucleation and expansion.
基金support by National Natural Science Foundation of China (Nos. 51606158, 12104402)
文摘Fiber-optic sensing technology has the advantages of passivity, anti-electromagnetic interference, longdistancemeasurement, high sensitivity and high accuracy, small size, and adaptability to harsh environments such ashigh-vacuum, high-pressure, and strong magnetic fields compared with the traditional electrical sensing technology.However, with the increasing application requirements, how to further improve the sensitivity of fiber-optic sensors,extend the detection limit and improve the maintenance-free capability has become one of the core issues of thecurrent research. This paper reviews the principle, preparation, and application of fiber-optic microstructured sensingbased on abrupt field type. It specifically outlines the development and applications of micro-nano optical fibers,photonic crystal optical fibers, optical fiber gratings and structured optical fibers, and lists the main preparationmethods of two types of micro-nano optical fibers from the basic theory of optical fiber microstructured sensordevices.
基金China“Ye Qisun”Science Foundation Project of National Natural Science Foundation(U2141222)Innovation Fund(8F231527Z)。
文摘The combustion behavior of Ti-Al-Mo-Zr-Sn-W alloy(TC25G)was studied in a high-temperature and high-speed air flow environment using the laser ignition method combined with ultra-high temperature infrared thermometer,scanning electron microscope,X-ray diffractometer,and transmission electron microscope.The burn-resistant performance of TC25G and TC11 alloys was compared.Meanwhile,the microstructural characteristics,crystal structure,and formation mechanism of the combustion products of TC25G alloy were analyzed in detail.The results show that the high-temperature and high-speed air flow promotes combustion within the air flow temperature range of 200–400℃and the air flow velocity range of 0–100 m/s.The combustion path advances along the direction of the air flow.The combustion of TC25G alloy mainly relies on the diffusion of the oxygen and the expansion of the combustion area caused by the movement of the melt.Based on the microstructure and composition of combustion product,it can be divided into the combustion zone,the melting zone,and the heat affected zone.During combustion,the formation of microstructures is closely correlated with the behavior of alloying elements and their selective combination with O.The major oxidation products of Ti are TiO and TiO_(2).The oxides formed by Mo and W hinder the movement of the melt during the combustion.Al and Zr tend to undergo internal oxidation.Al_(2)O_(3)precipitates on the surface of ZrO_(2),forming a protective oxide layer that inhibits the inward diffusion of O.Moreover,the element enrichment at the interface between the melting zone and the heat affected zone increases the melting point on the solid side,hindering the migration of the solid-liquid interface.
基金the financial support by the Project of Taihang Laboratory (No. A3023)Science Center for Gas Turbine Project (Grant No. P2022-CIV-002-001)。
文摘The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.
基金supported by the National Natural Science Foundation of China(No.52090041).
文摘The influence of different solution and aging conditions on the microstructure,impact toughness,and crack initiation and propagation mechanisms of the novel α+β titanium alloy Ti6422 was systematically investigated.By adjusting the furnace cooling time after solution treatment and the aging temperature,Ti6422 alloy samples were developed with a multi-level lamellar microstructure,in-cluding microscaleαcolonies and α_(p) lamellae,as well as nanoscale α_(s) phases.Extending the furnace cooling time after solution treatment at 920℃ for 1 h from 240 to 540 min,followed by aging at 600℃ for 6 h,increased the α_(p) lamella content,reduced the α_(s) phase content,expanded theαcolonies and α_(p) lamellae size,and improved the impact toughness from 22.7 to 53.8 J/cm^(2).Additionally,under the same solution treatment,raising the aging temperature from 500 to 700℃ resulted in a decrease in the α_(s) phase content and a growth in the thickness of the α_(p) lamella and α_(s) phase.The impact toughness increased significantly with these changes.Samples with high α_(p) lamellae content or large α_(s) phase size exhibited high crack initiation and propagation energies.Impact deformation caused severe kinking of the α_(p) lamellae in crack initiation and propagation areas,leading to a uniform and high-density kernel average misorientation(KAM)distribu-tion,enhancing plastic deformation coordination and uniformity.Moreover,the multidirectional arrangement of coarserαcolonies and α_(p) lamellae continuously deflect the crack propagation direction,inhibiting crack propagation.
基金funded by the National Natural Science Foundation of China(No.51974134)the Innovation Ability Promotion Plan Project of Hebei Province,China(No.24461002D)。
文摘Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent ductility has become a key focus in fields like aerospace and lowaltitude flight.The novel low-density steel presented here exhibits a yield strength of 1000 MPa,which is 2-3 times higher than conventional low-alloy high-strength steels,while maintaining an elongation of about 18.7%.By combining ex-situ experimental characterization with a phase mechanical response model based on the iso-work theory and the von Mises equivalent method,the role of heterogeneous deformation-induced strengthening was revealed.The calculated values align closely with experimental results.This exceptional performance is attributed to a multiphase heterogeneous microstructure,where fresh martensite,bainite/tempered martensite,and deformation-induced martensite act as hard regions.These regions release micro-stresses through inhomogeneous cooperative deformation with soft ferrite,enabling multiple plastic deformation mechanisms and stress concentration relief.This research offers new insights into optimizing microstructures through mechanical metallurgy,which is crucial for producing high-performance,lightweight components.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
基金supported by the Science and Technology Research Project of Henan Province(242102241055)the Industry-University-Research Collaborative Innovation Base on Automobile Lightweight of“Science and Technology Innovation in Central Plains”(2024KCZY315)the Opening Fund of State Key Laboratory of Structural Analysis,Optimization and CAE Software for Industrial Equipment(GZ2024A03-ZZU).
文摘In two-scale topology optimization,enhancing the connectivity between adjacent microstructures is crucial for achieving the collaborative optimization of micro-scale performance and macro-scale manufacturability.This paper proposes a two-scale concurrent topology optimization strategy aimed at improving the interface connection strength.This method employs a parametric approach to explicitly divide the micro-design domain into a“boundary connection region”and a“free design domain”at the initial stage of optimization.The boundary connection region is used to generate a connection layer that enhances the interface strength,while the free design domain is not constrained by this layer,thus fully exploiting the design potential of the material layout.During the optimization process,the solid isotropic material with penalization(SIMP)method is first used to optimize the material distribution in the free design domain,and filtering and projection techniques are employed to alleviate numerical instability and obtain a clear topological structure.Subsequently,the effective performance of the microstructure is calculated through homogenization and transferred to the macro-scale for global response analysis.Throughout the iterative process,the geometry of the connection layer remains unchanged,and only the free design domain is optimized,thereby achieving a balance between high performance and good manufacturability.The effectiveness of the proposed method is verified through numerical examples.
基金co-supported by the National Natural Science Foundation of China(Nos.52305421 and 52175363)the General Research Fund of Hong Kong,China(No.15223520)the projects from the Hong Kong Polytechnic University,China(Nos.4-W418,1-ZE1W,4-WZ4W and 1-CD4H)。
文摘Gradient microstructures strengthened by serrated Grain Boundaries(GBs)were achieved through a combination of Gradient Strain Deformation(GSD)and Serration Heat Treatment(SHT),with particular focus on microstructural evolution,underlying mechanisms,and the critical influencing factors.Dynamic recrystallization governed the microstructural evolution in the fine-grained and transition regions during GSD,where multiple nucleation mechanisms were active.Plastic deformation facilitated the dissolution ofγ'phase in fine-grained regions,ultimately resulting in its morphological transformation.During the subsequent SHT,serrated GBs formed within the gradient microstructures produced by prior GSD without disrupting the grain size gradient,thereby enhancing creep resistance.Two distinct mechanisms associated withγ'gbparticles governed the formation of the serrations at GBs.Owing to the stronger dragging effect of grain boundary junctions in fine-grained regions,the amplitude and wavelength of serrations in these regions were smaller than those in coarse-grained regions.Moreover,the formation of serrations exhibited a strong dependence on the inherent properties of the GBs.The random high-angle grain boundaries(HAGBs)with misorientation angles in the range of 30-59°tended to become serrated more easily during SHT due to their high mobility and the accelerated precipitation ofγ'gbparticles at them.Low-ΣHAGBs and low-angle GBs were not prone to form serrations.In particular,serration formation was completely inhibited atΣ3 twin boundaries due to their extremely low mobility and the absence ofγ'gbparticles.
基金financially supported by the National Natural Science Foundation of China(No.52375347)Shanghai Pujiang Programme(No.8003PJD023)Natural Science Foundation of Ningbo(Grant No.2023J008)。
文摘The strength-ductility synergy in heterogeneous materials offers significant advantages,though their scalable and controlled fabrication remains challenging.This study introduces an in situ fabrication strategy for heterogeneous lamellar titanium(HLT)alloy via laser powder bed fusion of a powder mixture consisting of Ti6Al4V(TC4)and 3 wt%Fe.By periodically varying the scanning velocity between layers,a heterogeneous lamellar microstructure is achieved due to the unique Fe distribution originating from the various volumetric energy densities(VEDs).Consequently,the HLT achieves high yield strength(1036 MPa)and ultimate tensile strength(1419 MPa)without compromising uniform elongation(UE),surpassing most TC4 alloys.The high strength may be attributed to precipitation strengthening originating from the nano-sizedαandωprecipitates,while the high UE and work hardening arise from the strain-induced martensite(SIM)and strong hetero-deformation induced(HDI)stress.The denser dual-phase interfaces and smaller grains in the low VED layers contribute to the higher sensitivity to the SIM.A strain gradient between soft and hard layers evolves during loading,and it further enhances the HDI strengthening and SIM behavior.Through this work,the in situ fabrication method and the deformation mechanism of lamellar heterostructure could offer valuable reference for the optimization and application of heterogeneous materials.
基金framework of the EUROfusion Consortium,funded by the European Union via the Euratom Research and Training Programme(Grant Agreement No.101052200—EUROfusion)The CRESCO-ENEAGRID High Performance Computing infrastructure is funded by ENEA+3 种基金the Italian National Agency for New Technologies,Energy and Sustainable Economic Developmentby Italian and European research programmesthe framework of the“Universities’Excellence Initiative”programme by the Ministry of Education,Science and Sports of the Republic of Lithuania under an agreement with the Research Council of Lithuania(Project No.S-A-UEI-23-6)support was received through EU LASERLAB-EUROPE JRAextension(Grant Agreement No.871124,Horizon 2020 Research and Innovation Programme).
文摘Inertial confinement fusion(ICF)requires a constant search for the most effective materials to improve the efficiency of compression of the capsule and of laser-to-target energy transfer.Foams could provide a solution,but they require further experimental and theoretical investigation.The new 3D-printing technologies,such as two-photon polymerization,are opening a new era in the production of foams,allowing fine control of material morphology.Very few detailed studies of the interaction of foams with high-power lasers in regimes relevant for ICF have been described in the literature to date,and more investigation is needed.In this work,we present the results of an experimental campaign performed at the ABC laser facility at ENEA Centro Ricerche Frascati in which 3D-printed microstructured materials were irradiated at high power.3D simulations of the laser-target interaction performed with the FLASH code reveal that the laser is scattered by plasma density gradients and channeled into the structure when the center of the focal spot is on the through hole.The time required for the laser to completely ablate the structure given by the simulations is in good agreement with the experimental measurement.Measurements of the reflected and transmitted laser light indicate that scattering occurred during the irradiation,in accordance with the simulations.Two-plasmon decay has also been found to be active during irradiation.
基金National Natural Science Foundation of China(51801227,52071331)。
文摘The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.
文摘To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.
基金National Natural Science Foundation of China(12372152)Guangdong Basic and Applied Basic Research Foundation(2023A1515011819,2024A1515012469)Shandong Provincial Natural Science Foundation(ZR2023MA058)。
文摘The core-shell structure in bulk TiNb binary alloy was designed and studied by phase-field simulations,where various core-shell structures were obtained by precise control of the initial and boundary conditions of the TiNb binary alloy system during spinodal decomposition,and then the formation mechanism of core-shell structure was revealed.In addition,the influences of initial temperature gradient,average temperature,and initial concentration distribution of the system on the core-shell structure were investigated.Results show that the initial concentration gradient is the key factor for forming the core-shell structure.Besides,larger initial temperature gradient and higher average temperature can promote the formation of core-shell structure,which can be stabilized by adjusting the initial concentration distribution of the Nb-rich region in TiNb binary alloy.As a theoretical basis,this research provides a novel and simple strategy for the preparation of TiNb-based alloys and other materials with peculiar core-shell structures and desirable mechanical and physical properties.
基金Guangdong Basic and Applied Basic Research Foundation (2024A1515011873)Shenzhen Basic Research Project (JCYJ20241202123504007)Shenzhen Science and Technology Innovation Commission (KJZD20240903101400001, KJZD20240903102006009)。
文摘A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.
基金Funded by the National Key Research Program(No.2024-1129-954-112)National Natural Science Foundation of China(No.52372033)Guangxi Science and Technology Major Program(No.AA24263054)。
文摘In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,crystallization behaviours and mechanical properties were investigated.FTIR,Raman spectroscopy and nuclear magnetic resonance spectroscopy microstructure analysis showed that the silico-oxygen network was damaged,while the increase of[AlO_(4)]content repaired the glass network,and finally made the glass network have better connectivity,with the decrease of SiO_(2).The thermal analysis confirmed the increasing glass transition and crystallization temperatures from growing Al_(2)O_(3)content.In addition,different crystal phases can be precipitated in the glass matrix,such as LiAlSi_(4)O_(10),Li_(2)Si_(2)O_(5) in glass with low Al_(2)O_(3)content,the combination of Li_xAl_xSi_(1-x)O_(2),LiAlSi_(3)O_(8),Li_(2)SiO_(3)in glass with intermediate Al_(2)O_(3)content,and the combination of LiAlSi_(2)O_(6),SiO_(2)in glass with high Al_(2)O_(3)content.The hardness of as-prepared glass gradually increases with the increase of the Al_(2)O_(3)content.The Vickers hardness of the glass-ceramics is highly dependent on the Al_(2)O_(3)content in the glass and the heat treatment temperatures,reaching a maximum of 10.11 GPa.Scanning electron microscope images show that the crystals change from spherical to massive and finally to sheet.The change of glass structure,crystal phase and morphology is the main reason for the different mechanical properties.
基金supported by the National Key Research and Development Program of China(No.2022YFB3705200)the National Natural Science Foundation of China(Nos.U1804146,51905153,52111530068)the Major Science and Technology Project of Henan Province,China(No.221100230200)。
文摘The effect of warm rolling temperature(500-900℃)on the microstructure and mechanical properties was investigated for a Ni-W-Co-Ta alloy to achieve excellent strength-plasticity synergy.The results showed that the alloy exhibited high-density dislocations and deformation bands when rolled below 750℃.The nano-Ni4W phase precipitated when rolled at 700-900℃,with the higher deformation temperature,the amount and size of precipitates increased.At 900℃,dissolution of the precipitated Ni4W and dynamic recrystallization of the matrix occurred.Consequently,the strength and hardness firstly decreased,then increased,and decreased again as the deformation temperature increased.An excellent strength-plasticity synergy was achieved through the combined effects of precipitation strengthening and deformation twins strengthening of Ni4W:with a tensile strength of 2010 MPa,a yield strength of 1839 MPa,a microhardness of HV 587,and an elongation of 13.2%when the alloy was warm-rolled at 750℃.
基金supported by the National Natural Science Foundation of China(No.52304358)Young Elite Scientists Sponsorship Program by CAST(No.YESS20230462).
文摘Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,the dispersion of inclusions,carbides,and microstructure refinement in steel have emerged as one of the key research directions in the development of high-quality steel.The current research status regarding the regulation of inclusions,carbides,and microstructures in steel through heterogeneous nucleation are reviewed.The key points and challenges in refining the second phase and microstructure in steel using inclusion particles are highlighted,aiming to provide inspiration and references for future scholars.Deoxidized inclusions,when refined and dispersed,exhibit favorable lattice matching with second phases(e.g.,nitrides,sulfides,carbides)in steel.This characteristic serves as the fundamental mechanism for achieving refinement of the second phase.Concurrently,the solid-solution alloying effect from deoxidizing metals contributes to second-phase refinement,an aspect that requires prioritized investigation.In addition to the single heterogeneous nucleation refinement effect,the two-stage heterogeneous nucleation refinement of the second phase and microstructure offers a new approach for follow-up research.Notably,second-phase particles added as heterogeneous nucleation sites via external addition often require surface modification to ensure their stable retention in steel at high temperatures,which remains a major challenge restricting the widespread application of this method.Currently,the explanation of heterogeneous nucleation phenomena primarily relies on empirical calculations of lattice mismatch between the substrate and the nucleating phase,which cannot fully elucidate the quantitative relationship on the interface between the substrate and the nucleation phase.On this basis,quantifying the electronic structure and nucleation barrier at the interface between the substrate and the nucleation phase is a critical direction worthy of increased attention in the future.
基金funded by the National Natural Science Foundation of China(No.52474120)the National Key Research and Development Program of China—2023 Key Special Project(No.2023YFC2907400)+1 种基金the Fundamental Research Funds for the Central Universities(No.2023CXQD045)the Hunan Provincial Natural Science Foundation for Distinguished Young Scholars(No.2023JJ10072).
文摘A critical scientific gap exists in quantifying the intrinsic mechanisms of shale mechanical property degradation induced by the combined effects of perforation(impact)and acidization—two core techniques for shale reservoir permeability enhancement.To address this gap,this study proposed an innovative coupled experimental framework integrating dynamic-static cyclic loading(to simulate perforation impact)and acid erosion.Static uniaxial compression tests were performed on treated damaged shale samples,with microstructural characterization via X-ray diffraction(XRD)and scanning electron microscopy(SEM).Key findings include:(1)The damage factor(characterized by longitudinal wave velocity)showed a significant positive correlation with acid concentration;(2)Combined damage(impact+acidization)caused far more severe mechanical deterioration than single damage modes—for instance,samples under combined damage with 20%hydrochloric acid exhibited a strength reduction to 158.97 MPa,with sharp decreases in peak strength and elastic modulus;(3)Damage reduced total energy and elastic strain energy of samples while increasing dissipated energy proportion,leading to more developed internal fractures and severe failure in combined damage samples;(4)Acidization promoted sample fragmentation into smaller debris,resulting in significantly higher fractal dimensions of acidized shale than other damage types under the same acid concentration;(5)XRD and SEM analyses confirmed that high-concentration acid erosion reduced shale carbonate content,and the synergy of mechanical pre-damage and chemical dissolution in combined damage accelerated acid-rock reactions,significantly increasing micro-interfacial pores and degrading shale structural integrity.This study’s innovation lies in establishing a coupled experimental framework that reproduces the actual“perforation-acidization”sequence,quantitatively revealing the synergistic degradation mechanism of shale mechanical properties under combined damage—providing a novel theoretical basis for optimizing shale reservoir stimulation parameters.
基金support from the National Natural Science Foundation of China(U20A20239 and U1908227).
文摘Adding magnesite flotation concentrate powder in the production of fused magnesia has become an important method for reducing costs and improving the yield.However,the extensive use of concentrate powder also reduces the quality of fused magnesia raw materials,which is a major cause of the reduced slag corrosion resistance and service life of magnesia-carbon refractories.The effects of concentrate powder additions(0,30%,60%,and 90%,by mass)on the chemical composition,phase composition,microstructure,bulk density,and apparent porosity of the produced 97-grade fused magnesia were investigated.The results show that as the concentrate powder addition increases,the bulk density first increases and then decreases,while the apparent porosity first decreases and then increases.The crystal size of the fused magnesia increases,and the pores at the grain boundaries become larger.The CaO/SiO_(2)molar ratio(C/S ratio)in the fused magnesia increases from 1.17 to 4.17.The bonding phases between the fused magnesia grains change from low-melting-point phases such as CMS(CaMgSiO_(4))and C_(3)MS_(2)(3CaO·MgO·2SiO_(2))to high-melting-point phases like C_(2)S(2CaO·SiO_(2)),C_(3)S(3CaO·SiO_(2)),and CaO,which is beneficial for improving the high-temperature performance of the fused magnesia.However,during production,the volume effects resulting from the polymorphic transformation of dicalcium silicate(C_(2)S)and the low-temperature decomposition of tricalcium silicate(C_(3)S)create significant voids around the fused magnesia grains.These voids can provide pathways for slag corrosion in subsequent magnesia-carbon products,which is likely the primary reason for the decline in the slag corrosion resistance and service life of carbon-containing refractories made from this type of fused magnesia.
