The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al_(2)O_(3)-coated polyimide(AO/PI)porous film as ...The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al_(2)O_(3)-coated polyimide(AO/PI)porous film as a high-strength substrate to support fast-ion-conducting polymer-in-salt(PIS)solid-state electrolytes,aiming to suppress lithium dendrite growth and improve full-cell performance.The Al_(2)O_(3)coating layer not only refines the wettability of polyimide porous film to PIS,but also performs as a high modulus protective layer to suppress the growth of lithium dendrites.The resulting PI/AO@PIS exhibits a small thickness of only 35μm with an outstanding tensile strength of 11.3 MPa and Young's modulus of 537.6 MPa.In addition,the PI/AO@PIS delivers a high ionic conductivity of 0.1 m S/cm at 25°C.As a result,the PI/AO@PIS enables symmetric Li cells to achieve exceptional cyclability for over 1000 h at 0.1 m A/cm2without noticeable lithium dendrite formation.Moreover,the PI/AO@PIS-based LiFePO4||Li full cells demonstrate outstanding rate performance(125.7 m Ah/g at 5 C)and impressive cycling stability(96.1%capacity retention at 1 C after 200 cycles).This work highlights the efficacy of enhancing the mechanical properties of polymer matrices and extending cell performance through the incorporation of a dense inorganic interface layer.展开更多
Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and cer...Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.展开更多
The pyrolytic carbon （PyC） coatings were fabricated on A1203 fiber fabrics by the method of chemical vapor deposition （CVD）. The microstructures of A1203 fibers with and without PyC coatings were characterized by ...The pyrolytic carbon （PyC） coatings were fabricated on A1203 fiber fabrics by the method of chemical vapor deposition （CVD）. The microstructures of A1203 fibers with and without PyC coatings were characterized by SEM and Raman spectroscopy. The influence of deposition time of PyC on the DC conductivity （ad） of A1203 filaments and complex permittivity of fabrics at X band （8.2-12.4 GHz） were investigated. The values of Crd and complex permittivity increase with increasing deposition time of PyC. The electron relaxation polarization and conductance loss were supposed to be contributed to the increase of ε＇ and ε＂, respectively. In addition, the reflection loss （RL） of fabrics was calculated. The results show that the microwave absorbing properties of Al2O3 fiber fabrics can be improved by PyC coatings. The best RL results are for 60 min-deposition sample, of which the minimum value is about -40.4 dB at about 9.5 GHz and the absorbing frequency band （AFB） is about 4 GHz.展开更多
The NiCrBSi-Y2O3 composite coatings were prepared on the surface of 45 carbon steel by plasma spray, the microstructure and tribological properties of the coatings were investigated. The results show that the NiCrBSi-...The NiCrBSi-Y2O3 composite coatings were prepared on the surface of 45 carbon steel by plasma spray, the microstructure and tribological properties of the coatings were investigated. The results show that the NiCrBSi-Y2O3 composite coatings are mainly composed of γ-Ni, CrB, Cr7C3 and Y2O3. With addition of Y2O3, hard phases such as CrB, Cr7C3 emerge in composite coating, and the density of the composite coatings also increases. The NiCrBSi-0.5Y2O3 composite coating presents excellent tribological properties. Its friction coefficient is 0.175, which is about 37% of that of the pure NiCrBSi coating. The mass wear loss is 1.2 mg, which is reduced by 43% compared with the pure NiCrBSi coating. When the loads are 6-10 N, the NiCrBSi-0.5Y2O3 composite coating suffers from slight wear and the wear mechanisms are mainly adhesive wear accompany with slight micro-cutting wear and micro-fracture wear. As the load increases to 12 N, the wear mechanisms are adhesive wear and severe micro-cutting wear.展开更多
3Gd2O3-3Yb2O3-4Y2O3 （mole fraction, %） co-doped ZrO2 （GY-YSZ） thermal barrier coatings （TBCs） were produced by electron beam physical vapor deposition （EB-PVD）. The oxidation behavior of GY-YSZ at 1 050 ℃ was...3Gd2O3-3Yb2O3-4Y2O3 （mole fraction, %） co-doped ZrO2 （GY-YSZ） thermal barrier coatings （TBCs） were produced by electron beam physical vapor deposition （EB-PVD）. The oxidation behavior of GY-YSZ at 1 050 ℃ was investigated using impedance spectroscopy （IS） combined with scanning electron microscopy （SEM）, Raman spectroscopy and X-ray diffractometry （XRD）. Various electrical responses observed in the impedance spectra corresponding to GY-YSZ grains and grain boundaries were explained using circuit modeling. The change in the conduction mechanism of GY-YSZ was found to be related to the O^2- vacancy and lattice distortion due to the stabilizer diffusion during the oxidation. The results also suggested that the specific oxidation information about the GY-YSZ grains and grain boundaries should be acquired at a moderate measurement temperature, which was related to the resistance value in the impedance spectra. The resistance values of the GY-YSZ grains and grain boundaries should be measured at 200 ℃ and 300 ℃, respectively.展开更多
Al2O3/Au nano-laminated composite coatings were prepared by means of magnetron sputtering. The coating was compact and comprised of nano-laminated Al2O3 and Au layers. High temperature cyclic oxidation test was employ...Al2O3/Au nano-laminated composite coatings were prepared by means of magnetron sputtering. The coating was compact and comprised of nano-laminated Al2O3 and Au layers. High temperature cyclic oxidation test was employed to investigate the oxidation resistance of the composite coatings. The results revealed that the applied Al2O3/Au nano-laminated composite coatings improved the oxidation and spallation resistance of the stainless steel substrate significantly. The mechanism accounting for oxidation resistance was related with the suppression of inward oxygen diffusion and selective oxidation of Cr in the substrate. The mechanism accounting for spallation resistance was attributed to the relaxation of thermal stress by the nano-laminated structure.展开更多
NiCoCrAlY-ZrO2·Y2O3 coatings were deposited on the substrates by using a technology of combining electron,atom and ion beams （three beams）. Isothermal oxidation for these samples was performed at 1100℃ for 100...NiCoCrAlY-ZrO2·Y2O3 coatings were deposited on the substrates by using a technology of combining electron,atom and ion beams （three beams）. Isothermal oxidation for these samples was performed at 1100℃ for 100-300 h. The results show that a thermally grown oxide （TGO） layer was formed between NiCoCrAlY layer and oxidation. The TGO contains α-Al2O3 and Y4Al2O9 etc. oxides. The intensity ratio of α-Al2O3/Y4Al2O9 was monotonously decreased with increasing oxidation time based on XRD （X-ray diffraction） analysis. The Y4Al2O9 phase plays the most important role in high temperature oxidation resistance at 1100℃. The related mechanism was also discussed.展开更多
The high-temperature oxidation resistance behavior of 7% （mass fraction） Y203-ZrO2 thermal barrier coatings （TBCs） irradiated by high-intensity pulsed ion beam （HIPIB） was investigated under the cyclic oxidation...The high-temperature oxidation resistance behavior of 7% （mass fraction） Y203-ZrO2 thermal barrier coatings （TBCs） irradiated by high-intensity pulsed ion beam （HIPIB） was investigated under the cyclic oxidation condition of 1 050 ℃ and 1 h. The columnar grains in the TBCs disappear after the HIPIB irradiation at ion current densities of 100-200 A/cm^2 and the irradiated surface becomes smooth and densified after remelting and ablation due to the HIPIB irradiation. The thermally grown oxide （TGO） layer thickness of the irradiated TBCs is smaller than that of the original TBCs. After 15 cycles, the mass gains of the original TBCs and those irradiated by ion current densities of 100 and 200 A/cm^2 due to the oxidation are found to be 0.8-0.9, 0.6-0.7, and 0.3-0.4 mg/cm^2, respectively. The inward diffusion of oxygen through the irradiated TBCs is significantly impeded by the densified top layer formed due to irradiation, which is the main reason for the improved overall oxidation resistance of the irradiated TBCs.展开更多
Ceramic coatings were prepared on AZ91 D Mg alloy by micro-arc oxidation （MAO） in aluminate electrolytes, with Al2O3 nano-additive suspending at different concentrations. Effects of nano-additive concentration on th...Ceramic coatings were prepared on AZ91 D Mg alloy by micro-arc oxidation （MAO） in aluminate electrolytes, with Al2O3 nano-additive suspending at different concentrations. Effects of nano-additive concentration on the structure, phase composition, hardness and anti-corrosion property of the MAO coatings were analyzed by scanning electron microscopy, X-ray diffraction, micro-hardness test and electrochemical method, respectively. The results revealed that Al2O3 nano-particles were mostly incorporated into ceramic coating chemically, transferred into MgAl2O4, rather than being trapped mechanically during MAO process. With the increase of Al2O3 concentration, the voltage-time response, content of MgAl2O4, hardness and anti-corrosion property increased. However, when the concentration varied from 10 g/L to 15 g/L, these behaviors and properties changed only a little. This result indicated that, after the concentration of Al2O3 nano-additive reaching 10 g/L, the incorporation of Al2O3 nano-particles turned into a saturation state, due to the complex process during MAO treatment. Therefore, 10 g/L might be a proper concentration for MAO coating to incorporate Al2O3 nano-particles,展开更多
Many steel components are needed to be reinforced on their surface to have a high abrasive resistance and corrosion resistance. Based on self-propagating hightemperature synthesis, a process to making Al2O3 composite ...Many steel components are needed to be reinforced on their surface to have a high abrasive resistance and corrosion resistance. Based on self-propagating hightemperature synthesis, a process to making Al2O3 composite coatings on mild steel substrate in atmospheric environment with the help of simple auxiliary facilities was developed successfully. A pre-coated bilayer coating was employed. The effects of Fe content in pre-coated transition layer on phase composition, porosity and interfacial bon ding were studied using scanning electron microscopy (SEM), energy-dispersive spectrum (EDS) and X-ray diffraction (XRD). The thermal shock resistance and abrasive resistance were investigated. When Fe content changes from 0 wt% to 50 wt%, the bond quality at first becomes better and then worse gradually. When Fe content is less 20 wt%, there is a small gap between the transition layer and the substrate;when Fe contents are 30 wt% and 40 wt%, working layer, the transition layer and the substrate bond together well. The working layer is mainly composed of Al2O3, Fe-Cr and Al(Cr)2O3 phases and has a dense structure with porosity of less than 1 %. The coating has a good thermal shock resistance and abrasive resistance. The abrasive resistance of the working layer is about ten times that of the substrate.展开更多
Cored wires for electric arc spraying of Al/Al 2 O 3 MMC coatings were developed, with Al 2 O 3 powder as the core material and commercial aluminium strip as the retaining sheath. The bond strength, ...Cored wires for electric arc spraying of Al/Al 2 O 3 MMC coatings were developed, with Al 2 O 3 powder as the core material and commercial aluminium strip as the retaining sheath. The bond strength, Al 2 O 3 content, microstructure, micro-hardness and wear resistance of coatings produced by arc spraying of the cored wires were experimentally investigated and were compared with those of pure aluminum coating.展开更多
The nanometer Al2O3 dispersion strengthened NiCoCrAlY high-temperature protective coatings by crosscurrent CO2 laser on Ni-based superalloy GH4033 were produced. Microscopic morphologies, phase constitutions of claddi...The nanometer Al2O3 dispersion strengthened NiCoCrAlY high-temperature protective coatings by crosscurrent CO2 laser on Ni-based superalloy GH4033 were produced. Microscopic morphologies, phase constitutions of cladding coatings and distribution of nano-Al2O3 particles were examined using SEM and XRD. The results show that the interface grains, after adding proper nano-Al2O3, grow from epitaxial to non-epitaxial shape gradually, and the columnar dendrites become thinner and denser with cellular shape. Cracks in the substrate close to the interface are eliminated. Moreover, dispersive nano-Al2O3 particles mainly distribute around cellular substructure and on grain-boundaries, which prevents the diffusion of alloying elements and restrains the formation of new phase. There is a critical value of nano-Al2O3 addition, and the most suitable content of nano-Al2O3 is 1% (mass fraction) in this experimental conditions. The "nanometer effect" of nano-Al2O3 particles plays an important role in the improvement of coating microstructure.展开更多
The commonly-employed material for thermal barrier coatings(TBCs)is 7 wt.%Y2O3 ZrO2(7YSZ),generally deposited by electron beam-physical vapor deposition(EB-PVD).Due to the increasing demand for higher operating temper...The commonly-employed material for thermal barrier coatings(TBCs)is 7 wt.%Y2O3 ZrO2(7YSZ),generally deposited by electron beam-physical vapor deposition(EB-PVD).Due to the increasing demand for higher operating temperature in aero-derivative gas turbines,a lot of effort has been made to prevent the premature failure of columnar 7YSZ TBCs,which is induced by the microstructure degradation,sintering and spallation after the deposition of infiltrated siliceous mineral(consisting of calcium magnesium aluminum silicate(CaO MgO Al2O3 SiO2,i.e.,CMAS)).A new method called Al-modification for columnar 7YSZ TBCs against CMAS corrosion was present.The Al film was magnetron-sputtered on the surface of the columnar 7YSZ TBCs,followed by performing vacuum heat treatment of the Al-deposited TBCs.During the heat treatment,the molten Al reacted with ZrO2 to formα-Al2O3 overlay that effectively hindered CMAS infiltration.Moreover,the Al film could evaporate and re-nucleate,leading to the generation of Al2O3 nanowires,which further restrained the moving of molten CMAS.展开更多
Ni-P-nano Al2O3 composite coatings were deposited by electroless plating,and their microstructures were observed by SEM（scanning electron microscope）.The microhardness and the wear resistance of the Ni-P-nano Al2O3 ...Ni-P-nano Al2O3 composite coatings were deposited by electroless plating,and their microstructures were observed by SEM（scanning electron microscope）.The microhardness and the wear resistance of the Ni-P-nano Al2O3 composite coatings were measured using microhardness tester and block-on-ring tribometer,respectively,and the comparison with those of Ni-P coatings or Ni-P-micro Al2O3 coating was given.The influences of aging temperature on their hardness and wear resistance were analyzed.The results showed that the nano Al2O3 particles were distributed uniformly in the Ni-P-Al2O3 coatings.Among three kinds of Ni-P based coatings,the hardness and wear resistance of Ni-P-nano Al2O3 coatings were largest,and the maximum values could be obtained at 400 ℃.This indicated that the precipitation of nano Al2O3 particles would improve the hardness and wear resistance of the Ni-P coatings.展开更多
基金the financial support from the 261Project of MIIT and Natural Science Foundation of Jiangsu Province(No.BK20240179)。
文摘The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al_(2)O_(3)-coated polyimide(AO/PI)porous film as a high-strength substrate to support fast-ion-conducting polymer-in-salt(PIS)solid-state electrolytes,aiming to suppress lithium dendrite growth and improve full-cell performance.The Al_(2)O_(3)coating layer not only refines the wettability of polyimide porous film to PIS,but also performs as a high modulus protective layer to suppress the growth of lithium dendrites.The resulting PI/AO@PIS exhibits a small thickness of only 35μm with an outstanding tensile strength of 11.3 MPa and Young's modulus of 537.6 MPa.In addition,the PI/AO@PIS delivers a high ionic conductivity of 0.1 m S/cm at 25°C.As a result,the PI/AO@PIS enables symmetric Li cells to achieve exceptional cyclability for over 1000 h at 0.1 m A/cm2without noticeable lithium dendrite formation.Moreover,the PI/AO@PIS-based LiFePO4||Li full cells demonstrate outstanding rate performance(125.7 m Ah/g at 5 C)and impressive cycling stability(96.1%capacity retention at 1 C after 200 cycles).This work highlights the efficacy of enhancing the mechanical properties of polymer matrices and extending cell performance through the incorporation of a dense inorganic interface layer.
基金Project (59975046) supported by the National Natural Science Foundation of China
文摘Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.
基金Project (51072165) supported by the National Natural Science Foundation of ChinaProject (KP200901) supported by the Fund of the State Key Laboratory of Solidification Processing,China
文摘The pyrolytic carbon （PyC） coatings were fabricated on A1203 fiber fabrics by the method of chemical vapor deposition （CVD）. The microstructures of A1203 fibers with and without PyC coatings were characterized by SEM and Raman spectroscopy. The influence of deposition time of PyC on the DC conductivity （ad） of A1203 filaments and complex permittivity of fabrics at X band （8.2-12.4 GHz） were investigated. The values of Crd and complex permittivity increase with increasing deposition time of PyC. The electron relaxation polarization and conductance loss were supposed to be contributed to the increase of ε＇ and ε＂, respectively. In addition, the reflection loss （RL） of fabrics was calculated. The results show that the microwave absorbing properties of Al2O3 fiber fabrics can be improved by PyC coatings. The best RL results are for 60 min-deposition sample, of which the minimum value is about -40.4 dB at about 9.5 GHz and the absorbing frequency band （AFB） is about 4 GHz.
文摘The NiCrBSi-Y2O3 composite coatings were prepared on the surface of 45 carbon steel by plasma spray, the microstructure and tribological properties of the coatings were investigated. The results show that the NiCrBSi-Y2O3 composite coatings are mainly composed of γ-Ni, CrB, Cr7C3 and Y2O3. With addition of Y2O3, hard phases such as CrB, Cr7C3 emerge in composite coating, and the density of the composite coatings also increases. The NiCrBSi-0.5Y2O3 composite coating presents excellent tribological properties. Its friction coefficient is 0.175, which is about 37% of that of the pure NiCrBSi coating. The mass wear loss is 1.2 mg, which is reduced by 43% compared with the pure NiCrBSi coating. When the loads are 6-10 N, the NiCrBSi-0.5Y2O3 composite coating suffers from slight wear and the wear mechanisms are mainly adhesive wear accompany with slight micro-cutting wear and micro-fracture wear. As the load increases to 12 N, the wear mechanisms are adhesive wear and severe micro-cutting wear.
基金Projects (50771009, 50731001 and 51071013) supported by the National Natural Science Foundations of China Project (2010CB631200) supported by the National Basic Research Program of China
文摘3Gd2O3-3Yb2O3-4Y2O3 （mole fraction, %） co-doped ZrO2 （GY-YSZ） thermal barrier coatings （TBCs） were produced by electron beam physical vapor deposition （EB-PVD）. The oxidation behavior of GY-YSZ at 1 050 ℃ was investigated using impedance spectroscopy （IS） combined with scanning electron microscopy （SEM）, Raman spectroscopy and X-ray diffractometry （XRD）. Various electrical responses observed in the impedance spectra corresponding to GY-YSZ grains and grain boundaries were explained using circuit modeling. The change in the conduction mechanism of GY-YSZ was found to be related to the O^2- vacancy and lattice distortion due to the stabilizer diffusion during the oxidation. The results also suggested that the specific oxidation information about the GY-YSZ grains and grain boundaries should be acquired at a moderate measurement temperature, which was related to the resistance value in the impedance spectra. The resistance values of the GY-YSZ grains and grain boundaries should be measured at 200 ℃ and 300 ℃, respectively.
基金Project (50771021) supported by the National Natural Science Foundation of China
文摘Al2O3/Au nano-laminated composite coatings were prepared by means of magnetron sputtering. The coating was compact and comprised of nano-laminated Al2O3 and Au layers. High temperature cyclic oxidation test was employed to investigate the oxidation resistance of the composite coatings. The results revealed that the applied Al2O3/Au nano-laminated composite coatings improved the oxidation and spallation resistance of the stainless steel substrate significantly. The mechanism accounting for oxidation resistance was related with the suppression of inward oxygen diffusion and selective oxidation of Cr in the substrate. The mechanism accounting for spallation resistance was attributed to the relaxation of thermal stress by the nano-laminated structure.
基金financial supports from the National High-Tech Research and Development Program of China("863"Program,863-715-23-01-02)the National Natural Science Foundation of China(No.59441009).
文摘NiCoCrAlY-ZrO2·Y2O3 coatings were deposited on the substrates by using a technology of combining electron,atom and ion beams （three beams）. Isothermal oxidation for these samples was performed at 1100℃ for 100-300 h. The results show that a thermally grown oxide （TGO） layer was formed between NiCoCrAlY layer and oxidation. The TGO contains α-Al2O3 and Y4Al2O9 etc. oxides. The intensity ratio of α-Al2O3/Y4Al2O9 was monotonously decreased with increasing oxidation time based on XRD （X-ray diffraction） analysis. The Y4Al2O9 phase plays the most important role in high temperature oxidation resistance at 1100℃. The related mechanism was also discussed.
基金Projects supported by The 2nd Stage of Brain Korea and Korea Research Foundation
文摘The high-temperature oxidation resistance behavior of 7% （mass fraction） Y203-ZrO2 thermal barrier coatings （TBCs） irradiated by high-intensity pulsed ion beam （HIPIB） was investigated under the cyclic oxidation condition of 1 050 ℃ and 1 h. The columnar grains in the TBCs disappear after the HIPIB irradiation at ion current densities of 100-200 A/cm^2 and the irradiated surface becomes smooth and densified after remelting and ablation due to the HIPIB irradiation. The thermally grown oxide （TGO） layer thickness of the irradiated TBCs is smaller than that of the original TBCs. After 15 cycles, the mass gains of the original TBCs and those irradiated by ion current densities of 100 and 200 A/cm^2 due to the oxidation are found to be 0.8-0.9, 0.6-0.7, and 0.3-0.4 mg/cm^2, respectively. The inward diffusion of oxygen through the irradiated TBCs is significantly impeded by the densified top layer formed due to irradiation, which is the main reason for the improved overall oxidation resistance of the irradiated TBCs.
文摘Ceramic coatings were prepared on AZ91 D Mg alloy by micro-arc oxidation （MAO） in aluminate electrolytes, with Al2O3 nano-additive suspending at different concentrations. Effects of nano-additive concentration on the structure, phase composition, hardness and anti-corrosion property of the MAO coatings were analyzed by scanning electron microscopy, X-ray diffraction, micro-hardness test and electrochemical method, respectively. The results revealed that Al2O3 nano-particles were mostly incorporated into ceramic coating chemically, transferred into MgAl2O4, rather than being trapped mechanically during MAO process. With the increase of Al2O3 concentration, the voltage-time response, content of MgAl2O4, hardness and anti-corrosion property increased. However, when the concentration varied from 10 g/L to 15 g/L, these behaviors and properties changed only a little. This result indicated that, after the concentration of Al2O3 nano-additive reaching 10 g/L, the incorporation of Al2O3 nano-particles turned into a saturation state, due to the complex process during MAO treatment. Therefore, 10 g/L might be a proper concentration for MAO coating to incorporate Al2O3 nano-particles,
基金financially supported by the National Natural Science Foundation of China (No.51379070)the Fundamental Research Funds for the Central Universities (No. 2017B40314)
文摘Many steel components are needed to be reinforced on their surface to have a high abrasive resistance and corrosion resistance. Based on self-propagating hightemperature synthesis, a process to making Al2O3 composite coatings on mild steel substrate in atmospheric environment with the help of simple auxiliary facilities was developed successfully. A pre-coated bilayer coating was employed. The effects of Fe content in pre-coated transition layer on phase composition, porosity and interfacial bon ding were studied using scanning electron microscopy (SEM), energy-dispersive spectrum (EDS) and X-ray diffraction (XRD). The thermal shock resistance and abrasive resistance were investigated. When Fe content changes from 0 wt% to 50 wt%, the bond quality at first becomes better and then worse gradually. When Fe content is less 20 wt%, there is a small gap between the transition layer and the substrate;when Fe contents are 30 wt% and 40 wt%, working layer, the transition layer and the substrate bond together well. The working layer is mainly composed of Al2O3, Fe-Cr and Al(Cr)2O3 phases and has a dense structure with porosity of less than 1 %. The coating has a good thermal shock resistance and abrasive resistance. The abrasive resistance of the working layer is about ten times that of the substrate.
文摘Cored wires for electric arc spraying of Al/Al 2 O 3 MMC coatings were developed, with Al 2 O 3 powder as the core material and commercial aluminium strip as the retaining sheath. The bond strength, Al 2 O 3 content, microstructure, micro-hardness and wear resistance of coatings produced by arc spraying of the cored wires were experimentally investigated and were compared with those of pure aluminum coating.
基金Project(20060287019) supported by the Research Fund for Doctoral Program of Higher Education of ChinaProject(kjsmcx07001) supported by the Opening Research Fund of Jiangsu Key Laboratory of Tribology, ChinaProject(CX08B-039Z) supported by the Graduate Innovation Foundation of Jiangsu Province, China
文摘The nanometer Al2O3 dispersion strengthened NiCoCrAlY high-temperature protective coatings by crosscurrent CO2 laser on Ni-based superalloy GH4033 were produced. Microscopic morphologies, phase constitutions of cladding coatings and distribution of nano-Al2O3 particles were examined using SEM and XRD. The results show that the interface grains, after adding proper nano-Al2O3, grow from epitaxial to non-epitaxial shape gradually, and the columnar dendrites become thinner and denser with cellular shape. Cracks in the substrate close to the interface are eliminated. Moreover, dispersive nano-Al2O3 particles mainly distribute around cellular substructure and on grain-boundaries, which prevents the diffusion of alloying elements and restrains the formation of new phase. There is a critical value of nano-Al2O3 addition, and the most suitable content of nano-Al2O3 is 1% (mass fraction) in this experimental conditions. The "nanometer effect" of nano-Al2O3 particles plays an important role in the improvement of coating microstructure.
基金Project(2017YFB0306100) supported by the National Key Research&Development Plan of ChinaProjects(51801034,51771059) supported by the National Natural Science Foundation of China+3 种基金Projects(2018GDASCX-0949,2018GDASCX-0950,2017GDASCX-0111) supported by the Guangdong Academy of Sciences,ChinaProjects(2017B090916002,2017A070701027) supported by the Guangdong Technical Research Program,ChinaProjects(2016A030312015,2017A030310315) supported by the Natural Science Foundation of Guangdong Province,ChinaProjects(201605131008557,201707010385) supported by the Technical Research Program of Guangzhou City,China
文摘The commonly-employed material for thermal barrier coatings(TBCs)is 7 wt.%Y2O3 ZrO2(7YSZ),generally deposited by electron beam-physical vapor deposition(EB-PVD).Due to the increasing demand for higher operating temperature in aero-derivative gas turbines,a lot of effort has been made to prevent the premature failure of columnar 7YSZ TBCs,which is induced by the microstructure degradation,sintering and spallation after the deposition of infiltrated siliceous mineral(consisting of calcium magnesium aluminum silicate(CaO MgO Al2O3 SiO2,i.e.,CMAS)).A new method called Al-modification for columnar 7YSZ TBCs against CMAS corrosion was present.The Al film was magnetron-sputtered on the surface of the columnar 7YSZ TBCs,followed by performing vacuum heat treatment of the Al-deposited TBCs.During the heat treatment,the molten Al reacted with ZrO2 to formα-Al2O3 overlay that effectively hindered CMAS infiltration.Moreover,the Al film could evaporate and re-nucleate,leading to the generation of Al2O3 nanowires,which further restrained the moving of molten CMAS.
基金Item Sponsored by Jiangsu Natural Science Foundation of China(04KJB430013)Jiangsu Key Laboratory of Friction Wear Opening Foundation
文摘Ni-P-nano Al2O3 composite coatings were deposited by electroless plating,and their microstructures were observed by SEM（scanning electron microscope）.The microhardness and the wear resistance of the Ni-P-nano Al2O3 composite coatings were measured using microhardness tester and block-on-ring tribometer,respectively,and the comparison with those of Ni-P coatings or Ni-P-micro Al2O3 coating was given.The influences of aging temperature on their hardness and wear resistance were analyzed.The results showed that the nano Al2O3 particles were distributed uniformly in the Ni-P-Al2O3 coatings.Among three kinds of Ni-P based coatings,the hardness and wear resistance of Ni-P-nano Al2O3 coatings were largest,and the maximum values could be obtained at 400 ℃.This indicated that the precipitation of nano Al2O3 particles would improve the hardness and wear resistance of the Ni-P coatings.
