The internal friction behavior of Al green power compact duxing the sintering process was studied as a function of temperature. The internal friction measurements were performed from room temperature to 600 °C. T...The internal friction behavior of Al green power compact duxing the sintering process was studied as a function of temperature. The internal friction measurements were performed from room temperature to 600 °C. Two typical internal friction peaks were detected corresponding to heating and cooling processes, respectively. The heating peak corresponds to a recrystallization process of deformed Al particles, which is influenced by many extrinsic parameters, such as measuring frequency, strain amplitude, heating rate, power particle size and compacting pressure. However, the intrinsic nature of the peak is originated from the micro-sliding of the weak-bonding interfaces between Al particles and increased dislocation density induced in compressing. The cooling peak with the activation energy of (1.64±0.06) eV is associated with the grain boundary relaxation, which can be interpreted as the viscous sliding of grain boundaries. The similar phenomena are also found in the Mg green powder compact.展开更多
The variation of microstucture and phase structure of metal Cr and Al powders prepared by high energy mechanical milling was analyzed and investigated.The results show that with the continuous balling the average grai...The variation of microstucture and phase structure of metal Cr and Al powders prepared by high energy mechanical milling was analyzed and investigated.The results show that with the continuous balling the average grain sizes of the brittle Cr powders are gradually decreased,and the diffraction peaks are widened and the peak values lower owing to the interrelation caused by both cold welding and breaking;the tough Al powders exhibit intense cold welding,and most of powders lead to adhesion to ball surface and pot wall,meanwhile,the Al powders subjected to intense deformation have led to many dislocation rings with non dislocation wind up found in the microstructure.展开更多
The powder compaction simulations were performed to demonstrate deformation behavior of particles and estimate the effect of different punch speeds and particle diameters on the relative density of powder by a multi-p...The powder compaction simulations were performed to demonstrate deformation behavior of particles and estimate the effect of different punch speeds and particle diameters on the relative density of powder by a multi-particle finite element model(MPFEM). Individual particle discretized with a finite element mesh allows for a full description of the contact mechanics. In order to verify the reliability of compaction simulation by MPFEM, the compaction tests of porous aluminum with average particle size of 20 μm and 3 μm were performed at different ram speeds of 5, 15, 30 and 60 mm/min by MTS servo-hydraulic tester. The results show that the slow ram speed is of great advantage for powder densification in low compaction force due to sufficient particle rearrangement and compaction force increases with decrease in average particle size of aluminum.展开更多
The leaching process of magnesiothermic self-propagating product generated during the multistage deep reduction process was investigated.The influence of magnesiothermic self-propagating product particle size,HCl solu...The leaching process of magnesiothermic self-propagating product generated during the multistage deep reduction process was investigated.The influence of magnesiothermic self-propagating product particle size,HCl solution concentration,and leaching solution temperature on the leaching behavior of elements Al and V was investigated.Results demonstrate that the leaching rate of Al and V is increased with the rise in leaching solution temperature,the increase in HCl solution concentration,and the enlargement of magnesiothermic self-propagating product particle size.The leaching processes of Al and V are consistent with the chemical reaction control model.When the magnesiothermic self-propagation product with D_(50) of 59.4μm is selected as the raw material,the leaching temperature is 40℃,and 1 mol/L HCl solution is employed,after leaching for 180 min,the leaching rates of Al and V are 24.8%and 12.6%,respectively.The acid-leached product exhibits a porous structure with a specific surface area of 3.5633 m^(2)/g.展开更多
A sustainable approach for recovering battery grade FePO_(4) and Li_(2)CO_(3) from Al/F-bearing spent LiFePO_(4)/C powder was proposed,including acid leaching,fluorinated coordination precipitation,homogeneous precipi...A sustainable approach for recovering battery grade FePO_(4) and Li_(2)CO_(3) from Al/F-bearing spent LiFePO_(4)/C powder was proposed,including acid leaching,fluorinated coordination precipitation,homogeneous precipitation,and high-temperature precipitation.Under the optimal conditions,the leaching efficiencies of Li,Fe,P,Al,and F were 97.6%,97.1%,97.1%,72.5%,and 63.3%,respectively.The effects of different parameters on the removal of Al/F impurities were systematically evaluated,indicating about 99.4%Al and 96.4%F in the leachate were precipitated in the form of Na_(3)Li_(3)Al_(2)F_(12),and their residual concentrations were only 0.0124 and 0.328 g/L,respectively,which could be directly used to prepare battery grade FePO_(4)(99.68%in purity).Lithium in the Al/F-bearing residue could be extracted through CaCO_(3)−CaSO_(4) roasting followed by acid leaching,ultimately obtaining 99.87%purity of Li_(2)CO_(3).The recovery rates of Li and Fe were 96.88%and 92.85%,respectively.An economic evaluation demonstrated that the process was profitable.展开更多
Observations of microstructure of explosive compacts made of Al or Al-Li alloy powders by atomization with water,nitrogen or ultrasoic Ar gas were carried out under optical and scanning electron microscopes.The rsults...Observations of microstructure of explosive compacts made of Al or Al-Li alloy powders by atomization with water,nitrogen or ultrasoic Ar gas were carried out under optical and scanning electron microscopes.The rsults indicate that super quality explosive compact can only be obtained by powders of which the thickness of the oxide layer is less than 30 nm.展开更多
The influence of high energy ball milling on Al 30Si powder and ceramic particulate SiC was studied by means of SEM, XRD and DSC. The results show that Al 30Si powder and their microstructure are obviously refined aft...The influence of high energy ball milling on Al 30Si powder and ceramic particulate SiC was studied by means of SEM, XRD and DSC. The results show that Al 30Si powder and their microstructure are obviously refined after high energy ball milling process. The alloy powder and SiC p stick closely to each other without interfacial reaction. DSC results detect no reaction but relaxation of the samples. So high energy ball milling can be used as an effective method for ceramic particulate pre treatment in the fabrication of MMC.展开更多
In the manufacture of SiC_p/Al completes via powder metallurgy, the method of assessing the distri-bution uniformity of SiC particles is very important. The SiC_p distribution uniformity on each processingprocedure a...In the manufacture of SiC_p/Al completes via powder metallurgy, the method of assessing the distri-bution uniformity of SiC particles is very important. The SiC_p distribution uniformity on each processingprocedure at the macro- and micro-mixed stages was investigated and the methods for determining mix-ture quality were put forward.展开更多
After milling in a high energy ball miller for various times, the synthesis reaction process of the Al Ti C powder mixture were investigated by difference thermal analysis (DTA) and X ray diffractometry (XRD). Accordi...After milling in a high energy ball miller for various times, the synthesis reaction process of the Al Ti C powder mixture were investigated by difference thermal analysis (DTA) and X ray diffractometry (XRD). According to the patterns of reaction peaks on the DTA curves, the activation energy of each reaction was calculated. The experimental results of DTA show that the synthesis reaction of Al Ti C powder mixture can be enhanced after high energy milling. The longer the milling time, the lower the reaction temperature. The synthesis reaction of TiC is transformed from Ti+C→TiC to Al 3Ti+C→TiC+3Al with long period milling. Meanwhile, the activation energy of the reaction reduces with increasing milling time. The effect of milling time on reduced activation energy for low temperature region is more significant than that for high temperature region.展开更多
Nanometer powders of Al Fe alloy were prepared by gas evaporation. The formation regularity of the phases in the as prepared powders and the morphology of the particles were examined. The experimental results show tha...Nanometer powders of Al Fe alloy were prepared by gas evaporation. The formation regularity of the phases in the as prepared powders and the morphology of the particles were examined. The experimental results show that chemical composition of the master alloy is the key factor which controls the chemical composition of the compound phases in nanometer powders at given evaporating temperature, the compound phases with high Fe mole fraction will form with increasing of Fe content in master alloy. Only Al 13 Fe 4, FeAl 2 and Al 2Fe compound phases form in nanometer powders in present experiment, changing of the pressure of Ar can only alter relative amounts of the compound phases in the powders. Nanometer particles with inhomogeneous tissue were obtained, which is very different from that of pure Al and Fe nanometer particles. When mole fraction of Fe in particles increases, the inhomogeneity is enhanced. [展开更多
Mg-Al-Ni alloys were prepared by powder metallurgy, and their microstructure and elevated temperature mechanical properties were investigated. Results indicate that, in addition to α-Mg matrix, both coarse Al;Ni;part...Mg-Al-Ni alloys were prepared by powder metallurgy, and their microstructure and elevated temperature mechanical properties were investigated. Results indicate that, in addition to α-Mg matrix, both coarse Al;Ni;particles and fine Al Ni nano-particles exist in the Mg-Al-Ni alloys. The strength at 150?C is improved with the increase in Ni content. Mg-18.3Al-8Ni alloy possesses a compressive strength of234.7 MPa and a yield strength of 146.5 MPa. Plasticity is also improved with a low concentration of Ni. Mg-11.3Al-2Ni alloy possesses a compression ratio of 17.3%. The phases of Al;Ni;and Al Ni in the alloys block the movements of grain boundaries and dislocations during the deformation at elevated temperature. The existence of Al Ni phase provides a non-basal slip system, leading to the improvement in plasticity. Finally, the formation mechanism of Al-Ni phases in the process is discussed with thermodynamics and kinetics.展开更多
In this investigation, the effect of time, percentage of copper and nickel on the hardness property of aluminum based powder metallurgy alloys were studied. A full factorial analysis with four levels for each factor w...In this investigation, the effect of time, percentage of copper and nickel on the hardness property of aluminum based powder metallurgy alloys were studied. A full factorial analysis with four levels for each factor was used. The samples were produced using powder metallurgy process, and then subjected to natural aging where heat treatment was conducted for all samples together at 550°C for 3 hours before quenching in water. Then, the samples were left at room temperature for 936 hours (39 days) to allow traces atoms to diffuse and form coherent phases which increase the hardness. It was found that the hardness was firstly increased with time for about 300 hours after the quenching time, and then it tends to remain constant after that. However, the hardness drop at overage stage was not observed until the end of 936 hours. To get a full analysis of the natural aging we used design of experiment tool to study the effect of %Cu, %Ni and aging time on the hardness. The results showed that the hardness was influenced significantly by all considered factors and interactions between them.展开更多
β-SiC nanoparticle reinforced A1 matrix （nano-SiCp/A1） composite was prepared by a multi- step powder metallurgy strategy including presureless sintering, hot compacting process and hot extrusion. The microstructur...β-SiC nanoparticle reinforced A1 matrix （nano-SiCp/A1） composite was prepared by a multi- step powder metallurgy strategy including presureless sintering, hot compacting process and hot extrusion. The microstructures of the as-prepared composites were observed by scanning electronic microscopy （SEM）, and the mechanical properties were characterized by tensile strength measurement and Brinell hardness test. The experimental results revealed that the tensile strength of the composite with the addition of 5wt%/3-SIC nanoprtieles could be increased to 215 MPa, increasing by 110% compared with pure A1 matrix. Comparative experiments reflected that theβ-SIC nanoprticles showed significant reinforcement effect than traditional a-SiC micro-sized particles. The preparation process and sintering procedure were investigated to develop a cost effective preparation strategy to fabricate nano-SiCp/A1 composite.展开更多
Taking Ti6Al4V titanium alloy powder as the research object,on the basis of single layer scanning and single channel scanning experiment,this paper studies the influence of selective laser melting(SLM)process paramete...Taking Ti6Al4V titanium alloy powder as the research object,on the basis of single layer scanning and single channel scanning experiment,this paper studies the influence of selective laser melting(SLM)process parameters on Ti6Al4V alloy material formability,and block forming experiment is carried out.Through the design of orthogonal experiment,morphology observation of sample and density analysis,results show that the best block molding parameters of SLM technology in Ti6Al4V alloy powder are laser power of 400 W,lap rate of 1 and the scanning speed of 750 mm/min,density can up to 96.17%.展开更多
7039 Al alloy plates which were used as armor materials were produced by powder metallurgy method. The prepared mixed powders were pressed and plated by extrusion process. These plates, after being subjected to T6 hea...7039 Al alloy plates which were used as armor materials were produced by powder metallurgy method. The prepared mixed powders were pressed and plated by extrusion process. These plates, after being subjected to T6 heat treatment, were joined double-sided by friction stir welding method. Microstructure and microhardness of the welded plate were investigated. It was determined that the finest grain structure and the lowest hardness value occurred in the stir zone as 2-6 mm and HV 80.9, respectively. In order to determine the ballistic properties of welded plates, 7.62 mm armor piercing projectiles were shot to the base metal（BM）, heat affected zone（HAZ）, and thermomechanically affected zone＋stir zone（TMAZ＋SZ）. Ballistic limits（v_（50）） of these zones were determined. The ballistic limits of the BM, TMAZ＋SZ, and HAZ of the plate were approximately 14.7%, 15.3%, and 17.9% lower than that of the standard plate at the same thickness, respectively. It was determined that the armor piercing projectiles created petaling and ductile hole enlargement failure types at the armor plate. Ballistic and mechanical results can be enhanced by hot-cold rolling mills after extrusion and particle reinforcement.展开更多
The surface properties of ZM5 Mg-base alloy were modified by laser cladding with Al+Y powder. Laser cladding was carried out with a 5 kW continuous wave CO2 laser by melting the preplaced powder mixture of Al and Y. F...The surface properties of ZM5 Mg-base alloy were modified by laser cladding with Al+Y powder. Laser cladding was carried out with a 5 kW continuous wave CO2 laser by melting the preplaced powder mixture of Al and Y. Following laser cladding, the cladding zone was characterized by a detailed microstructural observation and phase analysis. Moreover, the microhardness and element distribution were evaluated in detail. The surface modified layer consists of Mg17Al12 and Al4MgY phases, while α-Mg and Mg17Al12 in the substrate. The microhardness of the cladding zone was significantly enhanced as high as HV122180 as compared to HV6080 of the substrate region. The maximal hardness about HV224 is in the interface due to the formation of intermetallic Mg17Al12 phase. The microstructure is refined and Mg diffuses into the cladding material which leads to the formation of Mg17Al12.展开更多
A novel design of micro-aluminum(μAl)powder coated with bi-/tri-component alloy layer,such as:Ni-P and Ni-P-Cu(namely,Al@Ni-P,Al@Ni-P-Cu,respectively),as combustion catalysts,were introduced to release its huge energ...A novel design of micro-aluminum(μAl)powder coated with bi-/tri-component alloy layer,such as:Ni-P and Ni-P-Cu(namely,Al@Ni-P,Al@Ni-P-Cu,respectively),as combustion catalysts,were introduced to release its huge energy inside Al-core and promote rapid pyrolysis of ammonium perchlorate(AP)at a lower temperature in aluminized propellants.The microstructure of Al@Ni-P-Cu demonstrates that a three-layer Ni-P-Cu shell,with the thickness of~100 nm,is uniformly supported byμAl carrier(fuel unit),which has an amorphous surface with a thickness of~2.3 nm(catalytic unit).The peak temperature of AP with the addition of Al@Ni-P-Cu(3.5%)could significantly drop to 316.2℃ at high-temperature thermal decomposition,reduced by 124.3℃,in comparison to that of pure AP with 440.5℃.It illustrated that the introduction of Al@Ni-P-Cu could weaken or even eliminate the obstacle of AP pyrolysis due to its reduction of activation energy with 118.28 kJ/mol.The laser ignition results showed that the ignition delay time of Al@Ni-P-Cu/AP mixture with 78 ms in air is shorter than that of Al@Ni-P/AP(118 ms),decreased by 33.90%.Those astonishing breakthroughs were attributed to the synergistic effects of adequate active sites on amorphous surface and oxidation exothermic reactions(7597.7 J/g)of Al@Ni-P-Cu,resulting in accelerated mass and/or heat transfer rate to catalyze AP pyrolysis and combustion.Moreover,it is believed to provide an alternative Al-based combustion catalyst for propellant designer,to promote the development the propellants toward a higher energy.展开更多
基金Project(51301150)supported by the National Natural Science Foundation of ChinaProject(2013KJXX-11)supported by the Special Program of Youth New-star of Science and Technology of Shaanxi Province,ChinaProject(Physics-2012SXTS05)supported by the High-level University Construction Special Program of Shaanxi Province,China
文摘The internal friction behavior of Al green power compact duxing the sintering process was studied as a function of temperature. The internal friction measurements were performed from room temperature to 600 °C. Two typical internal friction peaks were detected corresponding to heating and cooling processes, respectively. The heating peak corresponds to a recrystallization process of deformed Al particles, which is influenced by many extrinsic parameters, such as measuring frequency, strain amplitude, heating rate, power particle size and compacting pressure. However, the intrinsic nature of the peak is originated from the micro-sliding of the weak-bonding interfaces between Al particles and increased dislocation density induced in compressing. The cooling peak with the activation energy of (1.64±0.06) eV is associated with the grain boundary relaxation, which can be interpreted as the viscous sliding of grain boundaries. The similar phenomena are also found in the Mg green powder compact.
文摘The variation of microstucture and phase structure of metal Cr and Al powders prepared by high energy mechanical milling was analyzed and investigated.The results show that with the continuous balling the average grain sizes of the brittle Cr powders are gradually decreased,and the diffraction peaks are widened and the peak values lower owing to the interrelation caused by both cold welding and breaking;the tough Al powders exhibit intense cold welding,and most of powders lead to adhesion to ball surface and pot wall,meanwhile,the Al powders subjected to intense deformation have led to many dislocation rings with non dislocation wind up found in the microstructure.
基金supported by a grant-in-aid for the National Core Research Center Program from the Ministry of Education Science & Technology,Koreathe Korea Science & Engineering Foundation (No.R15-2006-022-03003-0)
文摘The powder compaction simulations were performed to demonstrate deformation behavior of particles and estimate the effect of different punch speeds and particle diameters on the relative density of powder by a multi-particle finite element model(MPFEM). Individual particle discretized with a finite element mesh allows for a full description of the contact mechanics. In order to verify the reliability of compaction simulation by MPFEM, the compaction tests of porous aluminum with average particle size of 20 μm and 3 μm were performed at different ram speeds of 5, 15, 30 and 60 mm/min by MTS servo-hydraulic tester. The results show that the slow ram speed is of great advantage for powder densification in low compaction force due to sufficient particle rearrangement and compaction force increases with decrease in average particle size of aluminum.
基金Scientific and Technological Project of Nanyang(23KJGG017)Key Specialized Research&Development and Promotion Project(Scientific and Technological Project)of Henan Province(232102221022)+1 种基金College Students and Technology Innovation Fund Project of Nanyang Institute of Technology(2023139)Project of Doctoral Scientific Research Startup Fund of Nanyang Institute of Technology(NGBJ-2023-25)。
文摘The leaching process of magnesiothermic self-propagating product generated during the multistage deep reduction process was investigated.The influence of magnesiothermic self-propagating product particle size,HCl solution concentration,and leaching solution temperature on the leaching behavior of elements Al and V was investigated.Results demonstrate that the leaching rate of Al and V is increased with the rise in leaching solution temperature,the increase in HCl solution concentration,and the enlargement of magnesiothermic self-propagating product particle size.The leaching processes of Al and V are consistent with the chemical reaction control model.When the magnesiothermic self-propagation product with D_(50) of 59.4μm is selected as the raw material,the leaching temperature is 40℃,and 1 mol/L HCl solution is employed,after leaching for 180 min,the leaching rates of Al and V are 24.8%and 12.6%,respectively.The acid-leached product exhibits a porous structure with a specific surface area of 3.5633 m^(2)/g.
基金financially supported by the Key Research and Development Program of Guangxi,China(No.GUIKE AB23026051)the Science and Technology Innovation Program of Hunan Province,China(No.2023RC3039)the Fundamental Research Funds for the Central Universities of Central South University,China.
文摘A sustainable approach for recovering battery grade FePO_(4) and Li_(2)CO_(3) from Al/F-bearing spent LiFePO_(4)/C powder was proposed,including acid leaching,fluorinated coordination precipitation,homogeneous precipitation,and high-temperature precipitation.Under the optimal conditions,the leaching efficiencies of Li,Fe,P,Al,and F were 97.6%,97.1%,97.1%,72.5%,and 63.3%,respectively.The effects of different parameters on the removal of Al/F impurities were systematically evaluated,indicating about 99.4%Al and 96.4%F in the leachate were precipitated in the form of Na_(3)Li_(3)Al_(2)F_(12),and their residual concentrations were only 0.0124 and 0.328 g/L,respectively,which could be directly used to prepare battery grade FePO_(4)(99.68%in purity).Lithium in the Al/F-bearing residue could be extracted through CaCO_(3)−CaSO_(4) roasting followed by acid leaching,ultimately obtaining 99.87%purity of Li_(2)CO_(3).The recovery rates of Li and Fe were 96.88%and 92.85%,respectively.An economic evaluation demonstrated that the process was profitable.
文摘Observations of microstructure of explosive compacts made of Al or Al-Li alloy powders by atomization with water,nitrogen or ultrasoic Ar gas were carried out under optical and scanning electron microscopes.The rsults indicate that super quality explosive compact can only be obtained by powders of which the thickness of the oxide layer is less than 30 nm.
文摘The influence of high energy ball milling on Al 30Si powder and ceramic particulate SiC was studied by means of SEM, XRD and DSC. The results show that Al 30Si powder and their microstructure are obviously refined after high energy ball milling process. The alloy powder and SiC p stick closely to each other without interfacial reaction. DSC results detect no reaction but relaxation of the samples. So high energy ball milling can be used as an effective method for ceramic particulate pre treatment in the fabrication of MMC.
文摘In the manufacture of SiC_p/Al completes via powder metallurgy, the method of assessing the distri-bution uniformity of SiC particles is very important. The SiC_p distribution uniformity on each processingprocedure at the macro- and micro-mixed stages was investigated and the methods for determining mix-ture quality were put forward.
文摘After milling in a high energy ball miller for various times, the synthesis reaction process of the Al Ti C powder mixture were investigated by difference thermal analysis (DTA) and X ray diffractometry (XRD). According to the patterns of reaction peaks on the DTA curves, the activation energy of each reaction was calculated. The experimental results of DTA show that the synthesis reaction of Al Ti C powder mixture can be enhanced after high energy milling. The longer the milling time, the lower the reaction temperature. The synthesis reaction of TiC is transformed from Ti+C→TiC to Al 3Ti+C→TiC+3Al with long period milling. Meanwhile, the activation energy of the reaction reduces with increasing milling time. The effect of milling time on reduced activation energy for low temperature region is more significant than that for high temperature region.
文摘Nanometer powders of Al Fe alloy were prepared by gas evaporation. The formation regularity of the phases in the as prepared powders and the morphology of the particles were examined. The experimental results show that chemical composition of the master alloy is the key factor which controls the chemical composition of the compound phases in nanometer powders at given evaporating temperature, the compound phases with high Fe mole fraction will form with increasing of Fe content in master alloy. Only Al 13 Fe 4, FeAl 2 and Al 2Fe compound phases form in nanometer powders in present experiment, changing of the pressure of Ar can only alter relative amounts of the compound phases in the powders. Nanometer particles with inhomogeneous tissue were obtained, which is very different from that of pure Al and Fe nanometer particles. When mole fraction of Fe in particles increases, the inhomogeneity is enhanced. [
基金supported by the National Natural Science Foundation of China (No. 51671063)the Research Fund for the Doctoral Program of Higher Education (No. 20132304110006)+1 种基金the Fundamental Research Funds for the Central Universities (No. HEUCF20161016)the Harbin City Application Technology Research and Development Project (Nos. 2015AE4AE005, 2015RQXXJ001, 2016AB2AG013)
文摘Mg-Al-Ni alloys were prepared by powder metallurgy, and their microstructure and elevated temperature mechanical properties were investigated. Results indicate that, in addition to α-Mg matrix, both coarse Al;Ni;particles and fine Al Ni nano-particles exist in the Mg-Al-Ni alloys. The strength at 150?C is improved with the increase in Ni content. Mg-18.3Al-8Ni alloy possesses a compressive strength of234.7 MPa and a yield strength of 146.5 MPa. Plasticity is also improved with a low concentration of Ni. Mg-11.3Al-2Ni alloy possesses a compression ratio of 17.3%. The phases of Al;Ni;and Al Ni in the alloys block the movements of grain boundaries and dislocations during the deformation at elevated temperature. The existence of Al Ni phase provides a non-basal slip system, leading to the improvement in plasticity. Finally, the formation mechanism of Al-Ni phases in the process is discussed with thermodynamics and kinetics.
文摘In this investigation, the effect of time, percentage of copper and nickel on the hardness property of aluminum based powder metallurgy alloys were studied. A full factorial analysis with four levels for each factor was used. The samples were produced using powder metallurgy process, and then subjected to natural aging where heat treatment was conducted for all samples together at 550°C for 3 hours before quenching in water. Then, the samples were left at room temperature for 936 hours (39 days) to allow traces atoms to diffuse and form coherent phases which increase the hardness. It was found that the hardness was firstly increased with time for about 300 hours after the quenching time, and then it tends to remain constant after that. However, the hardness drop at overage stage was not observed until the end of 936 hours. To get a full analysis of the natural aging we used design of experiment tool to study the effect of %Cu, %Ni and aging time on the hardness. The results showed that the hardness was influenced significantly by all considered factors and interactions between them.
基金Funded by the Research Collaborative Innovation Project of Jiangsu Province,China(BY2009129)the Science and Technology Project of Suzhou,China(SYG0905)
文摘β-SiC nanoparticle reinforced A1 matrix （nano-SiCp/A1） composite was prepared by a multi- step powder metallurgy strategy including presureless sintering, hot compacting process and hot extrusion. The microstructures of the as-prepared composites were observed by scanning electronic microscopy （SEM）, and the mechanical properties were characterized by tensile strength measurement and Brinell hardness test. The experimental results revealed that the tensile strength of the composite with the addition of 5wt%/3-SIC nanoprtieles could be increased to 215 MPa, increasing by 110% compared with pure A1 matrix. Comparative experiments reflected that theβ-SIC nanoprticles showed significant reinforcement effect than traditional a-SiC micro-sized particles. The preparation process and sintering procedure were investigated to develop a cost effective preparation strategy to fabricate nano-SiCp/A1 composite.
文摘Taking Ti6Al4V titanium alloy powder as the research object,on the basis of single layer scanning and single channel scanning experiment,this paper studies the influence of selective laser melting(SLM)process parameters on Ti6Al4V alloy material formability,and block forming experiment is carried out.Through the design of orthogonal experiment,morphology observation of sample and density analysis,results show that the best block molding parameters of SLM technology in Ti6Al4V alloy powder are laser power of 400 W,lap rate of 1 and the scanning speed of 750 mm/min,density can up to 96.17%.
文摘7039 Al alloy plates which were used as armor materials were produced by powder metallurgy method. The prepared mixed powders were pressed and plated by extrusion process. These plates, after being subjected to T6 heat treatment, were joined double-sided by friction stir welding method. Microstructure and microhardness of the welded plate were investigated. It was determined that the finest grain structure and the lowest hardness value occurred in the stir zone as 2-6 mm and HV 80.9, respectively. In order to determine the ballistic properties of welded plates, 7.62 mm armor piercing projectiles were shot to the base metal（BM）, heat affected zone（HAZ）, and thermomechanically affected zone＋stir zone（TMAZ＋SZ）. Ballistic limits（v_（50）） of these zones were determined. The ballistic limits of the BM, TMAZ＋SZ, and HAZ of the plate were approximately 14.7%, 15.3%, and 17.9% lower than that of the standard plate at the same thickness, respectively. It was determined that the armor piercing projectiles created petaling and ductile hole enlargement failure types at the armor plate. Ballistic and mechanical results can be enhanced by hot-cold rolling mills after extrusion and particle reinforcement.
文摘The surface properties of ZM5 Mg-base alloy were modified by laser cladding with Al+Y powder. Laser cladding was carried out with a 5 kW continuous wave CO2 laser by melting the preplaced powder mixture of Al and Y. Following laser cladding, the cladding zone was characterized by a detailed microstructural observation and phase analysis. Moreover, the microhardness and element distribution were evaluated in detail. The surface modified layer consists of Mg17Al12 and Al4MgY phases, while α-Mg and Mg17Al12 in the substrate. The microhardness of the cladding zone was significantly enhanced as high as HV122180 as compared to HV6080 of the substrate region. The maximal hardness about HV224 is in the interface due to the formation of intermetallic Mg17Al12 phase. The microstructure is refined and Mg diffuses into the cladding material which leads to the formation of Mg17Al12.
基金supported by the National Natural Science Foundation of China,China(Grant Nos.U20B2018,U21B2086,11972087)。
文摘A novel design of micro-aluminum(μAl)powder coated with bi-/tri-component alloy layer,such as:Ni-P and Ni-P-Cu(namely,Al@Ni-P,Al@Ni-P-Cu,respectively),as combustion catalysts,were introduced to release its huge energy inside Al-core and promote rapid pyrolysis of ammonium perchlorate(AP)at a lower temperature in aluminized propellants.The microstructure of Al@Ni-P-Cu demonstrates that a three-layer Ni-P-Cu shell,with the thickness of~100 nm,is uniformly supported byμAl carrier(fuel unit),which has an amorphous surface with a thickness of~2.3 nm(catalytic unit).The peak temperature of AP with the addition of Al@Ni-P-Cu(3.5%)could significantly drop to 316.2℃ at high-temperature thermal decomposition,reduced by 124.3℃,in comparison to that of pure AP with 440.5℃.It illustrated that the introduction of Al@Ni-P-Cu could weaken or even eliminate the obstacle of AP pyrolysis due to its reduction of activation energy with 118.28 kJ/mol.The laser ignition results showed that the ignition delay time of Al@Ni-P-Cu/AP mixture with 78 ms in air is shorter than that of Al@Ni-P/AP(118 ms),decreased by 33.90%.Those astonishing breakthroughs were attributed to the synergistic effects of adequate active sites on amorphous surface and oxidation exothermic reactions(7597.7 J/g)of Al@Ni-P-Cu,resulting in accelerated mass and/or heat transfer rate to catalyze AP pyrolysis and combustion.Moreover,it is believed to provide an alternative Al-based combustion catalyst for propellant designer,to promote the development the propellants toward a higher energy.
