Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powd...Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.展开更多
Aiming at the comprehensive utilization of the rare-earth resources and the preparation of the high-performance low-cost Nd-Fe-B magnets,sintered magnets with different Ce substitution amounts of 17.2 wt%,24.8 wt%and ...Aiming at the comprehensive utilization of the rare-earth resources and the preparation of the high-performance low-cost Nd-Fe-B magnets,sintered magnets with different Ce substitution amounts of 17.2 wt%,24.8 wt%and 31.8 wt%were prepared by intergranularalloy method.The influence of substitution of Ce for Nd on their microstructure and magnetic properties in this work was detailedly investigated.The results indicated that the remanence(Br)and the maximum energy product((BH)max)of the sintered magnets decreased monotonic ally with the increase in Ce substitution.However,the obvious enhancement of coercivity(Hcj)was also observed,which was mainly due to the improvement of microstructure and the smooth,continuous grain boundary(GB).It can be found that a reasonable Ce substitution of 24.8 wt%for the sintered magnets could promote the refinement of microstructure,leading to the realization of superior magnetic properties.It is expected that the investigations could be beneficial to offer a feasible method for preparing the high-performance low-cost Ce-doped magnets.展开更多
A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination o...A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination of suitable process parameters in DMLS. The nonlinear transient model of the metals thermal conductivity for powder-to-solid transition was developed. The model uses solid thermal properties of material in liquid-phase zone, transitional ones in sintering or sintered zone and powder ones in unsintered zones of powder bed to predict, respectively. Sintering zone boundary was estimated by maximum temperature history profile. Experiments were carried out using multi-component Cu-based metal powder. Compared experimental and predicted results, the mean error of sintering depth and width are 7.8% and 14.4%, respectively, which confirms the accuracy of the FEM prediction.展开更多
Different material properties leads to different metal fracture behaviors. Even if the powder material is composed of plastic metal, the fracture still does not show macroscopic plastic deformation characteristics if ...Different material properties leads to different metal fracture behaviors. Even if the powder material is composed of plastic metal, the fracture still does not show macroscopic plastic deformation characteristics if the material contains a large number of voids. Eight node isoparametric elastic plastic finite element method was used to simulate the tensile process of sintered powder material. By setting a number of voids in the analyzed metal cuboid, the initial density was taken into consideration. The material properties of the three dimensional solid for the tensile simulation were defined with reference to the known pure iron material parameters. The load displacement curves during elongation were obtained with a universal testing machine, and then the simulated curves were compared with the experimental results. The factors that cause the stress concentration and strength decrease were analyzed according to the simulated equivalent von Mises stress distribution.展开更多
Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equa...Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equations of slip line and stress along slip line are derived, and numerical solutions are given. Deformation load in closed die upsetting of sintered copper cylinder is calculated by slip line method, and theoretical solutions are compared with experimental results.展开更多
Gadolinium zirconate（Gd2Zr2O7） nanocrystals were prepared via two different combustion methods： citric acid combustion（CAC） and stearic acid combustion（SAC）. The effects of the different preparation methods on ...Gadolinium zirconate（Gd2Zr2O7） nanocrystals were prepared via two different combustion methods： citric acid combustion（CAC） and stearic acid combustion（SAC）. The effects of the different preparation methods on the phase composition, microtopography, and sintering densification of the resulting Gd2Zr2O7 nanopowders were investigated by thermal-gravimetric and differential thermal analysis（TG-DTA）, Fourier transform infrared spectroscopy（FTIR）, X-ray diffraction（XRD）, and transmission electron microscopy（TEM） techniques. The results indicated that both methods could produce Gd2Zr2O7 nanopowders with an excellent defective fluorite structure. The reaction time was reduced by the SAC method, compared with the CAC method. The nanopowders synthesized by the two methods were different in grain size distribution. The resulting nanoparticle diameter was about 50 nm for CAC and 10 nm for SAC. After vacuum sintering, the sintered bodies also had a different relative density of about 93% and 98%, respectively. Thus the preparation of Gd2Zr2O7 nanopowders by SAC was the first choice to achieve the desired sintering densification.展开更多
Gradient cemented carbides with the surface depleted in cubic phases were prepared following normal powder metallurgical pro-cedures.Gradient zone formation and the influence of nitrogen introduction methods on the mi...Gradient cemented carbides with the surface depleted in cubic phases were prepared following normal powder metallurgical pro-cedures.Gradient zone formation and the influence of nitrogen introduction methods on the microstructure and performance of the alloys were investigated.The results show that the simple one-step vacuum sintering technique is doable for producing gradient cemented carbides.Gradient structure formation is attributed to the gradient in nitrogen activity during sintering,but is independent from nitrogen introduced methods.A uniform carbon distribution is found throughout the materials.Moreover,the transverse rupture strength of the cemented carbides can be increased by a gradient layer.Different nitrogen carriers give the alloys distinguishing microstructure and mechanical properties,and a gradient alloy with ultrafine-TiC0.5N0.5 is found optimal.展开更多
Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrang...Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrangement on densification are mainly focused on. Comparing to the existing experimental observations, we find that agglomerate can form spontaneously in sintering and its rearrangement could accelerate the densification of compacts. Snapshots of numerical simulations agree qualitatively well with experimental observations. The method could be readily extended to investigate the effect of agglomerate on sintering in a three- dimensional model, which should be very useful for understanding the evolution of microstructure of sintering systems.展开更多
Polycrystalline YBa2Cu3O6＋δbulks were synthesized by sol-gel method. Sintering processing played a vital role in the evolution of phase structure and microstructure, and thus significantly influenced their supercond...Polycrystalline YBa2Cu3O6＋δbulks were synthesized by sol-gel method. Sintering processing played a vital role in the evolution of phase structure and microstructure, and thus significantly influenced their superconducting properties. The influence of calcination temperature, sintering temperature, on the bulks structure, morphology and superconducting behaviors were investigated. The results showed that the oxygen content drastically increased with calcination temperature and sintering temperature. The SEM images revealed that the grains grew up monotonously with increase of calcination temperature. With increased calcination and sintering temperature, the resistivity was reduced gradually and the superconducting properties increased. Moreover, it was found that the optimal superconducting properties（with the highest superconducting transition temperature Tc^onset and the narrowest transition width ΔT） were obtained at calcination temperature of 900℃ and sintering temperature of 950 ℃.展开更多
In order to develop AlN composites suitable for high average power electronic tube, AlN-W materials were prepared by spark plasma sintering. The effects of manufacture parameters on dielectric loss tangent and permitt...In order to develop AlN composites suitable for high average power electronic tube, AlN-W materials were prepared by spark plasma sintering. The effects of manufacture parameters on dielectric loss tangent and permittivity constant were investigated, which include powder-mixed method, milling time of high-energy ball milling, starting powder particle size, sintering temperature and holding time and adding amount of the conductive second phase. The results showed that A1N-W materials sintered at the temperature of 1700℃ holding for 5 min with 10 vol.% W showed the best dielectric loss tangent larger than 0.81 at the frequency 1 kHz-1 MHz. In addition, magnetic stirring mixed powder and lower sintering temperature led to the better propelties because of the higher porosity. The samples sintered from the starting AlN powder with smaller particle size also had the better properties.展开更多
Thermal barrier coatings （TBCs） are mostly applied to hot components of advanced turbine engines to insulate the compo- nents from hot gas. The effect of sintering on thermal conductivity and thermal barrier effects...Thermal barrier coatings （TBCs） are mostly applied to hot components of advanced turbine engines to insulate the compo- nents from hot gas. The effect of sintering on thermal conductivity and thermal barrier effects of conventional plasma sprayed and nanostructured yttria stabilized zirconia （YSZ） thermal barrier coatings （TBCs） are investigated. Remarkable increase in thermal conductivity occurs to both typical coatings after heat treatment, The change of porosity is just the opposite. The grain size of the nanostructured zirconia coating increases more drastically with annealing time compared to that of the conventional plasma sprayed coating, which indicates that coating sintering makes more contributions to the thermal conductivity of the nanostructured coating than that of the conventional coating. Thermal barrier effect tests using temperature difference technique are performed on both coatings. The thermal barrier effects decrease with the increase of thermal conductivity after heat treat- ment and the decline seems more drastic in low thermal conductivity range. The decline in thermal barrier effects is about 80℃ for nanostructured coating after 100 h heat treatment, while the conventional coating reduces by less than 60 ℃ compared to the as-sprayed coating.展开更多
In this work, a novel in-situ two-step pore-forming process in vacuum sintering(ITPVS) technique combining low-temperature processing to produce open pores through the interdiffusion among the intrinsic components in ...In this work, a novel in-situ two-step pore-forming process in vacuum sintering(ITPVS) technique combining low-temperature processing to produce open pores through the interdiffusion among the intrinsic components in the base steel, and subsequent high-temperature processing to further improve the porosities by the sublimation of Mn via previously formed open pores, was proposed to produce a lab-scale porous Fe Mn Al steel. For the first time, a high-Mn and high-Al steel with open and overall porosities of ~59.6 vol.% and ~63.7 vol.%(percent in volume, vol.%) was synthesized by isothermal holding of the quaternary elemental Fe/Mn/Al/C powder mixture at 640℃ for 1 h and the subsequent sintering at 1200℃ for 1 h. Elemental Al partly incorporated into/reacted with α-Fe and α-Mn after sintering at640℃ for 1 h, leading to the overall and open porosities promoting by ~26.6 vol.% and ~25.6 vol.%. After sintering at 1200℃, Fe Mn Al steel with increased porosities mainly comprising of austenite and α-Fe obtained. The compression strength and corresponding strain of the 1200℃-sintered porous specimen without crack on the surface was ~75 MPa and ~25%. The ITPVS technique takes advantage of using the intrinsic components like Al, Mn and Fe in steels to produce porous structure. This is beneficial to avoiding the contamination of the Fe Mn Al steel matrix caused by the employment of the foreign pore-forming agents.展开更多
基金Project(K0004130) supported by the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy,Korea
文摘Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.
基金financially supported by the Sichuan Province Science and Technology Support Program(No.2014GZ0090)the Key Technology and Development Program of PanXi Experimental Area(No.2016KJT0018).
文摘Aiming at the comprehensive utilization of the rare-earth resources and the preparation of the high-performance low-cost Nd-Fe-B magnets,sintered magnets with different Ce substitution amounts of 17.2 wt%,24.8 wt%and 31.8 wt%were prepared by intergranularalloy method.The influence of substitution of Ce for Nd on their microstructure and magnetic properties in this work was detailedly investigated.The results indicated that the remanence(Br)and the maximum energy product((BH)max)of the sintered magnets decreased monotonic ally with the increase in Ce substitution.However,the obvious enhancement of coercivity(Hcj)was also observed,which was mainly due to the improvement of microstructure and the smooth,continuous grain boundary(GB).It can be found that a reasonable Ce substitution of 24.8 wt%for the sintered magnets could promote the refinement of microstructure,leading to the realization of superior magnetic properties.It is expected that the investigations could be beneficial to offer a feasible method for preparing the high-performance low-cost Ce-doped magnets.
文摘A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination of suitable process parameters in DMLS. The nonlinear transient model of the metals thermal conductivity for powder-to-solid transition was developed. The model uses solid thermal properties of material in liquid-phase zone, transitional ones in sintering or sintered zone and powder ones in unsintered zones of powder bed to predict, respectively. Sintering zone boundary was estimated by maximum temperature history profile. Experiments were carried out using multi-component Cu-based metal powder. Compared experimental and predicted results, the mean error of sintering depth and width are 7.8% and 14.4%, respectively, which confirms the accuracy of the FEM prediction.
文摘Different material properties leads to different metal fracture behaviors. Even if the powder material is composed of plastic metal, the fracture still does not show macroscopic plastic deformation characteristics if the material contains a large number of voids. Eight node isoparametric elastic plastic finite element method was used to simulate the tensile process of sintered powder material. By setting a number of voids in the analyzed metal cuboid, the initial density was taken into consideration. The material properties of the three dimensional solid for the tensile simulation were defined with reference to the known pure iron material parameters. The load displacement curves during elongation were obtained with a universal testing machine, and then the simulated curves were compared with the experimental results. The factors that cause the stress concentration and strength decrease were analyzed according to the simulated equivalent von Mises stress distribution.
文摘Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equations of slip line and stress along slip line are derived, and numerical solutions are given. Deformation load in closed die upsetting of sintered copper cylinder is calculated by slip line method, and theoretical solutions are compared with experimental results.
文摘Gadolinium zirconate（Gd2Zr2O7） nanocrystals were prepared via two different combustion methods： citric acid combustion（CAC） and stearic acid combustion（SAC）. The effects of the different preparation methods on the phase composition, microtopography, and sintering densification of the resulting Gd2Zr2O7 nanopowders were investigated by thermal-gravimetric and differential thermal analysis（TG-DTA）, Fourier transform infrared spectroscopy（FTIR）, X-ray diffraction（XRD）, and transmission electron microscopy（TEM） techniques. The results indicated that both methods could produce Gd2Zr2O7 nanopowders with an excellent defective fluorite structure. The reaction time was reduced by the SAC method, compared with the CAC method. The nanopowders synthesized by the two methods were different in grain size distribution. The resulting nanoparticle diameter was about 50 nm for CAC and 10 nm for SAC. After vacuum sintering, the sintered bodies also had a different relative density of about 93% and 98%, respectively. Thus the preparation of Gd2Zr2O7 nanopowders by SAC was the first choice to achieve the desired sintering densification.
基金supported by the Science and Technology Projects of Sichuan Province,China,(No.2008GZ0179)
文摘Gradient cemented carbides with the surface depleted in cubic phases were prepared following normal powder metallurgical pro-cedures.Gradient zone formation and the influence of nitrogen introduction methods on the microstructure and performance of the alloys were investigated.The results show that the simple one-step vacuum sintering technique is doable for producing gradient cemented carbides.Gradient structure formation is attributed to the gradient in nitrogen activity during sintering,but is independent from nitrogen introduced methods.A uniform carbon distribution is found throughout the materials.Moreover,the transverse rupture strength of the cemented carbides can be increased by a gradient layer.Different nitrogen carriers give the alloys distinguishing microstructure and mechanical properties,and a gradient alloy with ultrafine-TiC0.5N0.5 is found optimal.
基金supported by the National Natural Science Foundation of China (10972220, 11125211 and 11021262)973 Project(2012CB937500)
文摘Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrangement on densification are mainly focused on. Comparing to the existing experimental observations, we find that agglomerate can form spontaneously in sintering and its rearrangement could accelerate the densification of compacts. Snapshots of numerical simulations agree qualitatively well with experimental observations. The method could be readily extended to investigate the effect of agglomerate on sintering in a three- dimensional model, which should be very useful for understanding the evolution of microstructure of sintering systems.
基金Project supported by the National Natural Science Foundation of China(11564021)
文摘Polycrystalline YBa2Cu3O6＋δbulks were synthesized by sol-gel method. Sintering processing played a vital role in the evolution of phase structure and microstructure, and thus significantly influenced their superconducting properties. The influence of calcination temperature, sintering temperature, on the bulks structure, morphology and superconducting behaviors were investigated. The results showed that the oxygen content drastically increased with calcination temperature and sintering temperature. The SEM images revealed that the grains grew up monotonously with increase of calcination temperature. With increased calcination and sintering temperature, the resistivity was reduced gradually and the superconducting properties increased. Moreover, it was found that the optimal superconducting properties（with the highest superconducting transition temperature Tc^onset and the narrowest transition width ΔT） were obtained at calcination temperature of 900℃ and sintering temperature of 950 ℃.
文摘In order to develop AlN composites suitable for high average power electronic tube, AlN-W materials were prepared by spark plasma sintering. The effects of manufacture parameters on dielectric loss tangent and permittivity constant were investigated, which include powder-mixed method, milling time of high-energy ball milling, starting powder particle size, sintering temperature and holding time and adding amount of the conductive second phase. The results showed that A1N-W materials sintered at the temperature of 1700℃ holding for 5 min with 10 vol.% W showed the best dielectric loss tangent larger than 0.81 at the frequency 1 kHz-1 MHz. In addition, magnetic stirring mixed powder and lower sintering temperature led to the better propelties because of the higher porosity. The samples sintered from the starting AlN powder with smaller particle size also had the better properties.
基金National Natural Science Foundation of China (50771009, 50731001, 51071013)
文摘Thermal barrier coatings （TBCs） are mostly applied to hot components of advanced turbine engines to insulate the compo- nents from hot gas. The effect of sintering on thermal conductivity and thermal barrier effects of conventional plasma sprayed and nanostructured yttria stabilized zirconia （YSZ） thermal barrier coatings （TBCs） are investigated. Remarkable increase in thermal conductivity occurs to both typical coatings after heat treatment, The change of porosity is just the opposite. The grain size of the nanostructured zirconia coating increases more drastically with annealing time compared to that of the conventional plasma sprayed coating, which indicates that coating sintering makes more contributions to the thermal conductivity of the nanostructured coating than that of the conventional coating. Thermal barrier effect tests using temperature difference technique are performed on both coatings. The thermal barrier effects decrease with the increase of thermal conductivity after heat treat- ment and the decline seems more drastic in low thermal conductivity range. The decline in thermal barrier effects is about 80℃ for nanostructured coating after 100 h heat treatment, while the conventional coating reduces by less than 60 ℃ compared to the as-sprayed coating.
基金supported financially by the National Natural Science Foundation of China(Nos.51804239 and 51972252)the National Fundamental Research Funds for the Central Universities(WUT:2019IVB016)‘111 Project’of China(No.B17034).
文摘In this work, a novel in-situ two-step pore-forming process in vacuum sintering(ITPVS) technique combining low-temperature processing to produce open pores through the interdiffusion among the intrinsic components in the base steel, and subsequent high-temperature processing to further improve the porosities by the sublimation of Mn via previously formed open pores, was proposed to produce a lab-scale porous Fe Mn Al steel. For the first time, a high-Mn and high-Al steel with open and overall porosities of ~59.6 vol.% and ~63.7 vol.%(percent in volume, vol.%) was synthesized by isothermal holding of the quaternary elemental Fe/Mn/Al/C powder mixture at 640℃ for 1 h and the subsequent sintering at 1200℃ for 1 h. Elemental Al partly incorporated into/reacted with α-Fe and α-Mn after sintering at640℃ for 1 h, leading to the overall and open porosities promoting by ~26.6 vol.% and ~25.6 vol.%. After sintering at 1200℃, Fe Mn Al steel with increased porosities mainly comprising of austenite and α-Fe obtained. The compression strength and corresponding strain of the 1200℃-sintered porous specimen without crack on the surface was ~75 MPa and ~25%. The ITPVS technique takes advantage of using the intrinsic components like Al, Mn and Fe in steels to produce porous structure. This is beneficial to avoiding the contamination of the Fe Mn Al steel matrix caused by the employment of the foreign pore-forming agents.
