The influences of I,article size on the mechanical properties of the particulate metal matrix composite;are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly u...The influences of I,article size on the mechanical properties of the particulate metal matrix composite;are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly using the conventional elastic-plastic theory. It is because that no length scale parameters are involved in the conventional theory. In the present research, using the strain gradient plasticity theory, a systematic research of the particle size effect in the particulate metal matrix composite is carried out. The roles of many composite factors, such as: the particle size, the Young's modulus of the particle, the particle aspect ratio and volume fraction, as well as the plastic strain hardening exponent of the matrix material, are studied in detail. In order to obtain a general understanding for the composite behavior, two kinds of particle shapes, ellipsoid and cylinder, are considered to check the strength dependence of the smooth or non-smooth particle surface. Finally, the prediction results will be applied to the several experiments about the ceramic particle-reinforced metal-matrix composites. The material length scale parameter is predicted.展开更多
Metal-matrix composites reinforced with shape memory alloys （SMA, including long fiber, short fiber, and particle） are ＂intelligent materials＂ with many special physical and mechanical properties, such as high dam...Metal-matrix composites reinforced with shape memory alloys （SMA, including long fiber, short fiber, and particle） are ＂intelligent materials＂ with many special physical and mechanical properties, such as high damping property, high tensile strength, and fatigue resistance. In this review article, the fabrication method, microstructure, interface reaction, modeling, and physical and mechanical properties of the composites are addressed. Particular emphasis has been given to （a） fabrication and microstructure of aluminum matrix composites reinforced with SMAs, and （b） shape memory effect on the physical and mechanical properties of the composites. While the bulk of the information is related to aluminum matrix composites, important results are now available for other metal-matrix composites.展开更多
Semisolid-rolling method was successfully developed to prepare the Ni-coated woven carbon fibers reinforced Al-matrix composite. Due to the appropriate matrix flowability and rolling pressure, the Al-matrix could infi...Semisolid-rolling method was successfully developed to prepare the Ni-coated woven carbon fibers reinforced Al-matrix composite. Due to the appropriate matrix flowability and rolling pressure, the Al-matrix could infiltrate into the woven fibers sufficiently and attach to the reinforcements closely forming a smooth interface. The rolling speed of 4 rad/min offered a subtle equilibrium between the heat transfer and the material deformation. The covering matrix should be controlled at semisolid state to provide a better infiltration behavior and a protective effect on the carbon fibers. With the addition of fibers, an improvement for more than 25% was obtained in the bending strength of the materials. Furthermore, the woven carbon fibers could strengthen the composite in multiple directions, rather than only along the fiber longitudinal directions. The annealing process promoted the Ni coating to react with and to diffuse into the matrix, resulted in an obvious increase of the bending strength.展开更多
In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate wh...In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate where they impact and collect as rapidly solidified splats. Relatively high rates of solidification are achieved as a result of the thinness of the splats and the rapid heat extraction during flight and upon impacting with the substrate. The processing method uses codeposition of the metallic semi-solidified droplets (metallic matrix) with the injected reinforcement ceramic particles. In the present paper, the microstructures, mechanical properties, interfacial properties, thermal stability and aging behaviour of spray atomized and codeposited Al-Li-X MMC's (injected X=SiC, Al2O3) are reported and correlated to the processing conditions.展开更多
The influence of the injection of reinforcing particles (for the production of metal matrix composites and of the droplets-to-substrate heat transfer on the resulting microstructural uniformity of spray atomized and c...The influence of the injection of reinforcing particles (for the production of metal matrix composites and of the droplets-to-substrate heat transfer on the resulting microstructural uniformity of spray atomized and codeposited composite material is analyzed. The reinforcement particles injection velocity has to be limited between an upper and a lower critical values. in order to ensure entrapment into the matrix droplets in flight. The thermal history of the injected droplets during the deposition stage is calculated with the assumption that the in-flight solidifying droplets reach the substrate while containing still at least 20% liquid volume fraction, in order to avoid porosity of the deposited material. The substrate to pouring-tube orifice distance where that condition is achieved depends strongly on the atomization pressure and the convective heat transfer coefficient of the substrate. It is demonstrated that 'tailoring' the microstructures and the reinforcement volume percent in the deposited material is feasible. The critical process parameters : the atomization pressure, the melt flow rate. the substrate to pouring-tube orifice distance, the reinforcement particles injection location and rate can all be adequately chosen in order to obtain any desired microstructure, grain size, reinforcement volume percent, with the additional benefit, if wanted, of rapid solidification processing展开更多
In this paper, elastoplastic stress-strain behavior during tensile deformation of an aluminum alloy matrix composite containing alumina circular and non-circular particles is analyzed. In terms of cell models in conju...In this paper, elastoplastic stress-strain behavior during tensile deformation of an aluminum alloy matrix composite containing alumina circular and non-circular particles is analyzed. In terms of cell models in conjunction with continuum plasticity theory, various periodic arrays of particles are assumed in a three-dimensional finite element simulation. The geometrical effects of particle volume fraction, shape, aspect ratio, array and distribution, as well as non-circular particle orientation on the overall elastoplastic stress-strain behavior are examined in view to design optimum microstructures of the composites.展开更多
Fluid mechanics, heat transfer and liquid-to-solid phase transformation are assessed in optimizing the spray atomization and codeposition process parameters for size refinement and microstructural uniformity of the de...Fluid mechanics, heat transfer and liquid-to-solid phase transformation are assessed in optimizing the spray atomization and codeposition process parameters for size refinement and microstructural uniformity of the deposited material. Atomization gas velocities, atomized droplets velocities, convective heat transfer coefficients, thermal histories of the solidifying droplets, freezing rates, fraction solid evolution and solid-liquid interface propagation velocity are calculated. The influence, on the deposit microstructural features, of process parameters like the atomization gas pressure, the pouring tube orifice diameter, the geometrical features of the atomization device,the potency of , pre-existing or injected as reinforcement, nucleation sites, the wetting angle between the liquid melt bnd impurity particles acting as preferred nucleation sites, the in-flight distance of the solidifying droplets in the atomization chamber, i5 evaluated. As a result of the evaluation, appropriate choice of the adjustable process parameters for the production of powders and/or deposits with desired grain size and microstructure, can be made.展开更多
The effects of SiCp surface modifications(Cu coating,Ni coating and Ni/Cu coating)on the microstructures and mechanical properties of Al matrix composites were investigated.Surface modification of SiC particles with C...The effects of SiCp surface modifications(Cu coating,Ni coating and Ni/Cu coating)on the microstructures and mechanical properties of Al matrix composites were investigated.Surface modification of SiC particles with Cu,Ni and Cu/Ni,respectively,was carried out by electroless plating method.SiCp/Al composites were prepared by hot pressed sintering followed by hot extrusion.The results show that the surface modification of SiC particles plays an effective role,which is relative to the type of surface coating,and the interfacial bonding become stronger in the following order:untreated SiCp<Ni(Cu)-coated SiCp<Ni/Cu-coated SiCp.The Ni/Cu-coated SiCp/Al composites exhibit the best comprehensive mechanical properties,with ultimate tensile strength(σUTS)and fracture strain(εf)of 389 MPa and 6.3%,respectively.Compared with that of untreated-SiCp/Al composites,theσUTS andεf are enhanced by 19.3%and 57.5%.展开更多
The effect of iron addition on the microstructure, mechanical and magnetic properties of Al-matrix composite was studied. Mechanical mixing was used for the preparation of 0, 5%, 10% and 15% Fe-Al composites（mass fra...The effect of iron addition on the microstructure, mechanical and magnetic properties of Al-matrix composite was studied. Mechanical mixing was used for the preparation of 0, 5%, 10% and 15% Fe-Al composites（mass fraction）. Mixtures of Al-Fe were compacted and sintered in a vacuum furnace at 600 °C for 1 h. X-ray diffraction（XRD） of the samples containing 5% and 10% Fe indicates the presence of Al and Fe peaks, while sample containing 15% Fe reveals Al and Al13Fe4 peaks. The results show that both densification and thermal conductivity of the composites decrease by increasing the iron content. The presence of iron in the composite improves the compressive strength and the hardness. The strengthening mechanism is associated with the grain refinement of the matrix and uniform distribution of the Fe particles, as well as the formation of Al13Fe4 intermetallic. The measured magnetization values are equal to 0.3816×10-3 A·m2/g for 5% Fe sample and increases up to 0.6597×10-3 A·m2/g for 10% Fe sample, then decreases to 0.0702×10-3 A·m2/g for 15% Fe sample. This can be explained by the formation of the diamagnetic Al13Fe4 intermetallic compound in the higher Fe content sample detected by XRD analysis.展开更多
This monograph presents an overview of friction stir processing(FSP)of surface metal-matrix composites(MMCs)using the AZ91 magnesium alloy.The reported results in relation to various reinforcing particles,including si...This monograph presents an overview of friction stir processing(FSP)of surface metal-matrix composites(MMCs)using the AZ91 magnesium alloy.The reported results in relation to various reinforcing particles,including silicon carbide(SiC),alumina(Al_(2)O_(3)),quartz(SiO_(2)),boron carbide(B_(4)C),titanium carbide(TiC),carbon fiber,hydroxyapatite(HA),in-situ formed phases,and hybrid reinforcements are summarized.AZ91 composite fabricating methods based on FSP are explained,including groove filling(grooving),drilled hole filling,sandwich method,stir casting followed by FSP,and formation of in-situ particles.The effects of introducing second-phase particles and FSP process parameters(e.g.,tool rotation rate,traverse speed,and the number of passes)on the microstructural modification,grain refinement,homogeneity in the distribution of particles,inhibition of grain growth,mechanical properties,strength–ductility trade-off,wear/tribological behavior,and corrosion resistance are discussed.Finally,useful suggestions for future work are proposed,including focusing on the superplasticity and superplastic forming,metal additive manufacturing processes based on friction stir engineering(such as additive friction stir deposition),direct FSP,stationary shoulder FSP,correlation of the dynamic recrystallization(DRX)grain size with the Zener–Hollomon parameter similar to hot deformation studies,process parameters(such as the particle volume fraction and external cooling),and common reinforcing phases such as zirconia(ZrO_(2))and carbon nanotubes(CNTs).展开更多
Metal-matrix composites (MMCs) are attracting considerable interest worldwide because of their superior mechanical and tribological properties. This study describes multifactor-based experiments that were applied to r...Metal-matrix composites (MMCs) are attracting considerable interest worldwide because of their superior mechanical and tribological properties. This study describes multifactor-based experiments that were applied to research and investigates Aluminum matrix composite reinforced with 5, 10 & 15 wt% Alumina particles. Mechanical mixing technique was used for fabrication. Sintering was carried out in a vacuum furnace at 600°C for 1 hr. The effects of Alumina percentage on the density, microstructure, both electrical & thermal conductivities, hardness and compression strength was investigated. The results showed that sample containing 5 wt% Alumina is near-fully dense. Also it has the highest hardness and compression strength.展开更多
Nano-ceramic particles are generally difficult to add into molten metal because of poor wettability. Nano-SiC particles reinforced A356 aluminum alloy composites were prepared by a new complex process, i.e., a molten-...Nano-ceramic particles are generally difficult to add into molten metal because of poor wettability. Nano-SiC particles reinforced A356 aluminum alloy composites were prepared by a new complex process, i.e., a molten-metal process combined with high energy ball milling and ultrasonic vibration methods. The nano particles were β-SiCp with an average diameter of 40 nm, and pre-oxidized at about 850 ℃ to form an oxide layer with a thickness of approximately 3 nm. The mm-sized composite granules containing nano-SiCp were firstly produced by milling the mixture of oxidized nano-SiCp and pure Al powders, and then were remelted in the matrix-metal melt with mechanical stirring and treated by ultrasonic vibration to prepare the composite. SEM analysis results show that the nano-SiC particles are distributed uniformly in the matrix and no serious agglomeration is observed. The tensile strength and elongation of the composite with 2wt.% nano-SiCp in as-cast state are 226 MPa and 5.5％, improved by 20％ and 44％, respectively, compared with the A356 alloy.展开更多
A micromechanical model is developed to simulate the mechanical behaviors of discontinuous reinforced composites. The analysis for a representative unit cell is based on the assumption of a periodic array of aligned r...A micromechanical model is developed to simulate the mechanical behaviors of discontinuous reinforced composites. The analysis for a representative unit cell is based on the assumption of a periodic array of aligned reinforcements. The minimum energy principle is used to determine the unknown coefficients of the displacement field of the unit cell. The constitutive behavior of composites is studied to obtain the relationship between the main variables of matrix and reinforcements. It is concluded that the how strength of composites is strongly influenced by volume fraction, aspect ratio of reinforcement, and the strain hardening exponent of matrix. An analytical constitutive relation of composites is obtained. The predicted results are in agreement with the existing experimental and numerical results.展开更多
Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynam...Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynamic size and slower degradation.It is key to develop facile methods to large-scale synthesis of polymer rings with tunable compositions and microstructures.Recent progresses in large-scale synthesis of polymer rings against single-chain dynamic nanoparticles,and the example applications in synchronous enhancing toughness and strength of polymer nanocomposites are summarized.Once there is the breakthrough in rational design and effective large-scale synthesis of polymer rings and their functional derivatives,a family of cyclic functional hybrids would be available,thus providing a new paradigm in developing polymer science and engineering.展开更多
Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with ...Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with multidirectional structure during UAG is challenging,impeding the progress and improvement of the UAG process.This work examined the impact of ultrasonic vibration on the dynamic mechanical characteristics during processing.Additionally,we experimentally elucidated the material removal mechanism of CMCs during the scratching process under the influence of vertical vibration.The results indicate that the introduction of ultrasonic vibration causes a strain rate effect,resulting in a modification of the material removal mechanism,subsequently impacting the processing quality.Ultrasonic vibration increases the dynamic strength and brittleness of the fibers in CMCs,leading to more cracks at fracture,which changes from the original bending fracture to shear fracture.In addition,ultrasonic vibration can effectively inhibit the impact of scratching depth and anisotropy on the removal mechanism of CMCs,resulting in a more uniform surface of CMCs after processing.展开更多
A composite electrocatalyst,CoMoNiO-S/NF-110(NF is nickel foam),was synthesized through electrodeposition,followed by pyrolysis and then the vulcanization process.CoMoNiO-S/NF-110 exhibited a structure where Ni3S2 and...A composite electrocatalyst,CoMoNiO-S/NF-110(NF is nickel foam),was synthesized through electrodeposition,followed by pyrolysis and then the vulcanization process.CoMoNiO-S/NF-110 exhibited a structure where Ni3S2 and Mo2S3 nanoparticles were integrated at the edges of Co3O4 nanosheets,creating a rich,heterogeneous interface that enhances the synergistic effects of each component.In an alkaline electrolyte,the synthesized CoMoNiO-S/NF-110 exhibited superior electrocatalytic performance for oxygen evolution reaction(OER),achieving current densities of 100 and 200 mA·cm^(-2) with low overpotentials of 199.4 and 224.4 mV,respectively,outperforming RuO2 and several high-performance Mo and Ni-based catalysts.This excellent performance is attributed to the rich interface formed between the components and active sites exposed by the defect structure.展开更多
A gradient structure was introduced into a metal laminated target plate,and the anti-penetration simulation of the gradient structure was compared with that of a uniform-layer-thickness target plate by finite element ...A gradient structure was introduced into a metal laminated target plate,and the anti-penetration simulation of the gradient structure was compared with that of a uniform-layer-thickness target plate by finite element simulation.The analysis was verified by an impact experiment.Results show that the high-level thickness and appropriate percentage of Ti alloy at the upper side of the gradient structure provide greater impact resistance against the bullet,which increases the warhead breakage and enhances the anti-penetration performance.In addition,during the impact process,the stress is transmitted and reflected in the form of waves in each layer of the target plate,and the interaction between the compression and tension waves causes non-synergistic deformation of the target plate and leads to delamination.The gradient target plate takes penetration resistance a step further through the higher energy absorption rate and more consumption of the bullet kinetic energy.This research provides a theoretical basis for the application of gradient structures in metallic laminated armor.展开更多
KIT-5/Beta composite supports were synthesized using an in situ self-assembly hydrothermal method,and NiW/KIT-5/Beta catalysts were prepared by impregnation.A series of characterization techniques were utilized to eva...KIT-5/Beta composite supports were synthesized using an in situ self-assembly hydrothermal method,and NiW/KIT-5/Beta catalysts were prepared by impregnation.A series of characterization techniques were utilized to evaluate the influence of varying hydrothermal synthesis temperatures on the physicochemical properties of both the KIT-5/Beta supports and the resulting catalysts.The catalytic performances of catalysts were evaluated under reaction conditions of 320℃,4 MPa H_(2)pressure,and a weight hourly space velocity(WHSV)of 4.8 h^(-1)for hydrodenitrogenation(HDN)of quinoline.The results indicated that the specific surface area and pore structure of the materials could be effectively regulated by adjusting the hydrothermal synthesis temperature,which in turn influenced the number of active sites on the catalyst.The NiW/KB-125 catalyst,synthesized at 125℃,presented the highest quinoline HDN efficiency(96.8%),which can be attributed to its favorable pore channel structure,greater Brønsted acid number,higher degree of metal sulfidation(80.12%)and appropriate metal-support interaction(MSI).展开更多
Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatin...Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.展开更多
The poor electrical conductivity of metal-organic frameworks(MOFs)limits their electrocatalytic performance in the oxygen evolution reaction(OER).In this study,a Py@Co-MOF composite material based on pyrene(Py)molecul...The poor electrical conductivity of metal-organic frameworks(MOFs)limits their electrocatalytic performance in the oxygen evolution reaction(OER).In this study,a Py@Co-MOF composite material based on pyrene(Py)molecules and{[Co2(BINDI)(DMA)_(2)]·DMA}_(n)(Co-MOF,H4BINDI=N,N'-bis(5-isophthalic acid)naphthalenediimide,DMA=N,N-dimethylacetamide)was synthesized via a one-pot method,leveragingπ-πinteractions between pyrene and Co-MOF to modulate electrical conductivity.Results demonstrate that the Py@Co-MOF catalyst exhibited significantly enhanced OER performance compared to pure Co-MOF or pyrene-based electrodes,achieving an overpotential of 246 mV at a current density of 10 mA·cm^(-2) along with excellent stability.Density functional theory(DFT)calculations reveal that the formation of O*in the second step is the rate-determining step(RDS)during the OER process on Co-MOF,with an energy barrier of 0.85 eV due to the weak adsorption affinity of the OH*intermediate for Co sites.CCDC:2419276.展开更多
基金The project, supported by the National Natural Science Foundation of China (19891180, 19925211) and by the Chinese Academy of Sciences (KJ951-1-201) and "Bai Ren" plan
文摘The influences of I,article size on the mechanical properties of the particulate metal matrix composite;are obviously displayed in the experimental observations. However, the phenomenon can not be predicted directly using the conventional elastic-plastic theory. It is because that no length scale parameters are involved in the conventional theory. In the present research, using the strain gradient plasticity theory, a systematic research of the particle size effect in the particulate metal matrix composite is carried out. The roles of many composite factors, such as: the particle size, the Young's modulus of the particle, the particle aspect ratio and volume fraction, as well as the plastic strain hardening exponent of the matrix material, are studied in detail. In order to obtain a general understanding for the composite behavior, two kinds of particle shapes, ellipsoid and cylinder, are considered to check the strength dependence of the smooth or non-smooth particle surface. Finally, the prediction results will be applied to the several experiments about the ceramic particle-reinforced metal-matrix composites. The material length scale parameter is predicted.
基金financially supported by the National Natural Science Foundation of China (Nos.51101155 and 51331008)the National Basic Research Program of China (No.2012CB619600)
文摘Metal-matrix composites reinforced with shape memory alloys （SMA, including long fiber, short fiber, and particle） are ＂intelligent materials＂ with many special physical and mechanical properties, such as high damping property, high tensile strength, and fatigue resistance. In this review article, the fabrication method, microstructure, interface reaction, modeling, and physical and mechanical properties of the composites are addressed. Particular emphasis has been given to （a） fabrication and microstructure of aluminum matrix composites reinforced with SMAs, and （b） shape memory effect on the physical and mechanical properties of the composites. While the bulk of the information is related to aluminum matrix composites, important results are now available for other metal-matrix composites.
基金supported by the National Natural Science Foundation of China (Nos. 51271042 and 51501027)the Fundamental Research Funds for the Central Universities, the Key Laboratory of Basic Research Projects of Liaoning Province Department of Education (No. LZ2014007)+1 种基金the Natural Science Foundation of Liaoning Province (No. 2014028013)China Postdoctoral Science Foundation (No. 2015M570246)
文摘Semisolid-rolling method was successfully developed to prepare the Ni-coated woven carbon fibers reinforced Al-matrix composite. Due to the appropriate matrix flowability and rolling pressure, the Al-matrix could infiltrate into the woven fibers sufficiently and attach to the reinforcements closely forming a smooth interface. The rolling speed of 4 rad/min offered a subtle equilibrium between the heat transfer and the material deformation. The covering matrix should be controlled at semisolid state to provide a better infiltration behavior and a protective effect on the carbon fibers. With the addition of fibers, an improvement for more than 25% was obtained in the bending strength of the materials. Furthermore, the woven carbon fibers could strengthen the composite in multiple directions, rather than only along the fiber longitudinal directions. The annealing process promoted the Ni coating to react with and to diffuse into the matrix, resulted in an obvious increase of the bending strength.
文摘In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate where they impact and collect as rapidly solidified splats. Relatively high rates of solidification are achieved as a result of the thinness of the splats and the rapid heat extraction during flight and upon impacting with the substrate. The processing method uses codeposition of the metallic semi-solidified droplets (metallic matrix) with the injected reinforcement ceramic particles. In the present paper, the microstructures, mechanical properties, interfacial properties, thermal stability and aging behaviour of spray atomized and codeposited Al-Li-X MMC's (injected X=SiC, Al2O3) are reported and correlated to the processing conditions.
文摘The influence of the injection of reinforcing particles (for the production of metal matrix composites and of the droplets-to-substrate heat transfer on the resulting microstructural uniformity of spray atomized and codeposited composite material is analyzed. The reinforcement particles injection velocity has to be limited between an upper and a lower critical values. in order to ensure entrapment into the matrix droplets in flight. The thermal history of the injected droplets during the deposition stage is calculated with the assumption that the in-flight solidifying droplets reach the substrate while containing still at least 20% liquid volume fraction, in order to avoid porosity of the deposited material. The substrate to pouring-tube orifice distance where that condition is achieved depends strongly on the atomization pressure and the convective heat transfer coefficient of the substrate. It is demonstrated that 'tailoring' the microstructures and the reinforcement volume percent in the deposited material is feasible. The critical process parameters : the atomization pressure, the melt flow rate. the substrate to pouring-tube orifice distance, the reinforcement particles injection location and rate can all be adequately chosen in order to obtain any desired microstructure, grain size, reinforcement volume percent, with the additional benefit, if wanted, of rapid solidification processing
基金The project supported by the National Natural Science Foundation of China and the State Education Commission of China
文摘In this paper, elastoplastic stress-strain behavior during tensile deformation of an aluminum alloy matrix composite containing alumina circular and non-circular particles is analyzed. In terms of cell models in conjunction with continuum plasticity theory, various periodic arrays of particles are assumed in a three-dimensional finite element simulation. The geometrical effects of particle volume fraction, shape, aspect ratio, array and distribution, as well as non-circular particle orientation on the overall elastoplastic stress-strain behavior are examined in view to design optimum microstructures of the composites.
文摘Fluid mechanics, heat transfer and liquid-to-solid phase transformation are assessed in optimizing the spray atomization and codeposition process parameters for size refinement and microstructural uniformity of the deposited material. Atomization gas velocities, atomized droplets velocities, convective heat transfer coefficients, thermal histories of the solidifying droplets, freezing rates, fraction solid evolution and solid-liquid interface propagation velocity are calculated. The influence, on the deposit microstructural features, of process parameters like the atomization gas pressure, the pouring tube orifice diameter, the geometrical features of the atomization device,the potency of , pre-existing or injected as reinforcement, nucleation sites, the wetting angle between the liquid melt bnd impurity particles acting as preferred nucleation sites, the in-flight distance of the solidifying droplets in the atomization chamber, i5 evaluated. As a result of the evaluation, appropriate choice of the adjustable process parameters for the production of powders and/or deposits with desired grain size and microstructure, can be made.
基金Project(2017zzts111)supported by the Fundamental Research Funds for the Central Universities,China。
文摘The effects of SiCp surface modifications(Cu coating,Ni coating and Ni/Cu coating)on the microstructures and mechanical properties of Al matrix composites were investigated.Surface modification of SiC particles with Cu,Ni and Cu/Ni,respectively,was carried out by electroless plating method.SiCp/Al composites were prepared by hot pressed sintering followed by hot extrusion.The results show that the surface modification of SiC particles plays an effective role,which is relative to the type of surface coating,and the interfacial bonding become stronger in the following order:untreated SiCp<Ni(Cu)-coated SiCp<Ni/Cu-coated SiCp.The Ni/Cu-coated SiCp/Al composites exhibit the best comprehensive mechanical properties,with ultimate tensile strength(σUTS)and fracture strain(εf)of 389 MPa and 6.3%,respectively.Compared with that of untreated-SiCp/Al composites,theσUTS andεf are enhanced by 19.3%and 57.5%.
文摘The effect of iron addition on the microstructure, mechanical and magnetic properties of Al-matrix composite was studied. Mechanical mixing was used for the preparation of 0, 5%, 10% and 15% Fe-Al composites（mass fraction）. Mixtures of Al-Fe were compacted and sintered in a vacuum furnace at 600 °C for 1 h. X-ray diffraction（XRD） of the samples containing 5% and 10% Fe indicates the presence of Al and Fe peaks, while sample containing 15% Fe reveals Al and Al13Fe4 peaks. The results show that both densification and thermal conductivity of the composites decrease by increasing the iron content. The presence of iron in the composite improves the compressive strength and the hardness. The strengthening mechanism is associated with the grain refinement of the matrix and uniform distribution of the Fe particles, as well as the formation of Al13Fe4 intermetallic. The measured magnetization values are equal to 0.3816×10-3 A·m2/g for 5% Fe sample and increases up to 0.6597×10-3 A·m2/g for 10% Fe sample, then decreases to 0.0702×10-3 A·m2/g for 15% Fe sample. This can be explained by the formation of the diamagnetic Al13Fe4 intermetallic compound in the higher Fe content sample detected by XRD analysis.
文摘This monograph presents an overview of friction stir processing(FSP)of surface metal-matrix composites(MMCs)using the AZ91 magnesium alloy.The reported results in relation to various reinforcing particles,including silicon carbide(SiC),alumina(Al_(2)O_(3)),quartz(SiO_(2)),boron carbide(B_(4)C),titanium carbide(TiC),carbon fiber,hydroxyapatite(HA),in-situ formed phases,and hybrid reinforcements are summarized.AZ91 composite fabricating methods based on FSP are explained,including groove filling(grooving),drilled hole filling,sandwich method,stir casting followed by FSP,and formation of in-situ particles.The effects of introducing second-phase particles and FSP process parameters(e.g.,tool rotation rate,traverse speed,and the number of passes)on the microstructural modification,grain refinement,homogeneity in the distribution of particles,inhibition of grain growth,mechanical properties,strength–ductility trade-off,wear/tribological behavior,and corrosion resistance are discussed.Finally,useful suggestions for future work are proposed,including focusing on the superplasticity and superplastic forming,metal additive manufacturing processes based on friction stir engineering(such as additive friction stir deposition),direct FSP,stationary shoulder FSP,correlation of the dynamic recrystallization(DRX)grain size with the Zener–Hollomon parameter similar to hot deformation studies,process parameters(such as the particle volume fraction and external cooling),and common reinforcing phases such as zirconia(ZrO_(2))and carbon nanotubes(CNTs).
文摘Metal-matrix composites (MMCs) are attracting considerable interest worldwide because of their superior mechanical and tribological properties. This study describes multifactor-based experiments that were applied to research and investigates Aluminum matrix composite reinforced with 5, 10 & 15 wt% Alumina particles. Mechanical mixing technique was used for fabrication. Sintering was carried out in a vacuum furnace at 600°C for 1 hr. The effects of Alumina percentage on the density, microstructure, both electrical & thermal conductivities, hardness and compression strength was investigated. The results showed that sample containing 5 wt% Alumina is near-fully dense. Also it has the highest hardness and compression strength.
基金financially supported by the National Natural Science Foundation of China(No.51574129)Technological Innovation Special Project of Hubei Province(No.2017AAA110)
文摘Nano-ceramic particles are generally difficult to add into molten metal because of poor wettability. Nano-SiC particles reinforced A356 aluminum alloy composites were prepared by a new complex process, i.e., a molten-metal process combined with high energy ball milling and ultrasonic vibration methods. The nano particles were β-SiCp with an average diameter of 40 nm, and pre-oxidized at about 850 ℃ to form an oxide layer with a thickness of approximately 3 nm. The mm-sized composite granules containing nano-SiCp were firstly produced by milling the mixture of oxidized nano-SiCp and pure Al powders, and then were remelted in the matrix-metal melt with mechanical stirring and treated by ultrasonic vibration to prepare the composite. SEM analysis results show that the nano-SiC particles are distributed uniformly in the matrix and no serious agglomeration is observed. The tensile strength and elongation of the composite with 2wt.% nano-SiCp in as-cast state are 226 MPa and 5.5％, improved by 20％ and 44％, respectively, compared with the A356 alloy.
基金The project supported by the National Natural Science Foundation of China (19704100) National Science Foundation of Chinese Academy of Sciences (KJ951-1-20)
文摘A micromechanical model is developed to simulate the mechanical behaviors of discontinuous reinforced composites. The analysis for a representative unit cell is based on the assumption of a periodic array of aligned reinforcements. The minimum energy principle is used to determine the unknown coefficients of the displacement field of the unit cell. The constitutive behavior of composites is studied to obtain the relationship between the main variables of matrix and reinforcements. It is concluded that the how strength of composites is strongly influenced by volume fraction, aspect ratio of reinforcement, and the strain hardening exponent of matrix. An analytical constitutive relation of composites is obtained. The predicted results are in agreement with the existing experimental and numerical results.
基金Supported by the National Natural Science Foundation of China(Nos.52293472,22473096 and 22471164)。
文摘Among various architectures of polymers,end-group-free rings have attracted growing interests due to their distinct physicochemical performances over the linear counterparts which are exemplified by reduced hydrodynamic size and slower degradation.It is key to develop facile methods to large-scale synthesis of polymer rings with tunable compositions and microstructures.Recent progresses in large-scale synthesis of polymer rings against single-chain dynamic nanoparticles,and the example applications in synchronous enhancing toughness and strength of polymer nanocomposites are summarized.Once there is the breakthrough in rational design and effective large-scale synthesis of polymer rings and their functional derivatives,a family of cyclic functional hybrids would be available,thus providing a new paradigm in developing polymer science and engineering.
基金supported by the National Science Foundation for Distinguished Young Scholars of China(No.52325506)the Fundamental Research Funds for the Central Universities(No.DUT22LAB501)。
文摘Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with multidirectional structure during UAG is challenging,impeding the progress and improvement of the UAG process.This work examined the impact of ultrasonic vibration on the dynamic mechanical characteristics during processing.Additionally,we experimentally elucidated the material removal mechanism of CMCs during the scratching process under the influence of vertical vibration.The results indicate that the introduction of ultrasonic vibration causes a strain rate effect,resulting in a modification of the material removal mechanism,subsequently impacting the processing quality.Ultrasonic vibration increases the dynamic strength and brittleness of the fibers in CMCs,leading to more cracks at fracture,which changes from the original bending fracture to shear fracture.In addition,ultrasonic vibration can effectively inhibit the impact of scratching depth and anisotropy on the removal mechanism of CMCs,resulting in a more uniform surface of CMCs after processing.
文摘A composite electrocatalyst,CoMoNiO-S/NF-110(NF is nickel foam),was synthesized through electrodeposition,followed by pyrolysis and then the vulcanization process.CoMoNiO-S/NF-110 exhibited a structure where Ni3S2 and Mo2S3 nanoparticles were integrated at the edges of Co3O4 nanosheets,creating a rich,heterogeneous interface that enhances the synergistic effects of each component.In an alkaline electrolyte,the synthesized CoMoNiO-S/NF-110 exhibited superior electrocatalytic performance for oxygen evolution reaction(OER),achieving current densities of 100 and 200 mA·cm^(-2) with low overpotentials of 199.4 and 224.4 mV,respectively,outperforming RuO2 and several high-performance Mo and Ni-based catalysts.This excellent performance is attributed to the rich interface formed between the components and active sites exposed by the defect structure.
基金National Defense Basic Scientific Research Program of China(JCKY2020408B002,WDZC2022-12)Key Research and Development Program of Shanxi Province(202102050201011,202202050201014)Fundamental Research Program of Shanxi Province(20210302124178,20210302123061,202103021224183)。
文摘A gradient structure was introduced into a metal laminated target plate,and the anti-penetration simulation of the gradient structure was compared with that of a uniform-layer-thickness target plate by finite element simulation.The analysis was verified by an impact experiment.Results show that the high-level thickness and appropriate percentage of Ti alloy at the upper side of the gradient structure provide greater impact resistance against the bullet,which increases the warhead breakage and enhances the anti-penetration performance.In addition,during the impact process,the stress is transmitted and reflected in the form of waves in each layer of the target plate,and the interaction between the compression and tension waves causes non-synergistic deformation of the target plate and leads to delamination.The gradient target plate takes penetration resistance a step further through the higher energy absorption rate and more consumption of the bullet kinetic energy.This research provides a theoretical basis for the application of gradient structures in metallic laminated armor.
基金Supported by the Autonomous Research Project of SKLCC(2024BWZ003)Strategic Priority Research Program of the Chinese Academy of Sciences(XDA0390401)the Doctoral Research Start-up Funding of Shanxi Institute of Technology(026012).
文摘KIT-5/Beta composite supports were synthesized using an in situ self-assembly hydrothermal method,and NiW/KIT-5/Beta catalysts were prepared by impregnation.A series of characterization techniques were utilized to evaluate the influence of varying hydrothermal synthesis temperatures on the physicochemical properties of both the KIT-5/Beta supports and the resulting catalysts.The catalytic performances of catalysts were evaluated under reaction conditions of 320℃,4 MPa H_(2)pressure,and a weight hourly space velocity(WHSV)of 4.8 h^(-1)for hydrodenitrogenation(HDN)of quinoline.The results indicated that the specific surface area and pore structure of the materials could be effectively regulated by adjusting the hydrothermal synthesis temperature,which in turn influenced the number of active sites on the catalyst.The NiW/KB-125 catalyst,synthesized at 125℃,presented the highest quinoline HDN efficiency(96.8%),which can be attributed to its favorable pore channel structure,greater Brønsted acid number,higher degree of metal sulfidation(80.12%)and appropriate metal-support interaction(MSI).
基金National Natural Science Foundation of China(52272075,52472053)Research Fund of Youth Innovation Promotion Association of CAS,China(2021190)Defense Industrial Technology Development Program(JCKY2021130B007)。
文摘Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.
文摘The poor electrical conductivity of metal-organic frameworks(MOFs)limits their electrocatalytic performance in the oxygen evolution reaction(OER).In this study,a Py@Co-MOF composite material based on pyrene(Py)molecules and{[Co2(BINDI)(DMA)_(2)]·DMA}_(n)(Co-MOF,H4BINDI=N,N'-bis(5-isophthalic acid)naphthalenediimide,DMA=N,N-dimethylacetamide)was synthesized via a one-pot method,leveragingπ-πinteractions between pyrene and Co-MOF to modulate electrical conductivity.Results demonstrate that the Py@Co-MOF catalyst exhibited significantly enhanced OER performance compared to pure Co-MOF or pyrene-based electrodes,achieving an overpotential of 246 mV at a current density of 10 mA·cm^(-2) along with excellent stability.Density functional theory(DFT)calculations reveal that the formation of O*in the second step is the rate-determining step(RDS)during the OER process on Co-MOF,with an energy barrier of 0.85 eV due to the weak adsorption affinity of the OH*intermediate for Co sites.CCDC:2419276.
